Club Car Precedent Villager 2, Maintenance And Service Manual

Page: 229 / 414

ELECTRIC VEHICLE - MOTOR Motor Installation
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nuts. For 5/16 inch (8mm) diameter studs, tighten the nuts to 100 in·lb (11 N·m). For 1/4 inch (6.3mm)
diameter studs, tighten the nuts to 45 in·lb (5.0 N·m).
4.8. Secure the white, orange, green, and blue wires with a wire tie so that none of the motor wires will scrub the
motor or transaxle when the vehicle is in operation.
4.9. Connect the three-pin speed sensor wire to the vehicle wire harness.
5. If using a chain hoist, lower the vehicle and guide the leaf springs into the shackles. If using a floor jack, raise the
transaxle until the leaf springs can be guided into the shackles.
6. Insert the mounting bolts through the spring shackles and the bushings in the leaf spring eyes and install lock
nuts. Tighten the bolts to 23 ft·lb (31 N·m).
See Leaf Spring Installation on page 9-3.
7. Install the shock absorbers. Tighten nut until rubber bushing expands to the diameter of the cup washer.
8. If removed, install wheels and finger tighten the lug nuts.
9. Lift vehicle and remove jack stands. Lower vehicle to the floor and tighten lug nuts, using a crisscross pattern, to
55 ft·lb (74.6 N·m).
10. Connect the batteries. See Connecting the Batteries – Electric Vehicles, Section 1, Page 1-4.
11. Place the Tow/Run switch in the RUN position.
12. Inspect the vehicle for proper operation. See following WARNING.
WARNING
• Make sure that the vehicle operates in the forward direction when the Forward/Reverse switch is
in the FORWARD position.
• Make sure that the vehicle operates in the reverse direction when the Forward/Reverse switch is in the
REVERSE position. The reverse buzzer will sound as a warning when the Forward/Reverse switch
is in REVERSE.
• Make sure that the vehicle does not operate when the Forward/Reverse switch is in the NEUTRAL
position.
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3
1
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Figure 16-24 EJ8–4001A Motor Mounting Bolts and
Tightening Sequence
2019 Precedent Villager 2 Maintenance and Service Manual Page 16-17