Chen Hsong CDC-2000 Operational Manual Download Page 163 | Manualshive

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1 Operational Manual

can press

to complete the resetting:

H) Auto-operation time description

H.a)RRRR: Auto operation time,

“

hours

”

.

H.b)SS: Auto operational time,

“

minutes

”

.

Reset the operational time to zero in auto operation is to press

when

“

bb

”

is

in red ground color you can press

to complete the resetting operation.

2.48 Record Menu of Parametric Variation

F1

F2

F3

F4

F5

F6

F7

F8

F9

F10

OPERATION PARAMETER CHANGED RECORDS PAGE 1

     RECORD TIME       CONTENTS         RECORD TIME         CONTENTS
   10/01 15:25:40 3FH[21,03] 00003>00000 10/01 15:25:40 3FH[21,03] 00000>00003
   10/01 15:25:30 19H[34,05] SW3>SW0     10/01 15:25:40 19H[34,05] SW3>SW0
   10/01 15:25:20 19H[34,04] 00000>01530 10/01 15:25:40 19H[34,04] 01530>00000
   10/01 15:25:10 19H[27,05] SW3>SW0     10/01 15:25:40 19H[27,05] SW0>SW3
   10/01 15:25:00 19H[27,04] 00000>00033 10/01 15:25:40 19H[27,04] 00033>00000
   10/01 15:25:40 3FH[21,03] 00003>00000 10/01 15:25:40 3FH[21,03] 00000>00003
   10/01 15:25:30 19H[34,05] SW3>SW0     10/01 15:25:40 19H[34,05] SW3>SW0
   10/01 15:25:20 19H[34,04] 00000>01530 10/01 15:25:40 19H[34,04] 01530>00000
   10/01 15:25:10 19H[27,05] SW3>SW0     10/01 15:25:40 19H[27,05] SW0>SW3
   10/01 15:25:00 19H[27,04] 00000>00033 10/01 15:25:40 19H[27,04] 00033>00000
   10/01 15:25:40 3FH[21,03] 00003>00000 10/01 15:25:40 3FH[21,03] 00000>00003
   10/01 15:25:30 19H[34,05] SW3>SW0     10/01 15:25:40 19H[34,05] SW3>SW0
   10/01 15:25:20 19H[34,04] 00000>01530 10/01 15:25:40 19H[34,04] 01530>00000
   10/01 15:25:10 19H[27,05] SW3>SW0     10/01 15:25:40 19H[27,05] SW0>SW3
   10/01 15:25:00 19H[27,04] 00000>00033 10/01 15:25:40 19H[27,04] 00033>00000
   10/01 15:25:40 3FH[21,03] 00003>00000 10/01 15:25:40 3FH[21,03] 00000>00003
   10/01 15:25:30 19H[34,05] SW3>SW0     10/01 15:25:40 19H[34,05] SW3>SW0
   10/01 15:25:20 19H[34,04] 00000>01530 10/01 15:25:40 19H[34,04] 01530>00000
   10/01 15:25:10 19H[27,05] SW3>SW0     10/01 15:25:40 19H[27,05] SW0>SW3

BZ

Menu31-A

04/08/13

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Summary of Contents for CDC-2000

Page 1: ...MOLD CLOSING AND OPENING 19 2 6 SETUP FOR HIGH PRESSURE CYLINDER AND SPLIT NUTS 32 2 7 EJECTOR SETUP 38 2 8 SORE PULL SETUP 41 2 9 UNSCREW SETUP 44 2 10 AIR BLOW SETUP 48 2 11 MOLD THICKNESS AND CLAM...

Page 2: ...N 143 2 46 PERIPHERALAND CIPHER SETTING CHART 145 2 47 DISPLAY CHART OF PRODUCTIVE INFORMATION 147 2 48 RECORD CHART OF PARAMETRIC VARIATION 148 3 ALARM INFORMATION OVERVIEW 151 3 1 001 EXCHANGE THE B...

Page 3: ...TIC ARM 163 3 31 048 ERROR FOR THE PRODUCT CONFIRMATION SIGNAL 163 3 32 049 THE SENSOR OF ELECTRONIC EYE IS COVERED 164 3 33 050 THE CLAMPING DESTANCE HAS STOPPED 164 3 34 051 THE OPENING MOULD HAS ST...

Page 4: ...66 105 THE PRACTICAL TEMPERATURE IS TOO LOW AT SECTOR 6 177 3 67 106 THE PRACTICAL TEMPERATURE IS TOO LOW FOR BACKUP 177 3 68 109 THE OIL PRACTICAL TEMPERATURE IS TOO LOW 177 3 69 110 THE PRATICAL TE...

Page 5: ...CDC 2000 Operational Manual 1 CDC 2000 Controller Panel Overview 1 1 Controller Panel Description 04 08 13 1...

Page 6: ...perational Keys 1 In manual mode Operational keys can accomplish a particular task of the whole cycle The process of the operational cycle is shown below Clamp Inj Carri F Injec Inj Carri B Plastic Sc...

Page 7: ...n move the screw forward manually 2 In manual mode when mould thickness is set on Menu 09 this button can adjust the platen backward manually 3 In manual mode when pulling core is set on Menu 06 this...

Page 8: ...ational Manual Safety door open Not used now Safety door close Not used now Injection carriage forward Injection carriage backward Injection Plasticizing Screw decompression 1 3 Number Operational Key...

Page 9: ...s Y Z _ Number 4 or alphabets J K L Number 5 or alphabets M N O Number 6 or alphabets P Q R Number 7 or alphabets A B C Number 8 or alphabets D E F Number 9 or alphabets G H I Cursor upward Cursor dow...

Page 10: ...tion of data input 1 4 Combined Operational Keys Memorize the current Menu When the pressure and speed curves are on screen press this button to display standard display curve Referred to Menu 48 of 2...

Page 11: ...ode Stop motor push this button to stop the motor and LED light on the upper left would be off The motor can t be stopped under automatic mode 1 7 The Function of Operational Keys on screen MANUAL OPE...

Page 12: ...to switch to menu shown at the screen bottom Quick menu switchover used to switch to menu shown at the screen bottom Quick menu switchover used to switch to menu shown at the screen bottom Quick menu...

Page 13: ...or Core pull unscrew Air blow Modulating Mold lubrication Index 03 05 04 06 07 08 09 10 2 Menu Mold close Mold open ejector injection Plasticizing screw Temperature setting Products counter Functional...

Page 14: ...e Temperature timer Heating curve Index 20 21 23 24 Screen Display Temperature setting T1 T2 T3 T4 T5 T6 TC Index 20 24 25 26 27 28 29 30 50 4 Screen Display Mold close Mold open ejector Injection Pla...

Page 15: ...2 Screen Display Function selection Pressure Velocity setting Counter setting Time unit setting Index 32 33 34 35 7 Screen Display Mold no setting carriage Temperature timer Core pull unscrew Air blew...

