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Chapter 6

6-29

T-6-16

Ref.

Name

Parts number

DISPLAY >

SENSOR

FMISCp>IO

LA1

Scanning lamp

FH73350

LA2

Prescanning lamp (C)

FG54326(EXPOSURE

LAMP PCB

ASSEMBLY)

8020034

ON:1

45

LA3

Prescanning lamp (M)

FG54326(EXPOSURE

LAMP PCB

ASSEMBLY)

8020035

ON:1

45

LA4

Prescanning lamp (Y)

FG54326(EXPOSURE

LAMP PCB

ASSEMBLY)

8020036

ON:1

45

LA5

Prescanning lamp (Bk)

FG54326(EXPOSURE

LAMP PCB

ASSEMBLY)

8020037

ON:1

45

LED1

Image position correction

LED (front)

FG66311(IMAGE

REGIST. SENSOR

ASSEMBLY)

80200A5

ON:1

LED2

Image position correction

LED (rear)

FG66311(IMAGE

REGIST. SENSOR

ASSEMBLY)

80200A5

ON:1

CNT1

Counter 1

WG25160

8040000

ON:1

CNT2

Counter 2

WG25160

8040001

ON:1

CNT3

Counter 3

WG25160

8040002

ON:1

CNT4

Counter 4

WG25160

8040003

ON:1

CNT5

Counter 5

WG25160

8040004

ON:1

CNT6

Counter 6

WG25160

8040005

ON:1

H1

Fixing uppper heater

FH74678 (200/208V)

FH74680 (230V)

8000004

error:0

8020090

ON:1

H2

Fixing lower heater

FH74679 (200/208V)

FH74681 (230V)

8000004

error:0

8020091

ON:1

H3

Drum heater (C)

FH74725

8000005

error:0

8020094

ON:1

H4

Drum heater (M)

FH74725

8000005

error:0

8020095

ON:1

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Summary of Contents for CLC5100 Series

Page 1: ...Jul 7 2004 Portable Manual CLC5100 Series ...

Page 2: ......

Page 3: ...e need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This m...

Page 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 5: ...ed to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sen sors to the in...

Page 6: ......

Page 7: ... 2 Standards and Adjustments 2 1 Image Adjustment Basic Procedure 2 1 2 1 1 Image Adjustment Basic Procedure 2 1 2 1 2 Checking the Transfer System 2 5 2 1 3 Checking the Latent Static Image Formation System 2 6 2 1 4 Checking the Developing System 2 7 2 2 Image Adjustments 2 8 2 2 1 Non Image Width 2 8 2 2 2 Image Margin 2 8 2 2 3 Checking and Adjusting the Non Image Width and Margin 2 9 2 2 4 Ad...

Page 8: ...g the Photointerrupters 2 31 2 8 Pickup Feeding System 2 37 2 8 1 Registering the Cassette Multifeeder Paper Width Basic Setting under FUNC 2 37 2 8 2 Adding the Pressure of the Cassette Separation Roller 2 38 2 8 3 Adjusting the Position of the Cassette Pick Up Roller Releasing Solenoid SL9 SL10 2 38 2 8 4 Adding the Pressure of the Cassette Separation Roller 2 39 2 8 5 Adjusting the Position of ...

Page 9: ...N Table 5 69 5 5 TEST 㧔Test Print Mode㧕 5 82 5 5 1 TEST㧔Test Printing Mode㧕 5 82 5 6 COUNTER 㧔Counter Mode㧕 5 86 5 6 1 COUNTER Table 5 86 Chapter 6 Outline of Components 6 1 Clutch Solenoid 6 1 6 1 1 Clutches 6 1 6 1 2 Solenoids 6 3 6 2 Motor 6 6 6 2 1 Motors 6 6 6 3 Fan 6 13 6 3 1 Fans 6 13 6 4 Sensor 6 18 6 4 1 Sensors Others 6 18 6 5 Switch 6 26 6 5 1 Switches 6 26 6 6 Lamps Heaters and Others ...

Page 10: ...ectrical Circuitry 7 2 7 2 System Construction 7 3 7 2 1 System Configuration 7 3 7 3 Product Specifications 7 4 7 3 1 Specifications 7 4 7 3 2 Specifications 7 7 7 4 Function List 7 11 7 4 1 Dimensions 7 11 7 4 2 Default Ratios 7 12 7 4 3 Copy Speed 7 13 Chapter 8 Upgrading 8 1 Outline of the Version Upgrade 8 1 ...

Page 11: ...Chapter 1 Maintenance and Inspection ...

Page 12: ......

Page 13: ...6 1 3 Scheduled Servicing Basic Procedure 1 19 1 3 1 Scheduled Servicing Procedure 1 19 1 3 2 Scheduled Maintenance Chart 1 21 1 4 Cleaning 1 28 1 4 1 Cleaning the Shutter 1 28 1 4 2 Cleaning the Developing Assembly Upper Cover 1 29 1 4 3 Cleaning the LED 1 30 1 4 4 Cleaning the Transfer Blade 1 31 1 4 5 Cleaning the Grounding Roller 1 31 1 4 6 Cleaning the Developing Assembly Bottom Cover and the...

Page 14: ......

Page 15: ... power supply assembly exhaust fan FM35 36 prefixing exhaust fan 4 Ozone filter 4 reversing assembly exhaust FB5 8428 2 100 000 Or 1 yr FM28 29 30 33 reversing assembly exhaust fan FM9002 9003 Reversing twin fan 5 Dust proofing filter 1 laser unit power supply assembly suction filter FA6 4538 8 100 000 Or 1 yr FM14 15 16 digital unit cooling fan 6 Dust proofing filter 3 digital unit suction filter...

Page 16: ...filter B Ozone filter C Toner filter 9 Dust proofing filter 7 Laser scanner cooling FB5 6264 1 100 000 Or 1 yr FM24 laser scanner motor cooling fan 10 Toner filter FB2 4383 1 100 000 Or 1 yr FM6 primary exhaust fan 11 Prefixing duct filter Prefixing duct FF6 1117 1 50 000 Or 1 yr FM35 36 prefixing exhaust fan No Parts name Parts number Q ty Life Remarks 6 5 5 5 8 5 2 7 3 5 1 3 10 5 2 4 8 11 9 A B ...

Page 17: ... 16 Separation prefixing charging wire FY3 0030 AR 100 000 200V FY3 0040 AR 100 000 230 240V 17 Separation prefixing charging wire cleaning pad FF5 5517 2 100 000 18 Separation prefixing charging assembly gut wire RY1 1502 AR 100 000 19 Cleaning blade photosensitive drum cleaner FB6 5717 4 80 000 20 Scoop up sheet photosensitive drum cleaner FF6 1601 4 80 000 When replacing the clean ing blade 21 ...

Page 18: ...ner end seal rear photo sensitive drum cleaner FF6 2630 4 80 000 When replacing the clean ing blade 26 Transfer web plate FF6 2629 1 100 000 27 Polishing roller backup FF6 1348 1 100 000 28 54T gear FU3 0551 1 500 000 No Parts name Parts number Q ty Life Remarks 1 Ozone filter 1 primary charging assembly FB2 3702 1 100 000 Or 1 yr FM6 primary charging assembly fan 2 Ozone filter 2 delivery assembl...

Page 19: ...r 3 digital unit suction filter FB2 3955 2 100 000 Or 1 yr FM14 15 16 digital unit cooling fan 7 Dust proofing filter 4 primary suction filter FB3 5608 2 100 000 Or 1 yr FM8 9 primary charging assembly suction fan 8 Dust proofing filter 6 delivery assembly general exhaust FB3 6320 2 100 000 Or 1 yr FM1 2 3 delivery assembly exhaust fan FM21 22 23 general exhaust 9 Dust proofing filter 7 Laser scan...

Page 20: ...ޓޓޓޓޓޓޓޓޓޓޓޓޓޓޓ As of Jul 2003 T 1 4 No Parts name Parts number Q ty Life Remarks 12 Transfer blade FF6 0542 4 100 000 13 Primary grid FB2 2958 4 50 000 14 Primary pre transfer charging wire FY3 0030 AR 50 000 200V FY3 0040 AR 50 000 230 240V 6 5 5 5 8 5 2 7 3 5 1 3 10 5 2 4 8 11 9 A B C ...

Page 21: ...acing the clean ing blade 21 No 2 scoopup sheet SALT sensor FB2 2924 4 76 000 When replacing the clean ing blade 22 Cleaner side seal front photosensitive drum cleaner FF5 4166 4 76 000 When replacing the clean ing blade 23 Cleaner side seal rear photo sensitive drum cleaner FF6 1585 4 76 000 When replacing the clean ing blade 24 Cleaner end seal front photo sensitive drum cleaner FF6 1600 4 76 00...

Page 22: ...filter 3 power supply assembly prefixing exhaust FB2 3704 4 88 000 Or 1 yr FM17 18 power supply assembly exhaust fan FM35 36 prefixing exhaust fan 4 Ozone filter 4 reversing assembly exhaust FB5 8428 2 88 000 Or 1 yr FM28 29 30 33 reversing assembly exhaust fan FM9002 9003 Reversing twin fan 5 Dust proofing filter 1 laser unit power supply assembly suction filter FA6 4538 8 100 000 Or 1 yr FM14 15...

Page 23: ...filter B Ozone filter C Toner filter 9 Dust proofing filter 7 Laser scanner cooling FB5 6264 1 100 000 Or 1 yr FM24 laser scanner motor cooling fan 10 Toner filter FB2 4383 1 100 000 Or 1 yr FM6 primary exhaust fan 11 Prefixing duct filter Prefixing duct FF6 1117 1 50 000 Or 1 yr FM35 36 prefixing exhaust fan No Parts name Parts number Q ty Life Remarks 6 5 5 5 8 5 2 7 3 5 1 3 10 5 2 4 8 11 9 A B ...

Page 24: ...refixing charging wire cleaning pad FF5 5517 2 88 000 18 Separation prefixing charging assembly gut wire RY1 1502 AR 88 000 19 Cleaning blade photosensitive drum cleaner FB6 5717 4 71 000 20 Scoop up sheet photosensitive drum cleaner FF6 1601 4 71 000 When replacing the clean ing blade 21 No 2 scoopup sheet SALT sensor FB2 2924 4 71 000 When replacing the clean ing blade 22 Cleaner side seal front...

Page 25: ... are subject to change to accommodate engineering revisions 25 Cleaner end seal rear photo sensitive drum cleaner FF6 2630 4 71 000 When replacing the clean ing blade 26 Transfer web plate FF6 2629 1 80 000 27 Polishing roller backup FF6 1348 1 80 000 28 54T gear FU3 0551 1 500 000 No Parts name Parts number Q ty Life Remarks ...

Page 26: ...50 000 To be purchased by the user 4 Starter developer C F42 5012 1 50 000 To be purchased by the user 5 Starter developer Bk F42 5002 1 50 000 To be purchased by the user 6 Upper fixing roller FB5 6459 1 50 000 7 Lower fixing roller FB5 6461 1 50 000 8 Oil removing roller transfer belt assembly FB3 3228 1 50 000 9 Transfer belt cleaning belt FB5 8704 1 50 000 10 Transfer belt FB5 6369 1 300 000 1...

Page 27: ...eater upper FH7 4678 1 200 000 200V 22 FH7 4680 1 200 000 230V 23 Fixing heater lower FH7 4679 1 200 000 200V 24 FH7 4681 1 200 000 230v 25 Oil removing blade fixing assembly FB3 2047 1 200 000 FG6 6439 for UL areas 26 Delivery separation claw FB3 3215 4 200 000 27 Polishing roller transfer belt assembly FB6 0699 1 300 000 50 000 in case of only two sided copy 28 Primary charging assembly FG6 6269...

Page 28: ...Counter in Service Mode ޓޓޓޓޓޓޓޓޓޓޓޓޓޓޓޓޓޓޓޓޓޓޓޓޓޓޓޓ As of Jul 2003 32 Externally Heated Cleaning Roller FB6 6037 1 100 000 33 Externally Heated Heater FH7 4777 1 200 000 200V FH7 4778 1 200 000 230V 34 TL idler gear FU3 0534 1 500 000 35 Externally Heated Roller Thermistor FM1 0273 2 200 000 36 Externally Heated Thermal Switch FM1 0228 1 200 000 No Parts name Parts number Q ty Life Remarks ...

Page 29: ...aperdeck For each pick up holder the actual number of copies made reading of software counter 2 Pick up roller front cassette 1 2 FB4 2033 2 250 000 3 Pick up roller rear cassette 1 2 FB4 2033 2 250 000 4 Feeding roller cassette 1 2 FB4 2034 4 250 000 5 Separation roller cassette 1 2 FB5 6586 2 250 000 6 Pick up roller multifeeder FF5 4327 2 50 000 7 Feeding roller multifeeder FF5 4331 1 50 000 8 ...

Page 30: ...r 4 Starter developer C F42 5012 1 41 000 To be purchased by the user 5 Starter developer Bk F42 5002 1 41 000 To be purchased by the user 6 Upper fixing roller FB5 6459 1 47 000 7 Lower fixing roller FB5 6461 1 47 000 8 Oil removing roller transfer belt assembly FB3 3228 1 34 000 9 Transfer belt cleaning belt FB5 8704 1 34 000 10 Transfer belt FB5 6369 1 259 000 11 Transfer belt cleaning blade FF...

Page 31: ... 230V 23 Fixing heater lower FH7 4679 1 200 000 200V 24 FH7 4681 1 200 000 230v 25 Oil removing blade fixing assembly FB3 2047 1 200 00 0 FG6 6439 for UL areas 26 Delivery separation claw FB3 3215 4 100 000 27 Polishing roller transfer belt assembly FB6 0699 1 259 000 50 000 in case of only two sided copy 28 Primary charging assembly FG6 6269 4 218 000 29 Developing assembly C M Y FG6 6276 3 355 0...

Page 32: ...00 000 200V FH7 4778 1 200 000 230V 34 TL idler gear FU3 0534 1 500 000 35 Externally Heated Roller Thermistor FM1 0273 2 200 000 36 Externally Heated Thermal Switch FM1 0228 1 200 000 No Parts name Parts number Q ty Life Remarks 1 Feeding roller duplexing unit FF5 5743 2 100 000 Cassette Multifeeder Duplexing unit Paperdeck For each pick up holder the actual number of copies made reading of softw...

