SECTION 2D
BODY
The following caution applies to one or more steps in the assembly
procedure o f components in this portion o f the m anual as indicated at
a p p ro p ria te locations by the terminology "See Caution on page 1 o f this
Section".
CAUTION:
T H I S F A S T E N E R I S A N I M P O R T A N T A T T A C H I N G
P A R T I N T H A T I T C O U L D A F F E C T T H E P E R F O R M A N C E OF
V I T A L C O M P O N E N T S A N D S Y S T E M S , A N D / O R C O U L D R E S U L T
I N M A J O R R E P A I R E X P E N S E . I T M U S T B E R E P L A C E D W I T H
O N E O F T H E S A M E P A R T N U M B E R OR W I T H A N E Q U I V A L E N T
P A R T I F R E P LA C E M E N T B E C O M E S N E C E S S A R Y. DO N O T U S E A
R E P L A C E M E N T P A R T OF L E S S E R Q U A L I T Y OR O F S U B S T I
T U T E D E S IG N . T O R Q U E V A L U E S M U S T B E U S E D A S S P E C I
F IE D D U R I N G R E A S S E M B L Y TO A S S U R E P R O P E R R E T E N T I O N
OF T H I S P A R T .
C O N T E N T S OF T H IS SEC TIO N
On Vehicle Service.......................................................................... 2D-4
Specifications.............................................................................. 2D-61,62
Special T o o ls.................................................................................... 2D-63
GENERAL DESCRIPTION
On the following pages, service procedures will be
given for com ponents on all 10-20-30 series trucks in C.
K and G models. Reference will be made, both in text
and illustrations, to vehicle model lines and to individual
model n u m b ers within these model lines.
As an aid to identification o f specific models, the
following general descriptions are given.
C hassis/C abs
All chassis cabs use "0 3 " as the model identification.
See figure 2D-1. Two-wheel drive units come in CIO,
C-20 an d C-30 series. Four-wheel drive units may be
either K-10 or K-20. O ptional pickup boxes are
available.
C rew C ab/C hassis
M odel n u m b e r " 6 3 " designates the crew cab/chassis
models. See figure 2D-2. Optional pickup boxes are
available.
Coach
The four-door coach model n u m b er is "06". See
figure 2D-3. Base models have re a r cargo doors. An
optional endgate with moveable window is available.
U tility
Utility models are designated with the n u m b e r "16".
See figure 2D-4. An optional removable ro o f is also
available.
Vans
G-Series Vans are available in three model n u m b e r
designations. See figures 2D-5 and 2D-6. Vans without
body windows use n u m b e r "0 5 " ; vans with body
windows are " 0 6 " models; "0 3 " vans have an open cargo
area, as shown in figure 2D-6.
Summary of Contents for 1977 light duty truck
Page 1: ......
Page 28: ......
Page 70: ...Fig IB 24 Four Season System Vacuum Diagram C K Models 1B 24 LIGHT TRUCK SERVICE M A N U A L...
Page 71: ...Fig lB 25 Overhead System Wiring Diagram C K Models AIR C O N D ITIO N IN G 1 B 2 5...
Page 72: ...Fig IB 26 C60 System Wiring Diagram G Models...
Page 74: ......
Page 75: ...Fig lB 29 Motor Home Chassis Wiring Diagram THERMOSTATIC SWITCH AIR C O N D ITIO N IN G IB 2 9...
Page 106: ......
Page 128: ......
Page 129: ...Fig 2D 5 Typical 05 and 0 6 Vans...
Page 136: ......
Page 148: ...Fig 2D 51 Rear Door Controls...
Page 158: ...Fig 2D 79 Folding Top Assembly...
Page 159: ...Fig 2D 80 Folding Top Side Moldings and Header...
Page 161: ...Fig 2D 85 Dnver s Bucket Seat 14 Fig 2D 86 Passenger s Bucket Seat 14...
Page 162: ...Fig 2D 89 Rear Folding Seat 06 Fig 2D 9 0 Rear Bench Seat 14...
