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ILLUSTRATED PARTS BREAKDOWN

Syringe Module

7A-4

Alaris

®

Syringe Module (8110 Series)

Alaris

®

PCA Module (8120 Series)

Technical Service Manual

230
246
250

255
265
271
275
281

285
295
305
307
310
315
321
325
326
327
335
337
340
342
345
350
351
355
360

147799-001

TC10003157

10013882

TC10003065

147834-001

321041

147836-002

320763

TC10002873

147741-000
147482-104
147975-102
147736-001

10010642

147847-001
147846-000
147882-002
147848-001

TC10003211

1
1
1

1
1
1
1
1

1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1

Slide Plate
Flex Cable Retainer
Force Sensor Assembly Kit

(Includes: Force Sensor Assembly and item

474

)

Knob, Actuator
Flag, Shaft Interrupter
Spring, Compression, 0.3 x 0.236 x 0.032
Cam, Pull Rod
Silicone Tubing (10 ft)

NOTE:

A 10-foot length of Gasket tubing is enough for four

Syringe Modules (Figures 7A-2, 7A-6, and 7A-13).

Housing, Upper
Status Indicator Lens
Board Assembly, Pressure Sensor
Harness, Pressure Sensor
Disk Holder, Base

Disk Holder, Top
Retaining Ring, External, 0.188
Barrel Clamp
Compression Spring
Sensor Assembly, Syringe Size
Potentiometer Extension Guide
Shaft Seal
Shaft Support
Bushing
Flag Seal
Flag, Barrel Position
Gasket, Mylar
Leaf, Flag Spring
Board Assembly, Flange Detector Sensor

Table 7A-1.

Parts List - Syringe Module

(Continued)

Item

Part Number

Description

QTY

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122
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Summary of Contents for Alaris 8110 series

Page 1: ...L OFF PAUSE RESTART RATE mL h ALARM INFUSE STANDBY CHANNEL SELECT CHANNEL OFF PAUSE RESTART RATE mL h Technical Service Manual Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Supports...

Page 2: ...nical Support North America Maintenance and service information support troubleshooting United States Phone 888 876 4287 Canada Phone 800 387 8309 Customer Care North America Instrument return service...

Page 3: ...p Syringe Module 2 2 2 4 1 All Mode 2 3 2 4 2 Auto Pressure 2 4 2 4 3 Back Off 2 4 2 4 4 Fast Start 2 5 2 4 5 KVO 2 5 2 4 6 Max Rate 2 6 2 4 7 Near End 2 7 2 4 8 Pressure Limit Disc 2 8 2 4 9 Pressure...

Page 4: ...lies 5A 4 5 2 3 Separating Rear Case from Chassis Assembly 5A 5 5 2 4 Removing Handle 5A 6 5 2 5 Removing Flex Cable Retainer 5A 7 5 2 6 Removing IUI Board Assembly 5A 8 5 2 7 Removing Logic Board Ass...

Page 5: ...Assembly 5B 14 5 2 12 Removing Display Board Assembly 5B 15 5 2 13 Removing Sensor Board Assembly 5B 16 5 2 14 Removing Syringe Size Sensor Assembly 5B 17 5 2 15 Removing Syringe Barrel Clamp Assembly...

Page 6: ...sembly Front Case Assembly 7A 16 7A 10 Internal Frame Assembly Front Case Assembly 7A 17 7A 11 Logic Board and IUI Board Assemblies 7A 18 7A 12 Flex Cable Retainer Assembly 7A 19 7A 13 Final Assembly...

Page 7: ...rque Values Syringe Module 5A 26 5A 3 Level of Testing Guidelines Syringe Module 5A 27 5B 1 Required Materials Supplies and Tools PCA Module 5B 2 5B 2 Torque Values PCA Module 5B 29 5B 3 Level of Test...

Page 8: ...vi TABLE OF CONTENTS Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K...

Page 9: ...1 GENERAL INFORMATION...

Page 10: ......

Page 11: ...serviced only by CareFusion authorized service personnel Refer to the Warranty and Service Information sections of the Alaris System DFU The Alaris System is a modular infusion and monitoring system...

Page 12: ...nistration set instructions reference the directions for use provided with the set 1 6 ALARMS ERRORS MESSAGES Alarm messages are displayed on the scrolling Message Display bar Refer to the product spe...

Page 13: ...d screw DB0 database zero DFU Directions for Use IA intra arterial IUI inter unit interface NEOI near end of infusion TR HD truss head screw VDAC voltage DAC Table 1 1 Abbreviations Acronyms Various a...

