Ohlins HUSABERG MX 2000 Owner'S Manual Download | Manualshive

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Owners Manual

Öhlins 48 mm front fork TM

MX/Enduro and Supermotard

Including:

Setting up

your bike

Fine-tuning

Service

the fork

General

handling set-up

Technical info

Spare parts

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Summary of Contents for HUSABERG MX 2000

Page 1: ...1 Owners Manual Öhlins 48 mm front fork TM MX Enduro and Supermotard Including Setting up your bike Fine tuning Service the fork General handling set up Technical info Spare parts ...

Page 2: ...hatsoever to front fork or vehicle or injury to persons if the instructions for fitting and maintenance are not followed exactly Similarly the warranty will become null and void if the instructions are not adhered to Öhlins Racing AB All rights reserved Any reprinting or unauthorized use without the written permission of Öhlins Racing AB is prohibited Printed in Sweden NOTE Öhlins products are sub...

Page 3: ...number on the inside of the fork bottom Design Öhlins new upside down USD front fork is designed to combine the advantages of comfort able safe conventional forks and rigid light USD forks The result is a unique combination of being rigid precise in corners and during hard braking yet comfortable forgiving during over landing and in big bumps Your new Öhlins USD front fork has aluminium outer legs...

Page 4: ...nduro Supermotard 80 5 mm Setting the spring pre load Measuring Pre load on the spring springs is very important because it affects the height of the motorcycle and theforkangle Consequently handlingcharacteristics canbechanged evennegatively Proceedasfollows it will be much easier if done by two persons Place the motorcycle on a stand so the front fork and the rear end are in fully extended posit...

Page 5: ... of your bike Make sure that you have the correct springs and the correct spring pre load before making any adjustments And always start with the Öhlins rec ommended settings Compression stroke Rebound stroke Flow in compression valve Flow in rebound valve Flow in compression valve Flow in rebound valve NOTE Higher click numbers give less damping force When making adjustments keep notes make adjus...

Page 6: ...r it to suit different tracks and conditions CAUTION Theoillevelmustbethesameinbothfrontforklegs Riding a bike with different oil levels will cause instability When the oil level is raised The air spring in the later half of travel is strong and thus the front fork hard When the oil level is lowered The air spring in the later half of travel is soft and thus the front fork soft CAUTION Adjust the ...

Page 7: ...he top cap Remove the adjustment wheel and the springs and balls of the adjuster 2 Unscrew the top cap use tool 1860 01 or 1761 02 Put a box under the front wheel so that the springs are visible 3 Removethetopcapfromthedamperrodextender Use a 17mm wrench and tool 1860 01 or 1761 02 Adjustment wheel Balls and springs Tool 1860 01 Top cap 17 mm wrench Damper rod assy Damper rod extender Tool 1761 02...

Page 8: ...p cap and lock nut to a torque of 20 Nm CAUTION The piston shaft must bottom in the top cap before the lock nut is tightened Original spring support Adjustment wheel Top cap Spring support Refit the adjustment wheel Tighten the bolt in the top fork crown to 20 Nm NOTE The top nut only have to be tightened by hand without extending tool New spring support ...

Page 9: ... previous page Adjust the compression and the rebound valves according to specification card Fit the fork legs to the motorcycle Tightening torques top fork crown 20 Nm and bottom fork crown 10 Nm L 460 mm Compression adjuster NOTE Closing the compression and the rebound valves will keep the damper rod extended making it easier to install the new spring Check the oil level according to page 6 and ...

Page 10: ...X Enduro Supermotard 2428 39 3 9 N mm 2490 41 4 1 N mm 2428 41 4 1 N mm 2490 43 4 3 N mm 2428 43 4 3 N mm 2490 45 4 5 N mm 2428 45 4 5 N mm 2490 47 4 7 N mm 2428 47 4 7 N mm 2490 49 4 9 N mm 2490 51 5 1 N mm Settings Compressing adj 12 2 clicks Rebound adj 12 2 clicks ØA ØB L 70 300 200 Oil level Adjustment range 80 130 mm CAUTION Use only Öhlins high performance front fork fluid No 5 1305 01 Tigh...

Page 11: ...3 1 Supermotard 4 3 N mm 02490 45 1 4 5 N mm 02490 47 1 4 7 N mm 02490 49 1 4 9 N mm 02490 51 1 5 1 N mm 6 02425 41 1 Fork leg outer 7 02332 07 1 Cover Sticker Öhlins 8 02409 01 1 Guide Sleeve 9 02427 02 1 Bushing lower 10 02412 01 1 Washer 11 02410 02 1 Seal 12 02015 01 1 Circlip 13 02411 02 1 Scraper 14 02339 01 1 Cylinder tube cartridge 15 02429 02 1 Bushing upper 16 02426 01 1 Fork leg inner 1...

Page 12: ...7 0883 01 2 Spring 8 01050 01 1 Screw 9 00338 59 1 O ring 10 02397 48 1 Top cap 11 00438 61 1 O ring 12 02366 13 1 Adjustment rod 13 02402 01 1 Lock nut 14 02430 01 1 Spring guide 15 01499 02 1 Circlip 16 02399 48 1 Cylinder tube cap 17 00110 03 1 Bushing 18 02340 01 1 Washer MX Enduro 02340 05 1 Washer Supermotard 19 02393 01 1 Shaft 20 02063 02 1 Spring 19 Tool 1860 01 Top cap releasing tool 176...

Page 13: ...bound piston 29 01447 02 1 Piston ring 30 Shim see spec card 31 Shim see spec card 32 00641 xx 1 Clamp washer see spec card 33 00153 01 1 Washer 34 00430 05 1 Lock nut 35 01473 02 1 Circlip 36 00338 53 1 O ring 37 01242 0x 1 Adjustment needle see spec card 38 00884 04 2 Ball 39 01248 01 1 Spring 40 00438 02 1 O ring 41 02413 xx 1 Base valve see spec card 42 04107 x0 1 Spring see spec card 43 00438...

Page 14: ...first in a series of bumps but feels hard after a few more bumps Frontal grip insufficient in rough and bumpy turns Too much rebound damping Decrease the rebound damping Front end rebound too fast after a bump Front wheel grip insufficient in bumpy curves Not enough rebound damping or too much spring pre load Increase the rebound damping Decrease the spring pre load Front end ploughs understeers S...

Page 15: ...iction or leakage After every race Clean externally and spray with an all purpose oil after washing with detergent Check externally for damage Put a little Öhlins red grease 146 01 on the steel tubes and work it in by pushing the fork up and down Every 20 hours Dismantle the fork and check all parts for wear and damage replace if necessary NOTE Discarded Öhlins products should be handled over to a...

Page 16: ...16 07295 16 Issued 03 09 23 Teknisk Illustration 1500 ex Öhlins Racing AB Box 722 S 194 27 Upplands Väsby Sweden Phone 46 8 590 025 00 Fax 46 8 590 025 80 Your Öhlins dealer More info www ohlins com ...

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