Page 16: ...n key the LED indicator on upper left of the button is on when the controller is in auto mode If the LED indicators on or or are twinkling all of the data can not to changed Please refer to section 2...

Page 17: ...Menu 00 and do the functional testing and automatically change to Menu 01 about 3 seconds later The functional testing Menu 00 shows the related data of the machine to the customer for reference A Fac...

Page 18: ...r is on the system is in manual mode and doesn t need to use this button In manual mode if the Menu is not like this one press or to go to Menu 01 Move the cursor to the parameter that you want to cha...

Page 19: ...esent location of clamping U QQQQ Q Display the present location of ejection V RRR Display the speed of screw rotation in plasticizing W SSS Display the present hydraulic pressure 2 3 Auto Operation S...

Page 20: ...left is on In auto operation mode if the Menu is not like this one press or or to go to Menu 02 Move the cursor to the parameter that you want to change adjust the parameter by numerical keys the push...

Page 21: ...N Display the residues time of recycle operation in auto operation and be able to adjust the time setting value by entering the numerical value W OOOO O Display the present location of ejector X PPPP...

Page 22: ...jection G ggg gg Display the time of injection and hold pressure H hhh hh Display the time of plasticizing delay which can be adjusted I iiii i Display the time of plasticizing J jjj jj Display the ti...

Page 23: ...esired parameter for mold closing Key in desired digits through digit keys and press to complete a correction The setting description of the Mould opening closing Menu 03 are shown below A AA Booster...

Page 24: ...n setup WWWW W CCC C FFFFF IIIII ZZZ AA BB ee XX YY ee DD EE ff GG HH gg AA BB ee 2 5 1 3 Mold Opening Setup Move the cursor to the desired parameter for mold opening key is your desired digits and pr...

Page 25: ...NN TT bb cc TT MM NN TT PP QQ UU 2 5 1 5 Special Function Setup The setup for function selection move the cursor to and press either or for open or close Press to finish the correction Code descriptio...

Page 26: ...ove the cursor to the desired parameter for high pressure cylinder Key in your desired digits and press to complete the correction Code description for Menu 03 are as follows A AA speed setup for high...

Page 27: ...for mold opening Key i9n your desired digits and press to complete the correction Code descriptions for Menu 03 high pressure cylinder mold opening are as follows A JJ High pressure cylinder slow mold...

Page 28: ...selection are as follows A Function selection for high pressure cylinder fast mold opening B Spare function selection C Function selection for mold opening and closing of high pressure cylinder specia...

Page 29: ...stance velocity pressure Mold closing WWWW W ZZZ Z XX YY Mold opening aaaa a ddd d bb cc Hi pre Eject Co pull unscr Air bl Module Lubri Spl nuts mold Chart 03 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 2 5 3 1 Se...

Page 30: ...er for mold closing confirmation L gg Back pressure setup of carriage cylinder for mold closing confirmation optional function M IIIII Lower stroke limit position setup of carriage cylinder for mold c...

Page 31: ...der slow mold opening counter balance pressure setup D LLLLL Fast cylinder slow mold opening end position setup E MM Fast cylinder fast mold opening speed setup F NN Fast cylinder fast mold opening pr...

Page 32: ...Function selection for fast speed cylinder fast mold opening E Spare function selection F Function selection for mold opening and closing of fast speed cylinder special mold Code descriptions for par...

Page 33: ...rt 03 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 p 2 5 4 1 Fast Mold Closing Setup Move cursor to the desired parameter for mold closing Key in desired digits through digit keys and press to complete a correction...

Page 34: ...troke of high pressure mold closing a confirmation of molds being installed and matched as to be made The pressure will rise after cylinder close the molds The molds are fully matched and closed is th...

Page 35: ...the requirement for mold opening switch position setup is RRR Rmm OOO Omm aaaa amm LLLLLp IIIIIp 2 5 4 5 Operational Description of Fast Speed Mold Opening There are three phases for fast speed mold...

Page 36: ...lection are as follows A Function selection for fast speed mold opening B Spare function selection C Function selection for mold opening for fast speed special mold Code descriptions for parameters of...

Page 37: ...setup MMMTon spare pressure setup NNNbar spare pressure setup OOObar spare pressure setup PPPbar mo clos eject Co pull unscr Air bl modul Lubri Mo open Chart 04 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 2 6 1 1...

Page 38: ...escriptions A In auto mode close mold to high pressure closing mold distance When pressure sensor shows oil pressure setting OOObar the first closing mold is finished B Inject until injection distance...

Page 39: ...pare mold closing pressure setup MMMTon spare pressure setup NNNbar spare pressure setup OOObar spare pressure setup PPPbar mo clos eject Co pull unscr air bl modul Lubri Mo open Chart 04 F1 F2 F3 F4...

Page 40: ...opening and split nuts opening Mold opening distance split nuts opening mold opening decelerated pressure High pressure cylinder Split nuts Velocity setup KK GG EE Pressure setup LL HH FF End position...

Page 41: ...pressure JJ LL spring mold function spare mold pressure setup MMMTon spare pressure setup NNNbar spare pressure setup OOObar spare pressure setup PPPbar Mo clos eject Co pull unscr Air bl modul Lubri...

Page 42: ...Sequence Diagram of High Pressure Cylinder Mold Opening and Rotation Nuts Opening Mold opening distance rotation nuts open mold opening decelerated pressure high pressure cylinder rotation nuts veloci...

Page 43: ...ection mold opening position QQQQ Qmm Ejector forward spare position setup RRR Rmm Ejector backward spare position setup SSS Smm Mo clos hi pre Co pull unscr Air bl modul Lubri Mo openspl nuts F1 F2 F...

Page 44: ...QQQQ Q Position setup for mold opening when ejector forward while opening mold function selection is applied R MMMMMMMMMMM Function selection for ejector movements Press or to Choose one of the four...

Page 45: ...stance 1 2 End of ejector forward Velocity setup AA DD Pressure setup BB EE End position setup CCC C FFF F 2 7 3 Sequence Diagram of Ejector Backward Ejector backward distance 2 1 End of ejector backw...

Page 46: ...G HH Optic meter enc3 Position setup III I LLL L FFF F Ejector operational cycle Stop operation in ejector forward Ejector umber CNT0 1 AA BB DD EE Ejector forward Ejector backward Ejector umb er CNT0...

Page 47: ...desired parameter of core pull 1 Key in desired digits and press to complete the correction Code descriptions of Menu 06 are listed below A EE Speed setup for core in 1 B FF Pressure setup for core in...

Page 48: ...During mold opening Core out 1 during mold opening at the set position of DDDD D I d After mold opening Core out 1 after molds open J DDDD D Core out 1 is executed when mold opening moves to this posi...