Page 14: ...GENERAL INFORMATION 1 4 Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K...

Page 15: ...2 CHECKOUT CONFIGURATION...

Page 16: ......

Page 17: ...Maintenance Software When powering up the instrument verify the instrument beeps and all display LED segments flash This confirms that the instrument has performed its self test and is operating corr...

Page 18: ...ngs 2 3 1 Factory Default Setting To allow changes to System Configuration parameters 1 Hold OPTIONS key at power up 2 Press Factory default soft key 3 Press No soft key 4 To accept change press EXIT...

Page 19: ...CONFIGURATION 2 3 Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual Select an Option or EXIT EXIT Factory default No System Config Module 1 of 2 PC Unit Shared...

Page 20: ...ption Enable or Disable Option setting changes and System Config Syringe page 1 displays 2 4 3 Back Off When Back Off mode is enabled and a pressure sensing disc is in use the motor reverses plunger m...

Page 21: ...sables the Change Rate and Change Volume soft keys as displayed in step 1 1 After accessing System Config Syringe options display press KVO soft key 2 To change option setting press soft key next to a...

Page 22: ...uring bolus dose programming the bolus is delivered at the maximum rate for an automatically calculated duration 1 After accessing System Config Syringe options display page 2 press Max rate soft key...

Page 23: ...nter new time 1 to 60 minutes 4 To accept changes s press CONFIRM soft key Settings change and System Config Syringe page 2 displays 2 4 CONFIGURATION SETUP SYRINGE MODULE Continued 2 4 6 Max rate Con...

Page 24: ...splay page 2 press Pressure limit NoDisc soft key 2 To change pressure limit occlusion pressure set point press applicable soft key Low Med High 3 To accept change press CONFIRM soft key Setting chang...

Page 25: ...DEFAULTS PCA MODULE NOTE With the Profiles feature enabled the settings are configured independently for each profile A hospital defined best practice data set must be uploaded to enable the Profiles...

Page 26: ...CHECKOUT AND CONFIGURATION 2 10 Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K...

Page 27: ...3 PREVENTIVE MAINTENANCE...

Page 28: ......

Page 29: ...remain in good operating condition Perform regular inspections before each use Perform preventive maintenance inspections annually These requirements and guidelines are intended to complement the inte...

Page 30: ...PREVENTIVE MAINTENANCE 3 2 Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K...

Page 31: ...4 PRINCIPLES OF OPERATION...

Page 32: ......

Page 33: ...the PCA Module must be attached directly to the right of the PC Unit Syringe Module the Syringe Module includes a pressure sensing subsystem for use with administration sets that include pressure dis...

Page 34: ...lly with the LED driver for the 8 digit 7 segment LED display The display driver uses a discrete resistor for brightness control Module software provides three brightness levels low 27 of full brightn...

Page 35: ...al channel The Logic Board provides the Power On Reset signal to the Display Board Upon keypad input to the Display Board the Logic Board receives a Channel Off signal to stop the motor The Logic Boar...

Page 36: ...rotating shaft rotates clockwise to load a syringe and then released a torsion spring returns the gripper control to its original position This torsion spring ensures that the gripper control returns...

Page 37: ...Board includes a pressure sensing transducer that makes intimate contact with a flexible membrane pressure disc on the administration set The pressure of the fluid in the administration set is transmi...

Page 38: ...PRINCIPLES OF OPERATION 4 6 Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K...

Page 39: ...ADC 8 Channel 8 Bit DAC parallel Amp Variable Motor Voltage Drive 5 Phase Stepper Motor Driver Unit Detect ID Circuit Sensors Signal Conditioning Drive Circuit Force Sensor Out Plunger Sensor Positio...

Page 40: ...PRINCIPLES OF OPERATION 4 8 Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K...

Page 41: ...5A CORRECTIVE MAINTENANCE SYRINGE MODULE...

Page 42: ......

Page 43: ...ds are not field repairable Return circuit boards to an authorized CareFusion Service Center for repair Attempting circuit board repairs voids all warranties Whenever the Syringe Module is repaired pe...

Page 44: ...o change Silicone Grease Dow Corning Molykote 33 or equivalent http www dowcorning com 1 Phillips Screwdriver 2 Phillips Screwdriver Small Diagonal Cutters Lint free cloth such as Kimwipes or lint fre...

Page 45: ...mpression Spring be sure to orient as shown during reassembly During Reassembly Apply thin layer of Dow Corning Molykote 33 or equivalent silicone grease to Feet NOTE The Feet press fit into the modul...

