Servicing Spindle Components
1.
Secure the spindle in a vise by locating on the
high step diam eter. Be sure that the machined surface o f
the spindle will not be d a m a g e d by the vise jaws.
2.
Rem ove the oil seal.
3.
Rem ove the needle roller bearing.
4.
Place the spindle in a vise on the high step and
install needle roller bearing.
a.
Use J-23445 and Drive H andle J-8092 for
K10, K20.
b.
Use J-21465-17 for K-30.
5.
Install grease seal onto slinger with lip toward
spindle.
6.
Relubricate the needle b earin g and the spindle
end with a high melting point type wheel bearing grease.
Installation
1.
Install the bronze thrust w asher over the axle
shaft with the c h a m fe r toward the slinger and install the
spindle as shown in Figure 3C-7K.
2.
Assemble spindle to knuckle.
NOTE: Torque spindle nuts to 25 ft. lbs. (K10, 20);
torque to 60 ft. lbs. (K30).
C A U TIO N :
See CAUTION on page 1 o f this section.
K NU CKLE
K 10, K 20, (W IT H BALL J O IN T S )
R em oval
1.
R em o v e
h u b
an d spindle co m p o n e n ts
as
outlined earlier.
2.
If the steering arm is to be removed, disconnect
the tie rod.
a.
Remove cotter pin.
b.
Loosen tie rod nuts and tap on nut with a soft
h a m m e r to break the studs loose from the knuckle arm.
c.
Remove nuts and disconnect the tie rod.
CAUTION:
I f it is necessary to remove the
Fig. 3C -8K -R em oving Steering Arm Nuts
steering arm, discard the self-toeking nuts (Fig.
3C-8K) a n d replace with new nuts at assembly.
3.
Remove the cotter pin from the u pper ball
socket nut.
4.
Remove the retain in g nuts from the upper and
lower ball sockets as shown in Figure 3C-9K.
5.
Remove the knuckle assembly from the yoke by
inserting a suitable w edge-shaped tool between the lower
ball stud and the yoke and tapping on the tool to release
the knuckle assembly. R epeat as required at the upper
ball stud location.
Ball J oint Service
CAUTION:
Do not remove the yoke upper ball
stu d adjusting sleeve unless new ball studs are
being installed. I f it is necessary to loosen the
sleeve to remove the knuckle, do not loosen it
more than two threads using Spanner J -23447
as shown in Figure 3C -I4K . The nonhardened
CHAMFER
TOW ARD
Summary of Contents for 1977 light duty truck
Page 1: ......
Page 28: ......
Page 70: ...Fig IB 24 Four Season System Vacuum Diagram C K Models 1B 24 LIGHT TRUCK SERVICE M A N U A L...
Page 71: ...Fig lB 25 Overhead System Wiring Diagram C K Models AIR C O N D ITIO N IN G 1 B 2 5...
Page 72: ...Fig IB 26 C60 System Wiring Diagram G Models...
Page 74: ......
Page 75: ...Fig lB 29 Motor Home Chassis Wiring Diagram THERMOSTATIC SWITCH AIR C O N D ITIO N IN G IB 2 9...
Page 106: ......
Page 128: ......
Page 129: ...Fig 2D 5 Typical 05 and 0 6 Vans...
Page 136: ......
Page 148: ...Fig 2D 51 Rear Door Controls...
Page 158: ...Fig 2D 79 Folding Top Assembly...
Page 159: ...Fig 2D 80 Folding Top Side Moldings and Header...
Page 161: ...Fig 2D 85 Dnver s Bucket Seat 14 Fig 2D 86 Passenger s Bucket Seat 14...
Page 162: ...Fig 2D 89 Rear Folding Seat 06 Fig 2D 9 0 Rear Bench Seat 14...
Page 163: ......
Page 164: ......
Page 165: ......
Page 185: ......
Page 186: ......
Page 190: ......
Page 225: ......
Page 226: ......
Page 248: ...Fig 3B 77 Removing Bearing Housing Pivot Pins Fig 3B 79 Replacing Lock Bolt Spring...
Page 278: ...C 10 G 10 20 C 20 30 G 30 P 10 30 9 Fig 3C l Front Suspension C P Series...
Page 284: ...BALL JOINT DIAGNOSTIC PROCEDURE...
Page 316: ......
Page 321: ...Fig 3D 12 Rear Spring Installation G Models...
Page 322: ......
Page 325: ......
Page 326: ......
Page 336: ......
Page 352: ......
Page 378: ......
Page 395: ...Fig 5 2 Front Brake Pipes and Hoses C K Models...
Page 396: ......
Page 397: ...Fig 5 4 Front Brake Pipes and Hoses P Models BRAKES 5 1 3...
Page 400: ......
Page 401: ...V 8 N 4 0 L 6 N 4 0...
Page 402: ......
Page 404: ......
Page 405: ...P300 42 M40 JB9...
Page 438: ......
Page 448: ...Fig 6A 4 P Series Engine Rear Mount...
Page 451: ...Fig 6A 8 K Series Engine Rear Mount...
Page 452: ...ENGINE M O U N T BRACKET ALL K SERIES W ITH L 6 ENGINE 6A14 LIGHT TRUCK SERVICE M A N U A L...
Page 483: ...FUEL PUMP PUSH ROD OILING OIL F LTER AND BY PASS VALVE...
Page 484: ...FUEL PUMP PUSH ROD OILING CRANKCASE AND CRANKSHAFT OILING VALVE MECHANISM OILING...
Page 487: ......
Page 488: ...MOUNT VIEW A V AUTOMATIC TRANSMISSION FRONT MANUAL TRANSMISSION...
Page 489: ......
Page 490: ......
Page 568: ......
Page 602: ......
Page 605: ......
Page 612: ...Fig 6D 3i High Energy Ignition Basic W iring...
Page 644: ......
Page 648: ...DISTRIBUTOR VALVE Fig 6E 3 Vacuum Hose Schematic L6 292 CID Calif HD Emissions...
Page 649: ...V A LV E Fig 6E 5 Vacuum Hose Schematic V8 305 CID HD Emissions...
Page 650: ...Fig 6E 7 Vacuum Hose Schematic V8 350 CID High Altitude Calif LD Emissions...
Page 651: ...VALVE Fig 6E 9 Vacuum Hose Schematic V8 350 400 CID Except Calif HD Emissions...
Page 652: ...CANISTER...
Page 653: ...PCV V AL VE Fig 6E 13 Vacuum Hose Schematic V8 454 CID Except Calif HD Emissions...
Page 672: ...Fig 6E 29 Air Cleaner 305 350 400 V8 CK...
Page 682: ......
Page 692: ......
Page 700: ...Fig 7A 6B Detent Downshift Cable C K and P Series...
Page 709: ...Fig 7 A 12B CBC 350 Hydraulic Circuit A U TO M A T IC T R A N S M IS S IO N 7 A 1 7...
Page 743: ...VIEW B FLAT IvEwfDl l6 G tO 2 GAGE...
Page 744: ......
Page 755: ...V I E W B WITH AUTOMATIC TRANSMISSION WITH MANUAL TRANSMISSION V I E W A...
Page 760: ...r...
Page 766: ......
Page 767: ...V I E W D 1 6 ENGINE VIEW V 8 ENGINE...
Page 768: ......
Page 775: ......
Page 788: ......
Page 794: ...G A S G A U G E...
Page 805: ......
Page 836: ...Fig 8 58 Seat Belt Reminder System Schematic...
Page 844: ...C H E C K n...
Page 852: ......
Page 853: ...SPECIAL TOOLS J 2 3 5 2 0...