Canon GP200 Service Manual Download Page 316

Page: 316 / 458

3–262

3. OPERATIONS AND TIMING

Code

E003

E007

-01

E010

E030

E031

E032

E051

Main cause

The fixing temperature drops
abnormally.
• Thermistor (TH1, TH2; off con-

tact, poor contact, open circuit)

• Fixing heater (open circuit,

cracking)

• Fixing heater drive circuit

(faulty)

• DC controller PCB (faulty)

The fixing film has become dis-
placed.
• Fixing film (wrong position, tear)
• Tension roller (wrong position,

wrong operation)

• Fixing film motor (faulty)
• Fixing film sensor (faulty)

The fixing film has become fully
displaced.
• Fixing film (recovery mechanism

fault)

The main motor fails to lock.
• Main motor (M1; faulty)
• DC controller PCB (faulty)

The total counter fails to operate.
• Total counter (CNT1,CNT2;

open circuit)

• DC controller PCB (faulty)

The option counter fails to operate.
• Option counter (CNT3; open cir-

cuit)

• DC controller PCB (faulty)

The copy data controller counter is
faulty.
• Communication (counter data

between Copy Data Controller
and copier)

•

DC controller PCB (faulty)

The horizontal registration home
position detection mechanism fails.
• Horizontal registration sensor

(PS14; faulty)

• Horizontal registration motor

(M9; faulty)

• DC controller PCB (faulty)

Description

• The main thermistor (TH1) detects less

than 150°C for 200 ms after it has detect-
ed 150°C.

• The sub thermistor (TH2) detects less

than 150°C for 200 ms after it has detect-
ed 150°C.

• The output of the fixing film sensor contin-

ues to be ‘1’ or ‘0’ for 2.1 sec or more.

• The displacement is not corrected after

executing film recovery mode which turns
on when the main power is tuned off and
on in response to ‘E007’.

• The main motor does not lock for 10 sec

after it is started.

• The value is outside a specific range, and

the main motor does not lock for 3 sec.

• A check is made immediately before the

counter turns on and off. (Normal, if the
counter drive signal is ‘0’ when the
counter turns on.)

• A check is made immediately before the

counter turns on and off. (Normal, if the
counter drive signal is ‘0’ when the
counter turns on.)

• The count data is not detected by the

Copy Data Controller within a specific
period of time after the copier has gener-
ated the copy start signal.

• The home position is not detected after

generation of the horizontal registration
drive signal.

Summary of Contents for GP200

Page 2: ...BY CANON INC JAPAN AND IS FOR REFERENCE USE ONLY SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY VARY SLIGHTLY FROM ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING AND OTHER PRINTED MATTER ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTED TO THE COPIER SERVICE DEPARTMENT OF THE SALES COMPANY Prepared by OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPARTMENT 1 OFFI...

Page 3: ...djust the GP215 GP200 CHAPTER 5 Installation provides points to note when selecting the site of installation and instruc tions on how to install the GP215 GP200 CHAPTER 6 Maintenance and Inspection provides tables of periodically replaced parts and con sumables durables as well as a scheduled servicing chart APPENDIX contains a general timing chart general circuit diagrams and PCB diagrams This Se...

Page 4: ...ome models Projector GP215F w fax function GP215 w o fax function GP200F w fax function w o duplexing function GP200 w o fax function w o duplexing function Cassette Feeding Unit L1 Cassette Feeding Unit M1 Handset Multi Output Tray C1 Multi Output Tray B2 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON ii ...

Page 5: ...ence of Operations original exposure system 3 22 D Scanner Motor 3 23 E Controlling the Scanning Lamp 3 24 F Identifying the Size of Originals 3 26 III IMAGE PROCESSING 3 29 A Outline 3 29 B Analog Image Processing 3 31 C Digital Image Processing 3 33 IV LASER EXPOSURE SYSTEM 3 51 A Laser Processing Assembly 3 51 B Generating the BD Signal 3 53 C Laser Driver Circuit 3 54 D Controlling the Laser S...

Page 6: ... III DRIVE ASSEMBLY 4 8 A Scanner Drive Assembly 4 8 B Fixing Drive Assembly 4 13 C Duplexing Unit Inlet Motor Mount Assembly 4 14 D Set Back Roller Motor Assembly 4 14 E Pick Up Drive Assembly 4 15 IV PICK UP ASSEMBLY 4 18 A Pick Up Assembly 4 18 B Multifeeder Assembly 4 20 C Feeding Assembly 4 21 D Lower Feeding Assembly 4 23 E Registration Roller Assembly 4 23 F Delivery Assembly 4 24 V EXPOSUR...

Page 7: ... 2 C GENERAL CIRCUIT DIAGRAM A 3 D DC CONTROLLER CIRCUIT DIAGRAM A 7 E ANALOG PROCESSOR CIRCUIT DIAGRAM A 20 F LASER DRIVER CIRCUIT DIAGRAM A 24 G PICK UP UNIT CIRCUIT DIAGRAM A 26 H CASSETTE SIZE DETECTION CIRCUIT DIAGRAM A 27 I FIXING DRIVER CIRCUIT DIAGRAM A 28 J COMPOSITE POWER SUPPLY CIRCUIT DIAGRAM A 29 K LIST OF SPECIAL TOOLS A 37 L SOLVENTS OILS A 38 ...

Page 8: ......

Page 9: ...IONS 1 2 III NAMES OF PARTS 1 8 A External View 1 8 B Cross Section 1 10 C Arrangement of Extension Boards 1 12 IV OPERATION 1 13 A Turning On the Power Switches 1 13 B Control Panel 1 14 C Basic Operation 1 16 D Extension Mode 1 19 E Custom Common Settings 1 25 V ROUTINE WORK BY THE USER 1 29 VI SAFETY 1 30 A Laser Beams 1 30 B Safety of Toner 1 31 ...

Page 10: ......

Page 11: ...machine is appreciably quieter than the existing models for a better office environment With the help of its power saving design the power consumption is 4 W or less in sleep mode about 1 25 of existing Canon models and 57 W or less in standby about 1 4 of exist ing Canon models The roller charging method has enabled ozone less operation The width is only 58 5 cm With the MDC function built into t...

Page 12: ...orescent lamp Lens Lens array Photosensitive medium OPC Item Specifications Copying Indirect electrophotographic Charging AC roller charging Exposure Spot laser Copy density adjustment Automatic or manual Development Dry single component toner projection Automatic 2 cassettes Pick up Manual Multifeeder about 5 mm deep Transfer Roller charging Separation Static static eliminator curvature cleaning ...

Page 13: ...7 9 sec or less from control panel power on sleep to start of copying fax model First copy GP215 9 2 sec or less shortest mode Continuous copying 100 copies Copy size Cassette pick up A3 297 420 mm max 11 17 279 432mm max A5 STMT min Multifeeder A3 297 431 8 mm max 11 17 279 432mm max Postcard A6 vertical Paper source 500 sheets in each cassette 50 sheets in multifeeder 80 g m2 paper Cassette Plai...

Page 14: ... sheets 80 g m2 Delivery tray 100 sheets approx 80 g m2 Leading trailing edge 2 5 mm in Direct Left right 2 5 mm in Direct Auto clear Provided Auto shut off Provided 2 min standard may be varied between 0 an 9 min in 1 min increments Option Feeder ADF F1 RF G1 Sorter Multi Output Tray C1 Multi Output Tray B2 Pedestal Cassette Feeding Unitl L1 Cassette Feeding Unitl M1 Others Handset A1 Control Car...

Page 15: ...B or less sound power level Standby 40 dB or less sound power level Ozone 0 01 ppm or less average 0 02 ppm or less max Width 585 mm pedestal copyboard cover Depth 700 mm pedestal ADF Height 571 mm pedestal RDF Weight Copy paper Toner Keep copy paper wrapped to protect against humidity GP215 Body only 72 4kg w copyboard cover w ADV 77 1kg w RDF 84 7kg 1 5 COPYRIGHT 1996 CANON INC CANON GP215 200 R...

Page 16: ...ze Copies min Direct A3 297 420mm A3 12 A4 210 297mm A4 21 A4R 297 210mm A4R 16 A5 148 5 210mm A5 22 A5R 210 148 5mm A5R 22 B4 267 364mm B4 13 B5 182 257mm B5 22 B5R 257 182mm B5R 18 Reduce II A3 A5 A5R 20 III A3 B5 B5R 18 IV A3 A4 A4R 15 B4 B5 B5R 18 V B4 A4 A4R 16 B5 A5 A5 22 VI A3 B4 B4 13 A5 B5 B5 22 Enlarge II A5 A3 A3 12 III A4 A3 A3 12 B5 B4 B4 14 IV A4 B4 B4 14 A5 B5 B5 22 V B4 A3 A3 12 B5...

Page 17: ...T 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 1 GENERAL DESCRIPTION Ratio Size Copies min DIRECT LTR 20 11 17 11 LGL 14 LTRR 17 STMT 22 STMT R 20 REDUCE LGL LTRR 17 11 17 LGL 15 11 17 LTRR 16 11 17 STMTR 19 11 15 LTRR 16 ENLARGE LGL 11 17 12 LTR R 11 17 12 STMTR 11 17 12 ...

Page 18: ...nal delivery tray for RDF t Multifeeder Model with ADF F1 as Standard Figure 1 302 y Main power switch u Cassette Feeding Unit L1 option i Front door o ADF F1 0 Original delivery tray for ADF 9 10 FIG 1 302 5 2 8 6 3 4 1 7 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 1 8 1 GENERAL DESCRIPTION ...

Page 19: ...mbly releas ing lever t Developing assembly y Feeding assembly releasing lever u Drum unit i Fixing assembly releasing lever opening o Door switch assembly 0 Power saving mode switch SLEEP 1 top Quick start mode Anti condensation func tion ON SLEEP 2 bottom Power saving mode Anti condensation func tion OFF 1 Cassette heater option switch 2 Service switch 3 Counter total 4 Counter printer 5 LCD dis...

Page 20: ...215 Figure 1 304 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 30 31 32 33 20 35 36 37 38 39 34 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 1 10 1 GENERAL DESCRIPTION ...

Page 21: ...ette pick up feeding upper 1 Cassette 2 separation roller 2 Cassette 2 feeding roller 3 Cassette 2 pick up roller 4 Cassette 1 separation roller 5 Cassette 1 feeding roller 6 Cassette 1 pick up roller 7 Lower feeding assembly outlet roller 8 Registration roller 9 Transfer roller 0 Separation static eliminator 1 Set back roller 2 cassette 1 3 Feeding assembly 4 Fan 5 Cassette 2 6 Fixing assembly 7 ...

Page 22: ...E IP Board r FAX Motherboard t Printer board 1 10 9 8 7 6 5 2 3 4 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 1 12 1 GENERAL DESCRIPTION y System Motherboard u System Power Supply i Protocol Controller Board o Network Interface Board 0 G3FAX board ...

Page 23: ... You must first turn on the main power switch and then the control panel switch whenever you are turn ing on both switches Figure 1 401 q Control panel power switch w Main power switch e Main power supply lamp 2 1 3 1 13 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 1 GENERAL DESCRIPTION ...

Page 24: ... PRINT I F ON OFF 1 2 3 4 5 6 7 8 9 0 C 1 2 3 4 6 5 7 8 9 10 11 12 FAX OPTIONS Clear Start Stop Reset Guide User mode COPY COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 1 14 1 GENERAL DESCRIPTION u Keypad i Interrupt key o User mode key 0 Guide key 1 Reset key 2 Power supply lamp ...

Page 25: ...the Fax Service Manual Ready to send RESOL DIRECT STANDARD STD TEXT AUTO RX DEN SITY IMAGE QUALITY CODED DIALING SPECIAL FEATURES FAX MONITOR ON HOOK REDIAL 00 00 Ready to copy 100 AUTO 1 R 1 1 E ZOOM SORTER TWO SIDED PAPER SELECT SPECIAL FEATURES A A 1 15 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 1 GENERAL DESCRIPTION ...

Page 26: ...m Multi page Enlarge SORTER Sort Staple Sort Group only if sorting unit is installed PAPER Auto paper selection stack bypass cassette SELECT REC Transp INTERLVING SHIFT MAREGIN FRAME ERASE TWO PAGE SEPARATION MODE MEMORY SHARPNESS IMAGE CREATION AREA DESIG IMAGE COMB IMAGE SEPARATION SHEET OVERLAY DIF SIZE ORIGINAL Note 1 No next screen exists for Direct A text or text photo 2 Using the Preference...

Page 27: ...uous copying a Stop key b Reset key c Interrupt key d Copy Density key from AE to manual 3 Interrupting On Going Copying If you want to make copies of a different origi nal while making a large number of copies in con tinuous copying mode you can suspend the on going copying operation temporarily Or you can suspend fax reception or printer operation to make copies Fax reception or print er operati...

Page 28: ...de you must enter a 4 digit ID num ber to make copies As many as 100 ID numbers may be stored and you can check the count number of copies made by number for control of copying volume by group a Setting the System Control Password 1 Select user mpde custom common set tings and then system settings password setting to set the system control password b Storing ID Numbers 1 Set the system control pas...

Page 29: ...TION TRANSP INTERLIVING SHEET OVERLAY DIF SIZE ORIGINAL AREA DESIG FRAME ERASE IMAGE CREATION IMAGE COMB IMAGE SEPARATION MODE MEMORY REC DONE SHARPNESS SHIFT MARGIN 1 19 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 1 GENERAL DESCRIPTION ...

Page 30: ...n ADF for thin paper originals Requires an RDF Requires a projector Requires an RDF Next screen Stack bypass Select Center Shift Corner Shift 8 direc tions Keypad Setting SHEET OVERLAY BOOK OVERLAY Left margin Right margin Top mar gin Bottom margin Area Desig editor or keypad Framing Blanking Negative Positive Reversal Soft to Hard 9 steps Sheet Frame Erasing Original Frame Erasing Book Frame Eras...

Page 31: ...rner shift you may select one from eight directions You can lay two images on the same side of a single sheet of copy paper in any of three ways Making an overlay copy from two one sided ordinals Making an overlay copy from an open original book 1 21 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 1 GENERAL DESCRIPTION Key SPECIAL FEATURES Page Separation...

Page 32: ...g m2 or less You may move an image to the front or the rear in sub scanning direction by specifying a distance so as to create a margin on the left right of the output The binding width may be adjusted between 1 and 20 mm in 1mm increments You may select cover only back only or both cover and back You can select an area in a specific image for special processing The X coordinate must be 432 mm or ...

Page 33: ...Image Create key You can reduce two or four originals to copy on a single sheet of copy paper For details see the Operator s Manual as the specifics vary depending on the copier model and options configuration You can use a film projector to copy photo film which may be either of four types DEF DEF DE F DEF DEF DEF DEF Original Slant mode Slect from between 45 and 45 Mirror mode Select from three ...

Page 34: ...of each mode key You can recall a copying mode which has been stored previously for use as many as three modes may be recalled You can opt for automatic switching to sort mode when an original is placed in the RDF This is effective when the Multi Tray 12 and an RDF are installed You can opt for reversed delivery of copies so that the backs of the copies are upward You can opt for displaying the Pr...

Page 35: ...tting mode Do not return To return to the mode before auto clear Use it to specify whether originals of differ ent feeding widths will be placed in the feed er in non copier mode ON To place originals of mixed sizes but of the same feeding width OFF To not to place originals of different sizes Use it to select the appropriate automatic density adjustment mode Priority on Speed To use text mode for...

Page 36: ...ed paper and recycled paper 2 each of AB and Inch configurations default sizes only You may select up to 16 paper icons Use it to register the cassette for envelopes and the type of envelope As many as six envelope types and two cas sette types may be registered Use it to specify whether to display the screen for manual feed paper size selection automatically when copy paper is set in the multifee...

Page 37: ...ol panel power switch 5 10 20 30 min 1 to 8 hr use service mode 5 SHUT_OFF to turn ON OFF auto sleep time setting Use it to set the time between key operation and start of the Basic screen automatically 0 No auto clear 1 9 Set in 1 min increments Use it to set the time between copying oper ation and start of quiet mode 0 9 Set in 1 min increments Use it to set the time at which the control panel p...

Page 38: ... Fine Adjustment Exposure Recalb Feeder Cleaning Roller Cleaning Description Use it to fine adjust slight discrepancies noted between original and copy sizes in relation to vertical and horizontal reproduc tion ratios Range 1 0 to 1 0 Unit 0 1 Use it with the density adjustment memory at its center value to adjust the copy density when making copies of a typical original without dirt or fogging Us...

Page 39: ...em with a cloth moistened with a solu tion of mild detergent then dry wipe them Advise the user to perform the following when image faults e g vertical white spots are noted 1 Clean the charging roller and the transfer roller in user mode 2 Clean the separation static eliminator 1 29 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 1 GENERAL DESCRIPTION ...

Page 40: ...e 1 603 on some covers of the machine take extra care when ser vicing mechanisms under such covers Figure 1 603 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 1 30 1 GENERAL DESCRIPTION CANON 30 2 SHIMOMARUKO 3 CHOME OHTAKU TOKYO 146 JAPAN THIS PRODUCT CONFORMS WITH CDRH RADIATION PERFORMANCE STANDARD 21 CFR CHAPTER 1 SUBCHAPTER J MANUFACTURED Do not ins...

Page 41: ...n and small amounts of dye If toner comes into contact with the skin or clothing remove it with dry tissue and wash with water Do not use hot water as such will turn the toner into gel and cause it to fuse with the fibers of the cloth Further do not bring toner into con tact with plastic material as such will initiate chemical reaction Caution Do not dispose of toner in fire It may explode ...

Page 42: ......

Page 43: ...RIME AU JAPON I IMAGE FORMATION 2 1 A Outline 2 1 B Latent Image Formation Block 2 2 C Pre Exposure step 1 2 3 D Primary Charging step 2 2 3 E Laser Exposure step 3 2 4 F Development step 4 2 4 G Transfer step 5 2 5 H Separation step 6 2 6 I Fixing step 7 2 7 J Dram Cleaning 2 7 II AUXILIARY PROCESS 2 8 ...

Page 44: ......

Page 45: ...eparation 7 Fixing 8 Drum cleaning Registration Multifeeder Cassette Delivery Flow of copy paper Rotation of drum Copyboard glass Scanning lamp Lens Image processing assembly CCD Laser scanner assembly Pre exposure lamp Primary charging roller Developing assembly Drum unit assembly Fixing assembly Static eliminator Transfer charging roller Copy paper Copy paper 2 1 COPYRIGHT 1996 CANON INC CANON G...

Page 46: ...nsists of three steps at the end of which negative charges are left behind in the areas on the drum corre sponding to the white areas of the original and negative charges are removed from the areas on the drum corresponding to the black areas of the original Such images on the drum created by negative charges are not visible to the human eye and are therefore called static images Figure 2 104 Phot...

Page 47: ...ade of conducting rubber so as to charge the photosensitive drum directly for primary charging The use of direct charging requires less applica tion voltage than conventional corona charging and produces virtually no ozone An AC bias is applied to stabilize the charges applied to the photosensitive drum The primary charging roller is a special roller and is not the same as the transfer roller 2 3 ...

Page 48: ...a fixed magnet and a cylinder rotating around it and a magnetic blade The main ingredients of the toner are mag netite and resins The toner has insulating prop erties and is charged to a negative potential by friction against the cylinder The GP215 GP200 deposits toner over the areas on the surface of the drum whose charges have been neutralized by a laser beam light areas for this reason the pola...

Page 49: ...sitive component of the developing bias and the drum surface poten tial G Transfer step 5 Figure 2 111 Positive charges are applied to the back of the copy paper by the transfer roller to transfer the toner image from the drum surface to copy paper The GP215 GP200 uses a roller transfer method which requires less transfer voltage than a corona transfer method and generates virtually no ozone To pr...