Page 46: ...oth IUI connectors To install Right IUI Connector Gasket remove protective backing and adhere to IUI Connector To install Left IUI Connector Seal position seal on one end of connector and stretch to o...

Page 47: ...ng Rear Case to chassis assembly 2 Separate Rear Case from Front Case by pulling Rear Case away from chassis assembly During Reassembly Ensure Silicone Tubing gasket in Rear Case is in place and undam...

Page 48: ...inge Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual 5 2 DISASSEMBLY REASSEMBLY Continued 5 2 4 Removing Handle Remove six 6 screws attaching left and right handles to each o...

Page 49: ...Alcohol to remove adhesive debris from Internal Frame During Reassembly see Figure 7A 11 1 Ensure Internal Frame surface where retainer is adhered is clean and free of adhesive debris 2 Remove protec...

Page 50: ...s to lift and remove snap rivet from IUI Board 6 Remove IUI Board Assembly During Reassembly Route Dual Connector Cable and Syringe Size Sensor harness under IUI Support Bracket CORRECTIVE MAINTENANCE...

Page 51: ...isconnect Dual Connector Cable from Logic Board J8 3 Disconnect Linear Sensor harness from Logic Board J12 4 Remove one 1 screw attaching Keypad ground wire and Logic Board to IUI Support Bracket 5 Re...

Page 52: ...5 Remove two 2 screws attaching Internal Frame to Drivetrain Assembly 6 Remove Internal Frame During Reassembly Route Linear Sensor Harness between IUI Bracket and Internal Frame 5 2 DISASSEMBLY REASS...

Page 53: ...8110 Series Alaris PCA Module 8120 Series Technical Service Manual 5 2 9 Removing Drivetrain Assembly 1 Remove five 5 screws attaching Drivetrain Assembly to Front Case 2 Remove Drivetrain Assembly 5...

Page 54: ...8120 Series Technical Service Manual 5 2 10 Removing Display Board Assembly 1 Disconnect harness flex cable from following locations on Display Board J1 keypad J4 backlight 2 Remove Display Board 5 2...

Page 55: ...ion of Base Disk Holder use 4 40 x 5 16 screws item 486 in upper mountings and 4 40 x 3 16 screws item 484 in lower mountings When installing a newer version of Base Disk Holder use 4 40 x 5 16 item 4...

Page 56: ...g from the old part and reuse During Reassembly Set spring torque by inserting end of Spring in hole of Flag Disk Holder and winding holder counterclockwise Ensure Silicone Tubing and Gasket in Top Di...

Page 57: ...Series Technical Service Manual 5 2 13 Removing Sensor Board Assembly 1 Remove Flag Leaf Spring and Barrel Position Flag as required 2 Remove one 1 screw attaching Sensor Board to Front Case 3 Remove...

Page 58: ...1 Remove one 1 screw attaching Syringe Size Sensor Assembly and Shaft Support to Front Case 2 Remove Syringe Size Sensor Assembly During Reassembly 1 Insert tab on Syringe Size Sensor Assembly into P...

Page 59: ...ully push around edges of seal until it is fully seated into Front Case recess c Verify seal is completely seated by slowly pulling Barrel Clamp out to 1 inch and then slowly pushing it back in ensuri...

Page 60: ...ued 5 2 DISASSEMBLY REASSEMBLY Continued Syringe Barrel Clamp Assembly Shaft Seal see installation illustration Compression Spring Shaft Support Bushing Potentiometer Extension Guide Park Position Col...

Page 61: ...Series Alaris PCA Module 8120 Series Technical Service Manual 5 2 16 Removing Status Indicator Lens 1 Remove two 2 screws attaching Status Indicator Lens to Front Case 2 Remove Status Indicator Lens...

Page 62: ...d 4 Rotate knob gripper control to disengage plunger grippers and slowly raise Housing Assembly until Carriage Assembly nears top of Extrusion Frame 5 Angle Housing Assembly away from Linear Sensor As...

Page 63: ...Belt 3 Remove Motor Pulley Assembly During Reassembly 1 To prevent pinion damage install Motor Pulley Assembly through Bottom Plate at a slight angle 2 Install Motor Belt a Install wide end of belt on...

Page 64: ...2 screws attaching Leadscrew Assembly to Bottom Plate 2 Remove Leadscrew Assembly 3 Remove remaining screw attaching Bottom Plate to Extrusion Frame 4 Remove Bottom Plate During Reassembly If replaci...

