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CLUTCH GEARBOX
CG-14
CRANKCASE ASSEMBLY
Make sure that the scraper rings are mounted.
Apply liquid gasket to the mating surfaces of the
housing parts.
Grease the shafts and join both crankcase halves
with soft tappings by a rubber-headed mallet.
Mount the fixing bolts and tighten them crosswise.
Tightening torque: 10 – 12 Nm
Mount new oil seals.
Mount the 13 screws and screw them in. Tighten
the center screws first.
Make sure that all shafts can be rotated freely.
Adjust it, if necessary, by slightly tapping on the
axles.
The axles must not show an excessive play. If
required, separate the housing parts and replace the
upper washer by a more suitable one.
FIITTING OIL SEAL ON PRIMARY
SHAFT AND ON SHIFTER SHAFT
Check the oil seal seats for notchings and burr
formation, as they could hamper the seal tightness.
Provide the seats with oil and mount the seals with
a suitable driver.
PINION AND GEAR
Check the pinion and the gear for excessive wear.
If one of the gears is worn too much, then both
gears shall be replaced in order to ensure a better
performance and noiseless operation.
Summary of Contents for SuperCross Series
Page 1: ......
Page 2: ......
Page 4: ......
Page 14: ...GENERAL INFORMATION GI 10 NOTES...
Page 15: ...TECHNICAL DATA SPECIFICATIONS TD 2 TIGHTENING TORQUES TD 4...
Page 16: ...TECHNICAL DATA TD 2 SYSTEM OVERVIEW...
Page 20: ...TECHNICAL DATA TD 6 NOTES...
Page 21: ...SPECIAL TOOLS ST 1 SPECIAL TOOLS DESCRIPTION AND USAGE ST 2...
Page 24: ...SPECIAL TOOLS ST 4 NOTES...
Page 26: ...CARBURETOR FL 2 SYSTEM OVERVIEW Dell Orto...
Page 27: ...CARBURETOR FL 3 Mikuni...
Page 35: ...CARBURETOR FL 11 NOTES...
Page 36: ......
Page 38: ...2 STROKE OIL PUMP LB 2 SYSTEM OVERVIEW...
Page 41: ...2 STROKE OIL PUMP LB 5 NOTES...
Page 42: ......
Page 44: ...PISTON AND CYLINDER PC 2 SYSTEM OVERVIEW...
Page 50: ...PISTON AND CYLINDER PC 8 NOTES...
Page 51: ...CLUTCH GEARBOX CG 1 CLUTCH GEARBOX SYSTEM OVERVIEW CG 2 DISMANTLING CG 3 ASSEMBLY CG 12...
Page 52: ...CLUTCH GEARBOX CG 2 SYSTEM OVERVIEW...
Page 67: ...CLUTCH GEARBOX CG 17 NOTES...
Page 68: ......
Page 72: ...FRAME CHASSIS FC 4 NOTES...
Page 84: ...ELECTRICAL SYSTEM ES 12 ELECTRICAL SYSTEM ES 12 WIRING DIAGRAM...
Page 85: ...ELECTRICAL SYSTEM ES 13 NOTES...