Page 49: ...2 H VV Pressure setup for core in 2 I OOOOOOOOOO operation selection of core out 2 Press or for one of four modes listed below and push to complete the selection Code descriptions for function select...

Page 50: ...red digits and press to complete the correction Code description 07 are listed below A HH Speed setup for Mold Screw in fast B II Pressure setup for Mold Screw in fast C KK Speed setup for Mold Screw...

Page 51: ...for Mold Screw out fast B PP Pressure setup for Mold Screw out fast C RR Speed setup for Mold Screw out slow D SS Pressure setup for Mold Screw out slow E CCCCCCCCCC Mode options for Mold Screw out Pr...

Page 52: ...r Mold Sscrew out 3 C VVVVVVVVVV mode options for Mold Screw out 3 Press either or to make a pick between 2 modes listed below and push to complete the selection Code descriptions for function selecti...

Page 53: ...Counting Flow Chart Parameter Switching Setup HH II KK LL Fast counts EEEE Total counts GGGG Total out GGGG Slow counts FFFF Slowcounts FFFF Directional Value in Parameter Switching setup Status Direc...

Page 54: ...r for air blow Key in desired digits and press to complete a correction Code descriptions for air blow Menu 08 are shown below A Function selection for air blow during mold opening Press to open and t...

Page 55: ...e setup for air blow after mold opening Code is Tim27 2 10 2 Sequence diagram of air blow Mold opening movement stroke Mold opening syn air blow UUU U Air blow after Mold opening WWW W VVV V End posit...

Page 56: ...F9 F10 2 11 1 1 Move cursor to set parameter for mold adjustment Key in desired digits and press to complete a correction Code descriptions for Menu 09 are shown below A AAAAAAAAAAAAAAA Display of cu...

Page 57: ...ism A d Turn off mold adjustment for 023 mold adjustment counter error to check counter switch Input 31 and mechanism A e In mold adjustment if general mold thickness adjustment distance is wrong then...

Page 58: ...tabilized to the read platen by mold clamp C c Switch menu 09 to menu 01 press to have molds sit tight The molds should be in a closed state Use mold clamps to stabilize molds and remove mold hangers...

Page 59: ...AT KKKKKp AUTO CLAMPING FORCE SETTING Menu 09 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 2 11 2 1 Move cursor to set parameter key in desired digits and press to complete a correction Code descriptions for Menu...

Page 60: ...ished 2 11 2 4 Automatic Mold thickness Adjustment In Menu 09 mold is hung on the mechanism to adjust the counter position and press for clamping on Menu 52 clamping origin return KK CC Don t loose th...

Page 61: ...enu 33 carriage cylinder mold adjustment II JJ don t loose the button in the mold closing interval until the basks is finished B In Menu 09 press for mold open on Menu 33 carriage cylinder mold adjust...

Page 62: ...meter key in desired digits and press to complete a correction Code descriptions for Menu 09 listed below A AAAAAAAAAAAAAAA At mold thickness function L to select open then display Automatic mold thic...

Page 63: ...reduced mold height and strengthened clamping force Let go of the key and the function will stop If mold adjustment forward goes beyond computer set minimum height 021 mold adjustment beyond minimum d...

Page 64: ...RICATIN MONITORING TIME IIII I SEC GREASE LUBRICATION AT EVERY JJJJJ CYCLES BY MANUAL NEXT LUBRICATION AT LLLLL CYCLE LATER GREASE LUBRICATION ATALARM RESET RESET Menu 10 F1 F2 F3 F4 F5 F6 F7 F8 F9 F1...

Page 65: ...TING mm CUSHION END uuuu umm FILLING TIME xx xxSEC FEEDING TIME wwww wSEC Tt ff Tt ee Tt dd Tt cc Tt bb Tt aa TIME OD STAGE 6 5 4 3 2 1 DOSING END UU QQ MM II EE AA SPEED VV RR NN JJ FF BB PRESSURE zz...

Page 66: ...tting of injection 1 Plasticizing end position equals 100 Key in desired digits and press to complete a correction If desired digits are key in and is pressed the position set value of injection 1 wil...

Page 67: ...setup for injection 5 X SSS S End position setup for injection 5 Key desired digits and press to complete a correction If desired digits are keyed in and is pressed stroke setting of injection 5 will...

Page 68: ...below A aa Holding pressures 1 speed setup B bb Holding pressure 1 pressure setup C cccc c Holding pressures 1 time setup D nn n Holding pressure 1 switch over to holding pressure 2 acceleration dece...

Page 69: ...under automatic operation mode 059 nozzle clog alarm will ring Q nnnnnnnnnnnnnn Injection mode selection Press or for any option among four and push to complete the selection Q a 1 Closed loop option...

Page 70: ...F9 F10 1 2 3 Move cursor to set parameter for feeding Key in desired digits and press to complete a correction Code descriptions for Menu 14 feeding are as below A uuuu u Display position of injectio...

Page 71: ...in desired digit and press to complete a correction If press after digit is keyed in the position set value of feeding 3 stroke will be recalculated according to its percentage Q KK Counter balance pr...

Page 72: ...time switch to feeding after injection EE ZZZ Z Time setup for cooling Code Tim01 2 14 2 Sequence Diagram of Feeding Feeding stroke 1 2 3 Decompression Stroke Decompression Decompression Forward Back...

Page 73: ...ection carriage fast forward B bb Pressure setup for injection carriage fast forward C cc cc Time setup for injection carriage fast forward when fast forward is due injection carriage slow forward wil...

Page 74: ...d speed vs time The red line represents the setting value and the white line represents the practical curve for the above speed diagram the green line represents the setting value and the white line r...

Page 75: ...below A AAAA End position setup of the feeding for injection density 1 B BBBB End position setup of the feeding 1 for injection density 1 C CCCC End position setup of the feeding 2 for injection densi...

Page 76: ...heoretical Injection Speed Curve THEORETRICAL INJECTION RATE 99 80 60 40 20 cm3 sec aaa bbb ccc ddd eee F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Menu 17 SCREW D AAA mm The diagram shows the curve of theoretical...

Page 77: ...cal Injection Pressure Curve THEORETRICAL INJECTION PRESSURE 99 80 60 40 20 kg cm 2 eeee dddd cccc bbb aaa F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Menu 18 SCREW D AAAmm The diagram shows the curve of theoretic...

Page 78: ...ED T1 U1 V1 W1 X1 COLLINGTIME dddd d PRESSURE T2 U2 V2 W2 X2 PAUSE SEC eeee e POSITIONmm TTT T UUU U VVV V WWW W XX X CYCLETIME ffff f Menu 19 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 PRE Move the cursor to set...

Page 79: ...1 Speed setup for ejector forward 2 E H2 Pressure setup for ejector forward 2 F HHH H End position setup for ejector forward 2 2 20 5 Ejector Backward Stroke Setup A I1 Speed setup for ejector backwar...

