Club Car Precedent Villager 2, Maintenance And Service Manual

Page: 165 / 414

SECTION 13 — ELECTRIC VEHICLE - ELECTRICAL
COMPONENTS
13
Electric Vehicle - Electrical Components
DANGER
• See General Warnings on page 1-2.
WARNING
• See General Warnings on page 1-2.
KEY SWITCH
See General Warnings on page 1-2.
TESTING THE KEY SWITCH
See the appropriate troubleshooting section for the type of electrical system used in the vehicle.
See Test Procedure 5 – Key Switch and MCOR Limit Switch Circuit on page 12-16.
KEY SWITCH REMOVAL
1. Disconnect the batteries and discharge the controller. See Disconnecting the Batteries – Electric Vehicles
on page 1-4.
2. Remove the instrument panel (Figure 13-1, Page 13-2) .
2.1. Remove three screws (1) from the instrument panel (2).
2.2. Rotate the instrument panel up and away from the dash to disengage the tabs at the top of the panel.
2.3. Disconnect the electrical connector (3) to the instrument panel.
3. Disconnect the wires from the key switch.
4. From the back of the instrument panel, push down on the retaining tabs surrounding the key switch (4) and
remove the key switch cap (8). Hold the key switch and remove the switch retaining nut (6) from the outside
of the instrument panel
(Figure 13-2, Page 13-2) .
KEY SWITCH INSTALLATION
1. Position the key switch and flat washer (9) in the instrument panel, then install and tighten the switch retaining nut
(6) to 40 in·lb (4.5 N·m). Install key switch cap (8) in center dash
(Figure 13-2, Page 13-2) .
2. Connect the blue and green wires to the key switch terminals. Either orientation is correct. See .
3. Install the instrument panel.
3.1. Connect the electrical connector (3) (Figure 13-1, Page 13-2) .
3.2. Position the instrument panel (2) on the dash assembly. Make sure tabs on upper edge properly engage
with the corresponding slots on the dash assembly. Ensure that there are no wires exposed or pinched
during positioning.
3.3. Secure instrument panel to the dash assembly with three screws (1). Tighten screws to 1.8 ft·lb (2.5 N·m).
4. Connect the batteries. See Connecting the Batteries – Electric Vehicles on page 1-4.
2019 Precedent Villager 2 Maintenance and Service Manual Page 13-1