Page 50: ...gure 2 112 H Separation step 6 Figure 2 113 The GP215 200 takes advantage of the rigidi ty of copy paper to separate paper from the drum curvature separation Since thin paper has little rigidity it tends to remain wrapping on the drum To prevent such a problem a negative voltage is applied to the separation static eliminator thereby weakening the static bond between drum and copy paper for better ...

Page 51: ...xing assembly thereby preventing overheating The fixing cleaning roller is made of aluminum and is kept in contact with the lower fixing roller to remove toner from the lower fixing roller It also serves to discharge heat from the lower fixing roller The metal core of the lower fixing assembly is given a positive bias to prevent offset of toner to the fixing film J Drum Cleaning Figure 2 115 The t...

Page 52: ...ately prior to delivery holds residual charges from transfer and a static elimi nator grounded brush is provided at the delivery slot to remove such charges COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 2 8 2 COPYING PROCESS ...

Page 53: ...g Roller Cleaning Mechanism 3 73 I Detecing Errors on the Composite Power Supply PCB 3 74 VI PICK UP FEEDING SYSTEM 3 76 A Outline 3 76 B Pick Up from the Cassette 3 79 C Non Pick Up Operation standby 3 91 D Detecting the Level of Copy Paper 3 93 E Detecting the Size of Copy Paper 3 95 F Multifeeder 3 100 G Controlling the Registration Roller Clutch 3 103 H Making Overlay Copies 3 104 I Making Two...

Page 54: ......

Page 55: ...ginal illumination Laser driver Laser scanner Drum Charging Developing Drum cleaning Pick up control Sepa ration Feeding Fixing Delivery tray Multifeeder Cassette 1 Cassette 2 Image I F Control system Original exposure system Image processing system Laser exposure system Image formation system Pick up feeding system Communication system fax PDL interpreter Others Transfer Cassette pedestal option ...

Page 56: ...IC1 IC2 IC564 IC650 IC651 IC528 Description Controls image processing Controls laser operation Controls job schedules Controls fax sequence Controls system memory Detects errors Controls DC controller PCB communications Controls serial communications for FLASH ROM download ing Controls the control panel Controls the feeder editor Controls fax communications Controls copying sequence Controls the p...

Page 57: ...ntrols the laser scanner motor Detects jams Controls service mode Controls the IPC Controls the sorter Controls fixing Controls the main motor Controls the scanner motor Detects the cassette paper Detects original size Contains control programs Controls sorter RDF ADF combinations Name CPU IC No IC605 Description Controls the control system power supply Controls high voltage Monitors power switch ...

Page 58: ...r RDF ADF Communication control device DC loads Laser scanner motor Main motor M M CORE IP Board Selector Memory Memory HVT circuit DC power supply circuit Serial communication Serial communication IC506 IC108 IC101 ROM IC103 IC104 ROM RAM IC105 MASK ROM IC564 IC650 RAM IC651 RAM BAT501 IC528 FLASH ROM FLASH ROM ROM SIMM Q605 J527 IC1 IC2 Clutch Solenoid Motor Sensor Etc COPYRIGHT 1996 CANON INC C...

Page 59: ...rcuit Memory controller Coding decoding Modem Selector Command conversion circuit Video controller LAN controller DP RAM DP RAM Memory CPU SCSI CPU IPC CPU NCU CPU Control panel Image processor PCB Analog processor PCB FAX Mother board G3 FAX Board Protocol controller PCB System Mother board DC controller PCB Composite power supply PCB Telephone line Lamp regulator circuit HVT circuit DC power sup...

Page 60: ...supply PCB option Composite power supply PCB J210 J201 1 5 1 3 FL1 Scanning lamp Drum DC power supply circuit Scanning lamp control HVT J209 J102 J208 1 2 4 5 J220 J206 4 T502 J206 1 J205 3 J205 3 Primary charging roller Developing assembly Transfer guide J95 J20 Transfer roller Static eliminator Fixing assembly H1 J3 Cassette heater 24V 5V 12V Sorter RDF System Motherboard COPYRIGHT 1996 CANON IN...

Page 61: ...the main power switch is ON BD input J183 Power saving mode switch J91 J603 J602 J518 J519 Power supply indicator LED Laser driver PCB Checks are not meant for the field J111 J509 DC controller PCB Checks are not meant for the field J1001 J512 Analog processor PCB Beam detection BD PCB 3 7 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND T...

Page 62: ...nsor 1 Original size sensor 2 Original size sensor 3 Original size sensor 4 D S Z 2 D S Z 1 D S Z 3 D S Z 4 5 V 5 V 5 V 5 V See p 3 26 FAX Motherboard G3 FAX Board Checks are not meant for the field Image processor PCB COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 8 3 OPERATIONS AND TIMING ...

Page 63: ...l CPU PCB Switching PCB Touch panel LCD Control panel power supply switch LCD intensity VR One touch dial cover open closed detection LCD back light power supply BKLTON When 0 the back light turns 5V J905 J517 J516 1 2 3 9 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING ...

Page 64: ...WTDT When the scanner is at home position 1 The light blocking plate is at PS1 When PS2 has detected the fixing film 1 The light blocking plate is at PS2 When the copyboard or the feeder is closed 1 The light blocking plate is at PS3 When PS4 has detected paper 0 The light blocking plate is not at PS4 When PS5 has detected paper 1 The light blocking plate is at PS5 When PS7 has detected paper 1 Th...

Page 65: ... at PS12 When PS13 has detected paper 0 The light blocking plate is not at PS13 When PS14 has detected the edge of paper 0 The light blocking plate is not at PS14 Detects the width of copy paper stacked in the multifeeder J103 3 2 1 J105 B3 B2 B1 J105 A3 A2 A1 J114 B3 B2 B1 Upper cassette size detection Lower casette size detection J110 6 5 4 3 2 1 J110 12 11 10 9 8 7 Multifeeder paper width detec...

Page 66: ...n 0 Lower cassette paper level detection 1 Upper cassette delivery detection Lower cassette delivery detection TEP TH1 TH2 UCSPD LCSPD 1RPD0 2RPD0 1RPD1 2RPD1 J114 5V A10 J114 A11 J122 1 J122 3 J122 2 J122 4 TH See p 3 118 When the toner inside the developing assembly is below a specific level 0 When Q1604 has detected paper 1 When Q1605 has detected paper 1 When Q1606 has detected the lifter 1 Wh...

Page 67: ...or driver PCB 24V 0V 5V MMD MLCK 24V 0V J114 B4 B6 B7 B5 J116 1 2 3 4 5 J112 6 7 8 5 J109 8 9 10 11 12 13 24V24V J103 8 9 6 7 10 11 24V24V J105 B6 B7 B4 B5 B8 B9 24V24V J105 A8 A9 A6 A7 A10 A11 24V24V J115 1 2 3 4 5 6 24V24V See p 3 16 See p 3 23 See p 3 60 See p 3 123 See p 3 110 See p 3 108 See p 3 127 See p 3 114 J49 J25 J81 J76 J72 J69 J68 J99 3 13 COPYRIGHT 1996 CANON INC CANON GP215 200 REV ...

Page 68: ... pick up clutch 24VU J113 B1 B2 J114 B12 B13 J103 4 5 J105 A4 A5 J107 A7 A8 J107 A9 A10 J107 B1 B2 J113 B3 B4 J112 9 10 FMD1 When 0 CL1 turns ON When 0 CL2 turns ON When 0 CL4 turns ON When 0 CL1 turns ON When 0 SL3 turns ON When 0 SL4 turns ON When 0 SL5 turns ON When 0 CL5 turns ON When 0 FM1 rotates 15V 24VU 24VU 24VU 24VU 15V 15V 15V J37 J61 J38 J63 J62 J75 J73 J71 J69 J53 J51 The CPU control ...

Page 69: ... CNT 3 Counter 115 230V only 24VU PEXP CNT1D CNT2D CL3D SL2D CND3D Counts when 0 Counts when 0 CL3 turns ON when 0 SL2 turns ON when 0 Counts when 0 J107 B5 B6 Turns ON when 0 Vertical path roller clutch Cassette pick up solenoid Cassette pick up motor 12A 12B 12M0 12M1 While M4 is rotating alternates between 1 and 0 pulse signal Always 1 3 15 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 19...

Page 70: ...turned to the drive circuit thereby maintaining the rotation of the motor 3 Controlling the Speed The main motor M1 is a DC motor with a built in clock pulse generator which generates clock pulses MMCLK when the motor rotates according to the revolution of the motor The phase of the frequency of these clock pulses and the phase of the frequency of the ref erence signal are compared and controlled ...

Page 71: ... Hall IC output Output pulse Encoder 24V 0V MMD MLCK J114 B6 J114 B7 DC controller PCB Composite power supply PCB Reference signal Main motor driver PCB 3 17 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING ...

Page 72: ...Vertical path roller paper sensor PS8 Pre registration paper sensor PS5 Registration clutch CL1 Primary charging roller bias DC component Primary charging roller bias AC component Transfer charging roller Separation static eliminator Laser scanner motor M3 Laser exposure Developing bias DC component Developing bias AC component Developing clutch CL4 Delivery reversing motor M8 Delivery sensor PS13...

Page 73: ...ward varies depending on the selected reproduction ratio While the scanner is moving in reverse From the end of SCRV until copy paper moves past the delivery sensor Purpose Measures the resistance of the drum Turns OFF the loads when the machine is not used for a long time such as at night Stabilizes the drum sensitivity in prepara tion for copying opera tion Executes shading cor rection The scann...

Page 74: ...Figure 3 202 its construction Figure 3 201 Original exposure system Image processing system Lens Analog processor PCB CCD Image processor PCB Photo sensitive drum Scanning lamp No 1 mirror No 2 mirror No 3 mirror Laser exposure system Laser Driver Laser Laser mirror Laser beam CORE IP Board FAX Board Printer Board COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU...

Page 75: ...canner motor M2 Scanner home position sensor PS1 Forward Reverse Mirror mount No 1 mirror mount 3 21 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING ...

Page 76: ...sub scanning direction on the other hand is changed by moving the mir ror mount faster reduction or slower enlargement C Sequence of Operations original exposure system Figure 3 203 Scanner motor M2 Scanner home position sensor PS1 Scanning lamp FL1 INTR SCFW SCFW SCFW LSTR STBY STBY SCRV SCRV SCRV SLEEP Forward Reverse Copy Start key ON control panel power switch ON COPYRIGHT 1996 CANON INC CANON...

Page 77: ...nd rotation speed The motor controller circuit operates according to the instructions of the CPU and sends pulse signals to the power control circuit The power control circuit in turn supplies power to the scanner motor M2 according to such pulse signals thereby rotating the scanner motor M2 Figure 3 204 Outline of Power Supply to M2 Figure 3 205 24V CPU I O Motor controller DC controller 1 2 3 4 ...

Page 78: ...ensity of the scanning lamp Figure 3 206 Scanning lamp ON circuit Scanning lamp pre heat circuit T101 T501 FLPWM MPCLK FLPRTH Q605 CPU Composite power supply PCB Scanning lamp fluorescent lamp DC controller PCB Gate array CPU IC 102 IC101 T101 Drive circuit T101 Drive signal Scanning lamp intensity sensor FLS Logic circuit FLON FLOFF PRTCT COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 P...

Page 79: ...upply PCB The logic circuit uses these two signals to generate the scanning lamp ON signal thereby turning ON the scanning lamp 4 Controlling the Intensity The FLPWM signal is a pulse signal used to control the intensity of the scanning lamp to a specific level by varying the duty ratio based on the results of shading automatic correction exe cuted in service mode according to the output of the sc...

Page 80: ...size data obtained by this mechanism is used for the following Auto paper selection Auto ratio selection COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 26 3 OPERATIONS AND TIMING AB Configuration Inch Configuration Figure 3 207 arrangement of original sensors 11x17 LTR LTRR LGL STMT Sensor 0 Sensor 1 Sensor 2 A3 A4 B4 B5 B5R A4R A5 Sensor 0 Sensor 1 Se...

Page 81: ...h 208 This way of identifying the size enables identi fication of the size of black originals as well In the case of a b described below however the output level will remain unchanged In the case of c described below on the other hand A3 will be selected with priority if no cas sette contains A3 paper the cassette selected under standard mode will be selected a A3 black original b Book original Th...

Page 82: ...irection As such the size is identified when the original is picked up the sizes that can be detected are any of the following default sizes A configured A5 A4 A4R A3 B configured B5 B5R B4 Inch configured STMT LTR LTRR FOOLSCAP LGL 11 17 b ADF F1 The ADF F1 identifies the size of an original in reference to the width detected by the side guide plate and the length detected by the three sen sors l...

Page 83: ...Figure 3 301 Analog processor PCB Image processor PCB Laser driver PCB CCD A D conversion circuit Shading correction circuit Image processing circuit Laser driver circuit G3 FAX Board NCU D A conversion Binary processing Binary processing for fax Reproduction ratio processing CORE IP Board Video signal switching circuit Command conversion circuit Protocol controller PCB Printer Board Network I F B...

Page 84: ...ry processing for copy images D A conversion Binary processing for fax images Reproduction ratio processing for fax images and printer default transmission Coding decoding Rotation Protocol control Protocol exchange between Printer Board and Network Interface Board Destination To the image processor PCB To the laser driver PCB and the CORE IP PCB To the Fax Board through the FAX Motherboard also t...

Page 85: ...r pixels and the odd number pixels are sent separately The CCD drive circuit synthe sizes the signals coming separately in even number units and odd number units for output to the A D con version circuit Figure 3 302 CCD CCD drive circuit A D conversion signal ABC circuit Reference voltage circuit Odd number pixel signal Even number pixel signal Image signal analog Image signal digital ABC circuit...

Page 86: ...r every main scanning line Figure 3 303 b ABC auto background control Circuit The ABC circuit operates if priority to speed is selected as part of AE auto density mechanism set tings image signals after A D conversion are returned to the ABC circuit for the following processing Identifies the A D conversion circuit output signal level Varies the reference voltage based on the results of identifica...

Page 87: ...processor PCB Shading correction Total processing Reproduction ratio Slant Mirror image Repeat Folding Edge emphasis Smoothing Negative positive reversal Framing Blanking Area signal generation Synthesis Density processing Binary processing OCRE IP Board Laser driver PCB A Image processor PCB A D A conversion 3 33 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU...

Page 88: ...as the target value for shading correction Figure 3 305 b Shading Correction Shading correction is executed for every scan ning of an original In this type of correction the light of the scan ning lamp is directed to the standard white plate Figure 3 305 and the reflected light is turned into digital signals by the analog image process ing block The reflected light data which has been turned into ...

Page 89: ...tment in user mode in 0 1 increments For instance for adjustment width 1 both X and Y 50 51 100 101 400 401 3 35 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING Original image data writing Line memory reading Copy Reproduction ratio in main scanning direc tion Reproduction ratio in sub scan ning direction Direct All data is written...

Page 90: ...a b c a b c Original Main scanning direction Sub scanning direction Copy Shift in sub scannig direction Copy Principle When data for a single scanning line is read from line memory reading is started with a midway pixel or the timing at which the data of the first pixel is read is delayed thereby shifting pixel position Principle The position or the timing at which the original illuminating system...

Page 91: ...t the top and bottom and left and right will be identical the area will be moved to X1 and Y1 Reference Xm Xmax X2 X1 2 Ym Ymax Y2 Y1 2 e Free Shift The coordinates X1 Y1 of a specific area is moved to a specific point Xp Yp 3 37 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING Figure 3 312 X1 X2 Y1 Y2 Xm Ym ym xm xm ym Xp X1 Y1 Yp ...

Page 92: ...or Breadthwise Direction c copy paper width original width 2 d copy paper width original width If the reproduction ratio in lengthwise direction and that in breadthwise direction are different the smaller of the two will be selected however the reproduction ratio will be between 25 and 800 Shift processing and overlay processing are controlled as explained in the next page See Table 3 303 to find ...

Page 93: ...reversing function when feeding originals thereby changing the order of the originals making it instead of normal Executed in reduced copying only May be executed for two sided copying Since the ADF does not have an original reversing function the order of originals cannot be changed As such the orientation of the originals on the ADF s original tray is reversed instead of normal 2 1 1 2 1 2 2 1 1...

Page 94: ...erlay copying Combines the following Reduced copying Image shifting Overlay copying Uses the RDF s reversing function when feeding originals thereby chang ing the order of the originals making it instead of normal Combines the following Reduced copying Image shifting Overlay copying Since the ADF does not have an origi nal reversing function the order of orig inals cannot be changed As such the or...

Page 95: ...ng 8 outputs q 2 on 1 Generating 2 Outputs The image original width of continuous 2 on 1 is divided vertically for output The image original length of continuous 2 on 1 is divided horizontally for output Originals may be placed on the copyboard or in the RDF G1 not ADF F1 Figure 3 316 1 1 2 2 Original 1 2 on 1 Outputs 1 4 2 2 Original Y X A B 2 2 on 1 Outputs 3 41 COPYRIGHT 1996 CANON INC CANON GP...

Page 96: ...lank Figure 3 318 r 4 on 1 Two Sided Generating 8 Outputs No number of effective areas of the last original is specified i e the same as in the case of 4 on 1 gen erating 4 outputs Figure 3 319 1 8 7 6 5 4 3 2 1 2 3 4 Original Face 5 6 7 8 Back Outputs 1 4 3 2 1 2 3 4 Original Output 1 4 3 2 1 2 3 4 Original Face Back 1 1 on 2 two sided One sided Outputs 1 4 3 2 1 2 Original Y X Face 3 4 Back 2 1 ...

Page 97: ...is started at address S when address E is reached a return is made to address S A specific image is repeated by repeating these operations Figure 3 323 1 2 3 4 5 6 7 Reading Adress 2 1 n n n Image signal 1 pixel 1 byte a b c a a a Original Main scanning direction Sub scanning direction Address S Address E Copy 1 2 3 4 5 6 7 2 1 n n n Addres Image signal 1 pixel 1 byte Writing Reading a b c a b c O...

Page 98: ... for a single scan from RAM the start address is shifted for each read ing thereby slanting the image Figure 3 327 Address 12345678 nnn 1 2 Image signal 1 pixel 1 byte Reading 1st line 2nd line 3rd line 4th line a b c a b c a b c Main scanning direction Original Copy Sub scanning direction Address 12345678 nnn 1 2 Image signal 1 pixel 1 byte Reading a a a a a Main scanning direction Original Copy ...

Page 99: ... effect may be used to make moire less conspicuous Figure 3 328c shows the output level occurring when sharpness mode strong is selected In sharpness mode strong the variations in the density of an image are emphasized to generate a crisp image 3 45 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING Figure 3 328a Black 255 200 100 Whi...

Page 100: ...f Characters after Outline Processing When image data input is as shown in Figure 3 331 the CPU assumes the presence of a photo and does not initiate outline processing Figure 3 331 Image Data of a Photo Black 255 200 100 White 0 Main scanning direction Black 255 200 100 White 0 Main scanning direction Black 255 200 100 White 0 Main scanning direction COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0...

Page 101: ...points may be specified Framing The signals representing non specified areas are forced to represent white Figure 3 334 Framing Blanking As opposed to framing the signals represent ing the specified area are forced to represent white Figure 3 335 Blanking e Pasting This function may be used when the Retention Memory Unit option is installed Images stored in the retention memory in advance and the ...

Page 102: ...rding to the following 1 Setting of the Copy Density key on the control panel 2 Results of AE measurement 3 Selection of text photo photo mode 4 Results of photosensitive drum resistance According to the setting of the Copy Density key the curve will be for darker or lighter as in Figure 3 338 When text photo or photo mode is selected the curve shown in Figure 3 339 will be selected to ensure good...

Page 103: ...in density carrying light text or reversed text e Other Originals Originals with little variation in density e g photos Depending on the type of original one of the following three AE tables is selected to generate a correction table to suit the original for density cor rection You may adjust the priority on image function in service mode 3 see p 3 205 When AE is executed using the ADF or the RDF ...

