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Canon CLBP-460PS Service Manual Download Page 393

COPYRIGHT  

C

1998  CANON  INC.

CANON  CLBP-460PS  REV.0  OCT. 1998  PRINTED  IN  JAPAN  [IMPRIME  AU  JAPON]

CD 1-11

SERIAL NUMBER / REMARKS

DESCRIPTION

 

T
Y

Q'

R
A
N
K

PART NUMBER

FIGURE

 &

KEY NO.

CD 1 -

RG5-3809-020 

1 

DC CONTROLLER PCB ASS'Y 

C1001 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1002 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1003 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1004 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1005 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1006 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1007 

VW4-1232-100 

1 

CAPACITOR, 10PF, 50V 

C1008 

VW4-1232-100 

1 

CAPACITOR, 10PF, 50V 

C1009 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

C1010 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

C1011 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

C1012 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

C1013 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1014 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1016 

VC8-6450-474 

1 

CAPACITOR, 0.47U, 16V 

C1021 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1022 

VC8-4970-106 

1 

CAPACITOR, 10UF, 50V 

C1023 

VC8-4970-106 

1 

CAPACITOR, 10UF, 50V 

C1024 

VW4-1835-102 

1 

CAPACITOR, 1000PF, 50V 

C1030 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1031 

VW4-1234-221 

1 

CAPACITOR, 330PF, 50V 

C1036 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

C1038 

VW4-1234-101 

1 

CAPACITOR, 100PF, 50V 

C1039 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

C1041 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

C1042 

VC8-4930-477 

1 

CAPACITOR, 470UF, 10V 

C1044 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1045 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

C1046 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

C1047 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

C1048 

VC8-7000-476 

1 

CAPACITOR, 47U, 50V 

C1050 

VC8-7000-476 

1 

CAPACITOR, 47U, 50V 

C1051 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1052 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1053 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1054 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

C1055 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1056 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

C1057 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1058 

VC8-4970-106 

1 

CAPACITOR, 10UF, 50V 

C1060 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1061 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

C1062 

VW4-1234-331 

1 

CAPACITOR, 330PF, 50V 

C1063 

VW4-1027-104 

1 

CAPACITOR, 0.1UF, 25V 

C1064 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

C1067 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

C1068 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

C1069 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

C1070 

VW4-1037-103 

1 

CAPACITOR, 0.01UF, 50V 

Summary of Contents for CLBP-460PS

Page 1: ...SERVICE MANUAL REVISION 0 OCT 1998 COPYRIGHT 1998 CANON INC CANON CLBP 460PS REVISION 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON RY8 1389 000 ...

Page 2: ...ared by PERIPHERAL PRODUCTS QUALITY PLANNING DIV PERIPHERAL PRODUCTS TECHNICAL DOCUMENTATION DEPT CANON INC 5 1 Hakusan 7 chome Toride City Ibaraki Pref 302 8501 Japan Use of this manual should be strictly supervised to avoid disclosure of confidential information ...

Page 3: ...perating principles and timing sequences of the electrical and mechanical systems Chapter 3 The Mechanical System Explanation of mechanical operation disassembly reassembly and adjustment procedures Chapter 4 Troubleshooting Maintenance and servicing reference values and adjustments troubleshooting procedures lubricants and solvents Appendix General timing chart general circuit diagram etc Informa...

Page 4: ...serWriter 16 600 PS laser beam printer All graphics were produced with Macromedia FreeHand J and all documents and page lay outs were created with QuarkXPress E The video images were captured with SONY digital video camcorder and MASS microsystems Quickimage 24 video capture board and modified with Adobe Photoshop J ...

Page 5: ...SYSTEM 2 4 A DC Controller PCB 2 4 B Fixing Control Circuit 2 14 C High voltage Power Supply Circuit 2 20 D Low voltage Power Supply Circuit 2 25 E Video Interface Control 2 28 F Other Control 2 30 III LASER SCANNER SYSTEM 2 37 A Laser System 2 37 B Laser Control Circuit 2 39 C Scanner System 2 42 IV IMAGE FORMATION SYSTEM 2 44 A Outline 2 44 B Operation 2 45 C Print Process 2 62 D Image Stabiliza...

Page 6: ...hermistor 3 25 J Lower Thermistor 3 26 K Upper Fixing Heater 3 26 L Lower Fixing Heater 3 27 M Upper Fixing Roller 3 28 N Lower Fixing Roller 3 30 O 90 Fan 60 Fan Air Filter 3 32 P 40 Fan Air Filter 3 32 V SWITCHES SENSORS 3 33 A Locations 3 33 B ITB Unit Drawer Open Detection Switch 3 35 C Toner Cartridge Door Open Detection Switch 3 35 D Drum Cartridge Drawer Open Detection Switch 3 36 E 24V Int...

Page 7: ...gh voltage Power Supply Unit 3 61 F Developing PCB 3 61 G Feed PCB 3 62 H Multi purpose Tray PCB 3 62 I Toner Level Detection PCBs Emitter and Receiver 3 64 J Waste Toner Full Detection PCBs Emitter and Receiver 3 64 K Cassette Paper Size Detection PCB 3 65 L Video Controller PCB 3 65 IX DUPLEXING UNIT 3 66 A External Covers 3 66 B Motors Solenoids 3 69 C Sensors 3 72 D Electrovic Components 3 75 ...

Page 8: ...ND SERVICING 4 59 A Periodic Replacement Parts 4 59 B Expected Service Life of Consumable Parts 4 59 C Periodic Service 4 60 D Cleaning During a Sarvice Visit 4 60 E Standard Tools 4 64 F Special Tools 4 65 G List of Lubricants and Cleaners 4 66 IX SERVICE MODE 4 67 A Outline 4 67 B Mode Description 4 73 X LOCATION OF CONNECTORS 4 78 ...

Page 9: ...TER 1 PRODUCT INFORMATION I FEATURES 1 1 II SPECIFICATIONS 1 3 III SAFETY INFORMATION 1 8 IV PARTS OF THE PRINTER 1 9 V INSTALLATION 1 13 VI MAINTENANCE AND SERVICING BY THE CUSTOMER 1 26 VII OPERATION 1 28 ...

Page 10: ......

Page 11: ...ing roller surface and allowing the fixing unit to be oilless 5 Easy maintenance The main parts in the printer are structured to simplify maintenance of the printer The main parts are as follows ITB unit Toner cartridge Bk M C Y Drum cartridge photosensitive drum and waist toner case Fixing unit Fixing unit is not fixed with screws and can be replaced simply by shifting the fixing levers Feed roll...

Page 12: ...utomatic PDL switching The printer supports Hewlett Packard PCL 5C and Adobe PostScript 3TM The printer can automatically switch PDL between PCL and PostScript according to the received data 1 2 CHAPTER 1 ...

Page 13: ...sity setting at midpoint Replaceable Y M and C toner cartridges The Y M and C toner cartridge can print about 6 000 A4 or Letter size sheets if the average print coverage is a 4 image dot ratio with the print density setting at midpoint Transfer Primary transfer Intermediate transfer belt Secondary transfer Secondary transfer roller Separation Curvature Cleaning The photosensitive drum is cleaned ...