Page 80: ...speed setup for holding pressure E R2 Second pressure setup for holding pressure F RRR R Second pressure setup for holding pressure G S1 Third speed setup for holding pressure H S2 Third pressure setu...

Page 81: ...3 T4 T5 T6 TC DENSITY PE 260 270 260 255 250 240 500 1 0 PP 220 230 220 210 200 190 500 1 0 HI PS 210 220 210 200 190 180 500 1 0 ABS 255 260 250 240 230 220 500 1 0 PC 280 300 290 280 270 260 500 1 0...

Page 82: ...low compared with the set value C RRR Alarm setting for actual temperature of T3 too low compared with the set value D SSS Alarm setting for actual temperature of T4 too low compared with the set val...

Page 83: ...ure lowered to 200 stays under control 2 21 6 YY Under stand by temperature mode the set value for lowered temperature 2 21 7 CDC 2000 Material temperature can be memorized 20 groups as follows A Set...

Page 84: ...00 400 300 200 100 T1 T2 T3 T4 T5 T6 TC Menu 21 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 This Menu shows the temperature setting and the actual temperature in the band Indicates the temperature too high Indicat...

Page 85: ...u 23 The diagram is temperature timing setup applied method are shown below 2 23 1 Adding temperature of barrel are shown as follows optional In menu 20 function selection ZZZZZZZZZZZ to select Close...

Page 86: ...to open then push to complete a correction That will output a signal to heating unit of dry machine 2 24 Temperature Curve of T1 T1 TEMP CURVE SET HIGH LOW 500 400 300 200 100 F1 F2 F3 F4 F5 F6 F7 F8...

Page 87: ...100 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Menu 25 This curve shows the T2 temperature trend Blue line is to indicate the deviation setting for high temperature Red line is to indicate the setting value of te...

Page 88: ...8 F9 F10 Menu 26 This curve shows the T3 temperature trend Blue line is to indicate the deviation setting for high temperature Red line is to indicate the setting value of temperature Ligh blue line i...

Page 89: ...F9 F10 Menu 27 This curve shows the T4 temperature trend Blue line is to indicate the deviation setting for high temperature Red line is to indicate the setting value of temperature Light blue line i...

Page 90: ...F9 F10 Menu 28 This curve shows the T5 temperature trend Blue line is to indicate the deviation setting for high temperature Red line is to indicate the setting value of temperature Light blue line i...

Page 91: ...F9 F10 Menu 29 This curve shows the T6 temperature trend Blue line is to indicate the deviation setting for high temperature Red line is to indicate the setting value of temperature Light blue line i...

Page 92: ...F6 F7 F8 F9 F10 This curve shows the TC temperature trend Blue line is to indicate the deviation setting for high temperature Red line is to indicate the setting value of temperature Light blue line i...

Page 93: ...01234567890123456789012345 FILES012 DATA 013 12345678901234567890123456789012345 FILES013 DATA 014 12345678901234567890123456789012345 FILES014 DATA 015 12345678901234567890123456789012345 FILES015 DA...

Page 94: ...The function is to select mold no by pressing will appear YES C then press to complete a correction B Mold Copy The function is for copying mold no Press the mold no will become red color that means t...

Page 95: ...8901234567890123456789012345 FILES002 FILES003 DATA 004 12345678901234567890123456789012345 FILES004 DATA 005 12345678901234567890123456789012345 FILES005 DATA 006 12345678901234567890123456789012345...

Page 96: ...C then press or to move the cursor to select the adequate mold no and press that will show Disc copy to CDC 2000 YES C message finally press to complete the task 2 In menu 42B select the covered mold...

Page 97: ...N TO FLOPPY Menu 42 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 CDC 2000 CDC 2000 DATA 003 12345678901234567890123456789012345 DATA 003 12345678901234567890123456789012345 MOLD NO SETTING FLOOPY MOLD NO NOTE FLOOP...

Page 98: ...78901234567890123456789012345 FILES008 DATA 009 12345678901234567890123456789012345 FILES009 DATA 010 12345678901234567890123456789012345 FILES010 DATA 011 12345678901234567890123456789012345 FILES011...

Page 99: ...in desired numbers and then press to complete a correction Code description in Menu 43 are shown as below A AAAAA In auto mode set the good product no for program counter CNT 02 B FFFFF Display the go...

Page 100: ...discount or count then press to complete a correction P PPPPP Display Hours of operational time Q QQ Display Minutes of operational time R RRRR Display Hours of auto operational time S SS Display Minu...

Page 101: ...3 12 15 12 1 123 1 123 1 123 220 230 221 210 200 190 181 125731 12311 123 3 12 12 12 0 123 1 123 0 123 220 230 221 210 200 190 180 125730 12311 123 3 12 10 12 0 123 1 123 1 123 220 230 221 210 200 19...

Page 102: ...essure deviation setup from filling to holding pressure L F Selection switch of bad product classification for filling M G Selection switch of bad product classification for end injection N H Selectio...

Page 103: ...ard and deviation and the bad product counter will plus 1 in menu 43 2 33 6 Quality Record Printing A Move cursor to LL to set printing space 1 represents printing every mold 2 represents printing onc...

Page 104: ...culated and become a file cursor to move left and cursor to move to right Function descriptions in menu13 are shown below A Product Cycle SPC graph is the average time needed for 10 machines to comple...

Page 105: ...es standard and deviation which is convenient to control the production quality A Function description in menu 61 A a Product Cycle In auto mode record the curve of total infection time for 100 molds...

Page 106: ...ring PROGRAM REVIEW PAGE PROGRAM 0001 LOD 009 0002 ANDN 001 0003 OR 100 0004 ANDNE 020 0005 ANDE 001 0006 OUT 100 0007 TIM 022 0002 50 0002 50 0008 LODE 021 0009 AND 056 0010 LOD 001 0011 ANDN 002 001...

Page 107: ...R049 R050 R051 R052 R053 R054 R055 R056 R057 R058 R059 R060 R061 R062 R063 R064 R065 R066 R067 R068 R069 R070 R071 R072 R073 R074 R075 R076 R077 R078 R079 R080 R081 R082 R083 R084 R085 R086 R087 R088...

Page 108: ...387 R388 R389 R390 R391 R392 R393 R394 R395 R396 R397 R398 R399 Menu37 2 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 RELAY MONITORING PAGE 3 R400 R401 R402 R403 R404 R405 R406 R407 R408 R409 R410 R411 R412 R413 R4...

Page 109: ...R681 R682 R683 R684 R685 R686 R687 R688 R689 R690 R691 R692 R693 R694 R695 R696 R697 R698 R699 R700 R701 R702 R703 R704 R705 R706 R707 R708 R709 R710 R711 R712 R713 R714 R715 R716 R717 R718 R719 R720...