Page 163: ......
Page 164: ......
Page 165: ......
Page 185: ......
Page 186: ......
Page 190: ......
Page 225: ......
Page 226: ......
Page 248: ...Fig 3B 77 Removing Bearing Housing Pivot Pins Fig 3B 79 Replacing Lock Bolt Spring...
Page 278: ...C 10 G 10 20 C 20 30 G 30 P 10 30 9 Fig 3C l Front Suspension C P Series...
Page 284: ...BALL JOINT DIAGNOSTIC PROCEDURE...
Page 316: ......
Page 321: ...Fig 3D 12 Rear Spring Installation G Models...
Page 322: ......
Page 325: ......
Page 326: ......
Page 336: ......
Page 352: ......
Page 378: ......
Page 395: ...Fig 5 2 Front Brake Pipes and Hoses C K Models...
Page 396: ......
Page 397: ...Fig 5 4 Front Brake Pipes and Hoses P Models BRAKES 5 1 3...
Page 400: ......
Page 401: ...V 8 N 4 0 L 6 N 4 0...
Page 402: ......
Page 404: ......
Page 405: ...P300 42 M40 JB9...
Page 438: ......
Page 448: ...Fig 6A 4 P Series Engine Rear Mount...
Page 451: ...Fig 6A 8 K Series Engine Rear Mount...
Page 452: ...ENGINE M O U N T BRACKET ALL K SERIES W ITH L 6 ENGINE 6A14 LIGHT TRUCK SERVICE M A N U A L...
Page 483: ...FUEL PUMP PUSH ROD OILING OIL F LTER AND BY PASS VALVE...
Page 484: ...FUEL PUMP PUSH ROD OILING CRANKCASE AND CRANKSHAFT OILING VALVE MECHANISM OILING...
Page 487: ......
Page 488: ...MOUNT VIEW A V AUTOMATIC TRANSMISSION FRONT MANUAL TRANSMISSION...
Page 489: ......
Page 490: ......
Page 568: ......
Page 602: ......
Page 605: ......
Page 612: ...Fig 6D 3i High Energy Ignition Basic W iring...
Page 644: ......
Page 648: ...DISTRIBUTOR VALVE Fig 6E 3 Vacuum Hose Schematic L6 292 CID Calif HD Emissions...
Page 649: ...V A LV E Fig 6E 5 Vacuum Hose Schematic V8 305 CID HD Emissions...
Page 650: ...Fig 6E 7 Vacuum Hose Schematic V8 350 CID High Altitude Calif LD Emissions...
Page 651: ...VALVE Fig 6E 9 Vacuum Hose Schematic V8 350 400 CID Except Calif HD Emissions...
Page 652: ...CANISTER...
Page 653: ...PCV V AL VE Fig 6E 13 Vacuum Hose Schematic V8 454 CID Except Calif HD Emissions...
Page 672: ...Fig 6E 29 Air Cleaner 305 350 400 V8 CK...
Page 682: ......
Page 692: ......
Page 700: ...Fig 7A 6B Detent Downshift Cable C K and P Series...
Page 709: ...Fig 7 A 12B CBC 350 Hydraulic Circuit A U TO M A T IC T R A N S M IS S IO N 7 A 1 7...
Page 743: ...VIEW B FLAT IvEwfDl l6 G tO 2 GAGE...
Page 744: ......
Page 755: ...V I E W B WITH AUTOMATIC TRANSMISSION WITH MANUAL TRANSMISSION V I E W A...
Page 760: ...r...
Page 766: ......
Page 767: ...V I E W D 1 6 ENGINE VIEW V 8 ENGINE...
Page 768: ......
Page 775: ......
Page 788: ......
Page 794: ...G A S G A U G E...
Page 805: ......
Page 836: ...Fig 8 58 Seat Belt Reminder System Schematic...
Page 844: ...C H E C K n...
Page 852: ......
Page 853: ...SPECIAL TOOLS J 2 3 5 2 0...