Page 14: ...vel 1B 10 dB 6 8B or less printing 5 8B or less standby Sound pressure level 53 dB or less printing Bystander position 43 dB or less standby 14 Dimensions 500 width x 559 depth x 394 height mm 15 Weight About 48 0 kg printer including cassette About 1 4 kg drum cartridge About 0 92 kg Bk toner cartridge About 0 77 kg Y M and C toner cartridges About 2 0 kg ITB unit 16 Power supply 100 127 V 50 60 ...

Page 15: ...G Omega Bold 6 CG Omega Italic 7 CG Omega BoldItalic 8 CG Times 1 CG Times Bold 2 CG Times Italic 3 CG Times BoldItalic 4 Clarendon Condensed 10 Coronet 9 Courier 0 Courier Bold 39 Courier Italic 40 Courier BoldItalic 41 Garamond Antiqua 22 Garamond Halbfett 23 Garamond Kursiv 24 Garamond Kursiv Halbfett 25 Letter Gothic 42 Letter Gothic Bold 43 Letter Gothic Italic 44 Line Printer 45 Note Marigol...

Page 16: ...ow Oblique Helvetica Oblique JoannaMT JoannaMT Bold JoannaMT Italic JoannaMT BoldItalic LetterGothic LetterGothic Bold LetterGothic BoldSlanted LetterGothic Slanted LubalinGraph Book LubalinGraph BookOblique LubalinGraph Demi LubalinGraph DemiOblique Marigold MonaLisa Recut NewCenturySchlbk Roman NewCenturySchlbk Bold NewCenturySchlbk Italic NewCenturySchlbk BoldItalic Optima Optima Bold Optima It...

Page 17: ... 127 V 50 60 Hz 220 240 V 50 60 Hz Voltage tolerance 10 or less DC5V supplied from the printer 2 Paper feeder 1 Pick up speed About 4 pages min A4 full color About 16 pages min A4 mono color 2 Paper types Letter Legal Executive A4 B5 A5 size plain paper 60 105 g m2 Canon recommended paper 3 Dimensions 500 width x 559 depth x 125 height mm 4 Weight About 10 0 kg 5 Power supply DC24V supplied from t...

Page 18: ...nderwriters Laboratory UL when it is shipped from the factory D Power Supply Safety Note that even if the power switch is turned OFF the current still flows to the primary side of the power supply unit of the printer Unplug the power cable before disassembling and reassembling the printer 1 8 CHAPTER 1 ATTENTION VORSICHT ATTENZIONE PRECAUCION VARO VARNING ADVARSEL ADVARSEL UNSICHTBARE LASERSTRAHLU...

Page 19: ...Face down delivery slot 3 Control panel 4 Test print switch 5 Power switch 6 Universal cassette 7 ITB unit drawer 8 Multi purpose tray 9 Drum cartridge drawer 10 Top cover unlock button 11 Power receptacle 12 Face up tray 13 Rear cover 14 Video controller unit 1 9 CHAPTER 1 14 13 11 12 10 1 4 2 3 5 6 7 8 9 ...

Page 20: ...2 External view of the duplexing unit Fig 1 4 3 3 External view of the paper feeder Fig 1 4 4 15 Duplexing unit 16 Duplex feed unit 17 Paper feeder 18 Paper cassette 1 10 CHAPTER 1 15 16 18 17 ...

Page 21: ...rtridge 6 Primary transfer roller 7 ITB unit 8 Multi purpose tray 9 Multi purpose tray paper pick up roller 10 Registration roller 11 Feed roller 12 Cassette feed roller 13 Cassette paper pick up roller 14 Secondary transfer roller 15 ITB cleaning roller 16 Cassette 17 Feed belt unit 18 Upper fixing roller 19 Lower fixing roller 20 Fixing delivery roller 21 Face up deflector 22 Developing rotary 2...

Page 22: ...plexing unit Fig 1 4 6 3 Cross sectional view of the paper feeder Fig 1 4 7 1 12 CHAPTER 1 1 Pick up roller 2 Feed roller 1 3 Feed roller 2 4 Separation roller 1 2 2 3 1 2 3 4 1 Pressure roller 2 Duplex feed roller 3 Reversing roller ...

Page 23: ...ing the printer The service engineer should inspect the customer s premises before installing the printer 1 Power supply The power supply should meet the following requirements Line voltage AC Within 10 of rated voltage Line frequency Rated frequency Grounding Grounding that meets the safety standard 2 Operating conditions The location should meet the following requirements The printer should be p...

Page 24: ...gnetic field Areas with vibration Dusty areas Near flames or water 3 Installation space There must be enough space around the printer to operate it See Figure 1 5 2 If the printer is to be placed on a desk be sure that the desk is large enough to accommodate its feet rubber pads and sturdy enough to carry its weight about 48 kg Fig 1 5 2 1 14 CHAPTER 1 820mm 700mm 1560mm Cassette Paper feeder Opti...

Page 25: ...inter 3 Have two persons lift and carry the printer to the installation site Two persons are required to move the printer because it weighs about 48 kg Fig 1 5 3 4 Remove the plastic bag from the printer and peel the tape off it Confirm that the covers were not damaged or deformed during transport 5 Remove the universal cassette from the printer and remove the packing material 6 Open the ITB unit ...

Page 26: ... unit drawer 2 Insert the ITB unit Fig 1 5 6 3 Close the ITB unit drawer 4 Unpacking and installing the toner cartridge This printer can execute the toner cartridge replacement function according to the instruction from the video controller This function detects whether the toner cartridges are installed or not and rotates the develop ing rotary so that the compartment of the missing toner cartrid...

Page 27: ... replacement function does not become effective unless the printer is turned on with the drum cartridge and the ITB unit in it Install the drum cartridge and the ITB unit in the printer then turn it ON 3 Remove the toner cartridge out of its protection bag 4 Hold the cartridge as shown in Fig 1 5 7 and slowly rock it up and down five or six times to distribute toner evenly Fig 1 5 7 5 Place the ca...

Page 28: ... the installation slot by the toner cartridge replacement function 8 Check the marker and choose the toner cartridge with the same color as the marker Install the black toner cartridge first 9 Verify that the printer position mark is aligned with the arrow mark on the toner cartridge and install the cartridge in the printer Fig 1 5 10 1 18 CHAPTER 1 Arrow mark Position mark Toner Cartridge ...

Page 29: ...d stops at the next toner car tridge Magenta installation position automatically You can also rotate the rotary to the next toner cartridge installation position by pressing the ROTATE key on the control panel Note 13 Repeat steps 3 to 12 to install the other toner cartridges in the printer Note The ROTATE key is used to removed toner cartridges However it is not effective when the printer is not ...

Page 30: ...ning holes Fig 1 5 12 7 Plug the pig tail of the duplexing unit into the outlet of the printer Note If the printer is ON turn it OFF and unplug the power cable before installing the duplex ing unit 6 Unpacking and installing the paper feeder 1 Unpack the paper feeder and remove the carton 2 Remove the tape holding the cassette from the paper feeder 3 Remove the cassette from the paper feeder Remov...

Page 31: ...t unplug the power cable until the message disappears 2 Remove the 3 screws and then take out the video controller unit from the printer 3 Unpack the hard disk drive and take it out from the electrostatic bag 4 Assemble the hard disk drive Hard disk drive x 1 hard disk plate x 1 stand offs x 3 rib bon cable x 1 5 Place the hard disk drive on the video controller PCB and connect the connectors Fig ...