Page 110: ...910 R911 R912 R913 R914 R915 R916 R917 R918 R919 R920 R921 R922 R923 R924 R925 R926 R927 R928 R929 R930 R931 R932 R933 R934 R935 R936 R937 R938 R939 R940 R941 R942 R943 R944 R945 R946 R947 R948 R949 R...

Page 111: ...E 46 SPARE 47 SPARE 48 SPARE 49 SPARE 50 SPARE 51 SPARE 52 SPARE 53 SPARE 54 SPARE 55 SPARE 56 SPARE 57 SPARE 58 SPARE 59 SPARE Menu 40 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 00 F 01 03 06 14 24 32 36 This Me...

Page 112: ...nal Spare Spare Spare Spare Mold injector returns Ejector backward stop proximity switch signal M T Motor Overload Mold adjustment s motor overload signal Hyd Motor Overload Pump motor overload signal...

Page 113: ...w Out L S Mold Screw backward stop L S signal Spare Spare Power source Power failure detecting signal ON means power OK Blank Blank Blank Blank Blank Blank Blank Blank Blank Blank Blank Blank Blank Bl...

Page 114: ...PARE 43 SPARE 44 SPARE 45 SPARE 46 SPARE 47 SPARE 48 SPARE 49 SPARE 50 SPARE 51 SPARE 52 SPARE 53 SPARE 54 SPARE 55 SPARE 56 SPARE 57 SPARE 58 SPARE 59 SPARE Menu 40 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 00...

Page 115: ...ignal Spare Spare Spare Spare Mold injector returns Ejector backward stop proximity switch signal Spare Spare Hydraulic Motor Overload Pump motor overload signal Spare Spare Mold Screw Count Signal Mo...

Page 116: ...Out L S Mold Screw backward stop L S signal Spare Spare Power source L S Power failure detecting signal ON means power OK Blank Blank Blank Blank Blank Blank Blank Blank Blank Blank Blank Blank Blank...

Page 117: ...E 43 SPARE 44 SPARE 45 SPARE 46 SPARE 47 SPARE 48 SPARE 49 SPARE 50 SPARE 51 SPARE 52 SPARE 53 SPARE 54 SPARE 55 SPARE 56 SPARE 57 SPARE 58 SPARE 59 SPARE Menu 40 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 00 F 0...

Page 118: ...igh pressure cylinder leakage pressure switch Ejector Back Confirm Hydraulic Ejector returns Signal Door decelerate Pneumatic door closing deceleration signal Door decelerate Pneumatic door opening de...

Page 119: ...S Mold Screw backward stop L S signal Spare Spare Power source L S Power failure detects signal ON means power source is normal Blank Blank Blank Blank Blank Blank Blank Blank Blank Blank Blank Blank...

Page 120: ...PARE 43 SPARE 44 SPARE 45 SPARE 46 SPARE 47 SPARE 48 SPARE 49 SPARE 50 SPARE 51 SPARE 52 SPARE 53 SPARE 54 SPARE 55 SPARE 56 SPARE 57 SPARE 58 SPARE 59 SPARE Menu 40 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 00...

Page 121: ...High pressure cylinder leakage pressure switch Ejector Back Confirm Hydraulic Ejector returns Signal Door deceleration Pneumatic door closing deceleration signal Door deceleration Pneumatic door openi...

Page 122: ...S Mold Screw backward stop L S signal Spare Spare Power source L S Power failure detects signal ON means power source is normal Blank Blank Blank Blank Blank Blank Blank Blank Blank Blank Blank Blank...

Page 123: ...SPARE 93 SPARE 94 SPARE 95 SPARE 96 SPARE 97 SPARE 98 SPARE 99 SPARE 100 SPARE 101 SPARE 102 SPARE 103 SPARE 104 SPARE 105 SPARE 106 SPARE 107 SPARE 108 SPARE 109 SPARE 110 SPARE 111 SPARE H MOTOR ST...

Page 124: ...ow Opens Airblowing Output After Mold Setting Position Feeding Opens Plasticizing Output When Opening Mold Optional Core 2 In Core 2 In Optional Core 2 Out Core 2 Out Optional Pos Cylinder Forward Whe...

Page 125: ...1 Operational Manual Blank Blank Blank Blank Blank Blank Blank Hyd Motor Running Alarm Not Used Heater Start Up Blank Blank Blank 04 08 13 119...

Page 126: ...SPARE 95 SPARE 96 SPARE 97 SPARE 98 SPARE 99 SPARE 100 SPARE 101 SPARE 102 SPARE 103 SPARE 104 SPARE 105 SPARE 106 SPARE 107 SPARE 108 SPARE 109 SPARE 110 SPARE 111 SPARE H MOTOR START UP H MOTOR RUN...

Page 127: ...ing Airblow at Opening Airblowing Output After Mold Setting Position Spare Spare Core 2 In Core 2 In Optional Core 2 Out Core 2 Out Optional Pos Cylinder Forward After completion of injection at auto...

Page 128: ...N 64 FEEDING 65 DECOMPRESSION 66 NOZZLE BACKWARD MOLD OPEN CLOSE 68 EJECTOR FORWARD EJECTOR BACKWARD 70 BOOST CLAMPING 71 CORE 1 IN 72 CORE 1 OUT 73 UNSCREW IN 74 UNSCREW OUT 75 THINNER 76 THICKER 77...

Page 129: ...the pneumatic door is closing this signal will ON Back Pressure When the pneumatic door is opening this signal will ON Nozzle Forward Carriage Forward Output Injection Injection Output Feeding Plastic...

Page 130: ...Airblow at Opening Airblowing Output After Mold Setting Position Feeding at Opening Plasticizing Output When Opening Mold Optional Core 2 In Core 2 In Optional Core 2 Out Core 2 Out Optional Pos Cylin...

Page 131: ...NG 65 DECOMPRESSION 66 NOZZLE BACKWARD MOLD OPEN CLOSE 68 EJECTOR FORWARD EJECTOR BACKWARD 70 BOOST CLAMPING 71 CORE 1 IN 72 CORE 1 OUT 73 UNSCREW IN 74 UNSCREW OUT 75 THINNER 76 THICKER 77 ACCUM PRES...

Page 132: ...the pneumatic door is closing this signal will ON Open pneumatic door When the pneumatic door is opening this signal will ON Nozzle Forward Carriage Forward Output Injection Injection Output Feeding P...

Page 133: ...low at Opening Airblowing Output After Mold Setting Position Feeding at Opening Plasticizing Output When Opening Mold Optional Core 2 In Core 2 In Optional Core 2 Out Core 2 Out Optional Pos Cylinder...

Page 134: ...he pump startup then output is ON Hydraulic Motor Running Y original status after TIM48 setting becomes working status output is ON Alarm Under the unusual condition ON represent the alarm Spare Spare...

