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CLUTCH GEARBOX
CG-9
PREPARATIONS
Clean the two crankcase halves and the bearings
with a hardly flammable solvent and clean them
with compressed air.
Note that the bearings must not rotate
during the cleaning with compressed
air. Otherwise they might get damaged.
Rotate the inner ring of the bearings with the finger.
In case of an irregular rotation remove possible dirt
that may have entered the bearing (wash the bearing
and have it sufficiently dried). If the bearing still
rotates irregularly, it shall be replaced.
CONNECTING ROD AND FLYWHEEL
Clean the components.
Check the flywheel and the axle shafts for damage
and wear. Check the connecting rod condition by
turning the connecting rod pin. It must be replaced
when the connecting rod does not rotate freely or
shows an excessive play in spite of having all
components adequately cleaned.
Do not replace the connecting rod if
you do not have access to a hydraulic
press, the required special tools, and
the required technical knowledge
respectively.
The connecting rod must not be bent and ist stroke
must be at right angles to the axle shafts.
Place the axle shaft on a vee-block for measuring
and check the condition of the connecting rod and
the eccentricity of the two axle shafts.
Limit eccentricity: 0.04 mm
DISASSEMBLING DRIVEN AND DRIVEN
SHAFT GEARS
3
2
1
4
Remove the circlips: Note the position of the
different scraping shims and gears. Check the pin
clutches for wear. They shall be replaced if they are
excessively chipped or rounded.
The gears must slide smoothly and must not get
stuck.
Summary of Contents for SuperCross Series
Page 1: ......
Page 2: ......
Page 4: ......
Page 14: ...GENERAL INFORMATION GI 10 NOTES...
Page 15: ...TECHNICAL DATA SPECIFICATIONS TD 2 TIGHTENING TORQUES TD 4...
Page 16: ...TECHNICAL DATA TD 2 SYSTEM OVERVIEW...
Page 20: ...TECHNICAL DATA TD 6 NOTES...
Page 21: ...SPECIAL TOOLS ST 1 SPECIAL TOOLS DESCRIPTION AND USAGE ST 2...
Page 24: ...SPECIAL TOOLS ST 4 NOTES...
Page 26: ...CARBURETOR FL 2 SYSTEM OVERVIEW Dell Orto...
Page 27: ...CARBURETOR FL 3 Mikuni...
Page 35: ...CARBURETOR FL 11 NOTES...
Page 36: ......
Page 38: ...2 STROKE OIL PUMP LB 2 SYSTEM OVERVIEW...
Page 41: ...2 STROKE OIL PUMP LB 5 NOTES...
Page 42: ......
Page 44: ...PISTON AND CYLINDER PC 2 SYSTEM OVERVIEW...
Page 50: ...PISTON AND CYLINDER PC 8 NOTES...
Page 51: ...CLUTCH GEARBOX CG 1 CLUTCH GEARBOX SYSTEM OVERVIEW CG 2 DISMANTLING CG 3 ASSEMBLY CG 12...
Page 52: ...CLUTCH GEARBOX CG 2 SYSTEM OVERVIEW...
Page 67: ...CLUTCH GEARBOX CG 17 NOTES...
Page 68: ......
Page 72: ...FRAME CHASSIS FC 4 NOTES...
Page 84: ...ELECTRICAL SYSTEM ES 12 ELECTRICAL SYSTEM ES 12 WIRING DIAGRAM...
Page 85: ...ELECTRICAL SYSTEM ES 13 NOTES...