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Welding Helmet WitH Air Purifying 

resPirAtor Auto dArkening sHAde 5-8 & 9-13

Model no: 

PWH615

thank you for purchasing a sealey product. manufactured to a high standard, this product will, if used according to these 

instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1.  sAfety

 

‰

   WArning!

 This helmet is not suitable for use with laser welding or CUTTInG or for overhead welding applications.

 

9

   ensure all workshop safety rules, regulations and conditions are complied with when using welding equipment. The helmet will not  

  offer protection against misuse of workshop tools, equipment, or accessories.

 

9

   Maintain the helmet in good condition and protect cartridge from liquid and dirt contact. Regularly replace the protective lens and   

  replace any damaged or worn parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.

 

9

   ensure the front cover window is securely in place before use. 

 

9

   Fit the helmet and adjust the head band so the helmet will sit as low and near to your face as possible.

 

9

   Use helmet only in temperatures ranging from -5°C to 55°C.

 

9

   Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery.

 

9

   Maintain correct balance and footing.

 

9

   Ensure the floor is clear from obstructions, not slippery and wear non-slip protective shoes.

 

9

   Keep children and unauthorised persons away from the working area.

 

‰

   WArning!

 The helmet will only protect the eyes and face from radiation and sparks. It will not protect against explosive devices or  

  corrosive liquids.

 

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do not

 use helmet for any purpose for which it is not designed.

 

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do not

 use helmet unless you have been instructed in its use by a qualified person.

 

8

  

do not

 open or tamper with the shade cartridge.

 

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do not

 get the helmet wet or use in damp or wet locations.

 

8

  

do not

 leave work place with helmet in lowered position, as bright light source may darken cartridge unexpectedly.

 

8

  

do not

 place the helmet on a hot surface.

 

8

  

do not

 use helmet without front cover window fitted. To do so will invalidate your warranty.

 

9

   Clean helmet (see section 5.5) and store the helmet in a safe, dry, childproof location.

 

‰

   WArning!

 Before welding always inspect the cartridge filter to ensure that it is not damaged. To test the filter prior to welding,direct  

  the front of the cartridge filter to a bright light source which will cause the lens to darken. Then using your hand rapidly cover and   

  uncover the sensor. The filter should lighten momentarily then return to a dark state.

 

‰

   WArning!

 

do not

 use the helmet if damaged or you suspect it may be faulty. (Contact Sealey Stockist).

 

  

dAnger

do not

 use if, at any time, the face plate in the cartridge FAIlS to darken when exposed to a welding spark. Remove  

  cartridge and return to your Sealey stockist for checking.

 

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   Continued use of the product knowing that the auto darkening feature is noT FUnCTIonInG may dAMAGe YoUR eYeS and    

  CAUSe BlIndneSS.

 

  

dAnger

do not

 wear this respirator system to enter areas where: 

  1. Atmospheres are oxygen deficient.

 

  2. Contaminant concentrations are unknown. 

  3. Contaminant concentrations are Immediately dangerous to life or Health. 

  4. Contaminant concentrations exceed the maximum use concentration determined using the assigned Protection Factor for the    

      specific respirator system.

 

‰

  

WArning!

 The Particle filter can not be cleaned. 

do not

 attempt to remove contamination using for example compressed air as  

  this will destroy the filters, the equipment will not give the expected protection and the warranty will be invalidated.

 

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   If ventilation is poor, wear an approved air-supplied respirator.

 

9

   Read and understand the Material Safety data Sheets and the manufacturer’s instructions for metals, consumables, coatings,    

  cleaners, and degreasers.

 

9

   Work in confined space only if it is well ventilated, or while wearing an air-supplied respirator. Always have a trained watch- 

 

  person nearby. Welding fumes and gases can displace air and lower the oxygen level causing injury or death. Be sure the breathing  

  air is safe.

 

8

  

do not

 weld in locations near degreasing, cleaning, or spraying operations. The heat and rays of the arc can react with vapours to  

  form highly toxic and irritating gases.