Page 135: ...EXCHANGE MULTI MOLD OPENING FUNCTION EXTRUSION SPARE 2 SPARE 3 SPARE 4 AUTOMATIC SHUT OFF FUNCTION AAAAAAAAAAAAA F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Menu 32 Move cursor to set parameter Press to open or to...

Page 136: ...d heater should be off during abnormal conditions 2 40 2 Function Selection Setup for High Pressure Cylinder FUNCTION SETTING MODE FUNCTION SETTING SELECT PHOTO CELL FUNCTION ACCUMLATOR INJECTION HYDR...

Page 137: ...press or to make a pick among following four modes and push to complete the selection Code descriptions for function selections are as follows L a Auto shut off function off L b Hydraulic pump off Th...

Page 138: ...MOLD OPENING FUNCTION EXTRUSION SPARE 2 SPARE 3 SPARE 4 AUTOMATIC SHUT OFF FUNCTION AAAAAAAAAAAAA F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Menu 32 Move cursor to set parameter Press to open or to clear and push...

Page 139: ...heater are off during abnormal conditions 2 40 4 Function Selection Setup for Combined Cylinder FUNCTION SETTING MODE FUNCTION SETTING SELECT PHOTO CELL FUNCTION ACCUMLATOR INJECTION HYDRAULIC MOLD CL...

Page 140: ...press or to pick a pick among following four modes and push to complete the selection Code descriptions for function selections are as follows L a Auto shut off function off L b Hydraulic pump off Thi...

Page 141: ...HYDRAULIC MOLD ADJUSTMENT FORWARD QQ RR HYDRAULIC MOLD ADJUSTMENT BACKWARD SS TT UU VV WW XX F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Menu33 Move cursor to set parameter of opening mold Key in desired digits an...

Page 142: ...Pressure Setting 2 41 2 Spare Speed Pressure Setup for High Pressure Cylinder SPARE SPEED PRESSURE SETTING SPEED PRESSURE SETTING SPEED PRESSURE ACCUMLATOR FILLING AA BB HYDRAULIC SHUT OFF NOZZLE CC...

Page 143: ...33 are as follows A AA Spare B BB Spare C CC Spare D DD Spare E EE Spare F FF Spare G GG Spare H HH Spare I II Spare J JJ Spare K KK Spare L LL Spare M MM Spare N NN Spare O OO Spare P PP Spare Q QQ S...

Page 144: ...109 SPARE 110 SPARE 111 SPARE H MOTOR START UP H MOTOR RUNNING 114 ALARM 115 LUBRICATION 116 HEATER BAND 117 SPARE 118 SPARE 119 SPARE Menu 41 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 60 67 69 112 113 Move cur...

Page 145: ...Spare 2 for speed setup V VV Spare 2 for pressure setup W WW Spare 2 for speed setup X XX Spare 3 for pressure setup 2 41 4 Spare Speed Pressure Setup for Combined Cylinder Menu 33 SPARE SPEED PRESSU...

Page 146: ...or Booster Cylinder Mold Adjustment J JJ Pressure Setup for Booster Cylinder Mold Adjustment K KK Pressure Relief Speed Setup for Positioning Cylinder L LL Pressure Relief Pressure Setup for Positioni...

Page 147: ...ARE 3 EEEEE F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Menu34 Move cursor to set parameter of opening mold Key in desired digits and press to complete a correction Code descriptions of menu 34 are as follows A AA...

Page 148: ...SPARE 3 EEEEE F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Menu34 Move cursor to set parameter of opening mold Key in desired digits and press to complete a correction Code descriptions of menu 34 are as follows A...

Page 149: ...ARE 3 EEEEE F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Menu34 Move cursor to set parameter of opening mold Key in desired digits and press to complete a correction Code descriptions of menu 34 are as follows A AA...

Page 150: ...II I PNEUMATIC EJECTOR BACKWARD STROKE JJJJ J EMTRUSION KKK KK LLLL L MMMM M F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Menu35 Move cursor to set parameter of opening mold Key in desired digits and press to compl...

Page 151: ...PARE 3 EEEEE F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Menu34 Move cursor to set parameter of opening mold Key in desired digits and press to complete a correction Code descriptions of menu 34 are as follows A A...

Page 152: ...SSURIZED DDDD D DEFECT OUTPUT TIME ALARM EEEE E SPARE FFFF F SPARE GGGG G EJECT OUT PAUSE HHHH H PNEUMATIC EJECTOR FORWARD STROKE IIII I PNEUMATIC EJECTOR BACKWARD STROKE JJJJ J EMTRUSION KKK KK LLLL...

Page 153: ...ZED DDDD D DEFECT OUTPUT TIME ALARM EEEE E SPARE FFFF F SPARE GGGG G EJECT OUT PAUSE HHHH H PNEUMATIC EJECTOR FORWARD STROKE IIII I PNEUMATIC EJECTOR BACKWARD STROKE JJJJ J EMTRUSION KKK KK LLLL L MMM...

Page 154: ...ALARM OF ACCUMLATOR PRESSURIZED DDDD D DEFECT OUTPUT TIME ALARM EEEE E SPARE FFFF F SPARE GGGG G EJECT OUT PAUSE HHHH H PNEUMATIC EJECTOR FORWARD STROKE IIII I PNEUMATIC EJECTOR BACKWARD STROKE JJJJ...

Page 155: ...ME CONTENT 10 17 15 25 40 058 NOZZLE GUARD OS NOT CLOSED 10 17 15 25 40 019 FRONT SAFTY DOOR DID NOT CLOSE 10 17 15 21 20 019 REAR SAFTY DOOR DID NOT CLOSE 10 17 15 20 10 088 SPARE 10 17 15 19 49 088...

Page 156: ...088 SPARE 10 17 14 14 50 116 TC TEMP TOO HIGH 10 17 14 14 40 115 T6 TEMP TOO HIGH 10 17 14 13 30 114 T5 TEMP TOO HIGH 10 17 14 12 45 113 T4 TEMP TOO HIGH 10 17 14 12 40 112 T3 TEMP TOO HIGH 10 17 14 1...

Page 157: ...00000 SET 00000 10 17 14 20 10 002 CONTROLLER KEYPAD MALFUCTION 10 17 14 19 49 002 CONTROLLER KEYPAD MALFUCTION 10 17 14 14 50 002 CONTROLLER KEYPAD MALFUCTION 10 17 14 14 40 001 UPS BATERRY REOLACE 1...

Page 158: ...to complete a correction Code descriptions of menu 47 are as follows 2 45 1 A EEEEE When mold opening is reached the end position then to set the initial position of optical meter Press to display re...

Page 159: ...r at mold injection and ejector when to exchange new opticalmeter that restoring has to be done as follows A In menu 47 while displaying mold press to display Restoring until the mold not moving next...