Page 33: ... Remarks 1 Meet the person in charge Check the general condition 2 Record the counter reading Check the faulty copies 3 Make test copies in Direct Reduce and Enlarge a Image density b Soiling of white background c Character clarity d Leading edge margin e Left right margin f Fixing registration error soiled back g Abnormal noise h Counter operation Standard 2 5 1 5 mm Direct Standard 2 0 1 0 mm Di...

Page 34: ...achine If toner flew astray check the holding tray pre holding tray feeding assembly and pre fix ing assembly feeding assembly for soiling 6 Clean soiled areas inside the machine 7 Make sample copies 8 Execute automatic gradation correction control in user mode 9 Make sample copies 10 Arrange the sample copies and clean up the area around the machine 11 Record the latest counter reading 12 Fill ou...

Page 35: ...Copyboard sheet C Ozone filter R Or 1 yr Dust proofing filter R Or 1 yr Toner filter R Or 1 yr Pre fixing duct filter R Or 1 yr Scanner system Scanner rail C L When replacing the lamp Original exposure system Dust proofing glass C When replacing the drum Scanner mirror Nos 1 through 3 C When replacing the lamp Reflecting shade C When replacing the lamp Standard white plate C When replacing the lam...

Page 36: ... fixing charging gut wire R Ref for heavy paper every 88 000 Separation Pre fixing charging assembly C Photosensitive drum cleaner Scoop up sheet R When replacing the clean ing blade Ref for heavy paper every 71 000 CLC4000 every 76 000 No 2 scoop up sheet SALT sensor R When replacing the clean ing blade Ref for heavy paper every 71 000 CLC4000 every 76 000 Cleaner side seal R When replacing the c...

Page 37: ...ystem Developing assembly upper cover 1 C When replacing the cleaner blade or the drum Developing assembly lower cover 2 C Transfer system Transfer blade C R Ref for heavy paper every 40 000 clean every 80 000 replace Transfer belt drive roller Transfer belt sub roller Transfer belt swing roller C C C When replacing the transfer belt Internal stack removing roller C When replacing the transfer bel...

Page 38: ...er Externally Heated Roller thermistor main C When replacing the Externally Heated Roller Externally Heated Roller thermistor sub C When replacing the Externally Heated Roller Oil applying blade C R Toner scraping blade C R Caution Remove the cushion rubber piece 3 indicated in the drowing whenever you are removing the toner scraping blade Part Maintenance Remarks every 50 000 every 100 000 every ...

Page 39: ...ansported Oil removing blade C When replacing the lower fixing roller Upper cleaning belt spring clutch L Fixing Ass y coupling L Pick up feeding system Pick up roller C Feeding roller C Separation roller C Pre fixing feeding top face belt C Transfer separation guide C Registration roller releasing spring clutch L Every 500 000 copies Part Maintenance Remarks every 50 000 every 100 000 every 150 0...

Page 40: ...tic sheet C At time of replacing drum developer Auto gradation correction A At time of replacing drum developer Image position correction CCD unit shutter assembly LED assembly C Developing assembly lower plastic sheet C At time of replacing drum Pre holding tray feeding assembly C Collect waste toner Duplexing unit inside C SALT sensor plastic sheet C Holding tray pre feeding assembly SALT sensor...

Page 41: ...ALT Sensor How to Disassemble and Clean the SALT Sensor Unit Transfer unit cover transfer belt plastic sheet front C Transfer cleaner waste toner box C Collect waste toner Location Maintenance Remarks every 50 000 every 100 000 every 150 000 others Transfer belt plastic sheet ...

Page 42: ...apter 1 1 28 1 4 Cleaning 1 4 1 Cleaning the Shutter 0001 9643 CLC5100 CLC4000 1 Dry wipe the area shown using lint free paper F 1 4 Take care not to peel the end of the plastic sheet shown in the figure ...

Page 43: ...ocess unit from the copier 2 Remove the developing assembly 3 Remove the four fixing screws 1 and remove the developing assembly upper cover 2 F 1 5 4 Turn over the developing assembly upper cover and remove the toner collecting on the plastic film 1 with a blower brush or lint free paper F 1 6 Take care not to deform the plastic film 5 Thereafter clean the surface shaded of the developing assembl...

Page 44: ...ch the surface of the cover after cleaning 6 Holding the developing assembly upper cover on its edges install the developing assembly 1 4 3 Cleaning the LED 0001 9645 CLC5100 CLC4000 1 Move the shutter where the LED is visible 2 Dry wipe the LED with lint free paper F 1 8 3 Move the shutter to the rear Try not to apply excessive force when dry wiping the LED ...

Page 45: ...he toner off the surface of the roller with lint free paper 1 4 6 Cleaning the Developing Assembly Bottom Cover and the Bearing 0002 1929 CLC5100 CLC4000 If you replaced the photosensitive drum or the cleaning blade be sure to clean the developing assembly bottom cover and the bearing as follows 1 Slide out the process unit from the copier 2 Remove the developing assembly 3 Remove the toner found ...

Page 46: ... unit because it might be deformed when being hit 2 Clean the second scoop up sheet with dry lint free paper or a blower brush Exercise caution not to deform the second scoop up sheet 3 Wipe out toner adhered on the lower mylar 2 with dry lint free paper F 1 11 4 Wipe out toner adhered on the surface of the sensor cover 3 and visible portion of the shutter 4 with a blower brush Exercise caution no...

Page 47: ...it F 1 13 6 Restore the solenoid arm in place with your fingers and close the shutter 7 After mounting the SALT sensor execute the Service Mode FUNC INSTALL WINCLR Y M C K corresponding color 1 4 8 How to Disassemble and Clean the SALT Sensor Unit 0002 8834 CLC5100 CLC4000 1 Remove the second scoop up sheet 1 two mounting screws and the lower mylar 2 two mounting screws respectively F 1 14 2 1 2 1...

Page 48: ...Clean the shutter with lint free paper F 1 16 4 Clean the mylar 1 inside the SALT sensor and the shutter contact material 2 with lint free paper impregnated with alcohol Clean the SALT sensor surface 3 with dry lint free paper F 1 17 5 Assemble all the parts in the opposite order of disassembling After assembling verify that the shutter moves smoothly 1 2 1 2 1 2 1 2 3 ...

Page 49: ...Chapter 2 Standards and Adjustments ...

Page 50: ......

Page 51: ... 2 15 2 4 5 Adjusting the Laser Intensity 2 17 2 4 6 Laser Focus Adjustment 2 18 2 5 Image Formation System 2 20 2 5 1 Adjusting the Tension on the Drive Belt of the Transfer Belt Motor 2 20 2 5 2 Adjusting the Position of the Transfer Belt Related Solenoid 2 20 2 5 3 Adjusting the Height of the Charging Wire 2 20 2 5 4 Replacing the Developer 2 21 2 6 Fixing System 2 24 2 6 1 Adjusting the Nip fi...

Page 52: ...he Delivery Paper Deflecting Plate Solenoid SL14 2 39 2 8 7 Adjusting the Position of the Duplexing Unit Paper Deflecting Plate Solenoid SL11 2 40 2 8 8 Adjusting the Position of the Duplexing Unit Stacking Assembly Paper Guide Plate 2 40 2 8 9 Adjusting the Position of the Duplexing Unit Feeding Roller Solenoid L13 2 40 2 8 10 Attaching the Timing Belt for the Duplexing Unit Stacking Assembly Pap...

Page 53: ...ode and at PG 04 17 gradations At PG 05 halftone DNES M 48 DNES C Y K 0 At PG 05 halftone DNES C 48 DNES M Y K 0 At PG 05 halftone DNES Y 48 DNES M C K 0 At PG 05 halftone DNES K 48 DNES M C Y 0 At PG 14 full color 17 gradations TXPH 0 THRU 1 START Execute service mode at TEST PG 05 halftone A4 and copy count 15 Is there an appreciable difference in copy density between the 1st copy and the 15th c...

Page 54: ...O NO NO YES YES Is the image darker at the rear Turn the charging wire height adjusting screw at the front of the primary charging assembly for the problem color clockwise Generate Test Print TYPE 4 Execute INSTALL STIR Y M C K for the problem color YES Check to see if the grid plate is mounted properly 3 4 turn Turn the charging wire height adjusting screw at the front of the primary charging ass...

Page 55: ...rvice mode Excute auto gradation correction full correction Check the transfer system Is the problem corrected after performing the instructions YES Check the latent image formation system Is the problem corrected after performing the instructions NO YES Check the developing system Is the problem corrected after performing the instructions NO NO B C ...

Page 56: ...al YES NO YES NO Execute auto gradation correction full correction in user mode YES NO Adjust COL ADJ in user mode END Execute FUNC CCD AUTOADJ in service mode Is the problem corrected Is the color balance normal Execute FUNC EPC in service mode C ...

Page 57: ... belt Check the environment sensor NO Check HVT 1 YES START Check the latent static image formation system Is the test print considerably light YES NO NO NO Check the drive system of the transfer blade Is the locking releasing operation of the transfer blade normal Is uneven density or white spots noted on TYPE 4 Test Prints ...

Page 58: ...y outputsystem Checkthe potential controlsystem Is the setting for a specific color for V00 of EPOT under DISPLAY in service mode within the optimum range NO YES NO Optimum range VOO Y VOO M VOO C VOO K VFF Y VFF M VFF C VFF K 350 800 350 800 350 800 350 800 50 300 50 800 50 800 50 800 Is the setting for a specific color for VFF of EPOT under DISPLAY in service mode within the optimum range Checkt...

Page 59: ...377 848 377 848 377 848 Is the setting for a specific color for SGNL and REF of DENS under DISPLAY in service mode within the optimum range YES Is the setting for a specific color for SGNL S REF S and SGNL D of DENS under DISPLAY in service mode within the optimum range YES NO Optimum range SGNL S Y SGNL S M SGNL S C SGNL S K REF S Y REF S M REF S C REF S K SGNL D Y SGNL D M SGNL D C SGNL D K 640 ...

Page 60: ...in parentheses refers to the second side of a two sided copy F 2 8 1 2 5 1 5mm F 2 9 1 2 0 1 5mm 2 2 2 Image Margin 0002 5267 CLC5100 CLC4000 The image margin on copies made in Direct with original detection OFF must be as follows Leading edge 1 2 5 1 5 mm 2 5 2 0 mm Left right 2 2 0 1 5 mm 2 0 1 5 mm The value in parentheses refers to the second side of a two sided copy F 2 10 1 2 5 1 5mm F 2 11 ...

Page 61: ...nd stopped retained on the transfer belt 6 Make adjustments so that the distance L between the front edge of paper 1 and the front side plate 3 of the transfer unit 2 is 74 7 0 5 mm reference In the case of LTR 83 7 0 5 mm F 2 12 Using the Cassette as the source of Paper 1 Slide out the cassette from the machine 2 Remove the cassette front cover 3 Turn the adjusting screw 1 to adjust the position ...

Page 62: ... the non image width using MARGIN L R T B For details see SERVICE MODE 2 2 4 Adjusting the Image Reading Start Position ADJ XY 0002 3604 CLC5100 CLC4000 F 2 17 1 Start service mode and select ADJUST ADJ XY 2 While the ADJ XY screen is on press the Start key The appropriate copying mode will be set automatically and a copy is made with a shift of about 20 mm as shown in the Figure 3 If a portion of...

Page 63: ...elect Image Positioning Correction The display indicates as below ޓ F 2 19 6 Select Manual Correction key 7 On the test print already made on the basis of magenta color measure how mm other three colors are shifting from the magenta 8 In terms of any shifts in main scanning direction make an adjustment by changing values of REG H rough adjustment REG HS fine adjustment REG H In case the numerical ...

Page 64: ...g tool FY9 3040 000 near at hand before routing the scanner cable 1 Remove the left cover and the hopper left cover 2 Remove the control panel 3 Remove the vertical size plate and the right glass retainer right and remove the copyboard glass 4 Move the No 2 mirror mount until the pulley shaft 1 of the No 2 mirror mount is visible through the long hole 2 in the side plate F 2 20 ޓ F 2 21 ޓ 5 Fit a ...

Page 65: ...8 Loosen the screw on the mirror positioning tool FY9 3040 000 and extend the arm 7 fully ޓ F 2 24 ޓ 9 Set the mirror positioning tool 8 between the No 1 mirror mount and the No 2 mirror mount then insert the pin 9 that comes with the mirror positioning tool F 2 25 ޓ F 2 26 ޓ 10 Using two screws 10 fit the metal fixing 10 of the scanner cable to the No 1 mirror mount through the angular hole in th...

Page 66: ...tep 6 Reference You need not adjust the cable tension 1 Check to make sure that the scanner cable is not twisted or has not ridden over the pulley 2 Move the No 1 mirror mount and the No 2 mirror mount by hand to make sure that they move smoothly at this time take care not to touch the reflecting plate 10 11 ...

Page 67: ...error E100 occurs check the position of the unit and execute REG APER once again 4 Execute FUNC IMG REG AUTO ADJ in service mode 5 Using FUNC INSTALL in service mode set IMG REG to 1 2 4 4 Adjusting the Laser Power 0002 5854 CLC5100 CLC4000 You must always adjust the laser power whenever you have replaced the laser unit ޓ a Required Tools Laser Power Checker FY9 4013 Digital Multimeter CK 0436 ޓ T...

Page 68: ... the laser unit in the field verify that the adjusted laser power is within the ranges below POWER 85 0 9 39mV 1 2 POWER 45 0 4 97mV If laser power is within the ranges no further adjustment is necessary If laser power is out of the range follow the procedure below to adjust and contain it within the ranges If the value is different make adjustments described below to set the indicated value ޓ Mak...

Page 69: ...the label otherwise the laser di ode may become damaged 2 4 5 Adjusting the Laser Intensity 0002 5885 CLC5100 CLC4000 Be sure to adjust the laser power before making the following adjustments ޓ 1 Start service mode and execute FUNC 6 LASER BIAS 2 Take notes of the reading of the Digital Multimeter 3 Press the Stop key to stop the laser output 4 Compute the target value according to the following f...