Page 32: ...troller unit and take out the slot cover Fig 1 5 16 6 Follow the procedures in the figure below to connect the network card connector and to secure the network card with the 2 screws Fig 1 5 17 7 Install the video controller unit in the printer Note The video controller and network card may be damaged by static electricity Take extra cautions when handling them 9 Operation check 1 Load paper into ...

Page 33: ...nic photoconductor OPC that deteriorates when exposed to strong light A toner cartridge contains toner A dirty or dam aged belt of the ITB unit reduces the print quality Advise the customer about correct storage and handling of cartridges and ITB unit a Storage requirements after unsealing 1 Store the cartridge in its protection bag 2 Avoid places in the sun or near windows Do not leave a cartridg...

Page 34: ... toner evenly Then install the cartridge in the printer Shaking it any other way may result in toner leaking from the developing cylinder Fig 1 5 18 After installing a new cartridge print three to five test patterns to check for toner leakage 2 Before transporting the printer take all the cartridges and ITB unit out and put them into protection bags to prevent exposure to light 3 Keep the cartridg...

Page 35: ...appear on the prints if the drum is exposed to strong light Therefore avoid opening the shield The protective shield opens automatically when the drum cartridge is installed in the printer 9 Do not touch or open the protective shield of the toner cartridge Fig 1 5 20 10 Hold the ITB unit as shown below Do not touch the surface of the belt Fig 1 5 21 1 25 CHAPTER 1 Correct Wrong ...

Page 36: ...ondary transfer roller and air filters packed with the unit Replace the fixing unit every 100 000 prints Note When replacing the fixing unit also replace the feed roller separation roller and air filters packed with the unit Item Maintenance Clean the registration roller unit when replacing the ITB unit 1 Clean the upper registration roller with a dry cloth 2 Clean the registration guide with a dr...

Page 37: ... density sensor with the attached brush when replacing the drum cartridge Note Put the drum cartridge in the protective bag to protect it from the light when cleaning the detection window Item Maintenance Toner density sensor Cleaning brush Toner density sensor ...

Page 38: ...e keys are explained on the following pages Fig 1 7 1 MESSAGE indicator orange 1 Lit Indicates that a service call has occurred in the printer Blinking Indicates that the printer cannot print error state due to an operator call or an error occurred in the printer OFF Indicates that no error occurred in the printer ONLINE indicator green 2 Lit Indicates that the printer is online and in the ready s...

Page 39: ...em displayed in the message area of the display window If you press the ENTER key when READY or POWER SAVER MODE is displayed in the mes sage area the printer goes offline and goes back online if you press it again CANCEL key 7 Use this key from any menu item at any time to go back to Ready If this key is pressed while changing settings the changes will not take effect If this key is pressed durin...

Page 40: ...ears in the message area of the display window Figure 1 7 2 shows the keys available for operating the PRINT menu Details of each menu are explained in the following sections 1 CHECK AND PRINT menu The CHECK AND PRINT menu allows the user to make multiple copies of print jobs which are specified as Check and Print by the printer driver Print jobs are stored in the hard disk in the printer After ch...

Page 41: ...U key to go back to the RESET menu CLEAR LOG QUEUES Allows the user to clear all jobs in the queues and the job log only when the optional hard disk is installed FORMAT DISK Allows the user to format the hard disk of the printer only when the optional hard disk is installed RESET COLOR Allows the user to reset the values in VISUALCAL and COLOR ADJUSTMENT to the default values RESTORE DEFAULTS Allo...

Page 42: ...network protocols enabled and exis tence nonexistence of calibration Use this submenu to specify whether the printed queues should be stored in the optional hard disk or not Displayed only when the optional hard disk is installed Use this submenu to choose the num ber of jobs to be saved in the Printed Queues Displayed only when PUB LISH PRINTD Q is set to YES Use this submenu to specify the lengt...

Page 43: ...ckets 1 33 CHAPTER 1 Submenu PAGE DESC LANG DEFAULT PAPER SIZE TONER LOW ENABLE SMOOTHING PS PCL AUTO AUTO LETTER A4 CONTINUE STOP STOP YES NO YES Options Remarks Use this submenu to select a default PDL for your printer If you select AUTO the printer will automatically detect and interpret PDL used by the file Use this submenu to specify the default paper size to print on Default paper size is Le...

Page 44: ... Use this submenu to specify the number of lines of text per page to print Use this submenu to specify which PCL font to print See Page 1 5 for the list of PCL fonts and their corresponding font numbers Use this submenu to specify the pitch or number of fixed space PCL characters per horizontal inch to print Use this submenu to specify the point size of the font to print Use this submenu to specif...

Page 45: ...e leftmost circle you can distinguish from its back ground for Black End of Limits and 30 Match test print Enter the number of the leftmost circle you can distinguish from its back ground for Cyan Start of Limits and 30 Match test print Enter the number of the leftmost circle you can distinguish from its back ground for Cyan End of Limits and 30 Match test print Enter the number of the leftmost ci...

Page 46: ...pecify the color you want to adjust Use this submenu to specify the bright ness of each color Use this submenu to print a TEST PAGE with the changed settings Use this submenu to specify whether or not the changes are accepted Submenu PRINT GRAYS BEST PATCH ROW BEST PATCH COLOR PRINT CLOR TEST APPLY CHANGES YES NO YES 4 3 2 1 0 1 2 3 4 0 R Y G C B M All R YES NO YES YES NO YES Options Remarks Use t...

Page 47: ...ing network communication Specifies whether or not to allow the packet to travel to its destination through routers on the network Specifies whether or not to allow all routers on the network to broadcast the presence of the printer enabling packets from clients on the network to travel to the printer by any route Displayed when REQ ALL ROUTE is set to OFF Specifies whether or not to allow all rou...

Page 48: ...or printing with TCP IP over Ethernet Enter one of the following values when the subnet mask needs to be set 255 000 000 000 If the IP address starts with a number less than 128 255 255 000 000 If the IP address starts with a number from 128 through 191 255 255 255 000 If the IP address starts with a number greater than 191 Displayed when TCP IP ETHERNET is set to YES In some cases the values may ...

Page 49: ...alk zone in which you want the printer to appear Displayed when ENABLE APPLETALK is set to YES Select YES if you have an IPX Novell network connected to the printer You can enable AppleTalk TCP IP and IPX Novell communication simultane ously Select the Ethernet frame type used for communication between the NetWare file server and the printer If both Ethernet port and TokenRing port are enabled Eth...

Page 50: ...en ENABLE PSERVER is set to YES Select YES to view a list of NDS trees Displayed when ENABLE NDS is set to YES Use the up and down arrow keys to select a tree from the NDS tree list This alert message warns you that the Bindery setup for the tree you select ed will be deleted Select YES if you wish to delete the Bindery setup for the previously selected tree Displayed when ENTER key is pressed in ...

Page 51: ...NT Q SEARCH appears if it does n t require a password Press up and down arrow keys to enter password Select ENTIRE NDS TREE to display ENABLE BINDERY Select SUB TREE to display BROWSE TO PRINT Q SUBTREE ROOT Press Enter key to display NDS TREE NAME NDS tree name appears in the top line of the message area The first item in the scrollable object list appears in the second line Use the up and down k...

Page 52: ...rver press the Enter key to display POLL INT SEC Select a server you want to disconnect from the connected servers Select a server you want to connect from a list of all available servers If a password is required to login to the server the FILE SERVER LOGIN screen is displayed If you select a preset login name FSERVER is displayed If you select ENTER LOGIN NAME ENTER LOGIN NAME is displayed Use t...