Page 65: ...adhering Linear Sensor Assembly to Extrusion Frame a Remove protective backing from Linear Sensor b Align hole in Linear Sensor Assembly with hole in Extrusion Frame 3 Use a burnishing tool to ensure...

Page 66: ...ews attaching Force Sensor Assembly to Lower Housing 6 Remove Force Sensor Assembly 7 Remove Force Sensor Lock Plate Force Sensor Plate Force Sensor Seal and Upper Housing During Reassembly see Figure...

Page 67: ...ng Interrupter Flag Screw Pullrod Cam Slide Plate 5 2 22 Removing Actuator Knob Assembly Parts 1 Use a small pair of needle nose pliers to gently pull Interrupter Flag from Actuator Knob Assembly 2 Re...

Page 68: ...NT CASE ASSEMBLY Disk Holder Base Disk Holder 4 40 x 5 16 6 in lb Disk Holder Base Front Case 4 40 x 1 4 6 in lb Disk Holder Top 4 40 x 3 16 6 in lb Drivetrain Assembly Front Case 4 40 x 5 16 6 in lb...

Page 69: ...rew Assy N N X N X N Logic Board Assy N N N N N N N N N N Pressure Sensor Board Assy N N N N N Rear Case N N Sensor Board Assy N N N X N X N Status Indicator Lens N N N N Syringe Barrel Clamp assy N N...

Page 70: ...d N New Instrument Checkout N N N N N N N N N N No Fault Found N N N N N N instrument not opened No Fault Found N N N N N N N N N N instrument opened Channel ID IUI Connector Test Barrel Size Calibrat...

Page 71: ...5B CORRECTIVE MAINTENANCE PCA MODULE...

Page 72: ......

Page 73: ...ired perform the minimum tests required for new instrument checkout using Maintenance Software For information on replacement parts see the Illustrated Parts Breakdown chapter Following any level of m...

Page 74: ...Dow Corning Molykote 33 or equivalent http www dowcorning com 1 Phillips screwdriver 2 Phillips screwdriver Small diagonal cutters Lint free cloth such as Kimwipes or lint free tissue The following i...

Page 75: ...during reassembly During Reassembly When reinstalling Latch Assembly press toward outer edge of module and screw into position Apply thin layer of Dow Corning Molykote 33 or equivalent silicone greas...

Page 76: ...ll Right IUI Connector Gasket remove protective backing and adhere to IUI Connector To install Left IUI Connector Seal position seal on one end of connector and stretch to other end to conform to conn...

Page 77: ...and ensure that Lock Harness is routed under Lock Housing boss Use two 2 screws to attach Left Handle to Lock Housing Install Right Handle over Left Handle and secure with six 6 screws 5 2 DISASSEMBLY...

Page 78: ...4 Remove four 4 screws attaching Front Door Rear Door Lockplate and Rear Door 5 Remove seven 7 screws attaching Hinge to Front Door and Lockplate 6 Remove two 2 screws attaching Lockplate and Strikep...

Page 79: ...all but only loosely tighten four 4 T8 Torx Security screws 6 Close Door in Lock position and align Door edges front and back doors flush then tighten all screws 5B 7 CORRECTIVE MAINTENANCE PCA Module...

Page 80: ...sembly During Reassembly Ensure that Silicone Tubing gasket in Rear Case is in place and undamaged see Figure 7B 10 Raise Drive Head to highest position before sliding Chassis Assembly into Rear Case...

Page 81: ...pyl Alcohol to remove adhesive debris from Internal Frame During Reassembly see Figure 7B 9 1 Ensure Internal Frame surface where retainer is adhered is clean and free of adhesive debris 2 Remove prot...

Page 82: ...2 7 Removing IUI Board Assembly 1 If present remove Retainer Clip from Dual Connector Cable IUI Board connection 2 Disconnect Dual Connector Cable from IUI Board J2 3 Disconnect Syringe Size Sensor ha...

Page 83: ...or Harness from Logic Board J12 4 Remove one 1 screw attaching Logic Board to IUI Support Bracket 5 Remove one 1 screw attaching Logic Board to Internal Frame Assembly 6 Disconnect harnesses from foll...

Page 84: ...UI Bracket 5 Remove IUI Support Bracket and IUI Bracket 6 Remove two 2 screws attaching Internal Frame to Drivetrain Assembly 7 Remove Internal Frame During Reassembly Route Linear Sensor Harness betw...

Page 85: ...embled Handle Rear Case IUI and Logic Boards and Internal Frame 2 Remove Lock Assembly NOTE Remove or install the Lock Assembly harness carefully to avoid damage to the harness During Reassembly Route...