Page 70: ...ver 2 4 6 Laser Focus Adjustment 0002 0382 CLC5100 CLC4000 1 Check to make sure that the marking 1 on the lens assembly matches the marking 2 on the lens mount standard position ޓ F 2 34 ޓ If the unit is not in standard position loosen the locking nut 3 and turn the lens assembly until the distance to the end 4 of the lens assembly is 27 3 0 2 mm i e where the markings match ޓ F 2 35 ޓ 2 Perform f...

Page 71: ...Chapter 2 2 19 F 2 37 ޓ 3 Tighten the locking nut 3 and fix the position of the lens in place Positive direction ...

Page 72: ...etween the solenoid arm and the solenoid mount base is 17 8 0 3 mm when the plunger of the solenoid is pulled ޓ F 2 39 ޓ b Adjusting the Position of the Oil Removing Roller Solenoid SL18 Fix the solenoid in place so that the stroke indicated in the following Figure is 2 5 0 3 mm when the solenoid arm is pulled by the spring ޓ F 2 40 2 5 3 Adjusting the Height of the Charging Wire 0002 5765 CLC5100...

Page 73: ... Start service mode and select FUNC IN STALL 4 Select the 2nd screen and set LSNSKIL to 1 5 Select 0 by executing ADJSUT PASCAL PASCAL 6 Wait until warm up ends 7 Lift the hopper assembly 1 to the topmost position At this time the locking mechanism 2 will turn on automatically Make a visual check of the hopper assembly to make sure that the hopper assembly is locked 8 Install the hopper retaining ...

Page 74: ...veloping assembly has started to rotate 22 Fit the funnel 1 that comes with the starter in the supply mouth of the developing assembly F 2 45 23 Pour developer 1 into the developing assembly Tilt the container while turning it to avoid spilling the developer F 2 46 24 When done press the Stop key to stop the operation of the developing assembly 25 Install the hopper metal fixings left right and re...

Page 75: ...s necessary about 1 min 34 Execute SINIT C M Y as necessary about 1 min 35 Execute WINCLR C M or Y 36 Select 1 by executing ADJUST PASCAL PASCAL 37 Record the result on the service label 38 Turn off and then on the power switch 39 Execute auto gradation correction full correction in user mode Replacement for Bk Only 32 Execute STIR K about 1 min 33 Execute SINIT K about 1 min 34 Execute WINCLR K 3...

Page 76: ... Select NIP CHK 1 4 Press the Start key to execute The operation will stop automatically 5 Measure the dimensions indicated in the Figure as a b and c 2 6 2 Adjusting the Mounting Position of the External Paper Delivery Unit Guide Plate 0002 5974 CLC5100 CLC4000 1 Remove the left cover 2 Open the front cover 3 Pull out the fixing unit mount to the position where the front side plate of the externa...

Page 77: ...Chapter 2 2 25 F 2 48 5 Tighten the screw 2 for the guide plate View 3 A 2 1 View ...

Page 78: ...oller 12 Compare the value in A of the service label and the service mode value if different or if you replaced the DC controller PCB as a whole perform the steps for initializing the RAM on the DC controller PCB shown below DC controller If you are not clearing the RAM of the DC controller PCB be sure to check the setting of the following ADJUST HV TR Y TR then if 3 is indicated set it to 0 Be su...

Page 79: ...her service mode settings related to the DC controller enter such settings as well 8 Execute REG APER of INSTALL2 under FUNC in service mode 9 Enter the setting of OFFSET C M Y K recorded in step 1 to the following FUNC DC CON POTOFST C M Y K The settings on the screens of service mode are cleared when the RAM on the reader controller PCB is initialized T 2 4 The settings on the screens of service...

Page 80: ...00 CLC4000 1 Check the settings A through E recorded on the label attached to the paper thickness sensor you are replacing and record them under SNSR RNK on the service label At this time you need not perform step 3 and the subsequent steps if the settings are the same as the settings under FUNC P THICK SNSR RNK of service mode 2 Replace the power thickness sensor 3 Enter the settings you recorded...

Page 81: ...its place 4 Turn on the power switch 5 Set the meter to the 30 VDC range and check to make sure that the voltage of J1 1 and J1 2 on the environment measurement PCB is 24 V 2 4V If not check the DC power supply PCB DCP1 6 Start service mode and select DISPLAY 7 Check the temperature and humidity on the ANALOG screen BODY ޓ ºC 25 5 BODY ޓ 40 10 8 Check to make sure that the reading is within specif...

Page 82: ...age Control System 0002 0468 CLC5100 CLC4000 a Outline If an image fault occurs you must first determine whether the cause is the latent static formation block which includes the photosensitive drum and the potential control system or the developing transfer system The machine s high voltage is controlled to a specific level using the environment sensor and the potential sensor T 2 7 b Target Cont...

Page 83: ... 4 Make checks according to the instructions given b Using Service Mode 1 Start service mode 2 Press DISP 3 Press SENSOR 4 Make checks as indicated F 2 49 T 2 9 Adress bit7 bit0 Sensor Name Service mode Checks PS1 Registration paper sensor 800006 ޓ bit0 During copying 1 if paper is present over the registration paper sensor 0 if absent PS2 Multifeeder lifter sensor upper 80000A ޓ bit2 After the mu...

Page 84: ...y paper and set the transfer unit to the copier 1 when the power is ON 0 when the light is not blocked Sensor Name Service mode Checks PS11 Transfer belt cleaning web length sensor 80000E ޓ bit0 Slide out the transfer unit and open the transfer belt assembly Close the transfer belt assembly by blocking the lightof PS11 by paper and set the transfer unit the copier 1 when the power is ON 0 when the...

Page 85: ...when absent Sensor Name Service mode Checks PS19 Transfer belt edge sensor 3 80000F ޓ bit4 During standby 1 when the detecting lever is present over PS19 0 when absent PS20 Transfer belt edge sensor 4 80000F ޓ bit5 During standby 1 when the detecting lever is present over PS20 0 when absent PS21 Pick up vertical path 1 sensor 800006 ޓ bit1 1 when paper is present over the pick up vertical path 1 s...

Page 86: ...s slid out 0 when the cassette 2 is slid in Sensor Name Service mode Checks PS28 Cassette 2 paper sensor 80000B ޓ bit5 During standby 1 when the cassette is slid in with paper 0 when the cassette is slid in without paper PS29 Duplex paper jogging guide home position sensor 80000A bit0 During standby slide out the duplexing unit and remove the front cover 1 when the duplexing unit is slid in and th...

Page 87: ...0000E ޓ bit3 During standby 1 when the detecting lever is put overthe sensor 0 otherwise Sensor Name Service mode Checks PS37 Scanner home position sensor Reader unit controller During standby remove the copyboard glass 1 when the light blocking plate is put over PS37 PS38 Delivery vertical path sensor 1 800008 ޓ bit3 1 when paper is put over the delivery vertical path sensor1 0 otherwise PS39 Shu...

Page 88: ...s present in the cassette 0 when absent PS42 Cassette 2 open close sensor 800003 ޓ bit5 1 if paper is present in the cassette 0 when absent PS8001 Paper deck paper absent sensor 80000B ޓ bit6 1 if paper is present in the paper deck 0 when absent Sensor Name Service mode Checks ...

Page 89: ...dth guide plate inside the cassette to STMTR 7 Set the cassette in the copier 8 Check that the basic setting is indicated on the CST AD screen of FUNC in service mode on the control panel 9 Select the size of the cassette for which you want to register the basic setting UP STMTR LOW STMTR 10 Note that basic setting 2 has been registered ޓ b Multifeeder 1 Set the paper guide plate 1 of the multifee...

Page 90: ...e occurs during pickup operation change the position of the pressure spring of the separation roller a If double feeding occurs move the hook of the spring in the direction of A b If pickup failure occurs move the hook of the spring in the direction of B ޓ F 2 52 2 8 3 Adjusting the Position of the Cassette Pick Up Roller Releasing Solenoid SL9 SL10 0002 4816 CLC5100 CLC4000 Install the solenoid s...

Page 91: ... the Position of the Multifeeder Pick Up Roller Releasing Solenoid SL5 0002 4837 CLC5100 CLC4000 Install the solenoid so that the distance between the solenoid arm 2 and the rear side plate 3 is 3 5 0 2 mm when the plunger of the solenoid 1 is pushed in ޓ rear F 2 55 2 8 6 Adjusting the Position of the Delivery Paper Deflecting Plate Solenoid SL14 0002 4849 CLC5100 CLC4000 1 Place the delivery ass...

Page 92: ... the duplexing unit to the front 3 Measure the distance L of the paper guide plate 1 A3 L 297 5 0 5 mm 11x17 L 297 5 0 5 mm ޓ F 2 58 ޓ 4 If the measurement is outside the standards remove the duplexing unit front cover 5 Loosen the screw 2 and turn the adjusting screw 3 then adjust the position of the paper guide plate home position sensor ޓ F 2 59 2 8 9 Adjusting the Position of the Duplexing Uni...

Page 93: ...ry assembly upright 2 Fix the solenoid in place where the distance between the E ring 3 and the resin washer 4 is 3 5 0 5 mm when the plunger of the solenoid 1 is pulled by the spring 2 ޓ F 2 62 2 8 12 Adjusting the Position of the Upper Fixing Web Take Up Solenoid SL3 0002 5799 CLC5100 CLC4000 1 Place the delivery assembly upright 2 Fix the solenoid in place so that the vertical distance between ...

Page 94: ...t is noted make adjustments as instructed in the section that follows 2 8 14 Correcting Skew Movement 0002 4924 CLC5100 CLC4000 If you must correct skew movement after replacing the registration roller unit perform the following 1 Remove the transfer right cover and the front right cover See External Controls Parts 2 Loosen the two mounting screws 1 on the registration roller unit ޓ F 2 64 ޓ 3 Adj...

Page 95: ...Chapter 3 Error Code ...

Page 96: ......

Page 97: ...Contents Contents 3 1 Error Code Details 3 1 3 1 1 Error Code Details 3 1 ...

Page 98: ......

Page 99: ...ly to E000 if allowed with the hermistor out of order such would heat and damage the fixing roller 2 If E005 ADD CLEANING BELT is indicated replace the cleaning web and execute E005 RLS of FUSER under FUNC in service mode 3 Even after clearing the E indication by turning off the power switch a description of the last E indication may be checked using JAM ERROR under DISPLAY in service mode ޓ Clear...

Page 100: ...at of the sub thermistor xx02 DC controller PCB faulty The main thermistor has detected overheating 210 deg C xx20 Fixing thermistor poor contact open circuit Fixing heater open circuit Triac faulty DC controller PCB faulty When control is to 160 deg C or less a rise in temperature of 10 deg C or more does not occur within 4 min xx40 The temperature drops to 140 deg C or less during temperature co...

Page 101: ...standby after the external heat roller has reached its standby temperature 205 deg C E004 0001 Triac short circuit The triac is ON after the CPU on the DC controller PCB has turned ON the fixing heater triac drive signal and the external heater triac drive signal 0002 The triac is ON after the CPU on the DC controller PCB has turned OFF the triac drive signal for the drum heater E005 Cleaning web ...

Page 102: ...motor M15 faulty DC controller PCB faulty The rotation speed of the polishing oil removing motor has deviated from a specific value for 0 1 sec or more E020 Toner Density Fault xx 01 C xx 02 M xx 03 Y xx 04 BK xx represents the color for the developing assembly The notations in the descriptions are as follows SGNL toner density signal REF reference signal xx3A Photosensitive drum deterioration SAL...

Page 103: ...sensor soiled window damage Photosensitive drum dirt cleaning failure When setting initial data upon installation for example the aver age value after sampling of the following values is 512 or higher SGNL S C SGNL S M SGNL S Y or the value of SGNL S K is 144 or lower xx46 When setting initial data upon installation for example the aver age value after sampling of the following values is 336 or le...

Page 104: ... dirt cleaning failure During multiple initial rotation at power on for example the window cleaning correction value is 60 or lower xx70 During multiple initial rotation at power on for example the window cleaning correction value is 140 or lower xx80 Back up data DC controller PCB error Be sure to execute RAM clear and enter the value recorded on the service label Initial settings may be missing ...

Page 105: ...has been obtained by aver aging samplings setting initial data is 16 or less xx8F During copying sequence the gain of the SALT reference signal for each color is NOT 128 because of an error in the memory back up data xx90 SALT sensor shutter fault Extreme changes have occurred in the window soiling correction value 10 times or more xx91 An error has occurred in the data 10 times or more as a resul...

Page 106: ...ure Toner level sensor faulty During copying sequence the average of the following values after sampling is 1013 or higher SGNL C SGNL M SGNL Y xxBB During copying sequence the value of the following is 30 or more higher than the initial setting REF C REF M REF Y xxBC Developing assembly deterioration Developing cylinder rotation failure Developing assembly locking failure Toner density sensor fau...

Page 107: ...eveloping motor M18Y has deviated from a specific value for 0 1 sec or more PLL signal 0 0401 The rotation speed of the Bk developing motor M18Bk has devi ated from a specific speed for 0 1 sec or more PLL signal 0 E030 Counter open circuit DC controller PCB faulty Check immediately before the counter turns ON and OFF Normal if the counter drive signal is 0 when the counter turns ON nor mal if the...

Page 108: ...ing guide home position sensor PS29 faulty DC controller PCB faulty The duplexing unit stacking guide home position sensor PS29 does not turn ON within 4 sec after the duplex paper jogging guide motor M23 has turned ON 0002 The duplex paper jogging guide home position sensor PS29 re mains ON for 1 sec or more after the duplexing unit stacking guide motor M23 has turned ON E061 Potential Control Fa...

Page 109: ...ulty Scanner faulty The difference between VD1 and VL1 measurements is 20 V or less and in addition the measurement of VD1 is 200 V or more The difference between VD2 and VL2 measurements is 200 V or less and in addition the VD2 measurement is 600 V or higher xx17 Video controller PCB faulty Laser intensity poor adjustment Laser unit faulty The VL1 measurement is 200 V or higher and in addition th...

Page 110: ...surement of VD1 is 400 V or higher xx31 The measurement of VD1 is 200 V or lower xx32 Video controller PCB faulty Laser unit faulty Laser intensity adjustment fault Photosensitive drum faulty Scanner faulty Potential measurement unit faulty HVDC faulty The measurement of VD2 is 800 V or higher xx33 The measurement of VD2 is 500 V or lower xx34 Video controller PCB faulty Laser unit faulty Laser in...