Page 160: ...e as follows A E Place for user to enter the code class B AAAAAAAA input the exact cipher to decode C BBBBBBBB When the sign disappeared in the right of AAAAAAAA then can modify BBBBBBBB and press to...

Page 161: ...of CCCCCCCC Press or or will have a flashing at the upper left corner that means the cipher is inhibited to modify If you want to solve the problem move cursor to CCCCCCCC and enter cipher of class 0...

Page 162: ...6 08 16 10 06 09 26 88 1 121104 TTT 10 05 08 08 10 05 20 12 2513 56 121016 TTT 10 04 08 24 10 04 20 02 2488 64 118503 HHH 10 03 11 05 10 03 16 40 523 1 116015 UUU 10 03 08 22 10 03 09 44 221 4 115492...

Page 163: ...000 10 01 15 25 40 3FH 21 03 00003 00000 10 01 15 25 40 3FH 21 03 00000 00003 10 01 15 25 30 19H 34 05 SW3 SW0 10 01 15 25 40 19H 34 05 SW3 SW0 10 01 15 25 20 19H 34 04 00000 01530 10 01 15 25 40 19H...

Page 164: ...04 00000 01530 10 01 15 25 40 19H 34 04 01530 00000 10 01 15 25 10 19H 27 05 SW3 SW0 10 01 15 25 40 19H 27 05 SW0 SW3 10 01 15 25 00 19H 27 04 00000 00033 10 01 15 25 40 19H 27 04 00033 00000 10 01 1...

Page 165: ...H 27 04 00000 00033 10 01 15 25 40 19H 27 04 00033 00000 10 01 15 25 40 3FH 21 03 00003 00000 10 01 15 25 40 3FH 21 03 00000 00003 10 01 15 25 30 19H 34 05 SW3 SW0 10 01 15 25 40 19H 34 05 SW3 SW0 10...

Page 166: ...in mold height b Check the clamping L S Input 04 3 3 004 Error of the Gearing Position A Misalignment of tie bar teeth and split nut s teeth after fast transverse cylinder movement B Remedy a Check th...

Page 167: ...PRSEEURE LLL L III I POSTION mm NUMBER OF EJECTION NNNNN EJECTION MODE MMMMMMMMMMM VIBRATION EJECTION COUNT PPPPP EJECT OUT INTERMISSION OOOO Os EJECTION DURING MOLD OPENING MOLD OPENING POSTION AT Q...

Page 168: ...ZZ ZZ M THICK DELAY aaa aa UNSCREW END DELAY bbb bb FEEDING END DELAY ccc cc SPARE T61 ddd dd CORE END DELAY eee ee 1 SEC TIMER fff ff Menu39B F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 3 5 009 Barrel Temperature...

Page 169: ...ION SETTING TOGGLE SYSTEM LUBRICATION AT EVERY GGGGG CYCLES NEXT LUBRICATION AT KKKKK CYCLE LATER LUBRICATIN TIME HHHH H SEC LUBRICATIN MONITORING TIME IIII I SEC GREASE LUBRICATION AT EVERY JJJJJ CYC...

Page 170: ...guard b Check the limit switch of rear guard and circuit 3 11 019 The Front Safety Door Is Not Closed A Front guard is open Input 00 OFF B Remedy a Close the Front guard b Check the limit switch of f...

Page 171: ...justment motor is running B Remedy a Check whether the limit switch Input 31 of mold adjustment counter is incorrect when the mold adjustment motor is running b Measure the current when the mold adjus...

Page 172: ...the overloading protection device of oil pump motor the message will appear B Remedy a Please press the button for oil pump motor overloading device b Check the overloading protection device s settin...

Page 173: ...HH II I SELECT LLLLLLLL MMMMMMMM BATCH NO NO OF DEFECTS SET NO DDDDD EEEEE TOTAL NO JJJJJ KKKKK SELECT NNNNNNNN OOOOOOOO WORKING HOUR PPPPP HR QQ MIN AUTO RUNNING HOUT RRRRR HR SS MIN F1 F2 F3 F4 F5 F...

Page 174: ...V MODE MMMMMMMMMM OOOOOOOOOO POSITION NNNN N PPPP P TIME SEC SSS S WWW W FEEDBACK TTTTTT XXXXXX F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Menu 06 3 22 037 Check Limit Switch of Large Cylinder A The stopping sign...

Page 175: ...T UNSCREW IN QQQQ Q SLOW UNSCREW IN RRRR R FAST UNSCREW OUT SSSS S SLOW UNSCREW OUT TTTT T 3STEP UNSCR BACK UUUU U HOLDING PR 1 VVVV V HOLDING PR 2 WWWW W HOLDING PR 3 XXXX X EJECTION DELAY YYYY Y AIR...

Page 176: ...POSITION mm BBBB B TTT T QQQ Q TIME SEC JJJ J MMM M UUUUUU FEEDBACK NNNNNN UNSCREW 3 OUT XX SPEED YY PRESSURE VVVVVVVVVVVV MODE ZZZ Z TIME SEC aaaa COUNT TIMES bbbbbb FEEDBACK Menu07 F1 F2 F3 F4 F5 F6...

Page 177: ...A At the mold closing if fast mold closing signal input 11 is ON warning message will appear B Remedy Check confirmed signal Input 11 3 27 043 Check Limit Switch of Core Pull 1 A In menu 06 the core i...

Page 178: ...SEC SSS S WWW W FEEDBACK TTTTTT XXXXXX F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Menu06 3 28 044 Check Limit Switch of Rotational Plate A Conditions a Rotational plate can t finish its task at given time warning...

Page 179: ...f the pick out signal Input 33 is not ON the alarm will show B Remedy a Please check whether there is product or foreign substance If yes please remove foreign substance b Check and adjust the robot s...

Page 180: ...ION ACCUMLATOR INJECTION HYDRAULIC MOLD CLAMPER THERMOSET MOLD HIGH PRESSURE DEGAS THERMOSET MOLD OPEN DEGAS AUTO MOLD EXCHANGE MULTI MOLD OPENING FUNCTION EXTRUSION SPARE 2 SPARE 3 SPARE 4 AUTOMATIC...

Page 181: ...D STROKE JJJJ J EMTRUSION KKK KK LLLL L MMMM M F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Menu35 3 32 049 The Sensor of Electronic Eye is Covered A In menu 32 pick product choose open in auto mode if sensor detec...

Page 182: ...nd of mold position 3 36 053 The Distance of Ejector Has Stopped When press ejector forward key and ejector has reached the setting position this message will come out Remedy Release ejector forward k...

Page 183: ...15 setting time ff ff at auto mode b After carriage backward the carriage proximity switch Input 03 is still ON the alarm will show B Remedy a Check the function and position of proximity switch b Ch...

Page 184: ...o menu 11 to modify parameter injecting time zzzz z and place where stuck mmmm m adjust to proper value INJECTION SETTING mm CUSHION END uuuu umm FILLING TIME xx xxSEC FEEDING TIME wwww wSEC Tt ff Tt...