Page 53: ...th the Novell server Note If you select a short interval the amount of network traffic increas es this may slow down other net work jobs Use this submenu to enable network communication using SMB Select YES to display USE NAME SERVER Select NO to display NETWORK SERV ER SETUP Use this submenu to designate a specific WINS server as an SMB server Select YES to display NAME SERVER IP Select NO to dis...

Page 54: ...inter is operating do not become effective Therefore sets the values when the printer is not operating 1 44 CHAPTER 1 Submenu ADJUST DENSITY ADJUST DENSITY CYAN ADJUST DENSITY MAGENTA ADJUST DENSITY YELLOW ADJUST DENSITY BLACK PRINT SERVICE PAGE YES NO NO 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 0 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 0 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 0 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 0 YES NO NO Option...

Page 55: ...l Press To move Forward Back Enter Forward Forward Back Up Down arrow Menu Key Operation Press the MENU key to display the first menu YES NO PRINT PS FONT LIST PRINT PCL FONT LIST PRINT TEST PAGE FRENCH IGERMAN ITALIAN SPANISH DUTCH DANISH PORTUGUESE FINNISH NORWEGIAN PORTUGUESE NETWORK SERVICE SETUP I O PORT SETUP NETWORK PROTOCOL SETUP PUBLISH PRINTD Q YES NO YES NO YES YES NO NEW PASSWORD VERIF...

Page 56: ...ress To move Forward Back Enter Forward Forward Back Up Down arrow Menu Key Operation Value level Forward Back Up Down arrow Mark COLOR ADJUSTMENT COLOR DENSITY ADJUSTMENT ON OFF ON OFF ON OFF YES YES NO ENABLE PSERVER NO YES NO YES NO NDS TREE List of trees NEW TREE DELETES BINDERY SETUP YES LOGIN OBJECT user BROWSE TO PRINT Q SUBTREE ROOT NDS Tree name Object list Current path Object list PRINT ...

Page 57: ...hat is L or has a slash in front of its name is active at ground level and inac tive at the supply voltage level There is a microcomputer in this printer But as the internal operation of the microcom puter cannot be checked an explanation of the operation of the microcomputer has been left out As it is assumed that no repair will be made to customer circuit boards the explanation of board circuits...

Page 58: ......

Page 59: ...diode Scanner motor BD circuit IMAGE FORMATION SYSTEM Photo sensitive drum Primary charging roller Cleaner unit Developing unit Intermediate transfer belt Secondary transfer roller ITB cleaning roller Cassette Pick up unit Multi purpose tray To external device host computer etc ENGINE CONTROL SYSTEM DC controller PCB Operation panel Cassette PICK UP FEED SYSTEM Face up tray Fixing unit Duplexing u...

Page 60: ...until the home position of the intermediate transfer belt reaches the secondary transfer start position From the end of PRINT period until the fixing motor stops To warm up the fixing rollers to set the printer in the standby state To hold the fixing rollers at the target temperature to keep the printer ready to print when a PRINT signal is input To stabilize the sensitivity of the drum for prepar...

Page 61: ...ck Fixing roller temperature check Fixing unit motor drive Video interface communication start Standby temperature adjustment check Scanner motor drive check Scanner motor initial drive Standby Power ON D CPU Gate array initialization Fan start Developing unit initialization Bk Developing rotary motor drive Toner cartridge motor drive Toner cartridge Bk presence level check Developing unit initial...

Page 62: ... CXP875P40Q 1 This CPU is a single chip CPU incorporating a ROM and a RAM This CPU uses the control program stored in the ROM to control various loads such as motors clutches and solenoids and high voltage It also controls options such as the duplexing unit and paper feeder c S CPU IC1010 The S CPU is an four bit single chip microcomputer M34225M1 XXXFP This CPU is a single chip CPU incorporating ...

Page 63: ...c IC Reset IC Gate array IC1004 EEPROM IC1002 IC1003 IC1009 J1016 B1 B2 A11 A10 7 J1006 J1005 J1015 7 1 J1001 32 31 2 1 B1 B2 A13 A12 J1022 2 1 24 25 J1004 9 J1008 J1011 8 J1009 J1003 J1012 J1002 SW1001 J1014 B13 B12 A1 A2 B11 B10 A1 A2 J1017 J1013 J1020 6 1 J1018 IC1010 1 IC1001 IC1005 J1010 14 15 2 1 J1007 J1021 6 5 13 8 3 4 B2 B1 A11 A12 B12 B12 A1 A2 J1019 5 15 15 IC1011 M CPU S CPU RAM D CPU ...

Page 64: ...U Option Drum cartridge EEPROM Laser driver PCB BD PCB Scanner motor Video controller PCB Fixing unit Connector PCB Power supply unit Operation panel Developing PCB Feed PCB High voltage power supply unit Multi purpose tray PCB Toner cartridge motor M5 Various loads Developing rotary motor M3 Drum motor M4 Pick up motor M2 High voltage unit Various sensors door switch Serial communication Bus line...

Page 65: ...etails Cassette paper sensor L when the sensor detects no paper in the cassette OHT sensor left PS1 J18 3 1 2 6 ITBW REGSNS PS2 J17 3 1 2 J1015 11 4 6 5 J301 5 J304 1 3 2 10 J14 4 A4 J13 A5 J11 5 10 J10 5 J15 5 B5 J13 B3 J12 3 5 J10 10 PS3 J27 3 1 2 3 MLTLST J305 1 3 2 6 J14 3 B3 J13 B5 J12 5 3 J10 12 1 3 2 J21 11 9 10 PS4 J26 3 1 2 9 MLTP J305 4 6 5 7 J15 2 A2 J13 A7 J12 7 8 J10 7 4 6 5 J21 8 6 7...

Page 66: ...opened Toner level sensor H to turn the LED ON Waste toner sensor sensitivity adjustment signal Feed PCB Waste toner sensor Light emitter Light receiver Light emitter DC controller PCB PS10 J41 3 1 2 A7 ROTHP STFULL PS9 J42 3 1 2 J1017 B6 J206 1 3 2 J201 B6 4 6 5 A5 PS11 J40 3 1 2 B11 DEVCAM 7 9 8 B1 5V B7 A1 B5 A11 L when the light passes through the cartridge Toner out is detected by measuring t...

Page 67: ...dary transfer roller contact clutch L to bring the secondary transfer roller into contact with the intermediate transfer belt See Page 2 60 for details Fixing motor Paper pick up motor Pick up motor drive signals Fixing motor control signal See Page 2 30 for details Pick up motor control signal See Page 2 31 for details Fixing motor drive signals CL1 24VA MLTSLON REGCLON SL1 5 3 J305 7 8 11 13 J14...

Page 68: ...H while the fan is rotating L to run the fan H while the fan is rotating H while the fan is rotating at half speed DRMMA DRMMB SLVMA SLVMB J1017 A6 A5 A4 SLVMON J201 A6 A7 A8 ROTMA ROTMB J1017 B5 B4 B3 B1 B2 ROTMAON J201 B7 B8 B9 B11 B10 J1017 A10 A9 B10 B9 DRMMAON DRMMBON J201 A2 B2 A3 B3 90 fan FAN1 J1005 5 2 4 90FANRDY J76 3 2 1 3 6 1 60FANRDY 1 2 3 90FAN24V 60FAN24V IUPROTM M4 M5 M3 J77 3 2 4 ...