Page 111: ...ontroller The sensor output does not change after a specific period of time 6 sec E073 0001 Transfer drawer connector fault DC controller PCB fault Transfer belt edge sensor fault The connect signal CONNECT of the transfer assembly frame goes 0 when the front cover is closed 0002 The transfer belt edge sensor 4 PS20 and the transfer belt edge sensor 1 PS17 detected the belt at the same time 0003 T...

Page 112: ... sensor is faulty The DC controller PCB is faulty An excess load is imposed on the transfer belt cleaning web motor M12 because of the shortage of the web causing the cleaning web rotation sensor PS10 to detect faulty rotation E077 0001 The transfer belt waste toner motor is faulty The connection between the moor and the DC controller PCB is faulty The DC controller PCB is faulty The error detecti...

Page 113: ...p ON signal has been generated Or the lamp fails to turn off 500 msec after the scan ning lamp OFF signal has been generated E226 The reader suction fan FM12 13 is faulty The reader suction fan FM12 13 has stopped to rotate E249 0001 The memory elements on the PCB are not connected have poor contact or are faulty An error has occurred in the course of a read write check of the memory on the IP mem...

Page 114: ...faulty Delivery motor clock sensor S12 faulty The number of delivery motor clock pulses is below a specific value for 200 ms E405 Pick up motor M1 faulty Pick up motor clock sensor S12 faulty The number of pick up motor clock pulses is below a specific value for 200 ms E407 Pick up motor M6 faulty Tray position sensor S25 faulty The sensor state does not change even the tray ascent motor is driven...

Page 115: ...both of the upper cam solenoids are damaged or the posi tion of the upper cam sensor light blocking plate is faulty 0005 The upper cam solenoid or the sensor is damaged 0006 A serial port communication sensor read attempt has failed mis match in echo back 0007 The locking cam home position for the buffer pass unit cannot be detected A serial port communication unit read attempt has failed mismatch...

Page 116: ...ration does not end within a specific time after the motor drive sig nal has been generated 5000 ms if front retrieval and 2000 ms otherwise E530 0001 Upper front jog motor M8 When the upper front jog motor does not return to home position after 2 seconds has elapsed 0002 Upper front jog sensor PI10 When the upper front jog motor does not move from home position after 2 seconds has elapsed 0003 Up...

Page 117: ...101 PI102 During upper delivery tray shift operation when paper surface detect does not complete within 15 seconds when the tray is at full position or within 10 seconds at other position 0002 Upper tray paper full detect sensor PI18 PI19 While the upper paper surface detect sensor is detecting the paper surface when paper surface detect state remains after 2 seconds has elapsed since the upper de...

Page 118: ...apsed 0002 Lower paddle home position sensor PI9 When the lower paddle is operating and does not move from home position after 1 2 seconds has elapsed E599 DC output from sorter controller faulty An error has occurred in the DC output 24 VL 24 VP from the sorter con troller PCB E620 IP MAIN PCB faulty IP ED PCB faulty The communication between the IP ED PCB and the IP MAIN PCB is interrupted for 5...

Page 119: ...s stopped to rotate 0004 The fixing heat discharge fan FM31 is faulty The fixing heat discharge fan FM31 has stopped to rotate 0006 The pre fixing exhaust fan FM35 36 is faulty The pre fixing exhaust fan FM35 36 has stopped to rotate E824 0001 The primary exhaust fan FM6 is faulty The primary exhaust fan FM6 has stopped to rotate 0002 The primary suction fan FM8 9 is faulty The primary suction fan...

Page 120: ...d for 6sec after the speed of the oil applying roller drive motor is changed E905 0001 The twin motor M3 is faulty The machine detects the ON signal for the swing sensor PS11 longer than a specific period of time E906 0001 The air heater H1 is faulty The reading of the environment sensor SEN is 120 deg C or more for 1 sec or more 0002 The environment sensor SEN cannot detect a specific temperature...

Page 121: ...Chapter 4 User Mode Items ...

Page 122: ......

Page 123: ...Contents Contents 4 1 List of User Modes 4 1 ...

Page 124: ......

Page 125: ...o in steps 1 increments 0 1 increments Density in steps 9 steps 17 steps Color sheet change sheet A sheet B sheet C custom sheet no color selection Deck palte adjustment ON adjustment mode OFF normal mode Settings initialization Standard mode setting Paper selection auto Copy count 1 Ratio Direct Zoom 100 Original type text print photo Density auto OFF Density median ACS ON Original size auto dete...

Page 126: ... corrected test print read 3 times Background level adjustment Background adjustment mode A B Color space adjustment ON OFF Text photo level Zoom fine adjustment Cleaning Transparency source no setting Thin paper source no setting Deck paper type Plain paper Thick paper Extra thick paper Coated paper Deck size change A4 A3 B5 B4 LTR 11X17 304X440mm 305X457mm Auto vertical horizontal rotation ON OF...

Page 127: ...Chapter 5 Service Mode ...

Page 128: ......

Page 129: ... 3 1 FUNCTION Table 5 46 5 3 1 1 FUNCTION Table 5 46 5 4 OPTION Machine Settings Mode 5 69 5 4 1 OPTION Table 5 69 5 4 1 1 OPTION Table 5 69 5 5 TEST Test Print Mode 5 82 5 5 1 TEST Test Printing Mode 5 82 5 5 1 1 PG Generates test prints 5 82 5 5 1 2 TXPH 5 82 5 5 1 3 THRU 5 83 5 5 1 4 TYPE 5 83 5 5 1 5 DENS C M Y K 5 84 5 5 1 6 COLOR C M Y K 5 85 5 6 COUNTER Counter Mode 5 86 5 6 1 COUNTER Table...

Page 130: ......

Page 131: ...ON Indicates the version of the ROM on the DC controller PCB SCANNER Indicates the version of the ROM on the original scanner motor driver PCB ECO Indicates the version of the ROM on the IP ECO PCB IPU Indicates the version of the ROM of the external controller SERIAL No Indicates the serial number For factory CNT MODE Indicates the type of count control of the copy counter See the table that foll...

Page 132: ... Counter 4 Bk print Bk copy counter Bk print Bk copy counter Small size total counter Bk print Bk copy counter Counter 5 Full color print counter Full color copy small size Full color print full colorcopy small size Full color copy counter small size Counter 6 Two sided copy counter Full color print small size Bk print Bk copy counter small size Mono color counter Counter 1 ޓޓ Counter 4 ޓ ޓޓޓޓ Cou...

Page 133: ...ion of the Control Card V 0 CCV absent 1 CCV present DECK Indicates the status connection of the paper deck 0 Paper deck absent 1 Paper deck absent RF Indicates connection of the RF 0 RF absent 1 RF present STS Indicates the status connection of the STS 0 STS absent 1 STS present FINISHER Indicates connection of the FINISHER 0 FINISHER absent 1 FINISHER present ED Indicates the status connection o...

Page 134: ...surface potential V measured by the potential sensor OPTICS Indicates the temperature of the laser scanner assembly ºC thermistor TH7 DRUM T Y M C K Indicates the drum heater temperature ºC thermistor TH8 9 10 11 WIDTH MF 1 2 Indicates the paper width conversion value mm of the multifeeder paper deck and each cassette OIL TMP Indicates the temperature ºC of the fixing oil Output from the fixing oi...

Page 135: ...eveloper on the developing cylinder each color in reference to the target value in Darker than target value Lighter than target value The value is the result of computations based on SGNL and REF stored under ATR INIT and SGNL and REF on the screen Normal if between 700 and 912 SGNL Y M C Indicates the measurement AD conversion of the current density of the developer each color Measurements are ta...

Page 136: ... if between 380 and 900 For K normal if between 300 and 720 WINDOW Indicates the window soiling correction coefficient The value decreases when the SALT sensor becomes soiled Normal if between 60 and 140 DISPLAY EPOT Sub item Description Remarks VOO Y M C K Indicates the target value for VD with laser output at 00 Indicates the optimum value computed by potential control Unit V Optimum value 350 t...

Page 137: ...LAY SHD BOF Sub item Description Remarks BAR CODE Indicates the bar code value of the standard white plate The value is indicated only after executing FUNC CCD AUTO ADJ Thereafter the value will not be indicated at power on off BOARD B G R Indicates the output of each CCD when the standard white plate is read output value after A D conversion Initial value 211 TARGET B G R Indicates the shading ta...

Page 138: ... 7 TH8 9 10 11 drum thermistor error detection ready 0 error 1 800001 0 counter error detection error 1 counter OFF 1 1 auto shut off open circuit detection error 1 port OFF 1 2 5V U error detection ready 1 error 0 3 24V U error detection ready 1 error 0 4 overheat 5 V U detection ready 0 error 1 5 overheat 24R detection ready 0 error 1 6 overheat 24V U detection ready 0 error 1 7 FM17 18 power su...

Page 139: ...ing fan error detection ready 0 error 1 7 FM12 13 scanner cooling fan error detention ready 0 error 1 800004 0 SW6 multifeeder pickup cover open closed detection open 0 closed 1 1 SW1 front cover open closed detection open 1 closed 0 2 SW3 control key detection ON 0 ޓ OFF 1 3 SW8003 paper deck cover open closed detection open 1 closed 0 4 SW1 buffer cover connection detection open 1 closed 0 5 FM8...

Page 140: ...y lower cooling fan 2 3 error detection ready 0 error 1 800007 0 PS14 post registration sensor jam detection paper present 1 1 PS15 separation sensor jam detection paper present 1 2 PS35 inside delivery sensor jam detection paper present 0 3 PS34 delivery sensor jam detection paper present 1 4 PS32 delivery vertical path sensor paper present 1 5 PS33 duplex reversal sensor paper present 0 6 PS8 ho...

Page 141: ...ter motor overcurrent detection error 0 80000A 0 PS24 cassette 1 lifter sensor lifter up 1 1 PS27 cassette 2 lifter sensor lifter down 0 2 PS2 multifeeder lifter sensor upper detected 0 3 PS3 multifeeder lifter sensor lower detected 1 4 SW8002 paper deck lifter upper limit detection detected 1 5 SW8002 paper deck lifter lower limit detected 0 6 PS29 duplex paper guide home position sensor detected...

Page 142: ...vel 1 3 TS4 8 toner level sensor Bk below level 1 4 FM34 delivery cooling fan error detection ready 0 error 1 5 FM20 delivery lower cooling fan 1 error detection ready 0 error 1 6 FM32 pickup cooling fan error detection ready 0 error 1 7 FM33 reversal assembly exhaust fan error detection ready 0 error 1 80000E 0 PS11 transfer belt cleaning web level sensor web absent 1 1 SW4 waste toner lock detec...

Page 143: ...on sensor repeat 1 and 0 as rotating 800010 0 M35 registration motor pulse count count end 1 1 M13 transfer belt swing motor pulse count count end 1 2 M23 duplex paper guide motor pulse count count end 1 3 not used 4 5 for factory adjustment 6 image position correction CCD shutter front open 1 7 image position correction CCD shutter rear open 1 800011 0 for factory adjustment 00 DD 1 for factory a...

Page 144: ...M10 multifeeder pickup motor ON ON 1 4 M21 photosensitive drum motor ON ON 1 5 M29 scanner motor ON ON 1 6 M14 transfer belt motor ON ON 1 7 M20 waste toner feeder motor ON ON 1 802003 0 M18 C developing motor C ON ON 1 1 M18 M developing motor M ON ON 1 2 M18 Y developing motor Y ON ON 1 3 M18 K developing motor Bk ON ON 1 4 LA2 exposure lamp C ON ON 1 5 LA3 exposure lamp M ON ON 1 6 LA4 exposure...

Page 145: ...in contact DOWN 01 UP 10 5 SL7 Y transfer blade solenoid Y off contact 6 SL7 K transfer blade solenoid Bk in contact DOWN 01 UP 10 7 SL7 K transfer blade solenoid Bk off contact 802006 0 M24 C primary wire cleaner motor C rear 01 front 10 1 M24 C primary wire cleaner motor C 2 M24 M primary wire cleaner motor M rear 01 front 10 3 M24 M primary wire cleaner motor M 4 M24 Y primary wire cleaner moto...

Page 146: ...ire cleaner motor ON 1 6 M22 pre fixing charging assembly wire cleaner motor ON 1 7 M4 laser scanner motor speed switch 0 full speed 1 half speed 802009 0 H1 fixing upper heater ON ON 1 1 H2 fixing lower heater ON ON 1 2 H7 8 cassette heater ON ON 1 3 H9 fixing oil heater ON ON 1 4 H3 drum heater C ON 1 5 H4 drum heater M ON 1 6 H5 drum heater Y ON 1 7 H6 drum heater Bk ON 1 80200A 0 SALT C SALT s...

Page 147: ...h 0 full speed 1 half speed 80200C 0 SL9 cassette 1 pickup roller releasing solenoid ON UP 1 1 SL10 cassette 2 pickup roller releasing solenoid ON UP 1 2 SL5 multifeeder pickup roller releasing solenoid ON UP 1 3 SL8001 paper deck pickup roller releasing solenoid ON UP 1 4 SL8 duplex pickup roller releasing solenoid ON UP 1 5 SL13 paper feed roller solenoid ON UP 1 6 FM24 laser scanner motor cooli...

Page 148: ...ng fan 2 3 ON 1 7 not used 80200F 0 M16 cassette 1 lifter motor ON ON 1 1 M17 cassette 2 lifter motor ON ON 1 2 M1 multifeeder lifter motor up UP 01 3 M1 multifeeder lifter motor down DOWN 10 4 M8001 paper deck lifter motor up UP 01 5 M8001 paper deck liter motor down DOWN 11 6 M21 22 23 general exhaust fan IPU ON 1 7 M21 22 23 general exhaust fan speed 0 full speed 1 half speed 802010 0 FM34 deli...

Page 149: ...osition correction mirror ratio correction motor C select 0 4 M7 image correction mirror slant correction motor Bk select 0 5 M8 image position correction mirror ratio correction motor Bk select 0 6 PS39 pattern read CCD shutter closed open ON 1 7 PS40 pattern read CCD shutter open closed ON 1 804000 0 CNT1 total copy counter 1 ON 1 1 CNT2 total copy counter 2 ON 1 2 CNT3 total copy counter 3 ON 1...