Page 86: ...Latch Module parts Latch Bushing Supports Latch Bushings Latch Rod 3 Remove five 5 screws attaching Drivetrain Assembly to Front Case and remove Drivetrain Assembly During Reassembly Ensure both legs...

Page 87: ...eries Technical Service Manual 5 2 12 Removing Display Board Assembly 1 Disconnect cables from these Display Board connectors J1 keypad J3 Handset Harness J4 backlight 2 Remove Display Board 5 2 DISAS...

Page 88: ...ries Technical Service Manual 5 2 13 Removing Sensor Board Assembly 1 Remove Flag Leaf Spring and Barrel Position Flag as required 2 Remove one 1 screw attaching Sensor Board to Front Case 3 Remove Se...

Page 89: ...ve one 1 screw attaching Syringe Size Sensor Assembly and Shaft Support to Front Case 2 Remove Syringe Size Sensor Assembly During Reassembly 1 Insert tab on Syringe Size Sensor Assembly into Potentio...

Page 90: ...bly 1 If Shaft Seal has been removed a Reinstall with wide lip facing Front Case b Use a 2 flat bladed screwdriver to carefully push around edges of seal until it is fully seated into Front Case reces...

Page 91: ...d 5 2 DISASSEMBLY REASSEMBLY Continued Syringe Barrel Clamp Assembly Shaft Seal see installation illustration Compression Spring Shaft Support Bushing Potentiometer Extension Guide Park Position Colla...

Page 92: ...eries Alaris PCA Module 8120 Series Technical Service Manual 5 2 16 Removing Status Indicator Lens 1 Remove two 2 screws attaching Status Indicator Lens to Front Case 2 Remove Status Indicator Lens 5...

Page 93: ...then remove top nut first of 2 nuts that secures Handset Harness to Front Case 2 Use socket to remove second nut 3 Remove Ground Harness 4 Remove Handset Harness already disconnected from Display Boar...

Page 94: ...mbly 1 Remove two 2 screws attaching Latch Cover to inside of Front Case 2 Remove Ground Harness 3 Remove Latch Lever and Latch Seal During Reassembly 1 Install Latch Seal onto shaft of Latch Lever 2...

Page 95: ...Assembly nears top of Extrusion Frame 5 Angle Housing Assembly away from Linear Sensor Assembly so that Conductive Wiper does not contact Linear Sensor 6 Gently remove Housing Assembly 7 Lift Guide Ro...

Page 96: ...t 3 Remove Motor Pulley Assembly During Reassembly 1 To prevent pinion damage install Motor Pulley Assembly through Bottom Plate at a slight angle 2 Install Motor Belt a Install wide end of belt onto...

Page 97: ...screws attaching Leadscrew Assembly to Bottom Plate 2 Remove Leadscrew Assembly 3 Remove remaining screw attaching Bottom Plate to Extrusion Frame 4 Remove Bottom Plate During Reassembly If replacing...

Page 98: ...dhering Linear Sensor Assembly to Extrusion Frame a Remove protective backing from Linear Sensor b Align hole in Linear Sensor Assembly with hole in Extrusion Frame 3 Use a burnishing tool to ensure t...

Page 99: ...k Plate Force Sensor Plate Force Sensor Seal and Upper Housing During Reassembly see Figure 7B 1 Ensure Silicone Tubing gasket in Upper Housing is undamaged and in place Ensure Plunger Flag part of Lo...

Page 100: ...Interrupter Flag Screw Pullrod Cam Slide Plate 5 2 24 Removing Actuator Knob Assembly Parts 1 Use a small pair of needle nose pliers to gently pull Interrupter Flag from Actuator Knob Assembly 2 Remo...

Page 101: ...ivetrain Assembly Front Case 4 40 x 5 16 6 in lb Handset Harness Front Case Lemo Jam Nuts 40 in lb Internal Frame Drivetrain Assembly 6 32 x 5 16 12 in lb Internal Frame Front Case 4 40 x 5 16 6 in lb...

Page 102: ...ssy N N Latch Assy N Latch Lever N N Leadscrew Assy N N N N N N Lock Assy N N Logic Board N N N N N N N N Rear Case N N Sensor Board N N N X N X N Status Indicator Lens N N N N Table 5B 3 Level of Tes...

Page 103: ...s Instrument dropped N N N N N N N N N Instrument software flashed N New instrument checkout N N N N N N N N N No fault found N N N N N N instrument not opened No fault found N N N N N N N N N instrum...