Page 69: ...h Rear door switch 24V when the ITB unit drawer drum cartridge drawer toner cartridge door and delivery door are closed 0V when any of the drawer or door is open Toner density sensor J501 15 1 13 5 6 7 8 9 10 1 1 12 4 3 2 14 J1010 1 15 3 4 5 6 7 8 9 10 1 1 12 13 14 2 24VA 5V DENB D0Å 7 DLSHIFT LED drive signal LED intensity signal Toner density detection setting signal See Page 2 74 for details DN...

Page 70: ... or paper feeder Paper size detection Drum cartridge memory data output signal Drum cartridge memory data input signal Drum cartridge memory serial clock signal Cartridge memory select signal H when a drum cartridge is installed See Page 2 48 for details Memory PCB High voltage PCB 1 2 Drum cartridge detecition 5V J1018 J1301 J1019 J1307 12 24 J1501 J1401 T1751 J1201 J1306 J1305 J52 A2 A7 A6 A5 A4...

Page 71: ...H when the power switch is turned OFF H when the 100V power supply is installed L when the 200V power supply is installed L to turn the relay OFF When a pulse is output the upper lower fixing heater can be turned ON H to switch the power OFF Upper lower fixing heater status signal H to turn the upper fixing heater ON H to turn the sub drive circuit ON H to turn the lower fixing heater ON H to turn...

Page 72: ...L and D CPU assumes the fixing unit is installed in the printer If it is not installed FXSET signal becomes H When it detects that the fixing unit is not installed the D CPU reports it to the video con troller Figure 2 2 10 2 14 CHAPTER 2 Relay circuit STATUS signal FXSTS FIXING TEMPERATURE DETECTION signal THRL THRU FIXING UNIT DETECTION signal FXSET Halogen heater FIXING UNIT TYPE DETECTION sign...

Page 73: ...value The target temperature of the fixing rollers during standby 163 C lower upper fixing roller The target temperature of the fixing rollers during printing 173 C lower fixing roller The target temperature of the fixing rollers during printing is changed only under the fol lowing condition After it prints more than 5 pages with mono color continuous printing mode 168 C If the upper thermistor de...

Page 74: ...e rises excessively and the temperature detected with the upper and or lower thermistor is higher than about 215 C the safety circuit cuts the power to the heaters regardless of the D CPU output At the same time the D CPU reports a power sup ply unit failure to the video controller If the fixing temperature rises excessively and the temperature of the upper and or lower thermoswitch is higher than...

Page 75: ...etection function of each circuit is described below Figure 2 2 12 2 17 CHAPTER 2 EEPROM D CPU IC1001 IC103 IC103 Upper thermoswitch Lower thermoswitch THL Lower thermistor THU Upper thermistor Fixing unit abnormality detection circuit FXROF FXUON FXLON ACTYP 24V RL101 7 1 5V FXUONS FXLONS T101 THRU THRL JP2 JP1 FXSTS FXENB THI 5V 5V 5V FXTYP 5V FXSET DC controller PCB Power supply unit Fixing uni...

Page 76: ...tor sensitivity note is on the low temperature side the fixing unit tem perature is 5 C or less The fixing unit temperature when the thermistor sensitivity is on the low temperature side is the same as the fixing unit temperature when the thermistor sensitivity is on the high tem perature side Open thermistor or thermistor abnormality Note Thermistor sensitivity switching To maintain the precision...

Page 77: ... FXSTS goes L If AC current flows normally the FXSTS signal changes between H and L at constant intervals The D CPU detects a broken wire of the upper or lower fixing heater by the FXSTS signal 5 Incorrect rated voltage fixing unit detection The fixing unit abnormality detection circuit checks whether the rated voltages of the power sup ply and the fixing unit match If a 100V power supply is conne...

Page 78: ...ositive or negative DC voltage is applied to the primary transfer roller and secondary transfer roller Negative DC voltage is applied to the upper fixing roller Figure 2 2 13 2 20 CHAPTER 2 D CPU Primary charging roller Upper fixing roller ITB cleaning roller Developing cylinder Secondary transfer roller Primary transfer roller High voltage PCB unit DC controller PCB Primary transfer high voltage ...

Page 79: ...oller or the density con trol command b Developing high voltage generation circuit This circuit is controlled by the four signals DEVELOPING AC BIAS DRIVE signal DEVEL OPING DC BIAS DRIVE signal DEVELOPING BIAS VALUE CONTROL signal and DEVEL OPING BIAS COLOR BLACK SWITCH signal sent from the DC controller PCB Developing DC bias and developing AC bias are generated in this circuit and applied to th...

Page 80: ...pplied to the primary transfer roller The PRIMARY TRANSFER DC NEGATIVE BIAS DRIVE signal TR1N controls ON OFF of the DC negative bias applied to the primary transfer roller The PRIMARY TRANSFER BIAS VALUE CONTROL signal TR1PWM changes values of the primary transfer DC positive bias and primary transfer DC negative bias see note The primary transfer output current is detected in the current detecti...

Page 81: ...ntroller PCB controls TR2PWM based on the fed back signal Figure 2 2 17 e ITB cleaning high voltage generation circuit This circuit is controlled by the five signals ITB CLEANING DC POSITIVE BIAS DRIVE sig nal ITB CLEANING DC NEGATIVE BIAS DRIVE signal ITB CLEANING AC BIAS DRIVE sig nal ITB CLEANING AC BIAS VALUE CONTROL signal ITB CLEANING DC BIAS VALUE CONTROL signal output from the DC controlle...

Page 82: ...s according to the environmental conditions The ITB CLEANING DC BIAS VALUE CONTROL signal ICLPWM changes the value of the DC bias according to the environmental conditions f Fixing separation bias generation circuit This circuit generates fixing DC bias according to the FIXING DC BIAS DRIVE signal sent from the DC controller PCB and applies it to the upper fixing roller The voltage applied to the ...

Page 83: ...e power supply PCB 5VDC is supplied for the sensors IC etc in the DC con troller PCB 24VDC consists of 24VA which is shut OFF when the front door switch SW4 or the rear 2 25 CHAPTER 2 DC controller PCB CB101 Rectifier circuit Power switch Circuit breaker 24VB PSWOFF DC DC convertor Fuse Switching transistor Control IC DC DC Low voltage power supply circuit Noise filter Rush current prevention circ...

Page 84: ...from the low voltage power sup ply circuit turn OFF the power switch SW6 unplug the power cord rectify the trouble on the load and then turn ON the power switch again See note The low voltage power supply circuit contains the circuit breaker CB101 and fuse F1 When excessive current flows the CB101 is turned OFF or the F1 is cut to interrupt the power supply Note Protective functions remain active ...

Page 85: ...pped in a specified period of time about 10 min after the fixing temperature control is stopped Therefore on the surface it appears as if the printer enters the sleep level 1 light sleep and then level 2 If the fixing temperature is equal to or less than the specified temperature about 70 C when the sleep level 2 command is sent the fan motor is stopped immediately and the printer enters the sleep...

Page 86: ...s of interface signals exchanged between the printer and the video controller PCB and gives information about the sequence of printer operation making use of interface signals Figure 2 2 21 2 28 CHAPTER 2 LSYNC RDY CPRDY SBSY CBSY SDM PRNT VCLK VDOEN VDO0 VDO1 VDO2 VDO3 VDO4 VDO5 VDO6 VDO7 CCLK PPRDY TOP CCRT STS CMD PFED PDLV External device host computer etc Laser driver DC controller PCB Video ...