Page 104: ...ighlight areas than the median density MD retention method Binary processing is executed in text mode and text photo mode 8 D A Conversion The D A conversion circuit is used to convert multiple value image signals into analog signals D A conversion is executed in photo mode COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 50 3 OPERATIONS AND TIMING ...

Page 105: ...m While all this is taking place the laser beam is bent to an acute angle by the BD mirror located inside the laser scanner unit for the BD detection PCB Figure 3 401B When the 6 facet mirror rotates at a specific speed the laser beam scans the surface of the photo sensitive drum at a specific speed to remove charges and as a result to form a latent image 3 51 COPYRIGHT 1996 CANON INC CANON GP215 ...

Page 106: ...canner motor 6 facet mirror Laser unit Laser driver PCB BD mirror Imaging lens BD PCB Laser mirror Photosensitive drum Laser drive signal laser scanner motor drive signal COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 52 3 OPERATIONS AND TIMING ...

Page 107: ...in relation to the BD signal to ensure that the image will be at a specific position on every copy For details on how the end of copy paper is detected see p 3 114 3 53 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING Figure 3 402 Laser scanner unit Laser BD mirror Polygon mirror 6 facet Imaging lens BD detection PCB Photosensitive ...

Page 108: ... circuit The photo output voltage is sample held and compared against the reference voltage from the laser intensity setting circuit thereby determining the value of the laser bias current This laser bias current is varied continuously in conjunction with the changes in temperature to ensure a specific output Figure 3 404 A series of these operations is executed for each signal line of scanning CO...

Page 109: ... for its respective mode as shown Photo output Laser output characteristics at temperature T1 Laser output characteristics at temperature T2 current Laser output Ib T1 Bias current for temperature T1 Ib T2 Bias current for temperature T2 Ib T1 Ib T2 Drive current 3 55 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING Laser output Mod...

Page 110: ...At this time the hall IC output signal returns from M3 for controlling the supply power used to rotate M3 The power supply timing is controlled so as to respect the phase of the rotation reference pulses FS from the DC controller PCB thereby ensuring a specific rotation speed COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 56 3 OPERATIONS AND TIMING Fig...

Page 111: ...er motor turns OFF as set in time to quiet mode If the time is set to 0 the rotation stops at the end of LSTR 3 57 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING Figure 3 406 A With the setting of time to quiet mode in user mode set to a value other than 0 a key on the control panel is pressed an original is placed in the feeder o...

Page 112: ...ias Turning ON and OFF the fixing bias In addition to the high voltage transformer circuit the composite power supply PCB is equipped with lamp regulator and power supply circuit functions The discussions here are limited to the high voltage transformer circuit For general descriptions of the composite power supply PCB as a whole see Power Supply COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY...

Page 113: ...PS8 Registration clutch CL1 Primary charging roller bias DC component Primary charging roller bias AC component Transfer charging roller Separation static eliminator Developing bias DC component Developing bias AC component Transfer guide bias Fixing bias Main power supply ON Copy Start key ON Control panel power supply OFF HPsearch 3 59 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRI...

Page 114: ...NC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 60 3 OPERATIONS AND TIMING Figure 3 503 Composite power supply PCB Primary charging assembly Photo sensitive drum Drum ambient temperature detection AC component current detection AC drive circuit Frequency division Rectification Drive circuit DC current setection CPU CPU DC controller PCB T101 drive signal Primary charging rol...

Page 115: ...ing the Primary Charging Roller Bias The output values of the DC bias and the AC bias applied to the primary charging roller are controlled by the DC control signal PDPWM and the AC control signal PAPWM generated by the CPU Q605 These two signals are pulse sig nals In the case of the DC bias the output voltage value is returned to the CPU Q605 to vary the duty ratio of the DC control signal contin...

Page 116: ...s to decrease because of changes over time To measure the resistance the surface of the photosensitive drum is charged to an even poten tial at a specific voltage DC AC The CPU on the composite power supply PCB samples the current of the charges being applied to find out the resistance of the photosensitive drum The result is converted into a density correction curve to exert control for stable ge...

Page 117: ... OPERATIONS AND TIMING Figure 3 504 T502 24VU 24VU 24VR 5V J209 B5 J209 B4 J102 B7 IC101 Q605 J209 A4 A9 J102 A1 A7 J102 B6 24VU T101 T101 Composite power supply PCB Transforemer increase circuit Constant current control drive circuit Overcurrent detection Transformer output detection Photosensitive drum Transformer CPU CPU DC controller PCB T101 drive signal Serial communication Transfer output m...

Page 118: ...rence Bias At times the transfer efficiency varies because of changes in the environment or in the resistance of the transfer charging roller To prevent deterioration of images by such variations the level of the applica tion voltage to the transfer charging roller is corrected The reference bias is applied each time the Copy Start key is pressed thereby correcting the voltage level d Sheet to She...

Page 119: ...ransfer bias control signal TFW PWM and the transfer bias ON signal TFWON When the TFWON signal goes 0 the trans former T502 turns ON 3 Adjusting the Transfer Charging Roller Bias If image faults occur as a result of an incorrect transfer charging roller bias the transfer bias may be adjusted under TRN 1 TRN 2TS or TRN 20L in service mode 3 ADJUST An image fault may be any of the following q Foggi...

Page 120: ...cific voltage COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 66 3 OPERATIONS AND TIMING Figure 3 506 5V J209 B8 J209 B3 J209 B9 J102 B3 J102 B8 J209 A4 A9 J102 A1 A7 J102 B2 T101 Composite power supply PCB Developing AC drive circuit T101 drive circuit Voltage detection circuit DC controller PCB IC101 CPU Q605 CPU T101 drive signal Serial communication...

Page 121: ...to a specific value 4 Turning ON and OFF the AC Component of the Developing Bias The developing AC drive circuit on the com posite power supply PCB receives drive pulse sig nals from the CPU Q605 When the AC drive signal ACON is sent directly from the DC con troller PCB to the AC drive circuit the AC compo nent generation transformer T400 turns ON to add an AC component to the DC component of the ...

Page 122: ...iffers physically for copying on the first and second side of a two sided or an over lay copy To suit differences the separation static eliminator drive signal 1 2 is used to switch the bias voltage ensuring stable separation COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 68 3 OPERATIONS AND TIMING Figure 3 507 Composite power supply PCB Transformer in...

Page 123: ...ore of the lower fixing roller to prevent offset to the fixing film The terminal on the lower fixing roller shaft is for this purpose pay attention to the orientation of the lower roller if you have removed it 3 69 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING Figure 3 508 T101 Composite power supply PCB T101 drive circuit DC con...

Page 124: ...sensor while the developing clutch CL4 remains ON It then computes the period during which the toner sensor output remained ON to issue a message to initiate toner supply See Table 3 502 and Figure 3 510 for how this is done COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 70 3 OPERATIONS AND TIMING Result Toner absent level 1 is assumed if the sum of th...

Page 125: ...ent signal occurring as a result of stirring the toner is referred to as T1 The sum of period from the start of the next toner absent signal until the end of the toner absent sig nal is referred to as T2 Thereafter the sums are cleared and replace by alternately adding subsequent T1 and T2 Based on the results of the foregoing additions the absence of toner is assumed for the following T1 T2 20 se...

Page 126: ...s the waste toner sensor lever there by causing the waste toner sensor PS10 to turn ON and OFF alternately The DC controller PCB monitors the output of the waste toner sensor for about 8 sec after the main motor turns ON The waste toner case is assumed to be full of waste toner when the output of the waste toner sensor is detected ten times or more during the period Upon detection the Waste Toner ...

Page 127: ...eaning is executed under the following conditions During last rotation after the end of copying operation when making 50 or more copies continuous ly During last rotation when the cumulative number of copies reaches 500 or more when making 50 copies or less When adjustment cleaning is executed in user mode to clean the roller in this case a cleaning bias is applied to the transfer charging roller ...

Page 128: ...At the same time the results are sent to the image processor PCB to indicate an error code on the con trol panel When an E coded is indicated the machine may be reset by turning ON and OFF the main power sup ply As described later errors which cause the scanning lamp are also checked by this detection mecha nism Resetting the machine after such errors requires replacement of the scanning lamp COPY...

Page 129: ... controller PCB E803 will be indicated on the control panel An error has occurred in the commu nication between the DC controller PCB and the composite power supply PCB and the communication data is not renewed for 8 sec or more However LED100 on the DC controller may not flash or turn ON at times E191 will be indicated on the con trol panel The difference between the setting of the 24VR output an...

Page 130: ...t parts and Figure 3 602 shows the arrangement of motors as well as clutches and solenoids electrical output parts The figures do not cover the cassette drive system COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 76 3 OPERATIONS AND TIMING Jack in the signal line on the DC controller PCB Table 3 601 List of Pick Up Feeding System Sensors Notation Name ...

Page 131: ...4 PS8 Q1604 Q1605 Fixing assembly Feeding assembly Photosensitive drum Regiatration roller Multifeeder pick up roller Vertical path roller 3 77 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING ...

Page 132: ...troller PCB Main motor driver PCB COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 78 3 OPERATIONS AND TIMING No Name CL1 Registration roller clutch CL2 Multifeeder roller clutch CL3 Vertical path roller clutch CL5 Lower feeding assembly re pick up clutch SL4 Re pick up flapper solenoid SL5 Paper deflecting plate 1 solenoid M1 Main motor M6 Set back roll...

Page 133: ...d the pre registration roller is from the main motor M1 switched by turning ON and OFF the vertical path roller clutch CL3 The drive of the registration roller is from the main motor M1 coming by way of the registration roller clutch CL1 Figure 3 603 shows the arrangement of the electrical parts and the concept of the drive mechanism and Table 3 603 shows the sensors and sensor signals 3 79 COPYRI...

Page 134: ...unit Cassette pck up roller drive motor Gear Registration roller Cassette pick up PCB Main motor pre registration roller Feeding roller Pick up roller Lifter Vertical path roller 2 Separetion roller Vertical path roller clutch Cam Separetion roller Lifter Pick up roller Feeding roller Pick up solenoid COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 80 3...

Page 135: ...APAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING Notation Name Signal Jack Q1604 Upper cassette paper sensor LCSPD J105 10 Q1605 Lower cassette paper sensor LCSPD J105 11 Q1606 Upper cassette paper level sensor 0 1RPD0 J108 1 Q1607 Upper cassette paper level sensor 1 1RPD1 J108 2 Q1608 Lower cassette paper level sensor 0 2RPD0 J108 3 Q1609 Lower cassette paper level sensor 1 2RPD1 J108 4 ...

Page 136: ...3 OPERATIONS AND TIMING Figure 3 604 Sensors on the Cassette Pick Up PCB Note The sensor Q1603 is not used in the copier s pick up unit J1604 J1605 J1602 J1601 J1603 1 4 4 1 4 1 1 3 B12 A1 B1 A12 J1606 1 3 Q1603 Q1604 Q1605 Q1606 Q1607 Q1608 Q1609 Upper cassette Cassette pick up PCB Lower cassette ...

Page 137: ...nner motor M2 Registration clutch CL1 Vertical path roller paper sensor PS8 Cassette 1 pick up solenoid SL2 Cassette pick up roller drive motor M4 Vertical path roller clutch CL3 Registration roller paper sensor PS5 Copy start key ON CW CCW CW CCW 3 83 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING ...

Page 138: ...vement ends when the cassette runs out of copy paper 1 As copy paper runs out the movement of the pick up roller increases Figure 3 605 2 The stack surface lowers further and the pick up roller shaft lowers accordingly causing the pick up roller shaft to push the lifter trigger lever This movement frees the cam so that the cam starts to rotate Figure 3 606 Feeding roller Pick up roller Lifter trig...

Page 139: ...of the pick up roller shaft will also increase the spring pulls the lever to restrain the cam Figure 3 608 Feeding roller Pick up roller Lever Spring Lifter Copy paper Lifter up Pick up roller shaft Lever Spring Lifter at Rest Lifter gear 3 85 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING ...

Page 140: ...ased to let the lifter down Caution If the main power supply is cut off while the lifter is moving up the claw used to move up the lifter can hold up the lifter while remaining in contact with the lifter gear depending on when the power is removed Such a condition may not fully release the lifter so it is important to turn OFF and ON the main power to start standby state Forcing the casstte out in...

Page 141: ...ol q The pick up roller is rotated by the drive of the pick up motor M4 coming by way of gears The cas sette pick up motor rotates clockwise or counterclockwise to drive the upper lower cassette w When the cassette pick up motor rotates clockwise the rotation of the motor moves up the gear 1 to drive the pick up roller of the upper cassette when the motor rotates counterclockwise on the either han...

Page 142: ...Cassette pick up motor rotating CCW Cassette pick up roller M4 Feeding roller Pick up roller Separation roller Gear 1 Cassette pick up motor M4 Gear 1 Separation roller Pick up roller Feeding roller COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 88 3 OPERATIONS AND TIMING ...

Page 143: ...m 1 to make a single rotation 2 The single rotation of the cam causes the pick up lever to swing 3 As the lever swings the pick up roller shaft lowers once to come into contact with the copy paper and the drive of the pick up motor M4 is used to pick up a single sheet of paper 4 The rotation of the cam 1 raises the pick up roller shaft Figure 3 612 Arrangement of the Pick Up Roller Figure 3 613 Up...

Page 144: ...plate blocks the respective photointerrupter Q1604 for the upper cassette Q1605 for the lower cassette thereby indicating the absence of paper inside the cassette Figure 3 614 shows the state in which the cassette has run out of copy paper Figure 3 614 Arrangement of the Paper Detecting Lever Q1604 Upper cassette Q1605 Lower cassette Paper detecting lever COPYRIGHT 1996 CANON INC CANON GP215 200 R...

Page 145: ...ver Figure 3 615 Movement of the Lever 1 When the Cassette is Slid In b Lifter Up When the main power is turned ON with the cassette inside the machine or the cassette is slid in dur ing standby the pick up roller shaft lowers to push down the lifter trigger lever When one end of the lifter trigger lever is pushed in by the pick up roller shaft the drive of the main motor M1 causes the lifter to r...

Page 146: ... Roller Releasing the Separation Roller A boss is provided on the lever 1 used to push down the separation roller assembly Since the lever 1 rotates when the cassette is slid out the pressure between the separation roller and the feeding roller will be released as shown in Figure 3 618 Figure 3 618 Releasing the Separation Roller b Releasing the Lifter The lifter is released when the cassette is s...

Page 147: ...ally when paper fully runs out the cassette paper sensor Q1604 for upper detects the absence of paper Figure 3 620 Full of copy paper Out of cop paper Lifter condition Gear an level sensor Figure 3 621 Detecting the Level of Paper inside the Cassette upper Lifter Light blocking plate 3 93 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TI...

Page 148: ...e control panel COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 94 3 OPERATIONS AND TIMING 1 The light blocking plate is over the sensor 0 The light blocking plate is not over the sensor Table 3 605 Level Q1606 Q1607 Indication on control panel 500 0 0 sheets 1 0 1 1 0 sheets 0 1 ...

Page 149: ...between AB and Inch configurations Based on the detected size of copy paper the machine determines the distance over which to move the scanner and the area of laser exposure Figure 3 622 Location of the Dial Figure 3 623 AB Inch Configuration Switch AB Switch inch 3 95 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING ...

Page 150: ...ng Sub scanning direction mm direction mm AB A4 210 148 A5R 148 210 A4 297 210 A4R 210 297 A3 297 420 B5 257 182 B5R 182 257 B4 257 364 U1 FLSO 216 330 OFICIO 216 317 A OFI 220 340 E OFI 220 320 B OFI 216 355 A LGL 220 340 U2 FOLIO 210 330 U3 A FLS 206 337 SP 1 Set by user Set by user SP 2 Set by user Set by user ENV1 Set by user Set by user Inch STMT 216 140 STMTR 140 216 LTR 279 216 A LTR 280 22...

Page 151: ...ich may be used after registering default sizes of the user s choice in user mode An icon may be selected to represent the SPECIAL cassette for display on the control panel For details see the Operator s Manual A3 A4R S P 1 A 4 A5R A 5 E N V 1 S P 2 U 3 B5 B 5 R B 4 U 1 U 2 LGL LTR R S P 3 L T R STMT R S T M T E N V 2 S P 4 U 8 11 x 17 U 4 U 5 U 6 U 7 A B Configuration Rotary Label Inch Configurat...

Page 152: ...e to a mode in which five types of envelopes may be registered If the option envelope kit is not installed to the uppermost cassette the machine will not feed envelopes Table 3 607 Envelope Sizes Figure 3 625 Shape of Envelope Y COM10 Monarch DL C5 X Y B5 X Type Shorter side X Longer side Y COM10 104 7 241 3 mm Monarch 98 4 190 5 mm DL 110 220 mm C5 162 229 mm B5 176 250 mm ...

Page 153: ...Since the size guide plates are not equipped with a sensor you must set the aforementioned rotary switch cor rectly Figure 3 626 Upper Lower Cassette Size Figure 3 627 Side Guide Plate Side guide plates Upper cassette middle size cassette for A5 through B4 Lower cassette large size cassette for A5 through A3 3 99 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU ...

Page 154: ...opy paper is picked up and fed to the registration roller This series of operations is repeated for each pick up opera tion Figure 3 627 1 J114 B6 J114 B8 J114 B13 PRDSD MFCD M1 Main motor driver PCB CL2 SL3 Main motor Registration roller Pre registration roller sensor PS5 Multifeeder pick up roller clutch Multifeeder pick up roller Multifeeder paper sensor PS4 Copy paper Multifeeder tray Paper gu...

Page 155: ...tration The rear front registration for pick up in the multifeeder is by adjusting the screw on the slide guide For details see the Service Handbook Detecting the Length of Paper The length of paper is detected in reference to how long the pre registration sensor PS5 remains ON during copying The maximum size of copy paper is 432 279 mm 11 17 Figure 3 627 2 Slide guide rear Variable resistor Slide...

Page 156: ...W Multifeeder relay releasing solenoid SL3 Multifeeder pick up clutch CL2 Copy Start Key ON Pre registration roller sensor PS5 Registration roller clutch CL1 Main motor M1 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 102 3 OPERATIONS AND TIMING ...

Page 157: ... paper Shift mm Copy paper on copy tray one sided original one sided copy B one sided original copying on 1st side A two sided copy copying on 2nd side B two sided original copying on 1st side A two sided copy copying on 2nd side B two sided original copying on 1st side B one sided copy copying on 2nd side B page separation copying on 1st side left B one sided copy copying on 2nd side right B page...

Page 158: ...flecting plate 1 counter clockwise The paper deflecting plate 1 solenoid SL5 turns OFF so that the paper deflecting plate 1 is restrained by the force of the spring Figure 3 628 1 SL5 SL5 M8 M8 ON OFF Paper deflecting plate 1 Delivery roller Fixing assembly Set back roller Registration roller Vertical path roller 1 Re pick up roller Details of the movement of the paper deflecting plate Flow of cop...

Page 159: ...trical parts and the DC controller PCB Figure 3 628 2 Jack in the signal line on the DC controller PCB Table 3 608 SCFW SCRV LSTR SCFW SCRV LSTR Fixing rear paper sensor PS7 Paper deflecting plate 1 solenoid SL5 Lower feeding assembly inlet sensor PS12 Delivery sensor PS13 Pick up started for 2nd side Copy paper to the lower feeding assembly Copy paper to the delivery assembly 1 2 1 2 3 105 COPYRI...

Page 160: ...er sensor PS7 For the second side of a two sided copy the delivery roller rotates clock wise then the copy paper is discharged COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 106 3 OPERATIONS AND TIMING Two sided Overlay 1st side 2nd side 1st side 2nd side Paper deflecting plate 1 solenoid SL5 OFF OFF ON OFF CW Delivery roller motor M8 CW OFF CW CCW Tab...