Page 150: ...ON 11 3 transfer current M UP 4 transfer current Y ON STBY 00 10 ON 10 Up Speed ON 11 5 transfer current Y UP 6 transfer current Bk ON STBY 00 10 ON 10 Up Speed ON 11 7 transfer current Bk UP 80400E 0 primary bias C ON ON 1 1 primary bias M ON ON 1 2 primary bias Y ON ON 1 3 primary bias Bk ON ON 1 4 separation AC bias ON ON 1 5 blank pulse enable ON 1 6 stray toner blocking high voltage ON ON 1 7...

Page 151: ... roller drive motor PLL detection off 1 on 0 5 PS9003 9004 external heat roller HP sensor error detection error 1 ready 0 6 paper deck AC relay error detection error 1 ready 0 7 fixing relay detection ON 1 OFF 0 889022 0 not used 1 PS9003 external heat roller HP sensor 1 detected 1 2 PS9003 external heat roller HP sensor 2 detected 1 3 7 not used 889024 0 not used 1 FM9000 900 1 fixing front sucti...

Page 152: ...C4000 1 889038 0 not used 1 FM9000 900 1 fixing front suction fan speed switch full speed 0 1 half speed 1 0 rest 0 0 2 3 7 not used 88903A 0 not used 1 fixing flywheel CL ON 1 OFF 0 2 not used 3 FM9002 reversing twin fan 1 ON 1 OFF 0 4 FM9003 reversing twin fan 2 ON 1 OFF 0 5 6 not used 7 paper deck AC relay ON ON 1 OFF 0 889060 0 5 not used 6 fixing unit connection detection connected 0 not conn...

Page 153: ...ctor Description Remarks M S R P F ADJUST FUNC COUNTER JAM CLR OPTION TEST 1 6 READY READY JAM ERR DISP 1 _ _ _ X _ X X X X _ X _ X X X X X X X _ X X X X X 2 _ _ _ X _ X X X X _ X _ X X X X X X X _ X X X X X 3 _ _ _ X _ X X X X _ X _ X X X X X X X _ X X X X X 4 _ _ _ X _ X X X X _ X _ X X X X X X X _ X X X X X 5 _ _ _ X _ X X X X _ X _ X X X X X X X _ X X X X X 6 _ _ _ X _ X X X X _ X _ X X X X X ...

Page 154: ... operation C 2 Jam Code low order 2 digits 00 Registration paper sensor PS1 01 Pick up vertical path 1 sensor PS21 02 Pick up vertical path 2 sensor PS25 04 Pick up vertical path 3 sensor PS26 05 Deck feed sensor PS6 in PaperDeck 06 Deck pickup sensor PS1 in PaperDeck 31 Registration rear sensor PS14 32 Separation sensor PS15 33 Internal delivery sensor PS35 34 Delivery sensor PS34 35 Buffer pass ...

Page 155: ...lay Jam When the vertical path sensor 1 PI2 does not detect the paper after a prescribed time has elapsed since the inlet sensor PI1 detected the tip of the paper 1212 Vertical Path Sensor 2 Delay Jam When the vertical path sensor 2 PI3 does not detect the paper after a prescribed time has elapsed since the vertical path sensor 1 PI2 detected the tip of the paper 1216 Inlet Sensor Delay Jam When t...

Page 156: ...ted the tip of the paper 133F Remaining Jam in the Path When the stacker receieved the sorter start signal while either pass sensor turned it on 1408 Door Open Jam When the stacker is disconnected from the host machine or the top cover is opened while operating 1438 Eject Cover Open Jam When the eject cover is opened during operation 1507 Power On Jam When paper is detected inside the stacker when...

Page 157: ...n 02H not used 03H separation failure 04H separation skew 05H not used DISPLAY SORT INF Sub item Description STATUS 1 2 3 4 For R D ERROR For R D JAM Indicates the jam code sent by the sorter controller PCB 01H feeding delay jam 02H feeding stationary jam 03H staple jam 04H power on jam 08H cover open jam during feeding 09H cover open jam other than during feeding ALARM 1 Indicates the alarm code ...

Page 158: ...or PS17 front and when it leaves the sensor F TO B Indicates the time required by the transfer belt between when it reaches the transfer belt edge sensor PS17 front and when it reaches the end sensor 2 PS18 rear BST Indicates the time required by the transfer belt between when it reaches the transfer belt edge sensor 2 PS18 rear and when it leaves the sensor B TO F Indicates the time required by t...

Page 159: ...LAY USER T 5 16 DISPLAY USER Sub item Description LANGUAGE Language used destination of shipment example LANGUAGE XX YY ZZ aa XX country YY language ZZ 00 CANON 01 others aa 00 AB series 01 Inch series 02 A series 03 all sizes ...

Page 160: ...0 11 mm approx ADJ Y Use it to make adjustments so that the image read start position Y direc tion main scanning direction matches the reference point on the copyboard glass Unit Pixel Follow the instructions on the next page Settings range 100 to 100 2 5 to 2 5mm Unit 0 06 mm approx ADJ S Use it to fine adjust the point at which the standard white plate is measured for shading correction data Uni...

Page 161: ...n the service data sheet ED RF ADJUST ED RF T 5 19 ADJUST DOC REC Sub item Description DA XS DA XE DA YS DA YE Fine adjusts the original detection area The original must be placed correctly on the copyboard glass in original de tection mode if placed at an angle the copies will have a black frame To prevent the problem set a value by which such frames will be erased Settings range 99 to 99 0 to 6 ...

Page 162: ...to 255 ޓ Standard 0 RFADJ RX RFADJ RY RFADJ DX RFADJ DY Adjusts registration with RF in use Corrects registration when originals are picked up from the RF Corrects in relation to main scanning direction CCD read start position Corrects in relation to sub scanning direction original read start timing RX For correction in sub scanning direction when pick up is from the RDF tray RY For correction in ...

Page 163: ...asic procedure Settings range 8 to 8 ޓ Standard 0 ޓ Darker ޓ Lighter OFST Y M C K Adjusts light area density and color balance Follow the image adjustment basic procedure If fogging is noted decrease the value To increase reproducibility of images with extremely low density increase the setting Settings range 16 to 16 Standard Y 0 ޓ M 0 ޓ C 0 ޓ K 0 MASK M Use it to adjust the hue of magenta Increa...

Page 164: ...b item Description PASCAL Determines whether to use or not data on gradation correction and contrast potential obtained by auto gradation correction control Settings range Set it to 0 when adjusting images otherwise be sure to set it to 1 Standard 1 M C Y K VRATE Indicates the offset value used to determine contrast potential DMXCT Y M C Use it to specify whether to use the solid density control d...

Page 165: ...radation in user mode ADJ MISC ADJUST ADJ MISC T 5 23 P OFST Y M C K Use it to set data for correction of the target value for high density areas in auto gradation correction mode i e to correct variation of CCD readings You must enter the value recorded on the service label once again if you have initialized the RAM on the DC controller PCB since initialization returns it to the standard value Se...

Page 166: ...al ACS ADJ Use it to adjust the color space area identified as chromatic in ACS evalua tion Use it to make adjustments if a black and white copy is made as the result of ACS evaluation when copying an obviously chromatic original Settings range 6 to 6 ޓ Standard 2 A higher setting will increase the color space area within which an original is identified as being chromatic K DOFST Use it to correct...

Page 167: ...nit about 0 06mm A higher value leads to a movement to the rear DECK ADJ Adjusts the image write start position in main scanning direction when pick up is from the paper deck Be sure to select the upper cassette on the User screen in advance Settings range 0 to 255 ޓ Standard 128 ޓ unit about 0 06mm A higher value leads to a movement to the rear only if deck is connected REFE ADJ Adjusts the image...

Page 168: ...ge 0 to 50 ޓ Standard 0 ޓ unit msec An increase in the value will cause a shift toward the training edge DK RG T Use it to adjust the image start position in sub scanning direction for thick paper from the appear deck Settings range 20 to 20 ޓ Standard 0 ޓ unit about 0 1mm An increase in the value will cause a shift toward the trailing edge 1REG LP Use it to adjust the degree of arching copy paper...

Page 169: ...tte heater The heater will turn on if the internal humidity absolute value exceeds the setting OFF Sets to OFF for all environment ADJUST HV TR Sub item Description Settings range 5 to 5 ޓ Standard 0 ޓ unit 1 0 uA Record any new values on the service data sheet excluding BODY ºC BODY BODY g ZONE A B C and ZONE A BODY ºC BODY BODY g Indicates the machine internal temperature ºC internal humidity in...

Page 170: ...de of a two sided copy TR UT2 Effective in ultra thick paper mode and in addition when copying on the 2nd side of a two sided copy TR S1 1 Effective in special paper 1 mode and in addition when copying on a one sided copy or on the 1st side of a two sided copy TR S1 2 Effective in special paper 1 mode and in addition when copying on the 2nd side of a two sided copy TR S2 1 Effective in special pap...

Page 171: ...1 Effective in plain paper mode and in addition when copying on a onesided copy or on the 1st side of a two sided copy SP N2 Effective in plain paper mode and in addition when copying on the 2nd side of a two sided copy SP OHP Effective in OHP mode SP Effective during image position correction control SP T1 Effective in thick paper mode and in addition copying on a one sided copy or on the 1st sid...

Page 172: ...ce data sheet excluding BODY ºC BODY BODY g ZONE A B C STMT MD and ZONE A BODY ºC BODY BODY g Indicates the machine internal temperature ºC internal humidity internal humidity absolute value g measured by the environment sensor Same as the reading under DISPLAY ANALOG FS OFST Adjusts the transfer high voltage output ZONE A B C Indicates the machine internal humidity absolute value g in the three r...

Page 173: ...de of a two sided copy FS UT2 Effective in ultra thick paper mode and in addition when copying on the 2nd side of a two sided copy FS S1 1 Effective in special paper 1 mode and in addition when copying on a onesided copy or on the 1st side of a two sided copy FS S1 2 Effective in special paper 1 mode and in addition when copying on the 2nd side of a two sided copy FS S2 1 Effective in special pape...

Page 174: ...1 Effective in plain paper mode and in addition when copying on a onesided copy or on the 1st side of a two sided copy EL N2 Effective in plain paper mode and in addition when copying on the 2nd side of a two sided copy EL OHP Effective in OHP mode EL Effective during image position correction control EL T1 Effective in thick paper mode and in addition copying on a one sided copy or on the 1st sid...

Page 175: ...thin brackets indicate target temperature of the thermistor Standard 0 EL S2 1 Effective in special paper 2 mode and in addition when copying on a onesided copy EL S2 2 Effective in special paper 2 mode and in addition when copying on the 2nd side of a two sided copy EL S3 1 Effective in special paper 3 mode and in addition when copying on a onesided copy or on the 1st side of a two sided copy EL ...

Page 176: ...in sequence The value will be indicated on screens 3 4 and 4 4 Record it to the service label SINIT C M Y K Reads the initial value of the SALT signal SGNL REF of the specified color The value will be indicated on screen 4 4 Record it to the service label SINIT 4 Reads the initial value of the SALT signal SGNL REF of four colors C M Y K in sequence The value will be indicated on screen 4 4 Record ...

Page 177: ...e developing assemblies to draw the developers out of the developing assemblies for four colors WINCLR C M Y K Use it to read in the initial value of the window soiling correction coefficient of a specific color WINCLR 4 Use it to read in the initial value of the window soiling correction coefficient of the four colors SGNL C M Y Indicates the value of the toner density signal when INIT is execute...

Page 178: ...of DIMM ROM on the reader controller PCB Remarks Indicates only when CHK SUM is executed FUNCTION DC CON Sub item Description RAM CLR Clears the all data of RAM on the DC controller PCB and sets the standard value Remarks The contents of the RAM will not be replaced with the initial settings until the CPU on the DC controller PCB is powered requiring you to turn off the power switch and disconnect...

Page 179: ...n INIT is executed as ATR control SIGG C M Y Enters the value of the gain for the toner density signal during ATR control gain used to set SGNL C SGNL M and SGNL Y to 818 SGNL S C M Y K Use it to enter the value of the SALT signal REF S C M Y K Use it to enter the value of the SALT reference signal SGNL D C M Y K Use it to enter the value of the signal representing the intensity of light reflected...

Page 180: ...tBAdj Gz bar Remarks Adjustments are made so that the value of point A is identical to the setting obtained from the bar code data recorded on the standard white plate LAMP Use it to indicate the level adjustment value of the scanning lamp CCD MODE Use it to indicate whether the mode selected in user mode is normal mode or precious metal mode Remarks 0 normal mode 1 precious metal mode CCD DISP Us...

Page 181: ...f the balance level GAIN Indicates the value for gain level adjustment of the CCD BLUE Indicates the data for blue of the gain level GREEN Indicates the data for green of the gain level RED Indicates the data for red of the gain level FUNCTION LASER Sub item Description 1 2POWER Turns ON the laser output for laser power minimum value adjustment POWER Turns ON the laser output for laser power maxim...

Page 182: ...e multifeeder tray effective only when the paper type is set to thickest 0 Remove skew by registration roller 1 Remove skew by registration roller and feeding roller Remarks Use it if thick paper tends to move askew PK ADJ D Use it to start automatic pick up from the paper deck and to obtain the pickup timing adjustment value This mode is an adjustment mode for LTR paper As such be sure to deposit...

Page 183: ...ential when the grid bias potential of the primary charging assembly is 300 V and the laser output is V00 Approximate value 250 to 350 V00 700V Indicates the photosensitive drum surface potential when the grid bias potential of the primary charging assembly is 700 V and the laser output is V00 Approximate value 650 to 750 VFF 300V Indicates the photosensitive drum surface potential when the grid b...

Page 184: ...ub item Description NIP CHK Measures the fixing assembly nip Paper is stopped once at the point of fixing and then delivered Sine the operation uses cassette 1 as the source of paper NO PAPER will be indicated over P if no paper exists in cassette 1 The notation changes to READY when paper is supplied Remarks Press NIP CHK to execute The notation over P changes from READY to SERVICE and then to RE...

Page 185: ...3 to 3 ޓ At time of shipment 0 Do not enter a value other than the one indicated on the label FUNCTION CST AD Sub item Description UP A4R Executes automatic adjustment of paper width detection reference point 1 for cassette 1 UP STMR Executes automatic adjustment of paper width detection reference point 2 for cassette 1 LOW A4R Executes automatic adjustment of paper width detection reference point...