 

8

  

do not

 weld on coated metals, such as galvanized, lead, or cadmium plated steel, unless the coating is removed from the weld  

  area, the area is well ventilated, and while wearing an air-supplied respirator. The coatings and any metals containing these  

 

  elements can give off toxic fumes if welded. ReSPIRAToR (PAPR) MISUSe can be hazardous. Welding produces fumes and gases.   

  Breathing these fumes and gases can be hazardous to your health.

 

9

   Read and follow these instructions and the safety labels carefully. The powered air purifying respirator (PAPR) helps protect the    

PWH615 Issue 1 15/08/19

Original Language Version

© Jack Sealey limited

Refer to 

instructions

Summary of Contents for PWH615

Page 1: ...ocation WARNING Before welding always inspect the cartridge filter to ensure that it is not damaged To test the filter prior to welding direct the front of the cartridge filter to a bright light source which will cause the lens to darken Then using your hand rapidly cover and uncover the sensor The filter should lighten momentarily then return to a dark state WARNING DO NOT use the helmet if damag...

Page 2: ...of the approved assembly 9 9 Replace damaged or clogged filters Do not wash or reuse filters Do not clean filters by tapping or with compressed air or filter elements may be damaged Dispose of used filter elements according to local state and federal requirements 9 9 The powered air purifying respirator must be used with the helmet hood and filters recommended by the manufacturer to provide a resp...

Page 3: ... back to light but with a pre set delay to compensate The delay time can be set from MIN 0 1 sec to MAX 1 0 sec by Shade Delay Control The minimum delay suits spot or short welds The maximum delay suits heavy current welding and reduces eye fatigue from the arc Selections between MIN and MAX are suitable for most of indoor and outdoor welding operations 4 6 Cleaning and Storing 4 6 1 Keep the sens...

Page 4: ...ing tube Continue blocking air flow until alarm sounds and the blower vibrates If alarm does not sound and the blower does not vibrate check battery and filter element 4 12 Operating The Controls fig 8 4 12 1 To Start Press On button for 1 second until the blower starts The Danger Low Speed High Speed Indicator lights go on then go out the alarm sounds and the blower vibrates momentarily Then the ...

Page 5: ... you have to change the batteries Replace batteries by removing ADF from the retaining frame Slide cover plates on the top left and right and replace the old batteries with lithium batteries After that put on cover plates of batteries and install ADF back to frame fig 9 5 4 Replacing the filters 5 4 1 Push down the cover until it clicks into position as shown fig 10 lift the top cover and remove t...

Page 6: ...s Park Bury St Edmunds Suffolk IP32 7AR 01284 757500 01284 703534 sales sealey co uk www sealey co uk Environment Protection Recycle unwanted materials instead of disposing of them as waste All tools accessories and packaging should be sorted taken to a recycling centre and disposed of in a manner which is compatible with the environment When the product becomes completely unserviceable and requir...

Page 7: ...are parts must be fitted by a competent person WARRANTY Guarantee is 12 months from purchase date proof of which will be required for any claim Parts Information Welding Helmet with Air Purifying Respirator Auto Darkening Shade 5 8 9 13 Model No PWH615 Item Part No Description 1 PWH615 H01 Helmet 2 PWH615 H02 Front Cover Lens 3 PWH615 H03 Rubber Gasket Seal 4 PWH615 H04 Auto Darkening Cartridge 5 ...

Page 8: ...t Spare parts must be fitted by a competent person WARRANTY Guarantee is 12 months from purchase date proof of which will be required for any claim Parts Information Welding Helmet with Air Purifying Respirator Auto Darkening Shade 5 8 9 13 Model No PWH615 Item Part No Description 1 PWH615 RU01 Filter Body 2 PWH615 02 Filter 3 PWH615 RU03 Form Filter Item Part No Description 4 PWH615 RU04 Filter S...

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