Page 104: ...T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K 5B 32 CORRECTIVE MAINTENANCE PCA Module Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual...

Page 105: ...6 TROUBLESHOOTING...

Page 106: ......

Page 107: ...play an error message and or error code The information in this chapter can help diagnose and correct technical problems Use Maintenance Software to perform applicable preventive maintenance calibrati...

Page 108: ...aintenance calibration and verification 3 Return to factory Check Syringe 1 Syringe and or drivearm obstruction 2 Plunger head not engaged 3 Barrel Clamp not closed 4 Flange detect sensor not engaged...

Page 109: ...Cause Remedy Occlusion 1 Increased back pressure sensed while infusing 2 Pressure Sensor Board and or Pressure Sensor Harness defective Syringe Module only 3 Excessive downward pressure applied on dr...

Page 110: ...emoved Syringe Module only 1 Pressure sensing disc removed during an infusion 2 Sensor is sensing disc 1a Reinsert pressure sensing disc and press RESTART key 1b Check for proper pressure sensing disc...

Page 111: ...oftware to perform Binary Switches Test Replace Force Sensor Assembly or Linear Sensor if necessary 2 Rotate Actuator Knob and slide plunger head up and down to check for full plunger head travel and...

Page 112: ...onitor Failure 6700 Force Sensor Circuit Test Failure 6710 Digital Sensors Illegal State 6720 Motor Step Rate Failure 6730 Motor Step Sample Too Many Steps 6740 Nut Disengaged 6750 Nut Engage Failure...

Page 113: ...error is repeatable Replace Motor and or Logic Board 351 6730 Motor Logic Board Too many steps in motor step sample If error is repeatable Replace Motor and or Logic Board 351 6740 Engagement Nut Nut...

Page 114: ...atable Replace digital sensor 353 6650 Linear Position Sensor Linear position sensor output is zero or is outside acceptable range If error is repeatable Replace linear position sensor 355 6620 Syring...

Page 115: ...7A ILLUSTRATED PARTS BREAKDOWN SYRINGE MODULE...

Page 116: ......

Page 117: ...tem number is part of a higher assembly or kit NOTE Due to product changes over time illustrations in this chapter may differ from the instrument under service If there are questions contact CareFusio...

Page 118: ...Part description as provided in parts list For labels specify required language NOTE Replacing the Complete Housing Assembly Force Sensor Assembly or Logic Board Assembly in a Syringe Module with vers...

Page 119: ...te Pulley Retaining Ring Motor Pulley Assembly Case Assembly Kit Rear Includes Nameplate Label Rear Case and items 281 645 646 All items are attached except item 646 Case Assembly Front Kit Assembled...

Page 120: ...Slide Plate Flex Cable Retainer Force Sensor Assembly Kit Includes Force Sensor Assembly and item 474 Knob Actuator Flag Shaft Interrupter Spring Compression 0 3 x 0 236 x 0 032 Cam Pull Rod Silicone...

Page 121: ...mbly Display IUI Bracket Strap Frame Internal IUI Bracket Board Assembly Logic Board Assembly IUI Interface Snap Rivet Black Nylon Cable Assembly Dual End Connector Retainer Clip IUI Support Bracket F...

Page 122: ...Case Assembly when replacing a new version Front Case Syringe Barrel Clamp Assembly or associated part or Top Disk Holder reference Figure 7A 7 The Base Disk Holder can be relaced as an individual pa...

Page 123: ...ule Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual Figure 7A 1 Actuator Knob Assembly 265 482 230 275 255 Actuator Knob Assembly items are available as an ass...

Page 124: ...or Knob Assembly item 3 2 281 1 250 285 200 205 478 474 203 2 461 3 4 Replacement of the Force Sensor Assembly in a Syringe Module with version 7 or earlier software must be performed at the depot Ref...

Page 125: ...erly aligned reference Corrective Maintenance chapter prior to being adhered to Extrusion Frame item 10 Harness is routed through harness clamps on Top Plate 460 1 Harness Clamp 2 PL 85 93 120 70 460...

Page 126: ...ILLUSTRATED PARTS BREAKDOWN Syringe Module 7A 10 Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K...

Page 127: ...ront Case Assembly and Kit Table 7A 1 item 9 2 If Front Case or Base Disk Holder item 310 require replacement reference Table 7A 1 item 9 or 310 and Figure 7A 7 for part replacement requirements 373 2...

Page 128: ...ng Syringe Barrel Clamp Assembly section for Shaft Seal item 337 installation instructions When replacing any Syringe Barrel Clamp Assembly parts and a Park Position Pin versus a Collar is installed r...