Page 87: ...river PCB generates the PWM modulated LASER DRIVE signal laser scanner internal signal which switches the laser diode ON and OFF to produce a modulated laser beam The resulting laser beam is scanned repeatedly across the photosensitive drum to form the latent electrostatic image of the original image The latent image formed on the photosensitive drum is developed with toner and transferred to the ...

Page 88: ...ponse to these signals to rotate the motor The fixing motor changes rotational speeds normal speed rotation 50 low speed rotation and 33 low speed rotation according to the type of media being fed When the load is increased during the print operation the IUPFIXM signal is switched to set the motor current value and to increase the torque The fixing motor changes its rotational direction between th...

Page 89: ...pplies drive signals FEEDMAO FEEDMAO FEEDMBO FEEDMBO to the pick up motor in response to these signals to run the motor The pick up motor changes rotational speeds normal speed rotation 50 low speed rotation and 33 low speed rotation according to the type of media being fed When the load is increased during the print operation the IUPFEEDM signal is switched to set the motor cur rent value and to ...

Page 90: ... the developing rotary motor There are two developing rotary rotational speeds normal speed during printing and low speed during home position detection or when the rotary is shifting to the cartridge take out position Motor torque changes with the rotational speed of the motor The IUPROTM signal is switched to hold the motor with low current in order to maintain the developing rotary posi tion 2 ...

Page 91: ...PU sends DRUM MOTOR DRIVE signals DRMMA DRMMB DRM MAON DRMMBON to IC235 In response to these signals IC235 generates drive signals DRMMAO DRMMAO DRMM BO DRMMBO to the motor to run the drum motor The motor rotates when the DRMMAON and DRMMBON signals are set to L and stops when H 2 33 CHAPTER 2 J204 1 3 4 2 J201 A3 J1017 A9 DRMMAON M CPU IC1009 D CPU IC1001 5V REF5V DRMMAO DRMMAO DRMMBO DRMMBO DRMM...

Page 92: ...s changed between the developing cylin der drive and the toner cartridge contact separation movement drive The motor rotates counter clockwise to drive the developing cylinder and clockwise to perform the toner cartridge con tact separation operation The toner cartridge position is detected by the toner cartridge contact sensor PS11 The S CPU monitors the signal sent from the sensor to control the...

Page 93: ...an rotate regardless of door open close condition The 40 fan stops rotation when the drum cartridge drawer is open as the connector J77 3 is dis connected and the 40FAN24V is interrupted when the drawer is open The connector J77 2 is also disconnected by the drawer open When the D CPU detects the 40FAN NO CONNECT sig nal 40FAN N C H via IC1003 it notifies the video controller of the 40fan no conta...

Page 94: ...time due to the door open paper jam or failure The D CPU checks the fixing roller temperature before turning OFF the fans The fans are turned OFF immediately if the temperature is lower than the specified value The fans are dri ven for the specified period of time if the temperature exceeds the specified value Notes 1 After the completion of print operation the 90 fan keeps rotating at the full sp...

Page 95: ... the VDATA signal and gen erates the modulated laser beam only when the LASER EMISSION ENABLE signal LSENB from the DC controller is L The modulated laser beam is aligned by a collimator lens and a cylindrical lens into a paral lel beam that strikes the scanning mirror that is rotating at constant speed 2 37 CHAPTER 2 Photosensitive drum BD PCB BD mirror Scanner motor Laser driver PCB BDIN ILM LSY...

Page 96: ...ns located before the scanning mirror and the reflective mirror As the scanning mirror rotates at a constant speed the beam is scanned across the drum The drum also rotates at a constant speed As it rotates the laser beam successively scans across its surface Thus the laser beam builds up an image on the drum surface 2 38 CHAPTER 2 ...

Page 97: ...gnal in the non image area and sends them to the laser driver PCB The VIDEO DATA signals sent to the laser driver PCB is pulse width modulated laser ON time is changed according to the VDO signal sent from the video controller in the PWM IC IC1101 and sent to the laser drive IC IC1102 as LASER DRIVE signal VDATA The laser diode LD is turned ON OFF according to the VDATA signal at a constant intens...

Page 98: ...it IC in order to control the laser current sent to the laser diode After the specified period of time after completion of UNBLANKING period the LON signal is set to L the constant current circuit enters the hold mode mode that stores the laser intensi ty determined by the APC and forced light emission of laser diode LD completes The laser drive IC converts the determined laser intensity to voltag...

Page 99: ...se tray The laser drive circuit turns ON OFF the laser diode according to the LASER DRIVE signal VDATA output from the PWM IC when the LASER EMISSION ENABLE signal LSENB and LASER FORCED EMISSION signal LON are L Figure 2 3 3 Notes 1 The shaded area is where the laser beam is permitted to write 2 Times T1 to T3 vary according to the paper size 3 When the paper pick up source is the multi purpose t...

Page 100: ...bly while the scanner motor is running the BD PCB sends a BDIN signal The gate array compares the BDIN signal frequency with the reference clock frequency and controls the ACC signal to control the scanner speed so that the scanner motor speed reaches the prescribed value The SCANNER MOTOR DECELERATION signal DEC goes L to decrease the scanner speed and stop the scanner The D CPU determines whethe...

Page 101: ...number of rotations within 2 seconds after reaching 97 the of specified number of rota tions 2 The BDIN signal cycle is not within the range of the specified cycle for a certain period of time equivalent to 10 mm print distance when the motor is running normally during mask ing or unmasking If the time of deviation is less than the 10 mm print distance the video controller is notified of the mispr...

Page 102: ...ock drum cartridge the development block developing rotary unit toner cartridges and the transfer block ITB unit secondary transfer roller Figure 2 4 1 2 44 CHAPTER 2 Transfer block Development block Electrostatic latent image formation block ITB unit Drum cartridge Secondary transfer roller Toner cartridge Developing rotary ITB cleaning roller Laser beam ...

Page 103: ...ectrostatic latent image is formed on the photosensitive drum by the M video data Like the Bk toner the magenta toner is then developed and primarily transferred The C cyan and Y yellow toners are developed and transferred in the same way Four toners are transferred to the intermediate transfer belt by repeating development and primary transfer four times and the full color primary transfer proces...

Page 104: ... DC controller PCB Video controller PCB Developing cylinder ITB unit Primary charging roller Secondary charging roller Upper fixing roller Laser beam Intermediate transfer belt Photosensitive drum VDO0 to 7 PRNT HV1 TR1 TR2 ICL DEV High voltage PCB ...

Page 105: ...DRMSET If the DRMSET signal is H for 0 3 seconds or more during WAIT period after power ON or the drum cartridge drawer open close the DC controller determines that the drum cartridge is installed in the printer If the signal does not stay H for 0 3 seconds or more the DC controller notifies the video controller of the no drum cartridge Figure 2 4 3 2 47 CHAPTER 2 DC controller PCB DRUM MOTOR DRIV...

Page 106: ...reading fails three times continuously the check sum is not correct the DC con troller notifies the video controller of the abnormal drum cartridge memory Figure 2 4 4 c Photosensitive drum life detection The DC controller detects whether the end of the drum life has been reached or not based on the data stored in the drum cartridge memory The photosensitive drum consumption time data sent from th...