Page 161: ...g edge of copy paper has moved past the delivery sensor Figure 3 630 shows the sequence of operations when making two sided copies 3 107 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING Figure 3 630 SCFW SCRV LSTR SCFW SCRV LSTR Fixing rear paper sensor PS7 Paper deflecting plate 1 solenoid SL5 Delivery sensor PS13 Pick up started f...

Page 162: ...re stacked in a staggered pattern by the set back method and re picked up for copying on the second side In the set back mechanism sheets of copy paper are stacked in a staggered pattern so that double feeding may be avoided within limited space COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 108 3 OPERATIONS AND TIMING Table 3 610 Names of Electrical P...

Page 163: ...aper in the Lower Feeding Assembly 3 109 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING Sizes Q ty Paper sizes mm main sub scanning directions LTR 20 179 40 215 90 A4 20 297 00 210 00 G LTR 20 266 70 203 20 K LGL 20 268 00 290 00 B5 20 257 00 182 00 A5 20 210 00 148 50 STMT 20 215 90 139 70 Others 1 ...

Page 164: ...moves past the lower feeding assembly inlet sensor 3 If the copy paper is A4 or larger SL4 operates the flapper to prevent the copy paper from moving to the re pick up roller PS12 SL4 PS11 Set back rollers Flapper Re pick up roller Copy paper PS12 1st copy paper being made to arch COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 110 3 OPERATIONS AND TIMI...

Page 165: ...erations as many as 20 sheets of copy paper are stacked in the lower feed ing assembly i e 20 sheets of LTR A4 G LTR K LGL B5 A5 or STMT PS12 2nd copy paper 1st copy paper Set back roller Re pick up roller PS12 1st copy paper 2nd copy paper Set back rollers Re pick up roller PS12 Specific distance Copy paper Set back rollers Re pick up roller 3 111 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JU...

Page 166: ...wer feeding assembly inlet roller motor M7 Lower feeding assembly inlet sensor PS12 Set back roller motor M6 Flapper solenoid SL4 Re pick up front paper sensor PS11 Main motor M1 1 1 1 1 1 1 CW CCW CW 1 Varies according to the length of copy paper COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 112 3 OPERATIONS AND TIMING ...

Page 167: ... first sheet moves through the re pick up roller and the second and subsequent sheets will be moved to on the flapper plate Figure 3 633 3 When the trailing edge of the first copy paper moves past the set back roller the set back roller rotates in reverse to move the copy paper to a point where the leading edge of the next copy paper will not reach the re pick up sensor PS11 PS12 PS11 SL4 PS12 PS1...

Page 168: ...the vertical path roller assembly and con sists of the horizontal registration sensor PS14 and the horizontal registration motor M9 The horizontal registration motor M9 is used to drive the horizontal registration sensor PS14 the movement of the horizontal registration sensor is used to detect the edge of paper and the result is used to determine the position of laser exposure Figure 3 634 M9 Copy...

Page 169: ...or rear front registration detection 1 The set back roller motor may turn ON OFF depending on the copy count 2 The re pick up flapper solenoid may turn ON depending on the copy count 3 The re pick up sensoer may turn ON OFF during set back operation depending on the copy count 4 The edge of the paper is detected a checkis made when the light blocking plate is away 5 The paper edge position differs...

Page 170: ...115 DC controller PCB Set back rollers Re pick up roller COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 116 3 OPERATIONS AND TIMING Electrical parts M1 Main motor M6 Set back roller motor M9 Horizontal registration motor CL3 Vertical path clutch CL5 Lower feeding assembly re pick up clutch SL4 Re pick up paper deflecting solenoid PS8 Vertical path sens...

Page 171: ...emory is shifted thereby moving the position of laser exposure This is not to physically move the position of the sensor If the image is displaced to the rear decrease the value Figure 3 637 If the image is displaced to the front increase the value Figure 3 638 H P Image area Copy paper Edge Specific distance Virtual home position Value increased H P Image area Specific distance Copy paper Edge Vi...

Page 172: ...gnal HTRD to control the temperature of the fixing heater The rear end of the fixing heater is also equipped with a thermistor TH2 to check for overheating of the end The machine is designed as such that the pressure between the film and the lower roller of the fixing assembly is released when the front door is opened COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIM...

Page 173: ...h to 20th copy 225 C 21st to 30th copy 215 C 31st to 40th copy 210 C 41st to 50th copy 200 C 51st to 100th copy 190 C Control w 1st to 4th copy 225 C 5th to 6th copy 220 C 7th to 20th copy 215 C 31st to 40th copy 210 C 41st to 50th copy 190 C 51st to 100th copy 180 C Control e 1st to 20th copy 215 C 21st to 30th copy 210 C 31st to 40th copy 200 C 41st to 50th copy 190 C 51st to 100th copy 180 C 3 ...

Page 174: ... 51st to 100th copy 180 C c If the temperature is 140 C or more at copy start control is exerted so that the tempera ture will be 180 C at all times 1st to 100th 180 C Note that a less than 100 C at copy start and c 100 C or more and less than 140 C are always combined as follows the notation value on label here refers to the label attached to the fixing assembly and the settings recorded on the l...

Page 175: ...l Caution The fixing heater resistance is entered in service mode at the factory do not change it unless you have replaced the fixing assembly The power to the fixing heater is controlled by means of phase power control The microprocessor controls the output timing of the fixing heater drive signal HTRD so that power appropriate to the target temperature of the fixing heater may be supplied throug...

Page 176: ...g protection mechanisms to prevent malfunction of the fixing heater a Thermistor TH1 tH2 1 The microprocessor on the DC controller monitors the voltage of the thermistor TH1 TH2 if it detects overheating of the heater or error low temperature it stops the power to the heater and turns off the power E000 through E003 will be registered 2 If the error temperature detection circuit finds that the out...

Page 177: ...en the front door is open If the power is turned on in this condition the fixing film can become displaced or the fixing heater can become damaged Be sure to keep the roller locked when working with the front door open Caution 3 123 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING Figure 3 642 DC controller PCB Main motor driver PCB...

Page 178: ...lm is detect ed the DC controller rotates the fixing film motor to move the rear of the tension roller up and down thereby moving the fixing film to the center and correcting the displacement If the fixing film has become replaced to the rear the tension roller is moved down to return the fixing film to the front If the fixing film has become displaced to the front the tension roller is moved up t...

Page 179: ... stepping motor rotated by pulse signals A A B B Figure 3 646 M6 DC controller PCB 24V 109 8 109 9 109 10 A 109 11 A 109 12 B 109 13 B I O CPU 3 125 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING ...

Page 180: ...ixing cover is absent use this side Figure 3 649 If the fixing cover is present use this side Figure 3 648 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 126 3 OPERATIONS AND TIMING q If the fixing assembly cover is found Insert the handle of the separation static elim inator cleaning brush as shown and turn it 90 to fix in place thereby locking the fi...

Page 181: ...to move it in the direction of the lower feeding assembly face down delivery unit A specific period of time after the leading edge of copy paper has moved past the lower feeding assembly inlet paper sensor PS12 the lower feeding assembly inlet roller starts to rotate in reverse for face down delivery See Figure 3 650 and Table 3 613 for the electrical parts involved in face down delivery Table 3 6...

Page 182: ...specific period of time passes the lower feeding assembly inlet motor M7 starts to rotate in reverse A spe cific period of time thereafter the delivery motor M8 turns ON for face down delivery A specific period of time after the delivery roller motor M8 has turned ON the paper deflecting plate SL5 turns OFF Figure 3 652 Paper Deflecting Plate 1 Solenoid OFF SL5 OFF PS13 PS7 PS12 M7 M8 M8 SL5 PS13 ...

Page 183: ...to the lower feeding assembly Figure 3 654 Movement of the Paper Deflecting Plate 1 SL5 SL5 ON OFF Feeding copy paper from the fixing assembly to the lower feeding assembly SCFW SCRV LSTR CW CCW Registration clutch CL1 Paper deflecting plate 1 solenoid SL7 Lower feeding assembly inlet roller motor M7 Delivery sensor PS16 Delivery roller motor M8 3 129 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0...

Page 184: ...on the control panel COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 130 3 OPERATIONS AND TIMING Figure 3 655 Jack in the signal line on the DC controller PCB Table 3 614 PS12 PS7 PS5 PS11 PS13 PS4 PS8 Sensor Signal Jack PS4 Multifeeder paper sensor MFPD J113 A11 PS5 Pre registration paper sensor PDP 1 113 A5 PS7 Fixing rear paper sensor PDP 3 J109 6 PS...

Page 185: ...if the front door right door or delivery door is opened during copying or when the cassette is slid out 3 Sequence of Operations a Pick Up Delay Jam A delay jam will be identified if copy paper does not reach the vertical path paper sensor PS8 within a specific period of time after the vertical path clutch CL3 has turned ON Figure 3 656 Sequence for Pick Up Delay Jams INTR Copy Start Key ON Pick u...

Page 186: ...d of time after the multiple pick up clutch CL2 has turned ON Figure 3 657 Multiple pick up clutch CL2 Pre registration sensor jam check Pre registration sensor PS5 Main motor M1 Copy Start key ON Pick up of 2nd copy Jam message Normal Error INTR COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 132 3 OPERATIONS AND TIMING ...

Page 187: ... sensor PS6 within a specific period of time after the registration roller clutch CL1 has turned ON Figure 3 659 Sequence for Separation Sensor Delay Jams Registration roller clutch CL1 Separation sensor jam check Separation sensor PS5 Main motor M1 Jam message Normal Error SCFW SCRV SCFW SCRV Vertical path roller drive clutch CL3 Pre registration paper sensor jam check Pre registration paper sens...

Page 188: ...oes not reach the delivery sensor PS13 within a specific period of time after it has moved past the fixing rear paper sensor PS7 Figure 3 661 Sequence for Delivery Delay Jams SCFW SCRV SCFW SCRV LSTR Main motor M1 Delivery sensor PS13 Delivery sensor jam check Jam message Normal Error SCFW SCRV SCFW SCRV LSTR Registration roller clutch CL1 Fixing rear paper sensor jam check Fixing rear paper senso...

Page 189: ...re 3 662 Sequence for Delivery Sensor Stationary Jams Note The distance varies according to the length of copy paper SCFW SCRV LSTR Delivery sensor PS13 Delivery sensor jam check Main motor M1 Jam message Normal Error Note 1 The distance varies according to the length of copy paper Note 1 Note 1 3 135 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPER...

Page 190: ...copying SCFW SCRV SCRV LSTR SCFW Fixing rear paper sensor PS7 Delivery paper deflecting plate 2 solenoid SL5 Delivery sensor PS13 Delivery roller motor M8 Lower feeding assembly inlet sensor jam check Lower feeding assembly inlet sensor PS12 Main motor M1 CW CCW Normal Error Jam message SCFW SCRV SCRV LSTR SCFW Fixing paper sensor PS7 Delivery papper deflecting plate 2 solenoid SL7 Lower feeding a...

Page 191: ... Re Pick Up Delay Jams normal Figure 3 666 Sequence for Re Pick Up Delay Jams error SCRV LSTR Jam message Normal Lower feeding assembly inlet sensor PS12 Re pick up paper sensor jam check Re pick up sensor PS11 Main motor M1 SCRV LSTR Lower feeding inlet sensor PS12 Re pick up paper sensor jam check Re pick up sensor PS11 Main motor M1 Normal 3 137 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JU...

Page 192: ...ory the copier will operate using the effective copying mode and make the remaining number of copies once the jam has been removed Reference If the message Return Original and Press Start appears on the control panel after removing the jam put the original back into the feeder as they were set initially COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 13...

Page 193: ...1 FM4 3 139 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING No Name Orientation Function FM1 Feeding fan Drawing Keeps copy paper on the feeding belt FM2 Exhaust fan Drawing Exhausts heat FM3 FM4 Laser cooling fan Drawing Cools the laser elements FM5 Electrical unit fan Drawing Exhausts heat from the electrical unit FM6 Lower feedi...

Page 194: ...ON Control panel power switch OFF 1 2 1 Quite mode is set to either 1 through 9 min the operation occurs when A key is pressed An original is placed in the feeder or The copyboard cover or the feeder is opened 2 Varies depending on the setting for quiet mode High speed rotation Low speed rotation COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 140 3 OPE...

Page 195: ...e Printer Board or the like is installed will not be cut In power saving mode FAX reception is enabled When a communication arrives the CI signal is generated within the NCU The CI signal is sent to the CPU on the composite power sup ply PCB through the FAX Motherboard thereby turning ON the composite power supply PCB to start supply power to each PCB In power saving mode however printer func tion...

Page 196: ...emory NCU System power supply System Motherboard CPU CPU CPU CPU CPU Printer Board Network I F Board Multi Output Tray B2 RF Main power switch Front door switch Laser driver PCB DC controller PCB DC power supply circuit CI incoming signal Control panel power switch ON signal DC 5V DC 7V DC 12V DC 24Vu DC 24VR DC 24Vu DC 24VR DC 15V DC 12V DC 5V DC 15V DC 12V DC 15V DC 5V 7V power supply 15V power ...

Page 197: ...oard Image memory Page memory NCU System power supply System Motherboard CPU CPU CPU CPU CPU Printer Board Network I F Board Multi Output Tray B2 RF Main power switch Front door switch Laser driver PCB DC controller PCB DC power supply circuit CI incoming signal Control panel power switch ON signal 7V power supply 15V power supply 12V power supply 5V power supply 5V power supply 24Vu power supply ...

Page 198: ...oard Image memory Page memory NCU System power supply System Motherboard CPU CPU CPU CPU CPU Printer Board Network I F Board Multi Output Tray B2 RF Main power switch Front door switch Laser driver PCB DC controller PCB DC power supply circuit CI incoming signal Control panel power switch ON signal 7V power supply 15V power supply 12V power supply 5V power supply 5V power supply 24Vu power supply ...

Page 199: ... reserva tions e g timer polling timer reporting When there is no reception document When there is no document waiting for printing During on hook When there is no Printer Board When the power saving switch is at the bot tom t SLEEP 2 to SLEEP 1 When an incoming call is detected y SLEEP 2 to Standby During off hook When the control panel power switch is turned ON When the power saving switch is tu...

Page 200: ...on are enabled e g timer transmission reception printing Incoming call detection Off hook Control panel power switch ON There is no transmission reservations There is no timer operation reservations timer polling timer reporting There is no reception document There is no document for printing During off hook There is no Printer Board All the above conditions exist SLEEP 2 power saving mode Composi...

Page 201: ...ized and the machine executes initial rotation INTR1 initial rotation 1 Since the CPU on the image processor PCB does not recognize the selection of no sound incoming mode the machine generates a sound once or twice If the user wants to suppress the sound or the initial rotation when the machine moves out of SLEEP 2 set the power saving switch to SLEEP 1 top SLEEP 1 provides an anti condensation f...

Page 202: ...ier fax or printer are executed continuously Specifically a copier image fax image and printer image may be placed alternately on copy paper while it is being fed continuously thereby executing three types of jobs without suspending operation To take advantage of this mode the machine must be equipped with the Multi Output Tray12 B2 or the Multi Output Tray C1 C F P C F P P F C C F P C Print paper...

Page 203: ... point about 20 mm from home posi tion and the original is read while it is being moved stream reading You must place the originals face down and they will be read starting with the first page To collate the sheets of copy paper they are turned over for delivery face down delivery You may enable or disable this face down delivery in copy specifications settings mode At time of shipment ON is selec...

Page 204: ...IST J503 J504 J501 J501 J505 J5011 Image processor PCB CORE IP Board Scanner Board FAX Mother board FAX Board Network Interface Board Protocol controller PCB System Motherboard Printer Board COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 150 3 OPERATIONS AND TIMING ...

Page 205: ...nals by an ED method error diffusion i e binary processing resolu tion conversion and reproduction ratio processing You may install an CIST Board equipped with the ability to convert printer images to 1200 600 dpi main scanning sub scanning CPU Fig 3 905 Image processor PCB Image processing circuit assembly CORE IP Board Binary processing circuit ED Resolution conversion reproduction ratio process...

Page 206: ...onverts printer commands from a personal computer to control the print er system of the GP215 GP200 to support GP215 GP200 specific multiple cassette functions not found in a configuration consisting of a Multi Device Controller and a GP55 GP30F CPU DP RAM DP RAM CPU CPU CPU Network Interface Board LAN controller Image processing circuit Image processor PCB CORE IP Board Command conversion circuit...

Page 207: ...SCSI Board Standard memory 5 MB Expansion memory 5MB 3 153 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING Interface SCSI II Maximum original size A3 297 420 mm 11 17 279 432mm reading depends on size of memory Scanner resolution 600dpi Reading mode 1 bit binary ED 4 bit multiple value 16 gradations 8 bit multiple value 256 gradati...

Page 208: ...roduction ratio Edge emphasis Reversal Synthesis Density correction Binary processing PD D A conversion Laser SCSI board Density correction Expansion memory Memory Memory memory controller Rotation Smoothing SCSI control Host computer Resolution conversion repoduction ratio Binary processing ED CIST CORE IP Board FAX Board NCU Telephone line Rotation Coding decoding modem Memory Protocol Controlle...

Page 209: ...ler Expansion memory Memory Memory Rotation Binary processing ED Resolution conversion reproduction ratio CIST FAX Board NCU Telephone line Rotation Coding decoding Modem Protocol Controller Board memory Command conversion SCSI controller Host computer CORE IP Board Video controller DP RAM DP RAM I F controller Printer Board Host computer LAN controller NIB LAN 3 155 COPYRIGHT 1996 CANON INC CANON...

Page 210: ... memory Memory Rotation SCSI controller Host computer Binary processing ED Resolution conversion reproduction ratio CIST CORE IP Board FAX Board Protocol Controller Board NCU Telephone line Rotation Coding decoding Modem memory Command conversion Video controller DP RAM DP RAM LAN controller I F controller Printer Board Host computer NIB LAN COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996...

Page 211: ...emory controller Rotation Smoothing SCSI controller Host computer Binary processing ED Resolution conversion reproduction ratio CIST CORE IP Board FAX Board Protocol Controller Board Rotation Coding decoding Modem NCU Telephone line memory Command conversion Video controller I F controller DP RAM DP RAM Printer Board Host computer LAN LAN controller NIB 3 157 COPYRIGHT 1996 CANON INC CANON GP215 2...

Page 212: ...trolled by the CPU or the input output signals to and from options Adjustment Mode Indicates items adjusted in service mode and allows changes to settings Function Mode Executes machine operations Indicates items that may be automatically adjusted through execution from the screen Settings Mode Indicates items that may be changed for machine mainte nance or items that may be changed to suit the ne...

Page 213: ...ode Menu screen initial screen 5 Press the appropriate item to highlight 6 Press the OK key to bring up the first screen of the selected screen 2 Keys You will be using the following keys Page Forward key press it to bring up the next page Page Back key press it to bring up the previous screen OK key press it to accept a setting or execute an item Cancel key press it to bring up the high order men...

Page 214: ...ve cleared the RAM If you replaced the image processor PCB or the composite power supply PCB be sure to enter the set tings recorded on the respective label You need not do so when you have replaced only the ROM Figure 3 1003 Service Label attached behind the front door Figure 3 1004 Service Label attached to the image proces sor PCB Figure 3 1005 Service Label attached to the composite power supp...

Page 215: ...key on the other hand brings up the previous screen A press on the key will bring up the Menu screen 1 Temperature Indication 1st screen CANCEL OK 1 DISPLAY 01 DRAM TH xxxx C MAIN_TH xxxx C SUB_TH xxxx C Item DRAM_TH MAIN_TH SUB_TH Description Indicates the temperature around the photosensitive drum Indicates the temperature at the middle of the fixing assembly output of thermistor TH1 Indicates t...