Page 129: ...igure are provided separately and as assembled items in the Front Case Assembly Kit Table 7A 1 item 9 312 2 see CAUTION statement 315 311 2 2 Spring item 312 torque is set by inserting end of spring i...

Page 130: ...parts reference figure to right Old Versions These figures illustrate older versions of the Front Case Syringe Barrel Clamp Assembly and Top Disk Holder The newer version of Top Disk Holder reference...

Page 131: ...make up the Front Case Assembly as provided in Kit When installing the Front Case Assembly remove and reuse the existing Pressure Sensor Board Assembly reference Corrective Maintenance chapter If a Fl...

Page 132: ...16 Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual Figure 7A 9 Drivetrain Assembly Front Case Assembly Drivetrain Assembly Reference Figure 7A 2 Front Case Ass...

Page 133: ...rness part of Drivetrain Assembly is routed between IUI Bracket item 385 and Internal Frame item 380 and beneath IUI Support Bracket item 400 from left to right 1 Linear Sensor Harness 375 488 385 488...

Page 134: ...t Case Assembly Reference Figure 7A 10 390 to Logic Board J11 to Logic Board J4 to Logic Board J7 J4 J11 J7 J14 J3 J4 J2 to IUI Board J4 to Logic Board J14 to Logic Board J8 to IUI Board J3 to Logic B...

Page 135: ...ical Service Manual 1 Flex Cable Retainer item 246 is provided as a separate item and as part of Front Case Assembly Kit Table 7A 1 item 9 Figure 7A 8 246 1 2 If necessary bend Flex Cable Retainer on...

Page 136: ...nual 1 Install two Gasket item 281 pieces approximately 7 and 10 into channel on Rear Case 455 496 450 281 490 491 492 494 1 2 Rear Case and Silicone Tubing gasket item 281 are provided as separate it...

Page 137: ...nge Module Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual Figure 7A 13 Final Assembly Continued 492 490 410 499 3 Do not mix gray old and black new IUI Connec...

Page 138: ...it Reference Table 7A 1 item 8 for a list of parts included in Rear Case Assembly Kit 1 1 1 3 Before adhering Serial Number Label item 646 1 Print instrument model and serial number on label in perman...

Page 139: ...for board identification purposes only and does not represent the board s component layout U3 U4 U5 Y1 U1 U2 DS1 J2 J1 J4 J3 7A 23 ILLUSTRATED PARTS BREAKDOWN Syringe Module Alaris Syringe Module 8110...

Page 140: ...s Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual Figure 7A 16 IUI Interface Board Assembly NOTE This illustration is for board identification purposes only and does...

Page 141: ...8110 Series Alaris PCA Module 8120 Series Technical Service Manual Figure 7A 17 Logic Board Assembly NOTE This illustration is for board identification purposes only and does not represent the board s...

Page 142: ...ILLUSTRATED PARTS BREAKDOWN Syringe Module 7A 26 Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K...

Page 143: ...7B ILLUSTRATED PARTS BREAKDOWN PCA MODULE...

Page 144: ......

Page 145: ...m number is part of a higher assembly or kit NOTE Due to product changes over time illustrations in this chapter may differ from the instrument under service If there are questions contact CareFusion...

Page 146: ...re attached except item 646 Case Assembly Front Includes Front Case Keypad and items 295 345 350 355 Drive Train Extrusion Frame Linear Sensor Assembly Plate Bottom Bushing Motor Isolation Grommet Rub...

Page 147: ...e Sensor Slide Plate Flex Cable Retainer Force Sensor Assembly Kit Includes Force Sensor Assembly and item 474 Knob Actuator Flag Shaft Interrupter Spring Compression 0 3 x 0 236 x 0 032 Cam Pull Rod...

Page 148: ...IUI Bracket Board Assembly Logic Board Assembly IUI Interface Snap Rivet Black Nylon Cable Assembly Dual End Connector Retainer Clip IUI Support Bracket Foot Rubber use with item 499 Latch Module Lev...

Page 149: ...1 1 1 1 Screw 4 40 x 3 4 PNH PHH Screw 4 40 x 0 37 FLH PHH Screw 4 40 x 1 4 BHD Torx Stainless Steel Silicone Grease Dow Corning Molykote 33 or equivalent use with item 410 Label Patent Label Serial...

Page 150: ...Part Number Description QTY Table 7B 1 Parts List PCA Module Continued The Top disk Holder Internal Frame Shaft Support and various Syringe Barrel Clamp Assembly parts identified here are not backwar...