Page 107: ...the video controller The DC controller writes this data into the drum cartridge memory This printer is capable of printing after the waste toner full warning has been reported After issuing the warning the DC controller starts counting the number of prints and stores it in the drum cartridge memory When the specified number of prints is reached the DC controller determines that the limit of the wa...

Page 108: ...tridge is rotated by the toner cartridge motor M5 The developing rotary unit has three sensors developing rotary position sensor toner car tridge contact sensor and toner level sensor Figure 2 4 6 2 50 CHAPTER 2 PS10 DC controller PCB Toner cartridge PS11 PS12 PS10 Developing rotary position sensor PS11 Toner cartridge contact sensor PS12 Toner level sensor Slider Developing cylinder M3 M5 Y M3 De...

Page 109: ...ment removal stop position flag is detected from the time in which ROTHP is L Figure 2 4 7 If PS10 detects one of the following phenomena the DC controller determines that the develop ing rotary has failed The DC controller stops the printer and notifies the video controller of the developing rotary failure 1 The developing rotary motor runs for the prescribed period of time but PS10 does not dete...

Page 110: ...e drum Figure 2 4 8 3 The DC controller stops the developing rotary when the toner cartridge is brought into the position where it faces the photo sensitive drum At the same time the DC controller starts development by turning the M5 counter clockwise to rotate the developing cylinder Clockwise rotation of M5 rotates the toner cartridge push cam and counter clockwise rotation the developing cylind...

Page 111: ...moved from the PS11 and the TONER CARTRIDGE CONTACT signal DEVCAM goes H When the toner cartridge is brought closer to the drum the projection of the toner cartridge contact gear is detached from the toner cartridge contact detection lever As a result the lever is lowered and blocks the light from the PS11 and the DEVCAM signal goes L When the DEVCAM signal does not switch from H to L or from L to...

Page 112: ...con troller notifies the video controller of a no toner warning When the time the light passes through becomes longer the DC controller notifies the video controller of a no toner warning 2 When the light passes through all the time without interruption the DC controller stops the printer and notifies the video controller of a no toner cartridge This printer conducts the toner level detection tone...

Page 113: ...transfer belt against the photosensitive drum when the intermediate transfer belt contact clutch CL2 is turned ON The ITB unit and peripheral devices has an ITB unit life sensor PS1 which detects the life of the ITB unit and an ITB home position sensor PS5 which detects the home position of the intermediate transfer belt Figure 2 4 11 2 55 CHAPTER 2 CL4 Contact cam DC controller PCB PS1 ITB unit l...

Page 114: ... HP4 every time the same home position detection hole is detected The M CPU controls the timing to drive various loads and detect various sensors based on the ITBHP sig nal The M CPU sends a DTOP signal to the D CPU via the gate array IC1003 every time a HOME POSITION signal is detected When it receives the DTOP signal the D CPU sends a TOP OF PAGE signal TOP to the video controller When the video...

Page 115: ...position detection signal ITBHP PS5 Primary transfer roller Developing PCB Intermediate transfer belt Intermediate transfer belt feed roller ITB cleaning roller M CPU Gate array D CPU ITB unit PRNT ITBHP TOP VDO 0 to 7 HP1 HP2 HP3 HP4 DTOPE VDO0 to 7 PRNT TOP DTOPE DTOP ITBHP M4 ...

Page 116: ...t from PS1 and the ITB UNIT LIFE DETECTION signal ITBW is H When the number of the intermediate transfer belt rotations reaches the specified value about 100 000 rotations the ITB counter lever slides to lift up the life detection lever The life detection lever blocks light from PS1 and ITBW goes L If ITBW is L during WAIT period after power ON or the ITB unit drawer open close the DC controller d...

Page 117: ... roller contact clutch CL3 at the specified tim ing This timing is determined based on the ITB HOME POSITION DETECTION signal ITBHP detected right before the secondary transfer begins When the CL3 is turned ON the ITB clean ing roller contact cam presses the ITB cleaning roller against the intermediate transfer belt After the secondary transfer and ITB cleaning complete the DC controller turns OFF...

Page 118: ...sed on the ITB HOME POSITION DETECTION signal ITBHP detected right before the sec ondary transfer begins When the CL4 is turned ON the secondary transfer roller contact cam pushes up the secondary transfer roller mount This presses the secondary transfer roller against the intermediate transfer belt with paper in between When the paper passes through the unit and the secondary transfer process com...

Page 119: ...and the intermediate transfer belt is pressed against the photosensitive drum When the secondary transfer and intermediate transfer belt cleaning complete the DC con troller turns OFF the CL2 and separates the intermediate transfer belt from the photosensitive drum Figure 2 4 17 Note The intermediate transfer belt is separated from the photosensitive drum except during printing This prevents adhes...

Page 120: ...ng block Step 9 Drum cleaning 6 Fixing block Step 10 Fixing Figure 2 4 18 2 62 CHAPTER 2 Photosensitive drum cleaning block 1 Primary charge 2 Scanning exposure 3 Development Manual feed Registration Fixing block Transfer block Electrostatic latent image formation block Developing block Cassette feed 9 Photosensitive drum cleaning Paper path Direction of rotation of the photosensitive drum and int...

Page 121: ...latent image Figure 2 4 19 Step 1 Primary charge For preparation of latent image formation a uniform negative potential is applied to the photo sensitive drum surface The printer uses the charging method that directly charges the drum for primary charge In addition to DC bias AC bias is applied to the primary charging roller to keep the potential on the drum surface uniform Figure 2 4 20 2 63 CHAP...

Page 122: ...r beam scans the drum surface it causes the charge to be neutralized in areas struck by the laser beam Areas on the drum with no charges form the electrostatic latent image Figure 2 4 21 2 64 CHAPTER 2 Laser beam Unexposed area Exposed area ...

Page 123: ...d in the developing rotary and each of them faces the pho tosensitive drum in sequence The areas on the drum that were exposed to the laser beam have a higher potential are less negative than the negatively charged toner particles on the developing cylinder When these areas approach the cylinder the potential difference projects the toner particles to them This is called the toner projection and t...

Page 124: ...lied to the intermediate transfer belt during printing The DC bias positive value is changed according to the image density control conducted by the DC con troller and the instruction sent from the video controller In full color printing as four colors of toner are piled up on the intermediate transfer belt during the primary transfer the holding force of the toner weakens as the transfer process ...

Page 125: ...ary transfer roller and the toner on the inter mediate transfer belt is transferred to the paper To prevent smudging of the back of the print paper the DC bias negative is applied after during INTR and LSTR periods to move the toner on the secondary transfer roller to the inter mediate transfer belt and clean the secondary transfer roller Figure 2 4 24 2 67 CHAPTER 2 Secondary transfer roller Seco...

Page 126: ...To decrease the electrostatic adhesion of the paper and facilitate separation the charge on the back of the paper is reduced by the static charge eliminator after transfer Figure 2 4 25 2 68 CHAPTER 2 Intermediate transfer belt Secondary transfer roller Charge eliminator Print paper ...

Page 127: ...to the ITB cleaning roller when needed The ITB cleaning roller is usually detached from the intermediate transfer belt The roller is pressed against the intermediate transfer belt by the ITB cleaning roller contact cam during charging for ITB cleaning The positive bias is applied to the ITB cleaning roller and the toner on the intermediate trans fer belt is uniformly charged After charging ends th...

