Chevrolet 1977 light duty truck, Service Manual

Page: 121 / 861

FLUSH
/-F E N D E R
/ ASSY
HOOD
ASSY
HOOD ASS’
•FENDER
ASSY
-FENDER
ASSY
FENDER
ASSY
DOOR ASSY
HOOD
ASSY
FLUSH
•FLUSH
SECTION E -E
SECTION B -B
SECTION D -D
SE CTION C-C
N O T E
] Hood s u rfa c e . 06 below
a t S ectio n C -C to flu sh a t Section
B -B an d S e c tio n D -D .
I \ I ' —DOOR
SECTION F - F ^ l - 0 0 ASSY
I
N O TE
1 Shim fro n t fe n d e r to obtain
s u rfa c e flu sh n e ss s ta r tin g a t a
p o in t ap p ro x 1.0 0 fro m lead in g edge
of d o o r. (T y p ical e n tir e len g th of
fe n d e r to d o o r).
HOOD ASSY
ROCKER
PANEL
FENDER
ASSY
RADIATOR GRILLE
U PPE R PA N EL
FLUSH
r____?EgTioii tt-fi
1 N O TE
[Shim fro n t fe n d e r to
o b tain s u rfa c e flu s h n e ss to
r o c k e r p a n el.
SECTION A-A
Fig. 2C-13--Sheet M etal Clearance—CK Series
8. R e m o v e bolt fro m each r a d i a t o r su p p o rt
mounting.
9. Remove bolts at each fender skirt to cab
u n d erb o d y (tig. 2C-14).
10. W ith a helper, remove front sheet metal
assembly, with radiator, battery, h orn and voltage
regulator attached.
Installation
1. W ith a helper place sheet metal assembly in
position.
N O T E : Install all bolts loosely to facilitate aligning
a fte r complete installation.
2. Install fender bolts at cowl.
3. Install c o m b in a tio n bolt an d flat w a sh e r
assembly into each fender rein fo rcem en t while inserting
shim s req u ired between fen d er reinforcem ent and body
(See Figure 2C-15).
4. Install two bolts and shim s required at each
fe n d e r rear lower edge to hinge pillar.
5. Install bolt in each fe n d e r skirt to underbody.
6. Install bolts at steering column skirt reinforce­
ment, final torque 25 ft. lbs.
7. T ig h ten each ra d ia to r support m ounting bolt 33
ft. lbs.
8. T orque bolts at fen d er to cowl 25 ft. lbs.
9. Install front bumper.
10. Connect wire connectors at dash and toe panel.
Attach g e n e ra to r and regulator wires.
Fig. 2C-14--Fender S k irt Assem bly—CK Series
11. Connect u pper and lower ra d ia to r hoses.
Connect oil cooler lines to the ra d ia to r on models so
equipped.