Page 151: ...e Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual Figure 7B 1 Actuator Knob Assembly 265 271 482 230 275 255 Actuator Knob Assembly items are available as an a...

Page 152: ...t feature of Upper Housing item 285 Gasket is not to overlap into opening for Actuator Knob Assembly item 3 281 1 250 285 200 205 478 474 203 461 3 4 4 PL 4 PL 4 PL 2 Nylok screws item 474 are provide...

Page 153: ...Manual Figure 7B 3 Drivetrain Assembly 1 Linear Sensor Assembly item 15 needs to be properly aligned reference Corrective Maintenance chapter prior to being adhered to Extrusion Frame item 10 Harness...

Page 154: ...T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K ILLUSTRATED PARTS BREAKDOWN PCA Module 7B 10 Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual...

Page 155: ...Flag item 350 and Flag Spring Leaf item 355 are provided separately and as assembled items in Front Case Assembly Kit Table 7B 1 item 9 2 Front Case is available only as part of Front Case Assembly K...

Page 156: ...ntenance chapter Removing Syringe Barrel Clamp Assembly section for Shaft Seal item 337 installation instructions 2 PL 486 327 Newer versions of the Park Position Collar and Barrel Clamp are not inter...

Page 157: ...ILLUSTRATED PARTS BREAKDOWN PCA Module Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual Figure 7B 6 Latch Module Assembly Latch Lever 2 PL 2 PL 2 PL 802 801 80...

Page 158: ...Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual Drivetrain Assembly Reference Figure 7B 3 Front Case Assembly Reference Figures 7B 4 and 7B 5 5 PL 486 Figure...

Page 159: ...rt of Drivetrain Assembly is routed between IUI Bracket item 385 and Internal Frame item 380 and beneath IUI Support Bracket item 400 from left to right 1 Linear Sensor Harness 375 488 385 488 486 380...

Page 160: ...Figure 7B 9 Logic Board and IUI Board Assemblies 395 396 Internal Frame assembly Front Case Assembly Reference Figure 7B 8 390 to Logic Board J11 to Logic Board J4 to Logic Board J7 J4 J11 J7 J3 J4 J...

Page 161: ...6 1 If necessary bend Flex Cable Retainer on each fold line at a 90 angle toward front of instrument Lay retainer over Flex Cable and tuck inside edge of Front Case reference illustration to right 246...

Page 162: ...rate items and as part of Rear Case Assembly Kit item 8 Reference Table 7B 1 item 8 for a list of parts included in Rear Case Assembly Kit 2 2 646 2 2 3 PL 3 PL 645 4 Before adhering Serial Number Lab...

Page 163: ...Assembly 838 831 844 498 4 PL 4 PL 498 4 PL 498 7 PL 832 834 835 837 497 836 2 PL 7B 19 ILLUSTRATED PARTS BREAKDOWN PCA Module Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technica...

Page 164: ...7B 20 ILLUSTRATED PARTS BREAKDOWN PCA Module Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K...

Page 165: ...ILLUSTRATED PARTS BREAKDOWN PCA Module Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual 7B 21 Figure 7B 13 Handle Assembly 2 PL 455 450 492 6 PL 496...

Page 166: ...PARTS BREAKDOWN PCA Module 7B 22 Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual Figure 7B 14 Final Assembly 422 490 410 499 2006 2003 2004 4 PL 2 PL 2 PL 808...

Page 167: ...CHANNEL OFF PAUSE RESTART RATE mL h 7B 23 ILLUSTRATED PARTS BREAKDOWN PCA Module Alaris Syringe Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual Figure 7B 15 Key Kit and Hand...

Page 168: ...Module 8110 Series Alaris PCA Module 8120 Series Technical Service Manual Figure 7B 16 Display Board Assembly NOTE This illustration is for board identification purposes only and does not represent th...

Page 169: ...7B 17 IUI Interface Board Assembly NOTE This illustration is for board identification purposes only and does not represent the board s component layout J1 J3 J4 J2 Alaris Syringe Module 8110 Series Al...

Page 170: ...10 Series Alaris PCA Module 8120 Series Technical Service Manual Figure 7B 18 Logic Board Assembly NOTE This illustration is for board identification purposes only and does not represent the board s c...

Page 171: ......

Page 172: ...gistered trademarks of CareFusion Corporation or one of its subsidiaries All other trademarks belong to their respective owners Part Number 12232252 2006 2010 CareFusion Corporation or one of its subs...

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