Page 186: ...input key in question KEY OFF Ends the input check on the key SC MOVE Starts a check on the scanner Each press on SC MOVED changes the notation See the detail for SC MOVE LAMP ON Starts a check on the scanning lamp Each press on LAMP ON changes the notation and the operation as follows Notation Operation 0 1 ON when intensity data 80 light 1 0 ON when Intensity data 00 dark Each press on the key s...

Page 187: ... Sub item Description IO Use it to select the type of IO input output check See the details section IO ON Use it to start an IO input output check SHV Use it to select the type of check on the high voltage output Enter a number on the keypad and press the OK key See the details section SHV ON Use it to start a check on the high voltage output Press the Stop key to stop operation MTR The kind of ch...

Page 188: ...e 1 not used 2 Transfer belt lifter clutch CL17 3 Polishing roller solenoid SL18 4 Y transfer blade solenoid SL7Y 5 M transfer blade solenoid SL7M 6 C transfer blade solenoid SL7C 7 K transfer blade solenoid SL7Bk 8 C toner supply clutch CL1 9 M toner supply clutch CL2 10 Y toner supply clutch CL3 11 Bk toner upper supply clutch CL4 12 Bk toner lower supply clutch CL5 13 Fixing web take up solenoi...

Page 189: ...R LED 48 SALT Y LED 49 SALT M LED 50 SALT C LED 51 SALT K LED 52 not used 53 Fixing FW drive clutch CL9000 54 Paper deck air heater H1 55 Paper deck cassette heater H2 H3 Details of SHV No High voltage output Control 1 Primary C charging assembly grid C output auxiliary high voltage Y 350 uA developing bias CDC 370 V output Transfer lifter DOWN photosensitive drum motor ON pre exposure ON primary ...

Page 190: ...arging assembly grid K output auxiliary high voltage Y 350 uA developing bias KDC 370 V output Transfer lifter DOWN photosensitive drum motor ON pre exposure ON primary K output grid K output 500 V auxiliary highvoltage output K 350 uA developing bias KDC 370 V output IB Waits for a stop command or 60 sec Primary K output grid K output 500 V auxiliary high voltage output K 350 uA developing bias K...

Page 191: ...d or 60 sec Developing bias Y AC DC output anti stray toner high voltage output OFF 9 Developing bias K AC DC output anti stray toner high voltage output Developing bias K AC DC output anti stray toner high voltage output ON Waits for a stop command or 60 sec Developing bias K AC DC output anti stray toner high voltage output OFF Details of MTR No Motor Control 1 M10 Multifeeder pickup motor Opera...

Page 192: ...motor Operates for an equivalent of 2 rotations of the belt and stops for 3 sec then operates for an equivalent of 2 rotations and stops Its operation stops in response to a press on the Stop key 8 M9002 M9003 fixing front feed motor Rotates for 10 sec at standard speed 138 mm sec for plain paper 64 to 104 g for 10 sec at standard speed 90 mm sec for thick paper 157 g for 10 sec at standard speed ...

Page 193: ...ull turn rotates CCW for a single turn and then stops 18 M6 mirror ratio correction motor for C Rotates CW for a single full turn rotates CCW for a single turn and then stops 19 M7 mirror slant correction motor for Bk Rotates CW for a single full turn rotates CCW for a single turn and then stops 20 M8 mirror ratio correction motor for Bk Rotates CW for a single full turn rotates CCW for a single t...

Page 194: ...nce 30 Y C Bk image correction mirror Slant correction motor M2 M5 M7 31 M38 cassette1 pickup motor The motor operates for 10 sec stops for 3 sec and then operates for a further 10 sec before it stops 32 M39 cassette2 pickup motor The motor operates for 10 sec stops for 3 sec and then operates for a further 10 sec before it stops 33 M37 re pickup motor The motor operates for 10 sec stops for 3 sec...

Page 195: ...en rotates at low speed for 10sec and stops 5 Pre fixing feeding fan FM7 low speed rotation On for 5 sec off for 5 sec then operates continuously 6 Delivery assembly cooling fan1 FM1 2 FM2 3 FM3 high speed rotation 7 Delivery assembly cooling fan 1 FM1 2 FM2 3 FM3 low speed rotation 8 9 not used 10 All fans The cooling fan rotates at high speed for 5 sec and then at low speed for 5 sec 1 Delivery ...

Page 196: ...le moving the transfer belt The operation will stop after last rotating sequence for about 30 sec During operation the notation is P SERVICE OCLN Butts the oil removing roller against the transfer belt and rotates both the transfer belt and the oil removing roller for about 30 sec During operation the notation is P SERVICE FUNCTION P THICK Sub item Description P TH 1 2 Indicates the output charact...

Page 197: ...he pattern for Y C K rough adjustment in main scanning direction Do not use this item unless E194 is indicated error that disables image position correction Settings range 0 to 255 ޓ Standard 128 ޓ Unit 1 pixel 63 5 um A higher setting shifts the pattern to the rear Y C K REG HS Use it to correct the write start position of the pattern for Y C K fine adjusment in main scanning divection Do not use...

Page 198: ... the above an error exists on the pattern for C of set 1 at front in sub scanning direction and at rear in main scanning direction 0 0 1 6 A A B C D E A set 1 through set 8 B Y pattern C M pattern D C pattern E Bk pattern 0 0 1 6 A 0 1 1 0 A B C D A front main scanning B front sub scanning C rear main scanning D rear sub scanning ...

Page 199: ...ble Standard 0 Record any new values on the service data sheet CONTROL Use it to enable copying printing and scanning in the absence of the following input control key inserted card inserted with Control Card IV Card Reader B1 connected ID number entered when pre set Settings range 0 to 444 Standard 0 Record any new values on the service data sheet Each digit may be between 0 and 4 if set to 0 con...

Page 200: ...lower the maximum copy density value in the case of the translucent type projector therefore change the maximum copy density setting according to a projector at user s site SMP NUM Use it to change the range of sampling of the data representing the color selected on an original for color conversion Settings 0 to 1 ޓ Standard 0 0 sample selected color in area of 2x2 standard 1 sample selected color...

Page 201: ...ng the paper from the sort bin Settings 0 to 1 ޓ Standard 0 0 OFF disable next job unless paper is removed from sort bin 1 ON enable next job in presence of paper in sort bin Record any new values on the service data sheet RPT ERS A change has been made so that a mode may be removed to repeat an image from which the original frame has been selected when frame erase is selected the Frame Erase key ...

Page 202: ... black and white copying is enabled When the ID No is not entered black and white copying black andwhite printing color printing is enabled T 5 56 Guide to the Table a Counter on the User Mode Screen The count is incremented regardless of the settings for conditional operation Value of digit BW copy Color copy BW print Color print Scan 0 1 2 3 4 ޓ enabled ޓޓޓ disabled Counter Control key turned of...

Page 203: ...rdless of the setting for unconditional operation c ID No Counter If the setting for the absence of an ID No 3rd digital is 3 or 4 the counter is not incremented regardless of an ID No input in black andwhite copying mode If the setting for the absence of an ID No 3rd digit is 2 or 4 the counter is not incremented regardless of an ID No input in black andwhite printing color printing mode P OPT OP...

Page 204: ...G DISP User mode for image positioning adjustment added to make forced registration Select Start adjustment to make the same operation as is made in service mode by FUNC IMG REG AUTO ADJ Settings 0 to 1 ޓޓ 0 Non display 1 Display Record any new values on the service data sheet RT TM TP A change has been made so that the time length of drum idle rotation may be changed when making copies in extra l...

Page 205: ... Record any new values on the service data sheet RT TM PP A change has been made so that the time length of drum idle rotation may be changed after auto registration Settings range 0 to 3 ޓ Standard 2 0 15SEC ޓ 1 30SEC ޓ 2 60SEC ޓ 3 120SEC Record any new values on the service data sheet VCNT TMG A mode item has been added so that a specific original density may be selected by disabling counting of...

Page 206: ... the middle of making copies for the following may be changed extra length thick paper thickest paper Settings range 0 to 10 ޓ Standard 3 0 do not execute 1 every 10 sheets 2 every 30 sheets 3 every 50 sheets default 4 every 100 sheets 5 every 300 sheets 6 every 500 sheets 7 every 750 sheets 8 every 1000 sheets 9 10 every 3000 sheets Record any new values on the service data sheet PSTCL SW In the ...

Page 207: ...ies in non extra length thick paper thickest paper and transparency special paper 1 2 Settings range 0 to 10 ޓ Standard 0 0 do not execute 1 every 10 sheets 2 every 30 sheets 3 every 50 sheets 4 every 100 sheets 5 every 300 sheets 6 every 500 sheets 7 every 750 sheets 8 every 1000 sheets 9 10 every 300 sheets Record any new values on the service data sheet FIN CURL A change has been made so that t...

Page 208: ...on the controller for the rest of the items use the factory settings Record any new values on the service data sheet P PRT MF Use it to set priorities on multifeeder setting data in case the mult feeding is selected from the control panel Settings range 0 to 2 ޓ Standard 2 0 Use only the settings made on the copier s control panel For the items that can be selected only on the controller the facto...

Page 209: ...ent gray area may prevent smooth feeding leading to a deck feeding sensor delay jam 0106 The above sequence applies to the DCcon version 2 02 and the later Here is the one for the DCcon version 2 01 and the earlier Setup Value Rotation Speed Fan Temperature Control Heater for Small size Paper Temperature Control Heater for Large size Paper 0 default Full speed 27V drive Smooth feeding Smooth feedi...

Page 210: ...er 0 default A 12V drive Smooth feeding Smooth feeding 1 A 12V drive Smooth feeding Prevent gray area 2 A 12V drive Prevent gray area Smooth feeding 3 A 12V drive Prevent gray area Prevent gray area 4 A OFF Smooth feeding Smooth feeding 5 A OFF Smooth feeding Prevent gray area 6 A OFF Prevent gray area Smooth feeding 7 A OFF Prevent gray area Prevent gray area 8 B 12V drive Smooth feeding Smooth f...

Page 211: ... DA unit A1 will automatically sets it to 1 Be sure to set it to 0 when temporarily separating the Copy Data Controller A1 DA unit A1 during service work Remarks E717 will be indicated if you separate the Copy Data Controller A1 DA unit A1 without setting it to 0 rating the Copy Data Controller A1 DA unit A1 during service work ...

Page 212: ...CLC5100 CLC4000 T 5 62 ޓޓޓޓ Switches between text mode and photo mode 04 400 lines text mode 14 200 lines photo mode 24 800 lines 34 Auto switching Not valid if TYPE is set to 6 grid Operation Each press causes the following sequential change 04 14 24 34 ޓ 04 14 M S R P F DISP ADJUST FUNC TXPH DENS Y COUNTER OPTION 0 0 0 xxx THRU DENS M xxx TYPE COLOR Y 0 0 0 COLOR M COLOR C 0 COLOR K DENS C xxx D...

Page 213: ...Not valid if TYPE is set to 5 halftone 0 Use gate array 1 Do not use gate array Operation Each press causes the setting to alternate between 0 and 1 PGTYPE Descriptionm 0 Image from CCD normal copying 1 For R D 2 256 colors 3 256 gradations 4 17 gradations 5 Full face halftone 6 Grid 7 Image position correction control pattern 8 For R D 9 For R D 10 MCYK horizontal stripe 11 For R D 12 For R D ...

Page 214: ...r R D Remarks Enter the appropriate number 1 through 16 using the keypad and press the Start key to generate test prints In the case of 3 4 5 or 6 the color may be selected in color mode user mode Be sure to return the setting to 0 after generating the test print ޓޓޓޓ Selects the density of each color for full face halftone for TEST PG TYPE 5 Settings range 0 to 255 Standard 128 PGTYPE Description...

Page 215: ...Chapter 5 5 85 5 5 1 6 COLOR C M Y K 0001 9638 CLC5100 CLC4000 T 5 67 ޓޓޓޓ Use it to select the color to generate for each PG 1 Generate ޓޓ 0 Do not generate Standard value 1 ...

Page 216: ...L Sub item Description 001 Indicates the number of times the Y developing assembly has been used 002 Indicates the number of times the M developing assembly has been used 003 Indicates the number of times the C developing assembly has been used 004 Indicates the number of times the Bk developing assembly has been used 005 Indicates the number of Y mono copies 006 Indicates the number of M mono cop...

Page 217: ...of sheets picked up from the duplexing unit 020 Indicates the number of scans made by the scanner 021 Indicates the number of copies made using the film projector reserved 022 Indicates the number of pick ups from the RF 023 035 Reserved 036 Count of Retries of Paper Deck s Pick up Operation Counted up when the Paper Deck retries the pick up operation 037 Reserved 038 Indicates the number of times...

Page 218: ...r of copies passed through the transfer blade unit M count two per one large size copy copy TR BLD Y the number of copies passed through the transfer blade unit Y count two per one large size copy copy TR BLD K the number of copies passed through the transfer blade unit K count two per one large size copy copy TR BLT the number of copies passed through thetransfer belt count two per one large size...

Page 219: ...C1 FD RL the number of copies passed through the pickup roller cassette1 copy C2 PU RL the number of copies passed through the pickup roller cassette2 copy C2 SP RL the number of copies passed through the separation roller cassette2 copy C2 FD RL the number of copies passed through the pickup roller cassette2 copy M PU RL the number of copies passed through the multifeeder pickup roller copy M SP ...

Page 220: ...00 time OIL APBL the number of copies passed through the oil applying brade copy WST TNR the number of copies passed through the waste toner box count two per one large size copy copy PRM GR C the number of copies passed through the primary grid wire C copy PRM GR M the number of copies passed through the primary grid wire M copy PRM GR Y the number of copies passed through the primary grid wire Y...

Page 221: ...rum cleaning blade C copy D CLNB M the number of copies passed through the drum cleaning blade M copy D CLNB Y the number of copies passed through the drum cleaning blade Y copy D CLNB K the number of copies passed through the drum cleaning blade K copy EX HROL the number of copies passed through the external heat roller count two per one large size copy copy EX HTR the number of copies passed thr...

Page 222: ...ugh the paper deck pickup roller the number of copies picked up from paper deck copy PD FD RL the number of copies passed through the paper deck pickup roller the number of copies picked up from paper deck copy PD SP RL the number of copies passed through the paper deck feeding roller the number of copies picked up from paper deck copy ...