Page 216: ... G HHHHHH IIIII AA BBBB CCCC DDDD E FFFF G HHHHHH IIIII AA BBBB CCCC DDDD E FFFF G HHHHHH IIIII AA BBBB CCCC DDDD E FFFF G HHHHHH IIIII AA BBBB CCCC DDDD E FFFF G HHHHHH IIIII AA BBBB CCCC DDDD E FFFF G HHHHHH IIIII AA BBBB CCCC DDDD E FFFF G HHHHHH IIIII AA BBBB CCCC DDDD E FFFF G HHHHHH IIIII AA BBBB CCCC DDDD E FFFF G HHHHHH IIIII AA BBBB CCCC DDDD E FFFF G HHHHHH IIIII Item AA BBBB CCCC DDDD E...

Page 217: ...ical path sensor PS8 03 vertical path sensor pedestal Q1603 32 fixing delivery sensor PS7 33 delivery sensor PS13 34 delivery tray 2 paper sensor multi tray 3 PS17 35 delivery tray 3 paper sensor multi tray 3 PS 18 61 Multitray 3 inlet sensor PS12 63 re pick up paper sensor PS11 01 front door 02 right door 03 pedestal right door See p 7 51 Code 1 2 3 4 5 6 8 9 Pick up location Cassette 1 Cassette ...

Page 218: ...ode Sensor Delay Stationary Residual 01 02 10 Delivery sensor PS13 33 0133 0233 1033 Multitray 3 deliv ery tray 2 paper sensor PS17 34 0134 0234 1034 Multi tray 3 delivery tray 3 paper sensor PS18 35 0135 0235 1035 Multitray 3 inlet sensor PS19 61 0161 0261 1061 Type of jam High order code Low order code Sensor Delay Stationary Residual 01 02 10 Duplexing unit inlet sensor PS12 62 0162 0262 1062 R...

Page 219: ...paper absent Original pulled out Registration delay jam Pick up delay Registration delay Reversal delay 1 Reversal stationary Reversal delay 2 Reversal paper present Reversal pick up delay Reversal pick up stationary Delivery delay Delivery stationary Opened with RDF in operation Upper cover opened during operation Original circulation fault Original left behind Original left behind on copyboard g...

Page 220: ...4th screen Copier Related Alarm CANCEL OK 1 DISPLAY 03 BODY DF ST ERR xxx xx xx ALRM xxx xx xx Item ERR ALRM BODY DF ST Description See the descriptions Table7 103 for self diagnosis E code See the table below for the nature of alarm Refers to the copier Refers to the feeder ADF RDF Refers to the sorter Code 001 Description Replace the drum unit ...

Page 221: ...registration sen sor PI2 do not turn ON 2 sec after the main motor M1 has turned ON 1st original only The last original is detected before feeding the number of originals identified by the jam recovery mechanism The original sensor PI1 is OFF after pick up opera tion other than the last original The original sensor PI1 turns OFF for such originals as may be the last original A5R A4 B6R B5 STMTR LT...

Page 222: ... circulating lever idle swing Pick up fault Conditions The re circulating lever swung idly without coming into contact with an original immediately after the re cir culating motor M4 has started to operate The sensor S7 does not detect the leading edge of an original 1500 ms after pick up Sensor S13 S7 Code 01H 03H RF operation Stops immediately upon detection The separation belt feeding roller an...

Page 223: ...e original is of a size different from the first original q When executing fax mode with out resetting after copying mode w When making a copy in the middle of fax operation or when making a copy without resetting after fax mode Type Paper stopper plate override Different number of originals after jam removal Wrong number of origi nals Original forced off Wrong original size Wrong original size or...

Page 224: ...tops upon detection over stacking Display Indicates a mes sage on the copier s control panel Resetting Remove all paper from the bin Code 10H Nature Partial fault Cause An error occurred in the bin unit feeding motor M2 bin shift motor M1 guide bar swing motor M4 or stapler swing motor M5 the same type of error has occurred after turning off and on the power Operation Prohibits delivery to the sor...

Page 225: ...as run out of staples Operation Stops stapling Stops stapling Finishes sorting but stops without stapling Operates nor mally Finishes sorting but stops without stapling Indicates a mes sage if stapler sorter mode is selected other wise operates normally Prohibits sta pling Display Flashes the Manual Staple key Indicates a message on the copier s control panel No indication Indicates a mes sage on ...

Page 226: ...L LANG POWER_C PU Description Indicates the version number of the ROM DIMM on the image processor PCB Indicates the version number of the EPROM IC103 IC104 on the DC controller PCB Indicates the version number of the ROM on the feeder ADF RDF controller Indicates the version number of the ROM on the sorter controller PCB Indicates the version number of the ROM on the CPU PCB of the control panel I...

Page 227: ... installed and therefore no indication appears in the absence of such a board CANCEL OK 1 DISPLAY 05 PRCNT xxxx NIB xxxx PS PCL xxxx SCSI xxxx Item PRCNT NIB PS PCL SCSI Description Indicates the version number of the Protocol Control PCB Indicates the version number of the Network Interface Board NIB Indicates the version number of the Printer Board PS PCL Indicates the version number of the SCSI...

Page 228: ...cates the code of a specific key that is being pressed except the Reset key See the next page Indicates the size of the original detected by the ADF or the RDF Indicates the editor input coordinates EDIT X X direction EDIT Y Y direction Indicates the size of the original detected by the original size sensor Touch Panel Press TKEY to highlight then press the OK key All messages turn OFF Then when t...

Page 229: ...de Code 30 31 32 33 34 35 36 37 38 39 50 51 2A 23 3A 53 54 03 One Touch key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Code 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 One Touch key 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Code 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 One Touch key 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 5...

Page 230: ...x CST 6 xxxxx x xxxxx xx SW P SENS DET REMAIN A D P SENS SIZE Item MULTI A D P SENS SIZE SW DET REMAIN CST 1 CST 2 CST 3 CST 4 CST 5 CST 6 Descriptions Refers to the multifeeder Indicates the output analog of the multifeeder width sensor Indicates the presence absence of paper 0 paper absent 1 paper present Indicates the A D input value of the multifeeder in mm Refers to a specific cassette casset...

Page 231: ...R B4 U1 FLSC OFICIO A OFI E OFI B OFI A LGL U2 FOLIO U3 A FLS SPECAL1 SPECAL2 Envelope 1 Cassette absent STMT STMTR LTR A LTR LTRR A LTRR LGL 11 17 U4 G LTR U5 G LTRR U6 G LGL U7 K LGL U8 K LGLR SPECAL1 SPECAL2 Envelope 2 Cassette code 11111 10010 10000 10001 10101 10100 10110 10111 10011 11011 11010 11000 11101 11100 11110 11111 00010 00000 00001 00101 00100 00110 00111 00011 01011 01010 01000 01...

Page 232: ...mage Processor PCB 1st screen Guide to the Screen IP PA0 XXXXXXX bit 7 bit 0 CANCEL OK 2 I O DISPLAY 01 IP PA0 xxxxxxxx IP PB0 xxxxxxxx IP PC0 xxxxxxxx IP PA1 xxxxxxxx IP PB1 xxxxxxxx IP PC1 xxxxxxxx IP PA2 xxxxxxxx IP PB2 xxxxxxxx IP PC2 xxxxxxxx Address PA0 input PB0 input bit Indication 0 PCB internal signal 1 PCB internal signal 2 PCB internal signal 3 PCB internal signal 4 PCB internal signal...

Page 233: ... ON 2 PCB internal signal 3 PCB internal signal 4 PCB internal signal 5 PCB internal signal 6 PCB internal signal 7 PCB internal signal 0 1 2 PCB internal signal 3 PCB internal signal 4 PCB internal signal 5 PCB internal signal 6 PCB internal signal 7 PCB internal signal 0 PCB internal signal 1 PCB internal signal 2 PCB internal signal 3 PCB internal signal 4 PCB internal signal 5 PCB internal sig...

Page 234: ... 3 CS 4 LD RS 5 CLK 6 SIN UD 7 PRESCAN 0 bias ON 1 power SW 0 2 marker ON 3 PAD OFF 4 power SW1 5 area signal switching 6 Not used 7 Post ratio change reversal switching Signal Jack Logic CCD control CCD control CCD control CCD control CCD control CCD control CCD control CCD control laser control laser control for editing board for editing board laser control 1 w editing board installed ...

Page 235: ...Z22 CSZ23 CSZ24 Jack J109 3 J113 B9 J113 A11 J113 A5 J109 6 J114 10 J114 A11 J114 A12 J114 A2 J113 A8 J113 B6 J117 7 J114 B7 J112 6 J110 2 J110 3 J110 4 J110 5 J110 6 J110 8 J110 9 J110 10 J110 11 J110 12 Logic 1 film detected 1 closed 0 paper present 1 paper present 1 paper present 1 paper not present 1 paper not present 1 paper present 1 paper present 1 right door close 0 waste toner full 1 tone...

Page 236: ...oid 13 paper deflecting plate 2 sole noid 14 delivery assembly paper deflecting plate solenoid 15 bin 3 flapper solenoid 0 pick up motor drive 1 pick up motor drive 2 pick up motor drive 3 pick up motor drive 4 fixing film drive 5 fixing film drive 6 fixing film drive 7 fixing film drive 8 horizontal registration drive 9 horizontal registration drive 10 horizontal registration drive 11 horizontal ...

Page 237: ...nternal signal 3 scanner motor drive PCB internal signal 4 scanner motor drive PCB internal signal 5 scanner motor drive PCB internal signal 6 scanning reference signal PCB internal signal 7 scanning reference signal PCB internal signal 8 scanning reference signal PCB internal signal 9 scanning reference signal PCB internal signal 10 Not used 11 re pick up clutch drive 12 pre exposure lamp drive 1...

Page 238: ...ng roller clean ing solenoid 4 counter 3 drive 115 230V model 5 electrical unit fan drive option 6 exhaust fan 1 half speed PCB internal signal 7 laser fan half speed PCB internal signal 8 electrical unit fan half speed PCB internal signal 9 exhaust fan 2 drive 10 exhaust fan half speed PCB internal signal 11 Not used 12 Not used 13 Not used 14 Not used 15 Not used Signal PCLSD CNT3D Jack J113 B2 ...

Page 239: ...nce clock 7 developing AC drive 0 scanner motor reference clock PCB internal signal 1 scanner motor CW CCW rota tion PCB internal signal 2 composite power supply PCB communication signal 3 zero cross 4 5 developing DC drive 6 Not used 7 Not used 0 composite power supply PCB communication signal 1 Not used 2 upper cassette paper detection 0 3 upper cassette paper detection 1 4 lower cassette paper ...

Page 240: ...PRINTED IN JAPAN IMPRIME AU JAPON 3 186 3 OPERATIONS AND TIMING 4 Gate Array Input Output of the DC Controller PCB CANCEL OK 2 I O DISPLAY 04 ICSW2 xxxxxxxxxxxxxxxx ICSW4 xxxxxxxxxxxxxxxx ICSW5 xxxxxxxxxxxxxxxx ICSW15 xxxxxxxxxxxxxxxx ICSW25 xxxxxxxxxxxxxxxx ...

Page 241: ...xxxxx DF P7 xxxxxxxx DF P8 xxxxxxxx DF P9 xxxxxxxx DF PA xxxxxxxx DF PB xxxxxxxx DF P0 xxxxxxxx DF ExPA xxxxxxxx DF ExPB xxxxxxxx DF ExPO xxxxxxxx Ports for RDF Indicated when an RDF is connected Ports for ADF Indicated when an ADF is connected CANCEL OK 2 I O DISPLAY 05 DFP4 xxxxxxxx DFP5 xxxxxxxx DFP6 xxxxxxxx DFP7 xxxxxxxx DFP8 xxxxxxxx DFP9 xxxxxxxx DFPA xxxxxxxx DFPB xxxxxxxx DFP0 xxxxxxxx DF...

Page 242: ...ay paper sensor LED1 7 registration sensor LED2 0 belt motor clock sensor S10 1 feeding motor clock sensor S9 2 registration roller clock sensor S11 4 PCB internal signal 4 PCB internal signal 5 Not used 6 Not used 7 Not used 0 copier communication signal 1 copier communication signal 2 copier communication signal 3 Not used 4 copier communication signal 5 Not used 6 Not used 7 Not used Signal STP...

Page 243: ... retaining solenoid SL2 0 push switch SW1 1 push switch SW2 2 push switch SW3 3 re circulation sensor S13 4 upper cover switch MS2 5 RDF switch MS1 6 PCB internal signal 7 0 LED PCB internal signal 1 LED CPB internal signal 2 Not used 3 Not used 4 Not used 5 Not used 6 Not used 7 Not used 0 DDIP SW1 1 DIP SW2 2 DIP SW3 3 DIP SW4 4 DIP SW5 5 DIP SW6 6 DIP SW7 7 DIP SW8 Signal DSD BKD CLD WSLD SW1 S...

Page 244: ...n motor drive A 2 main motor drive B 3 main motor drive B 4 motor current control 5 paper stopper plate solenoid SL1 6 stamping solenoid SL2 7 PCB internal signal 0 original leading edge signal 1 PCB internal signal 2 original indicator LED drive LED4 3 Not used 4 Not used 5 PCB internal signal 6 PCB internal signal 7 PCB internal signal 0 DIP SW 1 1 DIP SW 2 2 DIP SW 3 3 DIP SW 4 4 DIP SW 5 5 DIP...

Page 245: ...l signal 3 PCB internal signal 4 PCB internal signal 5 PCB internal signal 6 PCB internal signal 7 PCB internal signal 0 original width detection 2 1 original width detection 1 2 original width detection 3 3 original width detection 4 4 original length detection 1 PI9 5 original length detection 1 OPI8 6 original length detection 1 PI7 7 PCB internal signal Signal SW72 SW71 SW73 SW74 DLDL DLDM DLD...

Page 246: ...F AD3 DF AD4 DF AD5 DF DA0 DF DA1 Indication Original sensor S1 Registration sensor S3 Original width volume VR1 Not used Not used Not used Original tray sensor LED1 ON signal Registration sensor LED3 ON signal Signal DEP1 PDP2 DMPS Logic In hexadecimal notation In hexadecimal notation In hexadecimal notation Jack J5 7 J9 20 J8 8 b ADF Input Output Port Address DF AD0 DF AD1 DF AD2 DF AD3 DF AD4 D...

Page 247: ...GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING 7 Input Output Port 1 of the Sorter CANCEL OK 2 I O DISPLAY 07 ST A xxxxxxxx ST B xxxxxxxx ST C xxxxxxxx ST EX A xxxxxxxx ST EX B xxxxxxxx ST EX C xxxxxxxx ...

Page 248: ...al signal Not used PCB internal signal Bin feeding motor clock PI2 Not used Tray feeding motor clock PI6 Lead cam HP sensor PI1 PCB internal signal Bin unit delivery sensor P3 Not used Not used Not used Not used Not used Not used Not used Not used Stapler cover open closed detection MS5 Joint sensor MS3 Stapler safety sensor MS6 Stapler position sensor PI4 Tray position detection PI12 Guide bar HP...

Page 249: ...ess ST EX C Indication Not used PCB internal signal PCB internal signal Tray B paper detection PI11 Tray A paper detection PI10 Tray B discharge paper detection PI9 Tray A delivery detection PI8 Tray feeding assembly inlet slot sensor PI7 Signal TBPD TAPD TBP TAP TFPD Logic 1 Paper present 1 Paper present 1 Paper detected 1 Paper detected 1 Paper detected Jack J12 4 J12 1 J11 14 J11 8 J11 5 ...

Page 250: ...CANCEL OK 2 I O DISPLAY 08 ST AD0 xxH ST AD1 xxH ST AD2 xxH ST AD3 xxH ST AD4 xxH ST AD5 xxH ST AD6 xxH ST AD7 xxH Address ST AD0 ST AD1 ST AD2 ST AD3 ST AD4 ST AD5 ST AD6 ST AD7 Indication 24V monitor Bin paper sensor PT1 Not used For factory R D Staple key Push SW SW2 Push SW SW1 Staple absent Signal BPDN MNSPT Logic Analog input 0 Key ON 0 SW2 pressed 0 SW1 pressed 1 Staple absent Jack J4 4 J9 ...

Page 251: ...on the main power switch 1 Fine Adjusting and Entering the Multifeeder Paper Width Basic Setting CANCEL OK 3 ADJUST 01 MF A6R xxxxx xxxxx MF A4R xxxxx xxxxx MF A4 xxxxx xxxxx Item MF A6R MF A4R MF A4 Description Use it to fine adjust or enter the multi feeder paper width basic setting MF A6R Indicates the stored A6R 105mm value of the multifeeder paper width sensor MF A4R Indicates the stored A4R ...

Page 252: ...TRNS no IMG PRI AC IMG PRI AC no IMG Description Indicates the primary charging DC out put effective when an image is exposed Indicates the primary charging DC out put between sheets Indicates the developing DC output while an image is exposed Indicates the developing DC output between sheets Indicates the transfer charging DC out put while an image is exposed Indicates the transfer charging DC ou...

Page 253: ...FST2 TRSN OFFST FL OFST DEV DC OFST Description Indicate APVC gain Indicates APVC offset Indicates primary charging DC offset Indicate primary charging AC offset 1 Indicates primary charging AC offset 2 Indicates transfer charging offset Indicates scanning lamp offset Indicates developing bias DC compo nent offset Remarks If you have replaced the com posite power supply PCB be sure to enter the va...

Page 254: ...xx Settings 0 500 0 1000 0 1000 Item H ADJ V ADJ RESIST Remarks unit 1mm approx at 23 unit 1mm approx at 23 Standard 2 5 1 0 mm Index rear Copyboard glass CCD Description Use it to fine adjust the CCD reading start position main scanning direction book mode A higher setting shifts the read start position to the right Use it to adjust the image reading start posi tion sub scanning direction A highe...

Page 255: ...ten displaced to the rear or front If the displacement is to the rear decrease the value in units of 23 a sin gle unit being equivalent to 1 mm If the displacement is to the front increase the value in units of 23 a single unit being equivalent to 1 mm Use it to correct offset from the laser center If you have initialized the RAM or replaced the image processor PCB enter the value recorded on the ...

Page 256: ...hing multifeeder pick up for factory use 5 Scanner Cassette and Laser Related Items CANCEL OK 3 ADJUST 05 IC DENS xxxxx xxxxx CST LOOP xxxxx xxxxx MF LOOP xxxxx xxxxx DENS ADJ xxxxx xxxxx LASER OFF xxxxx xxxxx PWM 600 MIN xxxxx xxxxx PWM 600 MAX xxxxx xxxxx PWM 200 MIN xxxxx xxxxx PWM 200 MAX xxxxx xxxxx Item IC DENS CST LOOP MF LOOP Settings 50 200 0 65535 0 65535 Remarks Outline leve 0 Main scan...

Page 257: ...atches on the stan dard white plate can cause noticeable white vertical lines on copies If such is the case shift the point of measurement in ADJ S Use it to adjust the laser OFF timing trailing edge Use it to enter laser basic values Label on the image processor PCB Settings 1 9 50 80 0 65535 0 65535 Remarks If you have initial ized the RAM or replaced the image processor PCB enter the value reco...

Page 258: ...to adjust the copy image density Use it to enter the resistance of the fixing assembly If you have replaced the fixing assembly enter the value recorded on the label attached to the fixing assembly Use it to enter the film thickness rank fixing temperature control value If you have replaced the fixing assembly enter the value recorded on the label attached to the fixing assembly thereby setting th...

Page 259: ...nner stop position in ADF F1 stream reading mode Make adjustments if the copy image is too light in stream reading mode using the ADF F1 Use it to decrease the setting if the back ground of the original is too conspicuous when using AE mode with priority on image quality mode Use it to increase the setting if the text den sity is too low light image when executing AE mode with priority on image qu...