Page 185: ...r clogged A Plasticizing and decompression did not complete its stroke in cooling time setting at auto mode B Remedy a Check whether there is still material in hopper or hopper is clogged b Please che...

Page 186: ...OUT RRRRR HR SS MIN F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Menu43 3 47 067 The Bad Products Are Too Many A The defect part counting reaches the setting CCCCC in menu 43 when defect part counting MMMMMMMM is s...

Page 187: ...F FEEDING DURING MOLD OPENING CCCC C ALARM OF ACCUMLATOR PRESSURIZED DDDD D DEFECT OUTPUT TIME ALARM EEEE E SPARE FFFF F SPARE GGGG G EJECT OUT PAUSE HHHH H PNEUMATIC EJECTOR FORWARD STROKE IIII I PNE...

Page 188: ...BATCH NO WWWWW INJECTION TIME KKKK K GOOD PART NO XXXXX COOLING TIME LLLL L CYCLE TIME MMMM M INTERMISSION NNNN N OOOO Omm PPPP Pmm QQQQ Qmm SSSkg cm2 RRRrpm SET M Menu02 F1 F2 F3 F4 F5 F6 F7 F8 F9 F...

Page 189: ...SE LUBRICATION ATALARM RESET RESET Menu10 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 3 50 072 Clean the Mold A When mold closing to low pressure stroke and if the low pressure stroke can not turn into high pressu...

Page 190: ...R R OOO O LLLLLp POSTION mm UU TT SS BACK PR BOOST CLAMPING SPARE FUNCTION TRIPLE PLATEN MODE START POS STORKE SPEED PRESSURE CLAMPING WWWW W ZZZ Z XX YY MOLD OPEN aaaa a ddd d bb cc Menu03 F1 F2 F3 F...

Page 191: ...G SPEED KK HH PRSEEURE LLL L III I POSTION mm NUMBER OF EJECTION NNNNN EJECTION MODE MMMMMMMMMMM VIBRATION EJECTION COUNT PPPPP EJECT OUT INTERMISSION OOOO Os EJECTION DURING MOLD OPENING MOLD OPENING...

Page 192: ...WW W CLA CYL O DELAY XXXX X Q M CYL O DELAY YYY YY MOLD OPEN TIME ZZZ ZZ M THICK DELAY aaa aa UNSCREW END DELAY bbb bb FEEDING END DELAY ccc cc SPARE T61 ddd dd CORE END DELAY eee ee 1 SEC TIMER fff f...

Page 193: ...ermocouple b Check replace forth section MC and heater 3 57 094 Temperature Sensor Breakdown at Sector 5 A Thermal couple failure or the temperature did not rise to 60 degree C within 20 minutes B Rem...

Page 194: ...RRR SSS TTT UUU VVV AIR COOLING aaa bbb ccc ddd eee fff SELECT ZZZZZZZZZZZ IN SATND BY TEMPERATURE MODE DROP SETTING TEMPERATURE YY FREQUENT USING RESINS BARREL TEMPERATURE RESIN T1 T2 T3 T4 T5 T6 TC...

Page 195: ...ater b Modify T4 deviation settings in menu 20 3 65 104 The Practical Temperature Is Too Low at Sector 5 A Intending to do injection plasticizing decompression while temperature difference between the...

Page 196: ...in manual mode B Remedy a Please check whether the heater junction is short circuited b Please adjust the T1 temperature deviation in menu 20 TEMPERATURE SETTING PAGE MOLD NO yyyyyyyy NOZZLE T1 T2 T3...

Page 197: ...limitation in manual mode B Remedy a Please check whether the heater junction is short circuited and to check if the heater slide touch the ground b Please adjust the T3 temperature deviation in menu...

Page 198: ...gher than the computer setting temperature plus the high temperature deviation in menu 20 the alarm will show The injection operation can be done in auto mode but the plasticizing and decompression ca...

Page 199: ...30 220 500 1 0 PC 280 300 290 280 270 260 500 1 0 PA 66 300 300 290 280 270 260 500 1 0 POM 200 210 210 200 190 180 500 1 0 PMMA 1 240 250 240 230 220 210 500 1 0 PMMA 2 225 230 220 210 210 200 500 1...

Page 200: ...HHHHH BARREL PURGE TIMES IIIII LOW PR PRO ALARM JJJJJ SPARE C10 KKKKK SPARE C11 LLLLL MOLD HEIGHT MMMMM TIMES OF PNEU EJE NNNNN SPARE C14 OOOOO SPARE C15 PPPPP DEFECTS NO QQQQQ SPARE C17 RRRRR LUBRICA...

Page 201: ...F NNNN N ATUO CLA END BUF OOOO O AUTO OP END BUF TI PPPP P MOTOR START UP QQQ QQ SPARE T49 RRRR R DECOM END DELAY SSS SS CLAMP END DELAY TTTT T SPECIAL FUNC UUU UU CLAMP CYL DELAY VVV VV SPARE T54 WWW...

Page 202: ...trol the mold s closing of injection machine while the signal is ON If OFF appear then injection machine can t close the mold and 064 warning will appear 4 1 2 Output Node Control of Injection Machine...

Page 203: ...de to use when not using robot to remove product The robot must not control the safety door when it is in semi auto mode If worker open the safety door and then close it it will cause robot that contr...

Page 204: ...TIME wwww wSEC Tt ff Tt ee Tt dd Tt cc Tt bb Tt aa TIME OD STAGE 6 5 4 3 2 1 DOSING END UU QQ MM II EE AA SPEED VV RR NN JJ FF BB PRESSURE zzz z TIME SEC WWW W SSS S OOO O KKK K GGG G CCC C ZZZ Z POS...

Page 205: ...nu05 4 3 2 Method of operation A In auto or semi auto mold opening ejector advanced to FFF F and come back to 1 III I immediately the ending position will cause ejector to advance such cyclic operatio...

Page 206: ...erational Procedure JJ KK GG HH ENC3 III I LLL L FFF F III I LLL L FFF F DD EE AA BB DD EE GG HH CNT1 1 CNT0 1 CNT1 2 CNT0 1 CNT0 2 AA BB DD EE JJ KK GG HH DD EE GG HH AA BB DD EE JJ KK GG HH JJ KK GG...

Page 207: ...00 190 181 125736 12311 123 3 12 15 12 1 123 1 123 1 123 220 230 221 210 200 190 181 125735 12311 123 3 12 12 12 0 123 1 123 0 123 220 230 221 210 200 190 180 125734 12311 123 3 12 10 12 0 123 1 123 1...

Page 208: ...printer will print the current displaying manual and will appear the printer s mark in the lower left corner and show the percentage of printing in the lower right corner at the same time CDC 2000 ma...

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