Page 223: ...Chapter 6 Outline of Components ...

Page 224: ......

Page 225: ...6 1 2 Solenoids 6 3 6 2 Motor 6 6 6 2 1 Motors 6 6 6 3 Fan 6 13 6 3 1 Fans 6 13 6 4 Sensor 6 18 6 4 1 Sensors Others 6 18 6 5 Switch 6 26 6 5 1 Switches 6 26 6 6 Lamps Heaters and Others 6 28 6 6 1 Lamps Thermistors and Heaters 6 28 6 7 PCBs 6 34 6 7 1 PCBs 6 34 ...

Page 226: ......

Page 227: ...oner supply clutch M FH7 5517 802007 1 ON 1 9 CL3 Toner supply clutch Y FH7 5517 802007 2 ON 1 10 CL4 Toner supply upper clutch Bk FH7 5517 802007 3 ON 1 11 CL5 Toner supply lower clutch Bk FH7 5518 802007 4 ON 1 12 CL6 Multifeeder pickup roller clutch FH7 5371 80200D 3 ON 1 26 CL7 Multifeeder feed roller clutch FH7 5518 80200D 2 ON 1 27 CL6 CL7 CL12 CL10 CL16 CL9000 CL17 CL14 CL1 CL2 CL3 CL4 CL5 ...

Page 228: ... 802004 4 ON 1 2 E074 CL9000 Fixing flywheel off contact clutch FH6 5005 53 Ref Pickup motor drive PCB Multifeeder PCB Hopper relay PCB Fixing feed motor drive PCB DC controller PCB CL1 J3402 J3403 J2229 CL2 J3402 J3403 J2229 CL3 J3402 J3403 J2229 CL4 J3402 J3403 J2229 CL5 J3402 J3403 J2229 CL6 J5704 J5703 J2207 CL7 J5704 J5703 J2207 CL10 J5504 J5502 J2222 CL12 J5503 J5502 J2222 CL14 J5503 J5502 J...

Page 229: ...FH7 5928 802008 0 ON 1 13 SL4 Fixing web releasing solenoid FH7 5478 802008 1 ON 1 14 SL5 Multifeeder pickup roller releasing solenoid FH7 5520 80200C 2 UP 1 20 SL7C Transfer blade solenoid C FF5 5420 802005 0 1 DOWN 01 UP 10 6 SL7M Transfer blade solenoid M FF5 5420 802005 2 3 DOWN 01 UP 10 5 SL13 SL7K SL7Y SL7M SL7C SL4 SL3 SL2 SL14 SL15 SL17C SL17M SL17Y SL17K SL18 SL8 SL11L SL5 SL16 SL9 SL10 S...

Page 230: ...ecting plate solenoid L FH7 5965 802010 5 ON 1 39 SL13 Paper feed roller solenoid FH7 5961 80200C 5 UP 1 23 SL14 Delivery paper deflecting solenoid FH7 5401 802010 4 ON 1 38 SL15 Separation claw releasing solenoid FH7 5913 802008 4 ON 1 16 SL16 Registration roller releasing solenoid FH7 5478 80200E 0 ON 1 31 SL17C SALT sensor shutter open closed solenoid C FF5 5528 80200A 6 7 ON 1 17 SL17M SALT se...

Page 231: ...2209 SL4 J2209 SL5 J5704 J5703 J2207 SL7C J2220 SL7M J2220 SL7Y J2220 SL7K J2220 SL8 J5504 J5502 J2222 SL9 J5503 J5502 J2222 SL10 J5503 J5502 J2222 SL11S J2224 SL11M J2224 SL11L J2224 SL13 J2224 SL14 J2211 SL15 J2211 SL16 J5704 J5703 J2207 SL17C J2212 SL17M J2212 SL17Y J2212 SL17K J2212 SL18 J2218 ...

Page 232: ...r 6 2 1 Motors 0004 8955 CLC5100 CLC4000 F 6 3 M1 M10 M35 M18Y M9 M21 M19 M18K M18C M20 M38 M39 M2 M3 M4 M29 M30 M28 M8 M6 M5 M7 M24K M24C M24M M24Y M16 M17 M23 M25 M13 M15 M9005 M12 M32 M22 M37 M9004 M14 M31 M9002 M9003 M18M ...

Page 233: ... Mirror ratio correction motor Y FG6 6417 802011 3 select 0 18 29 01 M7 Mirror slant correction motor Bk FG6 6418 802011 4 select 0 19 30 01 M8 Mirror ratio correction motor Bk FG6 6417 802011 5 select 0 20 29 01 M9 Fixing motor FH6 1801 800002 3 ready 0 error 1 46 6 E0 14 E840 0003 0010 802002 0 ON 1 fixing motor ON 802002 1 ON 1 fixing motor speed switch M10 Multifeeder pickup motor FH6 1804 800...

Page 234: ...eloping motor Bk FH6 1803 802003 3 ON 1 5 E023 0401 M19 Duplex feed motor FH6 1287 800002 5 ready 0 error 1 10 E017 802010 3 ON 1 M20 Waste toner feed motor FH6 1112 800002 4 ready 0 error 1 4 802002 7 ON 1 M21 Photosensitive drum motor FH6 1800 800002 1 ready 0 error 1 2 E012 0001 802002 4 ON 1 M22 Pre fixing charging assembly wire cleaner motor FG2 7722 802008 5 6 ON 1 M23 Duplex paper jogging g...

Page 235: ...8 28 M28 Duplex reversal motor FF6 2510 23 M29 Original scanner motor FG6 6426 800002 2 ready 0 error 1 802002 5 ON 1 M30 Fixing lower web motor FH7 1482 802008 2 ON 1 13 M31 Transfer belt waste toner motor FG3 3018 80000A 7 error 0 802004 7 ON 1 M32 Separatio charging assembly motor FG3 1728 802007 6 7 ON 1 M35 Registration motor FH6 1809 800010 0 count end 1 35 M37 Re pickup motor FH6 1571 33 M3...

Page 236: ...1 ready㧦0 8 M9004 External Heating roller drive motor FH6 1972 889020 5 error㧦 1 ready㧦0 39 E840 0001 M9005 applying drive motor FH5 1082 889020 4 off㧦1 on㧦 0 6 E840 0003 0010 889036 4 ON㧦 1 OFF㧦0 889036 5 high speed㧦 0 low speed㧦 1 applicatio nrollerdrive motor speed switch Ref Pickup motor drive PCB Multifeeder PCB Fixing feed motor drive PCB Laser scanner motor drive PCB Transfer belt motor dri...

Page 237: ...2225 M22 J2228 M23 J2224 M24C J2239 M24M J2239 M24Y J2239 M24K J2239 M25 J2213 M28 J2211 M29 J603 J602 J1309 J1310 J2206 M30 J2808 M31 J2218 M32 J2228 M35 J5709 J5702 J2240 Ref Pickup motor drive PCB Multifeeder PCB Fixing feed motor drive PCB Laser scanner motor drive PCB Transfer belt motor drive PCB Original scanner motor PCB Reader controller PCB DC controller PCB AC drive PCB ...

Page 238: ... M9002 J5564 J5562 J2249 M9003 J5564 J5562 J2249 M9004 J2214 M9005 J2247 Ref Pickup motor drive PCB Multifeeder PCB Fixing feed motor drive PCB Laser scanner motor drive PCB Transfer belt motor drive PCB Original scanner motor PCB Reader controller PCB DC controller PCB AC drive PCB ...

Page 239: ...3 Fan 6 3 1 Fans 0004 8961 CLC5100 CLC4000 F 6 4 FM15 FM14 FM5 FM4 FM16 FM13 FM1 FM31 FM2 FM28 FM29 FM30 FM33 FM12 FM8 FM32 FM26 FM24 FM9 FM6 FM35 FM36 FM18 FM21 FM22 FM23 FM17 FM38 FM37 FM3 FM9000 FM9001 FM9003 FM9002 ...

Page 240: ...H6 1798 800003 6 ready 0 error 1 1 E807 0001 80200B 0 ON 1 FM5 Laser cooling fan rear FH6 1798 800003 6 ready 0 error 1 1 E807 0001 80200B 0 ON 1 FM6 Primary exhaust fan FH6 1790 800005 6 ready 0 error 1 3 E824 0001 80200B 2 ON 1 FM8 Rre fixing feed fan left FH6 1577 800004 5 ready 0 error 1 2 E824 0002 80200B 1 ON 1 FM9 Primary suction fan right FH6 1577 800004 5 ready 0 error 1 2 E824 0002 80200...

Page 241: ...eed 1 half speed FM23 General exhaust fan 3 FH6 1793 80000E 6 ready 0 error 1 10 E805 0002 80200F 6 ON 1 80200F 7 0 full speed 1 half speed FM24 Laser scanner moter cooling fan FH6 1706 80200C 6 ON 1 E807 0002 FM26 Pickup cooling fan 1 FH6 1796 80200C 7 ON 1 E826 0001 FM28 Reversing assembly exhaust fan 1 FH6 1577 80200D 7 ON 1 E822 0003 FM29 Reversing assembly exhaust fan 2 FH6 1577 80200D 7 ON 1...

Page 242: ...n 1 FH6 1583 889024 1 error 1 ready 0 889038 1 full speed 0 1 half speed 1 0 rest 0 0 FM9001 Rre fixing suction fan 2 FH6 1583 889024 1 error 1 ready 0 889038 1 full speed 0 1 half speed 1 0 rest 0 0 FM9002 Reversing twin fan 1 FH6 1577 889024 3 error 1 ready 0 11 E822 0002 88903A 3 ON 1 OFF 0 FM9003 Reversing twin fan 2 FH6 1577 889024 4 error 1 ready 0 11 E822 0002 88903A 4 ON 1 OFF 0 Ref Multif...

Page 243: ...1310 J2206 FM17 J2234 FM18 J2234 FM21 J2234 FM22 J2234 FM23 J2234 FM24 J2208 FM26 J5706 J5703 J2207 FM28 J2240 FM29 J2240 FM30 J2240 FM31 J2214 FM32 J2226 FM33 J2240 FM35 J2228 FM36 J2228 FM9000 J5564 J5562 J2249 FM9001 J5564 J5562 J2249 FM9002 J2255 FM9003 J2255 Ref Multifeeder PCB Fixing feed motor drive PCB Reader controller PCB DC controller PCB ...

Page 244: ... 80000A 2 detected 0 E040 0101 PS3 Multifeeder lifter sensor lower FH7 7326 80000A 3 detected 1 E040 0102 PS4 Multifeeder paper width sensor front FH7 7327 80000B 0 paper present 0 PS5 Multifeeder paper width sensor rear FH7 7327 80000B 1 paper present 0 PS2 PS5 PS4 PS3 PS1 PS12 PS13 PS17 PS11 PS9 PS39 PS37 PS36 PS6 PS40 PS8 PS31 PS21 PS26 PS22 PS23 PS41 PS42 PS24 PS28 PS27 PS32 PS35 PS33 PS34 PS3...

Page 245: ...aration sensor FH7 7217 800007 1 paper present 1 xx32 PS17 Transfer belt edge sensor 1 FH7 7326 80000F 2 detected 0 E072 E073 0002 0005 E 075 0001 PS18 Transfer belt edge sensor 2 FH7 7326 80000F 3 detected 0 E072 E073 0003 0005 E 075 0002 PS19 Transfer belt edge sensor 3 FH7 7326 80000F 4 detected 1 E072 E073 0003 0004 E 075 0003 PS20 Transfer belt edge sensor 4 FH7 7326 80000F 5 detected 1 E072 ...

Page 246: ... present 0 xx63 PS34 Delivery sensor FH7 7462 800007 3 paper present 1 xx34 800008 3 paper present 0 PS35 Inside delivery sensor FH7 7306 800007 2 paper present 0 xx33 PS36 Fixing web length sensor FH7 7306 80000E 3 web absent 1 E005 PS37 Original scanner home position sensor FH7 7306 PS38 Delivery vertical path sensor 1 FH7 7306 xx61 PS39 Shutter closed sensor FH7 7326 802011 6 ON 1 PS40 Shutter ...

Page 247: ...J5707 J5703 J2207 PS5 J5707 J5703 J2207 PS6 J2209 PS8 J5564 J5562 J2249 PS9 J5564 J5562 J2249 PS10 J2218 PS11 J2218 PS12 J2218 PS13 J2218 PS14 J2218 PS15 J2218 PS17 J2219 PS18 J2219 PS19 J2219 PS20 J2219 PS21 J5504 J5502 J2222 PS22 J5504 J5502 J2222 PS23 J5503 J5502 J2222 PS24 J5503 J5502 J2222 PS25 J5503 J5502 J2222 PS26 J5503 J5502 J2222 PS27 J5503 J5502 J2222 PS28 J5503 J5502 J2222 PS29 J2224 P...

Page 248: ...03 J5502 J2222 PS42 J5503 J5502 J2222 PS9003 J2251 PS9004 J2251 Ref Pickup motor drive PCB Multifeeder PCB Fixing feed motor drive PCB Original scanner motor PCB Reader controller PCB DC controller PCB BD M BD C ATR C ATR M ATR Y SALT K SALT Y SALT M SALT C PTS1 TS1 TS3 OHP LED BD Y BD K OHP SENSOR TS7 SVR2 SEU2 TS8 TS6 TS2 TS4 TS5 SVR1 SEU1 ...

Page 249: ...ALT Y SALT sensor Y FG5 4080 80200A 2 ON 1 LED ON 48 SALT K SALT sensor Bk FG5 4080 80200A 3 ON 1 LED ON 51 SEU1 Cassette 1 paper length sensor FG5 8221 SEU2 Cassette 2 paper length sensor FG5 8221 SVR1 Cassette 1 paper width sensor FG5 1957 SVR2 Cassette 2 paper width sensor FG5 1957 TS1 Toner level sensor upper C FH7 7336 80000D 0 below level 1 TS2 Toner level sensor lower C FH7 7336 80000D 1 be...