Page 260: ...xx xxxxx W PLT xxxxx xxxxx Item PPR W LTP Description Indicates the standard white paper data density data of the standard white paper Indicates the standard white plate data density data of the standard white plate Settings 0 65535 0 65535 Remarks If you have initial ized the RAM or replaced the image processor PCB be sure to enter the value recorded on the service label ...

Page 261: ...ion Use it to adjust the transfer roller bias occur ring when copying on the 1st side Use it to adjust the transfer roller bias occur ring when copying on the 2nd side of a two sided copy Use it to adjust the transfer roller bias occur ring when copying on the 2nd side of an overlay copy Settings 0 10 0 10 0 10 Remarks Make adjustments if image faults occur because of an incorrect trans fer roller...

Page 262: ...he previous screen Press the item notation for operation or auto adjustment to highlight Press the key to execute the selected item Press the key to return to the Menu screen A press on the and a key on the keypad put the corresponding number into the parentheses 4 FUNCTION1 a press on the key then causes a leap to the corresponding page 1 Clearing Errors CANCEL OK 4 FUNCTION 01 ERROR OK CLEAR JUM...

Page 263: ...OK STOP OK JUMP Item Stirring toner inside the devel oping assembly at installation Description Press START on the screen to highlight then press the OK key to start stirring the toner inside the developing assembly At the same time TONER_S 240 in sec starts to increment the operation stops at 0 To stop in the middle press STOP to highlight and press the OK key to stop Reference page ...

Page 264: ...xxxxxxxxxxx Press to execute Status indication Results of measurement under each item AUTO SHADING START OK START CANCEL OK 4 FUNCTION 03 AUTO SHADING START OK START WB xxxxH WP xxxxH LAMP xxxxH GDA1 xxH GD2 xxH CDA3 xxH CDA4 xxH ADDA5 xxH D ODD xxH D EVN xxH Now xxxxxxxxxxxxx JUMP Item Shading auto correction for servicing in the field Operation 1 Press AUTO SHADING START on the screen to highlig...

Page 265: ...ity auto correction Description 1 Press PD PRINT to highlight then press the Copy Start key A 15 gradation test pattern will be generated 2 Place a blank sheet of paper the whitest of all used by the user no color copier paper allowed on the copyboard glass then press WHITE MEASURE to highlight and press the OK key The scanner makes a single scan 3 Replace the paper with the test pattern generated...

Page 266: ...P Item 200PWM density auto correc tion Description 1 Press 200PWM PRIT to highlight and press the Copy Start key A 15 gradation test pattern will be generated 2 Place a black sheet of paper whitest of all used by the user no color copy paper allowed on the copyboard glass press WHITE MEASURE to highlight and press the OK key The scanner makes a single scan 3 Replace the paper with the test pattern...

Page 267: ... Check the value of A B and D Insert 5 If the values are as indicated press DATA SET to highlight and press the OK key 6 600PWM Density Auto Correction This mode must be executed in combination with PD density auto correction and 200PWM density auto correction CANCEL OK 4 FUNCTION 06 600PWM PRINT START WHITE MEASURE OK DENSITY SAMPLING OK DATA SET A xxx B xxx D xxx xx xx xx xx xx xx xx xx xx xx xx...

Page 268: ...d under AD xxx as soon as the side guide is adjusted to A6R Then press MF A6R to highlight and press the OK key The value will be stored under MF A6R 3 Likewise place and A4R sheet in the multifeeder and adjust the side guide to A4R 4 Check to make sure that the AD value has been indicated then press A4R to highlight and press the OK key The value will be stored under A4R 5 Then place an A4 sheet ...

Page 269: ...ess LCD CHK to highlight 2 Press the OK key The entire face of the LCD reverses white video keys and notations disappear 3 Press the area where the OK key was shown The entire face of the LCD reverses black video 4 Press the area where the OK key was shown The LCD will return to normal state 1 Press SCAN_LAM to highlight 2 Press the OK key The scanning lamp will turn on 3 Press the OK key The scan...

Page 270: ...L OK 4 FUNCTION 09 LSR MRR OK START OFF OK JUMP Item LSR MRR checking laser scanner motor operation OFF stopping operation Description 1 Press LSR MMR to highlight then press the OK key The laser scanner motor will start to rotate 2 Press OFF to highlight then press the OK key to stop the laser scanner motor Reference page See p 2 15 ...

Page 271: ...L TEST4 OK START L TEST5 OK START L TEST6 OK START L TEST7 OK START JUMP Item Test print output Description Select the desired test print press the item to high light then press the OK key L TEST1 solid black test print L TEST2 halftone test print L TEST3 blank test print L TEST4 17 gradation test print L TEST5 grid test print L TEST6 vertical line test print L TEST7 horizontal line test print Ref...

Page 272: ...Use it to check for fogging If fogging is noted suspect a fault in the photosensitive drum developing system or laser system r r 17 gradation test print Use it to check gradation and check for fog ging white lines and uneven left right density If gradation is not good suspect a fault in the laser system If fogging is noted suspect a fault in the photosensitive drum developing assembly or laser sys...

Page 273: ...Use it to check straight lines If a discrepancy is noted suspect a dis placed laser beam or a fault in beam detec tion u u L TST7 horizontal line test print Use it to check straight lines If a discrepancy is noted suspect a dis placed laser beam or a fault in beam detec tion 3 219 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING ...

Page 274: ...ND TIMING 11 Checking the Image Processor PCB CANCEL OK 4 FUNCTION 11 IP CHK OK START xx JUMP Item Image processor PCB self check Description 1 Press IP CHK to highlight 2 Press the OK key to start a check on the image processor PCB OK or NG will be indicated if NG replace the image processor PCB Reference page ...

Page 275: ... D SHADING START OK START WB xxxxH WP xxxxH LAMP xxxxH GDA1 xxH GD2 xxH CDA3 xxH CDA4 xxH ADDA5 xxH D ODD xxH D EVN xxH Now xxxxxxxxxxxxx JUMP Item R D factory shading auto cor rection Description 1 Place the standard white paper on the copyboard glass 2 Press AUTO SHADING START on the screen to highlight then press the OK key 3 When a beep is sounded press the OK key LAMP LEVEL will be indicated ...

Page 276: ...emove the connec tor cover for servicing then connect the copi er to a PC with an RS232C cable e Insert the handle of the static eliminator clean ing brush into the fixing assembly releasing assembly then turn on the main power switch r Press the service switch and press the key twice select FUCNTION 4 so that the Downloading screen will appear 2 Press IP DOWNLOAD or PRCON DOWNLOAD to highlight th...

Page 277: ...his mode the fixing film is rotated idly with the fixing tension roller being held in place after return ing the film to an appropriate position same as in FILMCOMEBACK While the fixing film is rotated idly the speed of displacement to the rear front of the film is measured and the result is indicated under FILM SPEED on the control panel In this mode the fixing film will automatically stop at a s...

Page 278: ...ive drum resistance measurement Description 1 Brig up the screen and press the Copy Start key The resistance of the photosensitive drum will be measured and the result will be indicated Execute this mode before changing AGSNON of OPTION in service mode 5 to 0 so that the measurement may be used as a reference For a guide see the diagram below Reference page 28 0µA 36 5µA 43 0µA SELECT_GAMMA_NUL se...

Page 279: ...APON 3 OPERATIONS AND TIMING 16 Resetting the Jam History CANCEL OK 4 FUNCTION 16 JAM_RLS OK CLEAR Item Resetting jam history Description Use this mode to collectively reset the jam histories shown under DISPLAY in service mode 1 Press JAM_RLS to highlight then press the OK key Reference page ...

Page 280: ...LEAR OK CLEAR x JUMP Item Initializing RAM Description Press the appropriate item to highlight then press the Clear key and press the OK key COPY Select it to initialize the data needed for the copier s service mode 3 5 6 and var ious copying modes to initial values ALL Select it to collectively initialize the above data Executing this item will initialize the back up data of both fax and copier R...

Page 281: ... the Parameters CANCEL OK 4 FUNCTION 18 PRM_PRINT OK START Item Use it to print out the contents of service mode 3 5 and 6 however the machine must be installed with a FAX Board Description 1 Press PRM_PRINT to highlight then press the OK key 3 ADJUST 5 OPTION 6 COUNTER The machine must be equipped with fax functions Reference page ...

Page 282: ...K 5 OPTION 1 COPY LIM 100 100 000 SHUT_OFF OFF 1 0 0 IM ANGLE 0 0 COIN_OPERT 0 0 DRM_MSG 0 0 Item COPY LIM SHUT_OFF IM ANGLE COIN_OPERT DRM_MSG Function Use it to change the upper limit imposed on the copy count Use it to enable disable the sleep function Use it to switch slant mode Coinvender switching Use this to switch the Replace Drum message Description You may change the upper limit imposed ...

Page 283: ...g the resistance of the photosensitive drum Description 0 19200 baud 1 9600 baud 0 If the paper size dial of the cassette is set to the envelope index the cassette will not be identified as an envelope cassette 1 If the paper size dial of the cassette is set to the envelope index the cassette will be identified as an envelope cassette Default 1 0 change the density correction curve based on the re...

Page 284: ...ff 1 Switching the fixing temperature the thick paper mode is supported 2 The fixing temperature is switched so that paper thicker than that supported under 1 may be supported However for 1 and 2 the icon for the special cassette must be registered using ADDITIONAL FUNCTION i e the third icon from the middle row 0 Nomal copying mode 7 Priority on paper mode Center reference output prevents missing...

Page 285: ...assette paper name Use it to specify the U1 size cassette paper name abbreviation Description 0 If the paper size dial of the cassette is set to U1 U1 will be indicated on the LCD 1 If the paper size dial of the cassette is set to U1 the abbreviation selected in the fol lowing item will be indicated on the LCD If 1 is set for the previous item one of the fol lowing may be selected for indication 0...

Page 286: ...U5 U5 0 0 0 CST U6 U6 0 0 0 CST U7 U7 0 0 0 CST U8 U8 0 0 0 Item CST U2 CST U3 CST U4 CST U5 CST U6 CST U7 CST U8 Function Use it to turn on off the U size cassette name Description 0 If the paper size dial of the cassette is set to U2 through U8 U1 U8 will be indicated on the LCD 1 If the paper size dial of the cassette is set to U2 through U8 the following will be indi cated Paper Notation U2 FO...

Page 287: ...name notation for the LTR size cassette Use it to select the paper name notation for the LTRR size cassette Description 0 If the paper size dial of the cassette is set to LTR LTR will be indicated on the LCD 1 If the paper size dial of the cassette is set to LTR LTR will be indicated to stand for Argentine LETTER 0 If the paper size dial of the cassette is set to LTR LTRR will be indicated on the ...

Page 288: ...ANCEL OK 6 COUNTER 01 SERV_TOTAL1 xxxxx SERV_TOTAL2 xxxxx L_TOTALxxxxx L_MULTI xxxxx L_CAST1xxxxx L_CAST2xxxxx L_CAST3xxxxx L_CAST4xxxxx L_CAST5xxxxx L_CAST6xxxxx Indication SERV_TOTAL 1 SERV_TOTAL 2 L_TOTAL L_MULTI L_CAST1 L_CAST2 L_CAST3 L_CAST4 L_CAST5 L_CAST6 Description Indicates the servicing total copy count 1 Indicates the servicing total copy count 2 Indicates the large size copy print co...

Page 289: ...S_CAST6 Description Indicates the large size overlay copy 2nd side pick up count Indicates the large size two sided copy 2nd side pick up count Indicates the small size copy print count Indicates the small size multifeeder pick up count Indicates the small size copy count from the cassette 1 Indicates the small size copy counter from the cassette 2 Indicates the small size copy counter from the ca...

Page 290: ...Y COPY_L_PRINT FAX_L_PRINT PDL_L_PRINT ETC_L_PRINT COPY_S_PRINT FAX_S_PRINT PDL_S_PRINT ETC_S_PRINT Description Indicates the small size overlay copy 2nd side count Indicates the small size two sided 2nd side count Indicates the large size copy cont Indicates the large size fax print count Indicates the large size printer print count Indicates the large size print count by other system Indicates t...

Page 291: ...DH_JAM xxxxx Indication L_ORG_FEED S_ORG_FEED SCAN_TOTAL COPY_SCAN FAX_SCAN PDL_SCAN ETC_SCAN PRINT_JAM DH_JAM Description Indicates the large size original pick up count Indicates the small size original pick up count Indicates the total scan count Indicates the scan count for copier mode Indicates the scan count for fax mode Indicates the scan count for printer mode Indicates the scan count for ...

Page 292: ...ue After operation turn off and then on the rear main power switch 1 Adjusting the Original Stop Position for the RDF This screen is effective only when an RDF is installed CANCEL OK 7 ACC 01 DOC_ST_T xx xx P_INTRVL_T xx xx DOC_ST_B xx xx P_INTRVL_B xx xx Item DOC_ST_T P_INTRVL_T DOC_ST_B P_INTRVL_B Function Use it to adjust the origi nal stop position for upper separation pick up Use it to adjust...

Page 293: ...DOC_ST_B A higher setting will result in a shift to the trailing edge A lower setting will result in a shift to the leading edge In the case of P_INTRVL_T or P_INTRVL_B A higher setting will increase the sheet to sheet distance A lower setting will decrease the sheet to sheet distance 5 Press the OK key The sheet on the original tray will be picked up and stopped on the copyboard glass 6 Open the ...

Page 294: ... OK key 1 will appear under SENS_ADJ indicating taht automatic adjustment is being executed If 1 remains for 30 sec or more suspect a fault in the original tray sensor S1 regis tration sensor S3 or RF controller 3 If 0 appears under SENS_ADJ indicating that the adjustment is over press the Reset key twice to leave service mode The foregoing adjustment is the same as using SW3 on the RF controller ...

Page 295: ... it to adjust the origi nal feeding speed Description Compare copies made with an original on the copyboard glass and copies made using the ADF use this item so that the leading edge registration is correct This is the same as adjusting the original leading edge registration using SW3 on the ADF controller PCB A higher setting will increase the non image width A higher setting increases the feedin...

Page 296: ... speed dialing user data list etc effective only if equipped with fax functions 2 If the machine is equipped with fax functions execute PRM_PRNT 4 and take notes of the settings in user mode and others Executing the mode will print out the settings values under ADJUST 3 OPTOIN 6 and COUNTER 6 If the machine is not equipped with fax functions you cannot execute PRM_PRNT 4 1 Replace the image proces...

Page 297: ...n 4 Factory R D shading auto correction 3 FIXER REGST 3 FILM LANK 4 FILM_INIT_ROTATE Steps 1 Enter the values recorded on the label attached to the composite power supply PCB under the appropriate items on the 3rd page in ser vice mode 3 2 Execute shading auto cor rection in service mode 4 3 Execute PD density auto correction 4 200PWM density auto correction and 600PWM density auto cor rection 1 E...

Page 298: ...d insert the handle of the separation static eliminator cleaning brush into the fixing assembly releasing opening Figure 3 1006 2 Insert the door switch actuator into the door switch assembly 3 Push the service switch with a hex key will be indicated in the upper left corner of the LCD 4 Press the key twice The Service Mode Menu screen will appear Figure 3 1007 5 Press FUCNTION 4 on the Menu scree...

Page 299: ...1010 5 Press FUCNTION on the Menu screen 84 to highlight then press the OK key 6 Press the Page key to bring up the 3rd screen 7 Execute shading auto correction See the descriptions for shading auto correction 8 At the end of shading auto correction press the Reset key once 9 With the feeder or the copyboard cover open make two solid black copies 10 Check to make sure that is indicated in the uppe...

Page 300: ...e as follows If the values are not as shown start over at step 7 since the adjustment may have been wrong Reference A B and D are approximate values so that optimum images may still be obtained even if the values are outside the range you may omit temporary remedy as long as the images are optimum For PD and 200PWM 20 A 50 40 B 40 0 D 8 For 600PWM 20 A 60 70 B 20 0 D 8 20 Check the above and press...

Page 301: ... the multifeeder and adjust the side guide to A6R Note A6 is what is obtained by folding A4 paper into four the width is 105 mm 9 When the side guide is adjusted to A6R the VR output value will be indicated under AD xxx on the screen After checking the value press MF A6R on the screen to highlight then press the OK key The value will be stored under MF A6R 10 Likewise set A4R paper in the multifee...

Page 302: ... Insert the door switch actuator into the door switch assembly 3 Press the service switch with a hex key will be indicated in the upper left corner of the LCD 4 Press the key twice The Service Mode Menu screen will appear Figure 3 1017 5 Press FUNCTION on the Menu screen 4 an press the OK key 6 Press the Page key to bring up the Shading screen 12 the screen Figure 3 1018 7 Place five to ten standa...

Page 303: ... Updating Replace the ROM DIMM double inline memory module on the image processor or update it by downloading as discussed Downloading will update the ROM DIMM you must replace the following ROMs to update IC103 DC controller PCB IC104 DC controller PCB a Replacing the ROM DIMM 1 Removing the ROM DIMM 1 Turn off the main power switch 2 Disconnect the power cord from the power outlet 3 Remove the c...

Page 304: ...ance RS232C cable Downloading 1 Turn off the main power switch 2 Open the front door and remove the connec tor cover for servicing connect the copier to the PC with an RS232C cable Figure 3 1024 3 Insert the handle of the separation static eliminator cleaning brush into the fixing assem bly releasing assembly and insert the door switch actuator into the door switch assembly 4 Turn on the main powe...

Page 305: ...ss on the OK key will automatically shut down and boot the power When the machine boots up it will show the following screen to indicate that it is in downloading mode CANCEL OK 4 FUNCTION 13 IP DOWN LOAD PRCON DOWN LOAD JUMP 3 251 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 3 OPERATIONS AND TIMING ...

Page 306: ...e modes may be adjusted in service mode and the concepts used for the modes are as follows 1 Priority on Speed Mode Use ABC_TBL under ADJUST in service mode 3 A lower value for ABC_TBL will make the text darker between 1 and 9 A higher value for ABC_TBL will make the text lighter between 1 and 9 factory default 3 The adjustment will modify the density correction curve Figure 3 1026 Copy density Or...

Page 307: ...efault at 20 upper right of Figure 3 1027 AE_DARK A higher setting will increase black a lower setting on the other hand will decrease black between 0 and 40 with the default at 20 Figure 3 1027 Figure 3 1027 Original density histogram Dark black Light white Signal level Degree Text Background AE table Input Output Light white Dark black Black White Input Output Light white Dark black Black White ...

Page 308: ...itch 3 Press the key twice and press I O DISPALY 2 to highlight then press the OK key 4 Press the Page key to select the screen showing the desired address No Name Tester probe Service mode Make checks nor mal if as indicated Display reading Tester reading PS1 Scanner home posi tion sensor SCHP J107 A2 Move the scanner from home position during standby PS2 Fixing film sensor FFD J109 3 DC PA0 bit0...

Page 309: ... about 0 V Copy paper is not put over the sensor 1 about 5 V Copy paper is put over the sen sor 0 about 0 V No Name Tester probe Service mode Make checks nor mal if as indicated Display reading Tester reading PS8 Vertical path paper sensor PDP4 J113 A2 DC PA0 bit9 Move up the sensor lever of PS8 during standby PS9 Right door open closed sensor RDOP J113 A8 DC PA0 bit10 Open the right door during s...

Page 310: ...resent 1 about 5 V The sen sor flag is up the light blocking plate is absent 0 about 0 V the sen sor flag is down the light blocking plate is present 1 about 5 V The sen sor flag is up the light blocking plate is absent 0 about 0 V The sen sor flag is down the light blocking plate is present 1 about 5 V The sen sor flag is up the light block ing plate is absent 0 about 0 V No Name Tester probe Ser...

Page 311: ...ftmost of the NIB NO Does LED1 turn OFF in about 20 sec Re install the NIB and the Protocol Controller PCB Then turn OFF and then ON the main power switch while paying attention to LED1 leftmost on the NIB Does LED1 turn OFF within about 20 sec Replace the NIB NO YES NO YES Suspect a fault on the CIST Board Disconnect and connect the CIST Board and execute test printing 600 300 dpi which is subjec...