Page 250: ...BD M J2103 BD Y J2104 BD K J2105 PTS1 J5708 J5703 J2207 SALT C J2228 SALT M J2228 SALT Y J2228 SALT K J2228 SEU1 J2226 SEU2 J2226 SVR1 J2226 SVR2 J2226 TS1 J3401 J3403 J2229 TS2 J3401 J3403 J2229 TS3 J3401 J3403 J2229 TS4 J3401 J3403 J2229 TS5 J3401 J3403 J2229 TS6 J3401 J3403 J2229 TS7 J3401 J3403 J2229 TS8 J3401 J3403 J2229 ...

Page 251: ... breaker 1 FH7 6310 CB2 Leakage breaker 2 FH7 6310 L1 Noise filter 1 FG3 1392 LAMP REG P SUPPLY PCB ASS Y LF1 Noise filter 2 FG6 6366 LF2 Noise filter 3 FH7 9319 RL1 Fixing relay 1 WB1 5170 RL2 Fixing relay 2 WB1 5170 T1 Deck heater transformer SSR1 Lower heater triac WA5 5184 SSR2 Upper heater triac WA5 5184 COB2 L1 LF1 COB3 CB1 T1 LF2 CB2 COB1 SSR1 RL1 RL2 SSR2 ...

Page 252: ...SW3 Control key switch FH7 6139 800004 2 ON 0 ޓ OFF 1 SW4 Waste toner lock switch WC4 0241 80000E 1 Lock ޓ error 0 E013 0002 SW5 Fixing lever switch WC2 5327 E006 0001 0002 SW6 Multifeeder pickup cover open closed switch FM1 0239 MULTI PAPER FEED ASSEMBLY 800004 0 open 0 ޓ closed 1 80000B 2 detected 1 SW8 Power save switch WC1 5118 SW9 Rear cover open close switch WC4 0241 80000E 7 ready 0 error 1...

Page 253: ...Chapter 6 6 27 T 6 15 Ref Multifeeder PCB DC controller PCB SW1 J2232 SW2 J2233 SW3 J2239 SW4 J2223 SW5 J2220 SW6 J5705 J5703 J2207 SW9 J2214 ...

Page 254: ...apter 6 ޓ 6 28 6 6 Lamps Heaters and Others 6 6 1 Lamps Thermistors and Heaters 0004 9007 CLC5100 CLC4000 F 6 9 H6 H5 H4 H3 H8 H7 H9000 H2 H1 H9 LA5 LA4 LA3 LA2 LED1 LA1 LED2 CNT1 CNT4 CNT2 CNT5 CNT3 CNT6 ...

Page 255: ...311 IMAGE REGIST SENSOR ASSEMBLY 80200A 5 ON 1 LED2 Image position correction LED rear FG6 6311 IMAGE REGIST SENSOR ASSEMBLY 80200A 5 ON 1 CNT1 Counter 1 WG2 5160 804000 0 ON 1 CNT2 Counter 2 WG2 5160 804000 1 ON 1 CNT3 Counter 3 WG2 5160 804000 2 ON 1 CNT4 Counter 4 WG2 5160 804000 3 ON 1 CNT5 Counter 5 WG2 5160 804000 4 ON 1 CNT6 Counter 6 WG2 5160 804000 5 ON 1 H1 Fixing uppper heater FH7 4678 ...

Page 256: ...ON 1 H9 Fixing oil heater FH7 4682 200 208V 802009 3 ON 1 FH7 4685 230V H9000 Externally heated heater FH7 4777 200 208V FH7 4778 230V 889020 2 detecte d 0 rea dy 1 889036 1 ON 1 OFF 0 Ref DC controller PCB AC drive PCB LA1 LA2 J2239 LA3 J2239 LA4 J2239 LA5 J2239 LED1 LED2 CNT1 J2216 CNT2 J2216 CNT3 J2216 CNT4 J2216 CNT5 J2216 CNT6 J2216 H1 J2804 H2 J2804 H3 J2805 H4 J2805 Ref Name Parts number DI...

Page 257: ...Chapter 6 6 31 F 6 10 H5 J2805 H6 J2805 H7 J2807 H8 J2807 H9 J2808 H9000 J2804 Ref DC controller PCB AC drive PCB TH8 TH7 TH9 TP5 TP4 TP1 TH6 TH9001 TH9000 TH3 TH4 TH12 TP2 TH5 TP3 TP6 TH1 TH2 TH10 TH11 ...

Page 258: ...or FH7 7330 TH8 Drum thermistor C FH7 7438 800000 7 ready 0 error 1 TH9 Drum thermistor M FH7 7438 800000 7 ready 0 error 1 TH10 Drum thermistor Y FH7 7438 800000 7 ready 0 error 1 TH11 Drum thermistor Bk FH7 7438 800000 7 ready 0 error 1 TH12 Environment sensor FH7 7536 802001 5 low humidity 0 TH9000 Externally Heated Roller thermistor main FM1 0273 TH9001 Externally Heated Roller thermistor sub ...

Page 259: ...Ref DC controller PCB AC drive PCB TH1 J2209 TH2 J2209 TH3 J2209 TH4 J2209 TH5 J2209 TH6 J2209 TH7 J2208 TH8 J2216 TH9 J2216 TH10 J2216 TH11 J2216 TH12 J2220 TH9000 J2251 TH9001 J2251 TP1 J2804 TP2 J2804 TP3 J2808 TP6 J2804 ...

Page 260: ... 7 1 PCBs 0004 9038 CLC5100 CLC4000 F 6 11 3 4 75 1 36 5 6 7 9 82 79 10 11 12 27 26 32 15 16 61 20 21 78 18 19 25 24 34 14 77 35 49 50 51 23 48 22 55 47 46 45 44 56 28 33 37 53 52 57 59 58 60 17 74 80 38 41 30 31 39 40 29 81 2 76 ...

Page 261: ...rface controller motor PCB FG3 1390 15 Reader controller PCB FG3 1377 16 Original scanner motor PCB FG6 6299 17 HVT4 FG5 4258 18 Laser drive PCB C FG6 6314 LASER UNIT 19 Laser drive PCB Bk FG6 6316 LASER UNIT 20 Laser drive PCB Y FG6 6316 LASER UNIT 21 Laser drive PCB M FG6 6314 LASER UNIT 22 Image position correction PCB front FG6 6311 IMAGE REGIST SENSOR ASSEMBLY 23 Image position correction PCB...

Page 262: ...ay PCB C FG5 4254 45 Primary wire relay PCB M FG5 4254 46 Primary wire relay PCB Y FG5 4254 47 Primary wire relay PCB Bk FG5 4254 48 Image position correction CCD PCB front FG6 6311 IMAGE REGIST SENSOR ASSEMBLY 49 Image position correction CCD PCB rear FG6 6311 IMAGE REGIST SENSOR ASSEMBLY 50 OHP sensor PCB light receiving FG5 3179 51 OHP sensor PCB emit light FG5 3178 52 Environment measurement P...

Page 263: ...rmance of the machine 74 Hopper relay PCB FG5 4346 75 Fuse PCB FG3 3368 76 Interfasce board FG3 2088 77 Fixing motor drive PCB FG3 3367 78 Laser scanner motor drive PCB FH5 3136 79 DC drive PCB FH5 3135 80 Contrpl paner family PCB FG5 8275 81 Ficker controller PCB 2 FG6 2508 82 Fixing feed motor drive PCB FG3 3367 Ref Name Parts number ...

Page 264: ...Chapter 6 ޓ 6 38 ...

Page 265: ...Chapter 7 System Construction ...

Page 266: ......

Page 267: ...7 1 2 Outline of Electrical Circuitry 7 2 7 2 System Construction 7 3 7 2 1 System Configuration 7 3 7 3 Product Specifications 7 4 7 3 1 Specifications 7 4 7 3 2 Specifications 7 7 7 4 Function List 7 11 7 4 1 Dimensions 7 11 7 4 2 Default Ratios 7 12 7 4 3 Copy Speed 7 13 ...

Page 268: ......

Page 269: ... processor PCB IP memory PCB To external device Laser driver PCB Laser scanner Video controller PCB Laser exposure block BK C M Y Separation Charging Pre exposure Laser exposure Cleaning Development Transfer Charging Pre exposure Laser exposure Cleaning Development Transfer Charging Pre exposure Laser exposure Cleaning Development Transfer Charging Pre exposure Laser exposure Cleaning Development ...

Page 270: ...oller PCB Laser driver laser BD Board PCB Preview Monitor Board monitor DC controller PCB SALT sensor PCB Color toner density sensor Sensor Switch Drum motor LED front PCB for pattern reading Image position correction PCB front AC driver PCB HVT 1 2 3 4 5 Laser scanner motor Laser scanner motor driver PCB Motor Fan Clutch Solenoid Developing motor Holding tray motor Pick up motor Paper deck Chargi...

Page 271: ...ion 0002 0300 CLC5100 CLC4000 F 7 3 T 7 1 1 Staple Sorter F2 2 Stacker B1 Scheduled to be sold at the end of 2003 3 Buffer Path Unit D1 4 Editor F1 5 RDF E3 6 Control Card V 7 Side Paper Deck R1 8 Original Tray 8 is included as standard equipment 5 6 4 7 2 1 3 8 ...

Page 272: ...ethod Electrostatic absorption simultaneous with C transfer Transfer method by blade transfer belt Separation method Electrostatic separation Pickup method Cassette 2 cassettes paper deck manual feed tray Cassette pickup method Separation roller Paper deck pickup method Separation roller Multifeeder pickup method Separation roller Drum cleaning method by blade Fixing method By heat roller external...

Page 273: ...in paper standard gloss Print speed B4 30cpm single sided mode plain paper standard gloss Print speed A3 25cpm single sided mode plain paper standard gloss Print speed LTR 51cpm single sided mode plain paper standard gloss Print speed LGL 30cpm single sided mode plain paper standard gloss Print speed 11x17 25cpm single sided mode plain paper standard gloss Cassette paper size Max A3 297mmx420mm 11...

Page 274: ...ine 230V 10 10 230V machine 230V 10 10 50 60hz Power consumption maximum 200V machine 3kW230V machine 3 2kW measured w RDF buffer path unit paper deck installed Power consumption Copying 1 87kW or less A4 continuous copying in full color mode Standby 0 86kW h reference value measured w RDF buffer path unit paper deck installed Ozone 0 02ppm or less upon installation 0 005ppm or less 100 000 sheets...

Page 275: ...umping brush development C M Y Bk Attraction method Electrostatic absorption simultaneous with Y transfer Transfer method by blade transfer belt Separation method Electrostatic separation Pickup method Cassette 2 cassettes paper deck manual feed tray Cassette pickup method Separation roller Paper deck pickup method Separation roller Multifeeder pickup method Separation roller Drum cleaning method ...

Page 276: ...e 0 5 0 5 0 5mm Non image width left right Single sided 2 0 1 5 1 5mm full image 0 1 0 1 0mm Double sided 2 0 1 5 1 5mm full image 0 1 0 1 0mm Number of gradations 256 Reading resolution 400x400dpi Copying resolution 400x400dpi Printing resolution 400x400dpi First print time Less than 14 sec A4 plain paper 80 to 105g m2 Duplex paper size B5 B4 A4 A3 LTR LGL 11x17 Print speed A4 40cpm single sided ...

Page 277: ...heavy paper 90 to 253 gsm Cassette capacity Approx 550 sheets 81 4g m2 Multifeeder tray capacity Approx 250 sheets 81 4g m2 Paper deck capacity Approx 3500 sheets 80g m2 Duplex method Through pass Delivery tray stack Approx 250 sheets 81 4g m2 Continuous reproduction Up to 999 sheets Auto power off Default 2 hours Setting range 1 to 24 hours Auto gradation correction Yes Operating environment temp...

Page 278: ...552 kg 1220 lb including copyboard and standard buffer Overseas use 619kg 1360 lb including copyboard standard buffer and standard side paper deck Option 1 RDF E3 2 Side Paper Deck R1 3 Staple Sorter F2 4 Editor F1 5 Stacker B1 scheduled to be supported at the end of 2003 6 Control Panel 2 USA only 7 Manual Auxiliary Tray 8 Control Card V 9 ED Board C1 10 Interface Board E1 Trasnsfer cleaning meth...

Page 279: ...1 7 4 Function List 7 4 1 Dimensions 0002 3194 CLC5100 CLC4000 F 7 4 Without Options With Paper Deck Feeder and Stapler Sorter 2406mm 94 5in 1565mm 61 4in 400mm 15 7in min 3069mm 120in 1565mm 61 4in 400mm 15 7in min ...

Page 280: ... A4R 0 815 4 000 A3 to B4 A4R to B5R 0 865 North America 5R4E 0 250 LGL to 11x17 1 214 0 500 1 294 11x17 to LTRR 0 647 LTRR to 11x17 2 000 11x17 to LGL 0 733 MINIT to LTRR 4 000 LGL to LTRR 0 786 Europe 3R3E 0 250 A4R to A3 1 414 A3 to A5 0 500 A5 to A3 2 000 A3 to A4R 0 707 4 000 Others 5R5E 0 250 B4 to A3 B5R to A4R B5 to A4 1 153 A3 to A5 0 500 A4R to B4 A5 to B5 1 223 A3 to A4R B4 to B5R 0 707...

Page 281: ...ons are subject to change for product improvement Pickup Location Paper Side Paper Type Copy Speed A4 LTR A3 11 17 A4R B4 Cassette Single Plain paper 51 40 25 20 30 OHP film 9 8 Double Plain paper 20 10 10 Paper Deck Single Plain paper 51 40 25 30 Thick paper 30 15 18 Heavy paper 22 11 13 Double Plain paper 20 10 10 Thick paper 13 5 7 5 9 Multi Feeder 1st side 2nd side Plain paper 35 18 22 Thick p...

Page 282: ...Chapter 7 ޓ 7 14 ...

Page 283: ...Chapter 8 Upgrading ...

Page 284: ......

Page 285: ...Contents Contents 8 1 Outline of the Version Upgrade 8 1 ...

Page 286: ......

Page 287: ...ble below shows a list of firmware and the associated way of upgrading T 8 1 Way of Version Upgrade Notes SST ROM DIMM replacement CLC5100 4000 R CON Yes Yes DC CON Yes Yes Stapler Sorter F2 No Yes Stacker B1 Yes No The special service tool Downloader PCB FY9 2034 is necessary RDF E3 No Yes Side Paper Deck R1 The Side Paper Deck R1 is not equipped with firmware if you need to upgrade the machine u...

Page 288: ......

Page 289: ...Jul 7 2004 ...

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