Page 312: ...on according to the appropriate instructions in the service manual Suspect a fault in the reading system mirror lens CCD analog processor PCB etc Make a correction according to the appropriate instructions in the Service Manual YES YES Execute FAX test printing trial shot VIDEO TEST Is the test print image normal NO Re connect the CORE IP Board FAX Motherboard and FAX Board Execute FAX test printi...

Page 313: ...ersion Rotation coding decoding Memory Printer Board Font ROM DRAM Video processing DRAM Analog processor PCB Image processor PCB CORE IP Board FAX Mother board System Mother board FAX Board NIB DRAM Laser driver CCD Protocol Controller CIST Density correction D A conversion Image processor PCB Binary processing Ratio resolution conversion Rotation coding decoding Memory Printer Board Font ROM DRA...

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Page 315: ...has been applied to the heater The sub thermistor TH2 detects less than 90 C for 200 ms 4 sec after voltage has been applied to the heater The main thermistor TH1 detects more than 250 C for 200 ms during copying operation The sub thermistor TH2 detects more than 260 C for 200 ms during copying operation The main thermistor TH1 detects a tem perature in excess of a specific tempera ture by 30 C or...

Page 316: ...e horizontal registration home position detection mechanism fails Horizontal registration sensor PS14 faulty Horizontal registration motor M9 faulty DC controller PCB faulty Description The main thermistor TH1 detects less than 150 C for 200 ms after it has detect ed 150 C The sub thermistor TH2 detects less than 150 C for 200 ms after it has detect ed 150 C The output of the fixing film sensor co...

Page 317: ...n Scanning lamp faulty Composite power supply PCB faulty DC controller PCB faulty An error in the communication with the DC controller PCB has occurred DC controller PCB faulty Image processor PCB faulty Description The difference between the high voltage control signal and the actual high voltage output is more than a specific value Any of the primary charging roller transfer charging roller and ...

Page 318: ...tion with the feeder has occurred An IC error has occurred sorter An error has occurred in communi cation with the pedestal An error has occurred in communi cation with the Copy Data Controller An error has occurred in the out put voltage of the composite power supply PCB Both ends of the fluorescent lamp has blackened because of deterio ration Description An error has been detected in the communi...

Page 319: ...e use ERR under DISPLAY in service mode 1 if this is the case In the case of E007 turning off and then on the main power switch will activate film recovery mode FILM_COMEBACK in service mode 4 thereby resetting the machine after returning the film to its correct position If the film fails to return to the correct position after executing this recovery mode E007 01 will be indi cated If this happen...

Page 320: ...paper sensor S1 faulty Registration sensor S3 faulty Description The communication is monitored at all times This error is identified when the communication with the copier is disrupted for 5 sec or more A flag is installed on the shaft of the pick up motor M1 and the rotation of M1 is monitored in reference to the flag blocking the pick up roller sensor S5 This error is identified when S5 does no...

Page 321: ...Pedestal motor M20 faulty Pedestal controller PCB faulty Description The communication IC Q101 on the pedestal controller PCB has gone out of order The rotation speed fails to reach a specific value within 10 sec after the pedestal motor has turned on The rotation speed has deviated from a specific value for 3 sec or more while the motor is rotating Code E422 Main cause The shift tray home positio...

Page 322: ...on sensor PI12 has a fault The guide bar drive motor M4 fails to rotate Description An error has occurred in the communication between the multi tray and the copier The bin unit feeding motor clock sensor PI2 does not receive clock signals 4 0 sec or more after the bin unit feeding motor drive signal BFMD has been generated The tray feeding motor clock sensor PI6 does not receive clock signals for...

Page 323: ...ctor connecting to the copier Code E531 E540 E713 Main cause The stapler motor M3 does not rotate The stapler swing motor M5 doe not rotate The bin shift motor M1 does not rotate The IC Q7 on the tray controller PCB or the communication IC Q11 does not operate normally Description The state of the stapling home position sensor MS7 does not change within 1 sec after the stapler motor M3 CW rota tio...

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Page 325: ...y 4 30 VI DEVELOPING SYSTEM 4 32 A Developing Assembly 4 32 VII FIXING SYSTEM 4 34 A Fixing Assembly 4 34 VIII ELECTRICAL SYSTEM 4 37 A DC Controller PCB 4 37 B Composite Power Supply PCB 4 37 C Replacing the ROM DIMM image processor PCB 4 38 This chapter discusses mechanical characteristics of the machine and explains how to disassemble and assemble the parts Keep the following in mind when disas...

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Page 327: ...eferring to the memory tx rx indicator on the control panel The memory tx rx lamp is ON when there is a fax memory image In such a case print out the mem ory image then turn OFF the power switch and disconnect the power plug 3 Some units remain powered after the control panel power switch is turned OFF be sure to turn OFF the main power switch 4 Keep in mind that the machine will remain powered ev...

Page 328: ...s Exercise care when using the harness retainer square bush to avoid biting the harnesses Figure 4 102 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 4 2 4 MECHANICAL SYSTEM NO GOOD ...

Page 329: ...rs that can be detached by sim ply removing their mounting screws and that can be removed on their own are omitted from the discussions 1 Removing the Right Cover Skip steps 4 and 5 if the lower right cover is not found 1 Remove the four screws and remove the rear cover 2 Open the front cover 3 Slide out the cassette 4 Remove the screw q from the vertical path cover Figure 4 203 1 1 2 3 4 5 6 2 1 ...

Page 330: ...he right cover r Figure 4 205 B Inside Cover 1 Remove the screw q and open the front door then shift and pull off the two pins w from the hinge to remove the front door Figure 4 206 2 Remove the screw r and remove the fixing cover e Figure 4 207 3 4 1 2 3 4 3 3 3 2 Hook COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 4 4 4 MECHANICAL SYSTEM ...

Page 331: ...g assembly in place Figure 4 208 5 Release the feeding assembly and remove the feeding lever u 1 top ring i and the registration roller knob o Figure 4 209 6 Slide out the upper cassette 7 Remove the five screws 0 and remove the inside cover Figure 4 210 10 10 9 8 7 6 5 4 5 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 4 MECHANICAL SYSTEM ...

Page 332: ...the magnet plate from the top of the control panel 5 Remove the four screws r and remove and turn over the control panel e Caution Pay attention to the four connectors con nected to the control panel when removing and turning over the control panel Figure 4 212 6 Disconnect the four connectors 4 3 1 2 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 4 6 4 ...

Page 333: ...o screws w and disengage the three hooks e to remove the fixing heat exhaust fan Figure 4 213 2 Scanner Cooling Fan 1 Remove the four screws and remove the rear cover 2 Disconnect the connector q and remove the tie wrap then disengage the two hooks w left right and remove the scanner cooling fan e Figure 4 214 3 2 1 3 1 3 1 3 2 4 7 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED I...

Page 334: ... drive motor q Figure 4 301 2 Removing the Scanner Cable 1 Remove the following Copyboard glass Control panel Rear cover upper rear cover right cover left cover 2 Remove the metal fixings q front rear of the scanner cable Figure 4 302 3 Remove the two screws e and release the cable spring stay w front rear Figure 4 303 2 3 1 2 1 2 3 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED ...

Page 335: ...4 Loosen the set screw r and remove the cable front rear Figure 4 304 4 4 9 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 4 MECHANICAL SYSTEM ...

Page 336: ...n and then tighten the set screw u of the drive pulley so that the tension of the scanner cables is even throughout 6 Fix the No 1 mirror mount and the scanner cable metal fixing in place i 7 Fix the cable spring stay in place so that the spring length is 32 1 mm o Figure 4 305 32 1mm 2 3 6 4 8 5 9 1 2 7 Set the mirror positioning tool Loosen the set screw so that the pulley is free to rotate Set ...

Page 337: ...9 3009 040 Figure 4 307 arranged for the front of the machine 1 Relocate the pins of the mirror positioning tool so that it may be used for the machine Figure 4 308 Note The pin A of the mirror positioning tool FY9 3009 040 will not be used for the machine 1 1 2 3 Attach the longest pin to 3 Attach the shortest pin to Front Rear 1 2 3 A B C 4 11 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY ...

Page 338: ... slide assembly of the No 1 mirror mount and the No 2 mirror mount Do the same for the rear side plate 3 Set the mirror positioning tool to the No 1 mirror mount and the No 2 mirror mount both front and rear Figure 4 309 4 Tighten the set screw of the pulley 5 Remove the tool For rear No 1 mirror mount No 2 No3 mirror mount For front COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED...

Page 339: ...nsion spring w and remove the fixing drive belt Figure 4 310 5 Remove the two screws and remove the con nector mount e found at the lower right of the rear of the copier 6 Remove the two screws t and disconnect all connectors then remove the composite power supply PCB Figure 4 311 7 Remove the seven screws u and remove the fixing drive assembly y Figure 4 312 6 7 7 5 5 4 3 1 2 4 13 COPYRIGHT 1996 ...

Page 340: ...g unit inlet motor q Figure 4 313 D Set Back Roller Motor Assembly 1 Removing the Set Back Roller Motor Assembly 1 Disconnect the power plug and remove the following Rear cover 4 screws Flywheel 3 screws Connector mount DC controller PCB 2 screws all connec tors Composite power supply PCB 2 screws all connectors 2 Remove the three screws w and disconnect the two connectors e then remove the set ba...

Page 341: ...Pick Up drive Unit 1 Disconnect the power plug and remove the following Rear cover 4 screws Flywheel 3 screws Scanner cooling fan hook connector 2 Remove the pick up unit See p 4 13 3 Release the belt q Figure 4 316 4 Remove the harness retainer w two high voltage cable e and power supply cord mount r 2 screws Figure 4 317 2 2 4 3 3 1 2 2 2 2 1 3 4 15 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0...

Page 342: ...ls and disconnect the con nector then remove the multifeeder assem bly 3 Remove the two screws q from behind the machine Figure 4 319 4 Release the feeding lever and remove the three screws to remove the feeding lever and the feeding assembly locking assembly 5 Remove the screw w grounding screw e and E ring r Figure 4 320 2 3 4 1 5 5 5 5 6 7 8 8 8 8 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 ...

Page 343: ...2 5 Developing Clutch 1 Remove the rear cover 4 screws flywheel 3 screws and harness retainer high voltage cord 2 Remove the two screws and disconnect the connector e then remove the developing clutch Figure 4 323 6 Multi Clutch 1 Remove the rear cover 4 screws and the fly wheel 3 screws 2 Remove the two screws w and disconnect the connector e then remove the multi clutch Figure 4 324 2 2 1 3 2 2 ...

Page 344: ...grounding screw t 6 Remove the four screws u and remove the pick up assembly y Figure 4 402 2 Removing the Pick Up Feeding Separation Roller 1 Slide out the cassette 2 Holding the knob assembly q pull it off in the axial direction Figure 4 403 3 Installing the Pick UP Feeding Separation Roller 1 Holding the knob assembly push it in until a click is heard 1 1 Separation Roller Feeding Roller Pick u...

Page 345: ...d perform the following 1 Slide out the cassette from the holder to be adjusted 2 Remove the two screws w and remove the horizontal registration mount q Figure 4 405 3 Loosen the hex screw and move the horizon tal registration plate to the rear front so that the width is as specified Figure 4 406 Note Adjust the horizontal registration plate by matching the inner side of the L shape on the horizon...

Page 346: ...l out the rolls e from the left and the right Figure 4 408 3 Remove the multifeeder assembly Reference When installing the multifeeder connector cover match the top first and push the bot tom in 2 Removing the Multifeeder Pick Up Roller 1 Pull out the multifeeder rolls 2 Detach the cable from the cable and remove the right door q Figure 4 409 3 Remove the snap on bushing w and shift the roller sha...

Page 347: ...C Feeding Assembly 1 Removing the Feeding Assembly 1 Open the front door and remove the fixing inside cover then remove the fixing unit 4 connectors 1 screw 1 grounding screw 2 Remove the drum unit 3 Disconnect the connector q and remove the grounding screw w 4 Remove the screw and remove the feeding assembly positioning pin e then remove the feeding assembly r from the front Figure 4 413 1 2 3 4 ...

Page 348: ...nator e 5 Remove the feeding fan assembly r from the mount in the direction of the arrow Figure 4 414 6 Disconnect the connector t and remove the feeding belt y as if to displace it Figure 4 415 7 Release the hook assembly i of the feeding fan cover u with a small flat blade screwdriver 8 Remove the feeding fan o Figure 4 416 7 8 9 5 6 1 1 2 3 4 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY ...

Page 349: ...ector of the lower feeding assembly and remove the lower feeding assembly Figure 4 418 E Registration Roller Assembly 1 Removing the Registration Roller 1 Remove the following DC controller PCB harness guide Power supply mount Drive unit Developing assembly Drum unit 2 Remove the screw q spring w and two E rings e from the rear of the machine Figure 4 419 1 2 3 3 3 4 5 2 1 4 23 COPYRIGHT 1996 CANO...

Page 350: ...er 1 Turn OFF the power and disconnect the power supply 2 Open the front cover 3 Open the delivery assembly and remove the delivery assembly connector cover Snap off the connector cover with a finger Figure 4 421 4 Disengage the hook e of the delivery assem bly lower cover w Figure 4 422 2 3 G 1 4 5 6 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 4 24 4...

Page 351: ...ed Be sure to close the delivery assem bly after releasing the hook 2 Removing the Delivery assembly 1 Disconnect the connector 2 Open the delivery assembly and remove the screw w to remove the cable from the machine rear front Figure 4 423 3 Pull out the spacer q from the right side of the delivery assembly Figure 4 424 4 Release the bushing q by shifting it to the left Figure 4 425 5 Move the de...

Page 352: ...aper deflecting plate 1 solenoid SL5 until it stops 4 Loosen the adjusting screw to adjust so that the gap between the steel core E ring and the solenoid frame is about 0 2 mm 5 Install the delivery assembly to end the adjustment 0 2mm Paper deflecting plate 1 solenoid COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 4 26 4 MECHANICAL SYSTEM Figure 4 426 ...

Page 353: ...e surface of the scanning lamp is soiled dry wipe it 1 Disconnect the power plug 2 Remove the copyboard glass Figure 4 501 3 Remove the four screws and remove the rear cover 4 Remove the feeder unit or the copyboard cover then remove the two screws and remove the upper rear cover 5 Disconnect the connector and disengage the hook assembly e then remove the scanner cooling fan Figure 4 503 6 Move th...

Page 354: ... transparent side of the lamp toward the reflecting plate 3 Do not touch the transparent side of the lamp Figure 4 505 8 Execute R D SHADING 12th screen in service mode 3 ADJUST shading for R D and factory B CCD Unit 1 Removing the CCD Unit 1 Disconnect the power plug 2 Remove the copyboard glass 3 Remove the CCD unit cover q Figure 4 506 4 Remove the screw and remove the original size sensor w to...

Page 355: ... cable t to remove the CCD unit Figure 4 508 Caution Do not remove any paint locked screws Particularly never remove the screw y Figure 4 509 C IPU PCB 1 Removing the IP PCB 1 Remove the copyboard glass and remove the CCD unit cover 2 Return the No 1 mirror mount to home posi tion 3 Remove the four screws w and move the IP cover q to the front then remove it while lift ing its rear first Figure 4 ...

Page 356: ...three screws and remove the fly wheel 4 Remove the cable guide by disengaging the hook assembly 5 Remove the two screws w and remove the scanner cooing fan duct 1 q by sliding it to the left Figure 4 512 2 Removing the Laser Scanner Unit 1 Remove the rear cover and remove the scan ner cooling fan duct 2 Remove the copyboard glass CCD unit cover IP cover and IP PCB 3 Remove the fan duct 2 q by slid...

Page 357: ...e 4 514 3 Removing the BD PCB 1 Remove the laser scanner unit 2 Remove the two M2 screws and remove the BD PCB q Figure 4 515 4 Laser Driver Unit 1 Remove the laser scanner unit 2 Remove the two M3 screws w and remove the laser driver unit q Figure 4 516 1 2 1 4 5 6 5 5 7 5 3 2 1 3 4 31 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 4 MECHANICAL SYSTEM ...

Page 358: ...ng its bottom Caution 1 Do not hold the developing assembly as if to sandwich the developing cylinder oth erwise such can encourage caking of the toner 2 After installing the developing assembly be sure to install the developing assembly stopper 3 The gap between the cylinder and the blade is adjusted at the factory to high precision Do not try to adjust it in the field 2 Removing the Toner Sensor...

Page 359: ...ur hooks 3 then remove the developing assembly cover 1 Figure 4 604 2 Remove the two screws and remove the blade mount 4 Figure 4 605 4 5 2 1 3 3 4 33 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 4 MECHANICAL SYSTEM ...

Page 360: ...e separation claw so that the boss t matches the bushing y Figure 4 702 5 Slide the separation claw as shown and remove it starting with the side without a boss Figure 4 703 2 Removing the Fixing Unit 1 Open the delivery door 2 Remove the screw and remove the fixing assembly inside cover q Figure 4 704 1 5 6 1 2 3 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU...

Page 361: ...d slide the upper fixing guide w to the rear to remove Figure 4 706 4 Removing the Cleaning Roller 1 Slide out the fixing unit 2 Remove the two screws q and remove the cleaning roller w Figure 4 707 5 Removing the Lower Fixing Roller 1 Slide out the fixing unit 2 Remove the releasing spring q Figure 4 708 1 1 1 2 1 2 2 2 3 4 4 35 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN ...

Page 362: ...separation claw 7 Remove the lower fixing roller Caution The lower fixing roller shaft is in contact with an electrode at the rear of the machine and has a rear front orientation Install it with care so that it is oriented correctly Install it so that the side with a boss of the lower fixing roller is toward the rear of the machine Figure 4 712 Rear of the Shaft End electrode side Figure 4 713 fro...

Page 363: ...ontroller PCB w Figure 4 801 B Composite Power Supply PCB 1 Removing the Composite Power Supply PCB 1 Remove the DC controller PCB 2 Remove the two screws and remove the con nector mount q 3 Remove the two screws e and disconnect all connectors then remove the composite power supply PCB Figure 4 802 3 3 2 3 3 1 2 1 4 37 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPR...

Page 364: ... four screws and the two flat cables and remove the CPU PCB y Figure 4 804 C Replacing the ROM DIMM image processor PCB 1 Removing the ROM DIMM 1 Turn OFF The main power switch 2 Disconnect the power cord from the power outlet 3 Remove the copyboard glass lens cover and IP cover 4 While opening the claw of the slot lift the ROM DIMM to remove Figure 4 805 4 5 6 1 2 2 2 3 2 COPYRIGHT 1996 CANON INC...

Page 365: ...Shift the ROM DIMM in the direction of the arrow until a click is heard Figure 4 807 3 Install the covers that have been removed connect the power cord to the power outlet and turn ON the main switch 4 39 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 4 MECHANICAL SYSTEM ...

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Page 367: ...5 4 B Supplying Toner 5 6 C Stirring the Toner 5 8 D Installing the Drum Cartridge 5 10 E Installing the Cassettes 5 14 F Installing the Feeder 5 16 G Machine Specifications Setting Mode 5 5 18 H Fax Settings for machines equipped with fax functions 5 19 I Checking the Copy Images 5 24 III RELOCATING THE MACHINE 5 30 IV INSTALLING THE CONTROL CARD V 5 31 V COPY DATA CONTROLLER A1 5 34 ...

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Page 369: ...or areas subject to dust or ammonium gas Avoid areas subject to direct rays of the sun as necessary provide curtains d The site must be well ventilated e The site must have a level floor so that all feet of the machine are in contact and the machine will remain level f The site must allow at least 10 cm of space between the machine and any wall for maintenance work See the next page g The terminal...

Page 370: ...for Servicing Work 170 cm min 180 cm min 6 5 cm 170 cm min 210 cm min 6 5 cm 170 cm min 200 cm min 6 5 cm COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 5 2 5 INSTALLATION ...

Page 371: ...alled condensation and a copier suffering from condensation can generate blank copies If the copier has been just moved from a cold place leave it alone at least for one hour without unpack ing it so that it will become used to the site temperature 5 3 COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON 5 INSTALLATION ...

Page 372: ...ne and take out the parts and mate rials Remove the scanner fixing screw from the outside of the lifter cover Slide out the cassette and remove the packing from inside Remarks Check to make sure that none of the following is missing Copy tray Operator s Manual 3 pcs if the machine is with fax functions 2 pcs if oth erwise Grounding cord Drum unit Toner Lower right cover Cassette size label inside ...

Page 373: ... feeding assembly Turn the developing assembly locking lever in the direction of the arrow shown in the figure Remove the screws shown in the figure Keep the removed screws for installation of the drum unit Pull the dummy drum straight out to the front to remove Dispose of the dummy drum Remarks No 6 7 8 9 10 Developing assembly locking lever Feeding assembly releasing lever Dummy drum Screw ...

Page 374: ... the toner cartridge several times Set the toner cartridge in the developing assembly and push it down until the opening knob comes off The toner cartridge will be locked to the developing assembly and the opening knob of the toner cartridge will come off While holding the toner cartridge pull out the opening knob to the front until it stops Remarks No 1 2 3 4 Developing assembly Ivory color grip ...

Page 375: ...ner will fall off Push the black cover of the devel oping assembly back into its orig inal position The toner cartridge will come off Remove the toner cartridge Push in the developing assembly until it stops Turn the developing assembly locking lever in the direction of the arrow to lock the developing assembly in place Remarks No 5 6 7 8 9 Developing assembly locking lever ...

Page 376: ...h into the fixing assembly releasing lever assembly and lock the fixing assembly Insert the door switch actuator into the door switch assembly and turn ON the door switch Connect the power plug to the power outlet Turn on the main power switch Remarks The power outlet must be rated as specified No 1 2 3 4 Separation static eliminator cleaning brush 1 2 Door switch actuator Main power switch ...

Page 377: ...panel LCD then press the key twice 3 Press FUCNTION 4 toe select then press the OK key 4 Press the key to turn pages to the Toner Stirring screen 5 Press START on the screen then press the OK key Toner stirring starts Install the copy tray while the toner is being stirred Remarks Toner Stir screen The toner stirring operation takes 240 sec 4 min and the operation will stop automatically No 5 CANCE...

Page 378: ...e developing assembly lever Remove the static eliminator and clean with the special cleaning brush After cleaning put back the separation static eliminator Push it until a click is felt Remove the dust proofing glass and clean it with lint free paper thereafter put the dust proofing glass back into its original posi tion Remarks No 1 2 3 4 Seperation static eliminator Dust proofing glass ...

Page 379: ...ving the drum cover Do not remove the drum cover to prevent damage Hold the drum at its middle when taking it out of the box to prevent damage Check to make sure that the developing assembly is released then without removing the drum cover insert the drum unit slowly along the rail Remarks No 5 6 Primary charging roller releasing roll Remove Primary charging roller releasing roll Remove Do not rem...

Page 380: ...ove the two primary charging roller releasing rolls Hold the drum at its middle when taking it out of the box to prevent damage Check to make sure that the developing assembly is released insert the drum unit slowly along the rail Remarks No 5 6 Primary charging roller releasing roll Remove Primary charging roller releasing roll Remove Rail Rail Drum unit ...

Page 381: ...eviously Fill out the label and attach the label to the front cover of the drum unit Lock the developing assembly in place by operating the devel oping assembly releasing lever Lock the feeding assembly in place Remarks No 7 8 9 Screw Drum unit date date Datum counter compteur Zähler notes note Notiz Developing assembly releasing lever Feeding assembly releasing lever ...

Page 382: ...ently used type of copy paper Then operate the switch to select A B or Inch con figuration Each cassette has its own switch Be sure to set all switches If you changed the switch posi tion you must change the paper size dial label in the next step Attach the label to the paper size dial At this time be sure to match the boss on the dial and the cut in the label Note The label may be for A B or Inch...

Page 383: ...th guide and the length guide slide the guides to suit the index of the appropriate paper size Set the paper size dial to the appropriate paper size Attach the cassette size label as shown to indicate the selected paper size Keep in mind that the middle cassette will not hold paper A3 or 11 17 in size Put coy paper Remarks No 4 5 6 7 Paper size ...

Page 384: ...emove the stamp cap and install the stamp Do not touch the face of the stamp If your hands become stained with ink wash them immediately ADF F1 Open the ADF cover and remove the protection sheet from the separation assembly and the stamp cap Do not touch the face of the stamp If your hands become stained with ink wash them immediately Remarks No 1 Cap Stamp Cap Stamp assembly Protection sheet ...

Page 385: ...Install the original delivery tray RDF G1 Use two screws ADF F1 Use two screws Connect the signal cable of the RDF or the ADF to the copier Remarks No 2 3 Stepped screw Screw M4X30 Original delivery tray hinge Original delivery tray hinge Original tray Original delivery tray hinge cover Screws Original delivery tray ...

Page 386: ...e switch and press the key twice Press OPTION 5 to highlight then press the OK key Select the item to set If the machine is equipped with fax functions go to H Fax Settings Otherwise go to I Checking Copy Images Remarks will be indicated in the upper left of the LCD and the Service Mode Menu screen will be displayed Ex COPY LIM upper limit of copy count SHUT OFF ON OFF of switch to sleep mode CST ...

Page 387: ...hat the Service Mode Menu screen will appear Press FAX 8 to highlight then press the OK key Press 8 CLEAR to highlight then press the OK key Press ALL on the screen to high light then press the OK key Turn OFF the main power switch Remarks No 1 2 3 4 5 Work Connect the modular cord to the line modular jack found at the rear of the machine Connect the other end of the modular cord to the modular ja...

Page 388: ...main power switch Press the User Mode key and press FAX spec settings on the screen that has appeared Press Basic Registration The Basic Registration Setting screen appears Press the key to open the 2 3 screen then press Selecting Line Type Select the appropriate telephone line type and press the OK key Press the Close key several times to return to the Standard screen Remarks 20 pps 10 pps Touch ...

Page 389: ... the OK key To continue on to adjust NL go to step 3 of NL adjustment To not continue on to adjust NL press the Cancel key and press the Reset key twice to end service mode Remarks Starting FAX Service Mode 1 Check to make sure that the handle of the separation static eliminator cleaning brush is inserted into the fixing assembly releasing assembly In addition make sure that the door switch actuat...

Page 390: ...tation will be highlighted Press the OK key Press the Cancel key and press the Reset key twice to end service mode Remarks Starting FAX Service Mode 1 Check to make sure that the handle of the separation static eliminator cleaning brush is inserted into the fixing assembly releas ing assembly In addition make sure that the door switch actuator is inserted into the door switch assembly 2 Push the s...

Page 391: ...tatic eliminator cleaning brush and the door switch actuator then close the front door Perform test shots to make sure that the images are normal Try communications tests to check the operation and the images Remarks Taking Test Shots 1 Press the FAX key to select the FAX Standard screen 2 Press the Extension Mode key 3 Press the Test Shot key place an original and press the OK key No 1 2 3 ...

Page 392: ...xt Photo Step edge No 10 is barely visible the white background if free of fogging Photo The white background is free of fog ging Moire near the step edge of halftone bands may be ignored Work If in service mode press the Reset key twice to end it If the copier is not on a pedestal install the lower right cover as shown then slide out the upper and lower cassettes and fit and tighten a screw Using...

Page 393: ... the LCD to highlight then press the OK key Press the key to turn pages to the Shading screen Press AUTO SHADING START on the LCD to high light Press the OK key Shading will be executed Shading will end when Now END appears Remarks Start service mode Open the front door Insert the handle of the static eliminator cleaning brush into the fixing assembly releasing assembly Turn ON the door switch wit...

Page 394: ...5 make two A4 copies solid black Press the key twice Press FUNCTION 4 on the screen to highlight then press the OK key Press the key to turn pages to the PD Density Automatic Adjustment screen Close the front cover halfway and press PD PRINT on the screen to highlight then press the Copy Start key The copier will generate a test pattern You will use the Test Pattern later Remarks No 1 CANCEL OK 4 ...

Page 395: ...n press DENSITY MEA SURE to highlight and press the OK key The scanner makes 13 scans After executing DENSITY MEASURE check to make sure that the settings under A B and D are as specified Insert PD 20 A 50 200PWM 40 B 40 0 D 8 20 A 60 600PWM 70 B 20 0 D 8 If the settings are as specified press SET to highlight then press the OK key The above ends PD auto matic density adjustment execute 200PWM den...

Page 396: ... in text mode test photo mode and photo mode Try all the cassettes and the multifeeder Remarks Optimum Images For text mode the white background must be free of fogging In text photo mode step edge No 10 must be barely visible and the white background must be free of fog ging In photo mode the white background must be free of fogging Moire around step edges around halftone bands may be ignored No ...

Page 397: ...prevent problems Try to finish jam removal work within 5 min When taking the drum unit out of the copier for servicing wrap it in fresh copy paper and keep it in a dark place Do not touch the surface of the photosensitive drum If the surface of the photosensitive drum is soiled wipe it with a flannel cloth coated with toner Do not use paper lint free or otherwise Do not dry wipe or do not use solv...

Page 398: ...JAPON 5 30 5 INSTALLATION Work Remove the drum unit Fix the scanner in place Tape the charging assemblies and the feeding assembly releas ing lever in place to prevent dis placement by vibration Tape the front door and the deliv ery assembly in place Place a single sheet of A3 copy paper on the copyboard glass and tape the copyboard cover feeder in place Checks Put the drum unit in a separate box ...

Page 399: ... cover 3 Remove the following so that the control panel may be removed Fixing controller PCB 1 screw Magnet plate from control panel top 1 screw RS232C connector 1 screw 4 Remove the four screws and disconnect the four connectors then remove the control panel and turn it over 2 Before Installation the Control Card 1 Remove the control card slot face plate q Figure 5 401 2 Remove the screw from the...

Page 400: ... 5 404 2 Install the grounding wire r of the Control Card V while paying attention to avoid trap ping the wires 3 Install the control panel to the copier 4 Install the fixing controller PCB t At this time be sure to fix the grounding wire y of the Control Card V in place by tightening the screw Figure 5 405 5 Cut the harness band u shown and discon nect the shorting connector i Figure 5 406 8 7 6 ...

Page 401: ...of the Control Card V Figure 5 408 9 Remove the protection sheet from the control panel guide plate of the Control Card V 10 Attach the control panel guide plate 3 on the copier s control panel Figure 5 409 11 Attach the memory record sheet and the transparent sheet 12 Turn OFF the copier power switch and check the operation of the Control Card V 13 12 9 10 11 5 33 COPYRIGHT 1996 CANON INC CANON G...

Page 402: ...ration For IPC communication For serial communication For using a central control device For normal operation or for remote control using a commercially available modem For initializing the RAM For normal operation For factory adjustment For normal operation For control of Inch configured papers 11x17 LTR LGL STMT For control of AB configured papers A3 A4 B4 B5 For service mode For normal operatio...

Page 403: ... JB2 on the Copy Data Controller A1 to suit the needs of the user Figure 5 503 A To connect the Communication Control Board A1 or the Interface Board B1 requires Power Supply A1 Figure 5 504 B To not connect the Communication Control Board A1 or the Interface Board B1 does not require Power Supply A1 Figure 5 505 JA2 JA1 JB1 JB2 1 6 SW4 SW1 ON SW5 ON LED6 LED5 LED4 LED3 LED2 LED1 SW2 SW3 JB2 JB1 J...

Page 404: ... work 3 Be sure that the copier s power plug remains disconnected during the work 4 Be sure to identify the screws by type length diameter and location 5 Be sure to prepare settings data for the unit on the computer at the service station for remote control only 1 Remove the four screws 2 and remove the face plate 1 of the copier s rear cover Figure 5 506 2 Cut the tie wrap 3 and connect the 8P co...

Page 405: ... make sure that LED2 of the Copy Data Controller A1 flashes Make a copy and check to make sure that LED3 flashes during copying operation Figure 5 511 4 To connect the Communication Board A1 or the Interface Board B1 requiring the Power Supply A1 go to step 5 Turn ON the copier s main switch and check to make sure that LED1 turns ON and LED2 flashes Make a copy and check to make sure that LED3 fla...

Page 406: ...tings as follows 8 1 Select card ID input using the Keypad A1 Initially card input 8 2 To change from card input to ID input per form the following using the Keypad A1 To change from ID input to card input requires the Card Reader A1 go to 8 4 MANAGE CARD will be indicated 8 3 Press the 2 key and press the key MANAGE ID will be indicated 8 4 To change to card input press the 1 key after MANAGE ID ...

Page 407: ...1 as follows Table 5 503 b Press the switch SW4 of the Copy Data Controller A1 LED5 will turn ON momentarily in response to a press on the switch SW4 c LED5 will turn ON when the data has been drawn out If the attempt to draw out the data has failed LED5 will start to flash if such is the case press the switch SW4 once again and check that LED5 flashes The copier cannot discharge paper while data ...

Page 408: ...alue counter reading and ID number requiring you to re enter them 10 Set the control paper size as follows 10 1 Change the control paper size using the DIP switch on the Copy Data Controller A1 and the Keypad A1 To continue to use the existing control paper go to step 11 10 2 Press the key to scan through the paper sizes OTH however will not appear since it cannot be changed EX 1 1 appears 2 Press...

Page 409: ...ting is not correct Return to Setting the Board and perform the appropriate steps once again To set the Interface Board B1 Interface Board A1 or communication Control Board A1 as an option see the Installation Proce dure of the respective board 11 4 Press the switch SW2 Figure 5 519 SW2 1 6 SW4 SW1 ON SW5 ON LED6 LED5 LED4 LED3 LED2 LED1 SW2 SW3 JB2 JB1 JA1 JA2 EPROM SRAM CPU IPC JC9 JC6 JC5 JC8 J...

Page 410: ...the cable of the power supply unit is held in position on the cable guide inside the unit and it is not trapped by the upper cover 14 To connect the Control Card Printer A 1 con nect it to the connector J4 of the Copy Data Controller A1 As necessary use a relay cable Figure 5 522 15 If the entire length of the cable is inside the Copy Data Controller A1 end the work Attach the petty pull 8 on the ...

Page 411: ...SERVICING COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON I PERIODICALLY REPLACED PARTS 6 1 II CONSUMABLES AND DURABLES 6 1 III SCHECULED SERVICING CHART 6 2 IV SCHEDULED SERVICING 6 4 ...

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Page 413: ...eparation static eliminator FF5 4467 000 1 100 000 3 Fixing assembly FG5 6261 000 1 200 000 100V FG5 6325 000 1 200 000 120V FG5 6326 000 1 200 000 230V 4 fixing cleaning roller FB3 3068 000 1 200 000 Included in fixing assembly 5 lower fixing roller FB3 3064 000 1 200 000 Included in fixing assembly 6 Scanning lamp FH7 3314 000 1 200 000 7 Transfer charging roller FF5 4565 000 1 200 000 8 Pick up...

Page 414: ...ide Transfer guide upper lower plate Transfer charging assem bly guide rail Clean the separation feeding assembly Separation static elimina tor Feeding belt Clean the fixing delivery assembly Fixing assembly inlet guide Lower separation claw Provide scheduled servicing p 6 4 according to the number of copies made Checks Check the general condition Check the faulty copies Check the following a Imag...

Page 415: ...NG Work Clean the copyboard glass Make test copies Perform the Image Adjustment Basic Procedure Make sample copies Put the sample copies in order and clean up the area around the machine Record the final counter reading Fill out the service book and report to the person in charge Checks Step 9 10 11 12 13 14 15 Remarks ...

Page 416: ... MAINTENANCE AND SERVICING Part Scanner rail Feeding belt Feeding assembly base Transfer guide Scanning lamp reflecting plate No 1 through No 3 mirrors Lens Original size sensor Dust proofing glass Developing roll Fixing assembly inlet guide Lower separation claw Interval 100 000 copies Unit Scanner drive assembly Feeding assembly Optical assembly Developing assembly Fixing assembly Remarks Lubric...

Page 417: ...2 C GENERAL CIRCUIT DIAGRAM A 3 D DC CONTROLLER CIRCUIT DIAGRAM A 7 E ANALOG PROCESSOR CIRCUIT DIAGRAM A 20 F LASER DRIVER CIRCUIT DIAGRAM A 24 G PICK UP UNIT CIRCUIT DIAGRAM A 26 H CASSETTE SIZE DETECTION CIRCUIT DIAGRAM A 27 I FIXING DRIVER CIRCUIT DIAGRAM A 28 J COMPOSITE POWER SUPPLY CIRCUIT DIAGRAM A 29 K LIST OF SPECIAL TOOLS A 37 L SOLVENTS OILS A 38 ...

Page 418: ......

Page 419: ...ias DC component Primary charging roll bias AC component Transfer charging roller Separation static eliminator Transfer guide bias Fixing assembly bias Laser scanner motor Laser exposure Developing bias DC component Developing bias ADc component Developing clutch CL4 Post fixing sensor PS7 Delivery reversing motor M8 Delivery sensor PS13 Counter CONT1 Counter CONT2 Feeding fan FM1 Exhaust fan FM2 ...

Page 420: ... signal FLPRTH FLUORESCENT LAMP PRE THERMISTOR signal FLPWM FLUORESCENT LAMP PWM DRIVE command FLTH FLUORESCENT LAMP THERMISTOR signal FMD 1 FAN1 FM1 DRIVE command FMD 2 EXHAUST FAN2 FM2 DRIVE command FMD 3 EXHAUST FAN3 FM3 DRIVE command FMD 4 FAN4 FM4 DRIVE command FMD 5 FAN5 FM5 DRIVE command FMD 6 FAN6 FM6 DRIVE command FS FS signal HTNG HEATER NG signal HTRD HEATER DRIVE command HVTM0 HIGH VOL...

Page 447: ...J COMPOSITE POWER SUPPLY CIRCUIT DIAGRAM Composite Power Supply Circuit Diagram 1 8 A 29 APPENDIX COPYRIGHT 1996 CANON INC CANON GP215 200 REV 0 JULY 1996 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 455: ...d carry one Tool Name Digital Multimeter Door switch actuator Mirror positioning tool front rear NA 3 Test sheet Standard White paper Tool No FY9 2002 000 TKN 0093 FY9 3009 040 FY9 9196 000 FY9 3004 000 Rank A A B A B No 1 2 3 4 5 Remarks Use it to check the power For adjusting the distance between No 1 and No 2 mir ror mounts use it to adjust check images For shading cor rection 20 sheets pack A ...

Page 456: ... etc Lubricating pick up assembly roller bushing FS2 1005 000 Lubricating drive and friction parts Composition C2 H5 OH CHZ3 2 CHOH CH3 CO C2H5 Methylethyl ketone Lithium soap mineral oil family Molybdenum bisulfate Mineral oil paraffin family Mineral oil paraffin family Silicone oil Description Do not bring near fire Procure locally Isopropyl alcohol may be sub stituted Do not bring near fire Pro...

Page 457: ...d by OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPT 1 OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIV CANON INC Printed in Japan REVISION 0 JULY 1996 26313 30809 30 2 Shimomaruko 3 chome Ohta ku Tokyo 146 Japan ...

Page 458: ...PRINTED IN JAPAN IMPRIME AU JAPON 0796S2 82 1 This publication is printed on 70 reprocessed paper ...

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Summary of Contents for GP200

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Canon GP200, Service Manual, Page: 316 / 458

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Summary of Contents for GP200

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