Page 128: ...mediate trans fer belt to produce a difference between the potentials of the photosensitive drum and interme diate transfer belt and move the residual toner from the intermediate transfer belt to the photo sensitive drum Figure 2 4 27 2 70 CHAPTER 2 ITB cleaning roller contact cam ITB cleaning roller Drum cartridge Photosensitive drum Intermediate transfer belt Primary charging roller DC Photosens...

Page 129: ...residual toner on the photosensitive drum so that the next print image will be clear Step 9 Photosensitive drum cleaning Prior to the next printing the residual toner on the drum surface is scraped away by the clean ing blade to clean the drum surface The removed toner is collected by the sweeper strip and put into the waste toner container with the toner transfer plate Figure 2 4 28 2 71 CHAPTER ...

Page 130: ...nd mixed by heating the paper and applying pressure to make a permanent image Step 10 Fixing The upper and lower roller surfaces are covered with the Teflon tube with very low sticking prop erty The negative DC bias is applied to the upper fixing roller to prevent adhesion of the toner on the paper onto the roller surface Figure 2 4 29 2 72 CHAPTER 2 Lower roller Upper roller Halogen heater Print ...

Page 131: ...en the drum cartridge is replaced When the video controller sends a command to conduct the control When the value detected by the density sensor does not fall within the specified range the DC controller sets the image density to the default value and notifies the video controller of an abnormal density sensor warning b Gradation adjustment control controller density control The function of the gr...

Page 132: ...l DENB input from the DC controller becomes L the density detection circuit emits the light from the LED at the intensity determined by the LED INTENSITY SETTING signals D0 to 7 The photodiode 1 detects the light from the LED directly and the density detection circuit controls the LED to emit light at the specified intensity The photodiode 2 detects the light reflected by the density detection pat...

Page 133: ...topped paper is refed so that its leading edge will match the leading edge of the image on the photosensitive drum Subsequently the paper passes through the secondary transfer separation fixing and delivery units to the face down or face up tray The timing of paper pick up feeding for this printer is based on the ITB home position detec tion signal See P 2 56 for the ITB home position detection Fi...

Page 134: ...ers the OHT mode when the user selects the OHT with the media spec ification command The OHT sensors PS301 PS302 are installed in front of the registration roller to detect OHT even if the media specification command is not sent by the user The DC controller monitors the sensor to execute the automatic OHT detection See page 2 82 2 76 CHAPTER 2 OHT Media type Feeding speed Plain paper thick paper ...

Page 135: ...r and the feed roller After passing through the registration paper sensor PS2 the paper reaches the registration roller The registration roller is not rotating at this time so the paper temporarily stops in the registration roller position Its leading edge is curled and any skew is corrected In a specified period of time after detecting the home position for paper refeed see note 1 the DC controll...

Page 136: ...up solenoid CL1 Registration clutch Pick up roller Cassette feed roller Registration roller Feed roller Separation roller PS1 Registration paper sensor PS5 ITB home position sensor PS301 OHT sensor left PS302 OHT sensor right PS8 Cassette paper sensor SW801 Paper size detection switch SW802 Paper size detection switch SW803 Paper size detection switch PS2 PS5 PS8 SW801 to SW803 Cassette Feed sub r...

Page 137: ...ransmission of its rotational force via the trans ported paper On the other hand if multiple sheets are picked up the low friction between these sheets results in a weak rotational force being transmitted to the separation roller from the feed roller As a result the separation roller s own rotational force separates the extra sheets Figure 2 5 3 2 79 CHAPTER 2 Normal Multiple feeding Paper Pick up...

Page 138: ...equent opera tions are as described for cassette feeding Figure 2 5 4 This printer performs a pick up retry function only when the paper is picked up from the multi purpose tray for full color printing After the pick up operation if the registration paper sensor cannot detect the leading edge of 2 80 CHAPTER 2 PS2 PS3 Multi purpose tray pick up roller DC controller PCB CL1 PS301 PS302 Paper liftin...

Page 139: ... before writing the next image to prevent smearing of the photo sensitive drum and intermediate transfer belt To detect the last paper the last paper sensor PS3 monitors the rotation of the last paper detection roller on the multi purpose tray If there are two or more sheets on the multi purpose tray the last paper detection roller does not rotate when one sheet is picked up When the last paper is...

Page 140: ...er switches the printing mode to the OHT mode and changes the feed speed after refeeding The Canon original OHT OHT T H1 cannot be used for this printer See note When the OHT T H1 is picked up the DC controller recognizes it as an unusable OHT by detecting the marking on the OHT T H1 with the PS301 reports it to the video controller and stops the print er Advise the user not to use the Canon origi...

Page 141: ...is printer detects the paper size by measuring time from refeeding start of the registration roller clutch CL1 drive until the trailing edge of the paper clears the registration paper sensor PS2 If the detected paper size differs from the size specified by the video controller or the above mentioned switches the DC controller assesses a paper size mismatch and reports it to the video controller In...

Page 142: ...dary trans fer roller The paper refed from the registration roller is fed to the feed belt by the secondary transfer roller and the intermediate transfer belt The feed belt guides the leading edge of the paper to the fix ing unit The feed support unit has a function to help feeding envelope to the fixing unit Figure 2 5 7 2 84 CHAPTER 2 DC controller PCB Secondary transfer roller contact cam FIXIN...

Page 143: ...out of the unit by the upper and lower fixing rollers and the fixing unit delivery roller The paper delivered from the fixing unit is detected by the delivery paper sensor PS7 The printer turns OFF the fixing roller pressure when the printer is turned OFF or when the paper is jammed The fixing unit pressure sensor PS6 detects whether the fixing roller pres sure is ON or OFF The printer switches be...

Page 144: ...ler Face down delivery roller PS9 DC controller PCB PS7 PS6 Fixing unit pressure sensor PS7 Delivery sensor PS9 Face down tray paper full sensor M1 Developing PCB Feed PCB PS6 Fixing unit Face up tray FACE DOWN TRAY PAPER FULL DETECTION signal STFULL FIXING MOTOR DRIVE signals FIXING ROLLER PRESS DETECTION signal FXPRS M1 Fixing motor ...

Page 145: ...m is rotated When the fixing temperature control is stopped due to power OFF jams failures or sleep mode the M1 rotates counter clockwise and the fixing unit pressure cam makes a half rotation pushing the pressure link and turning OFF the pressure from the lower fixing roller When the power is turned ON when the fixing heater reaches the fixing unit drive start tem perature 100ÞC after power ON or...

Page 146: ... The DC controller determines that the fixing roller pressure is turned OFF and stops the printer When the FXPRS signal does not switch from L to H within a specified period of time after power OFF or jam occurrence or when the signal does not switch from H to L within a spec ified period of time after power ON or jam clearance the DC controller stops the printer and notifies the video controller ...

Page 147: ...e of paper has not passed the registration paper sensor PS2 within a specified period of time after detection of the ITB HOME POSITION DETECTION signal ITBHP closest to the start of sec ondary transfer 3 Delivery delay jam The M CPU determines a delivery delay jam if the paper has not reached the delivery paper sen sor PS7 within a specified period of time after detection of the ITB HOME POSITION ...

Page 148: ...IC U3 The I O ASIC supports both internal and external I O interfaces and performs the following functions 1 PCI direct memory control 2 Control panel interface control 3 IEEE 1284 parallel port Centronics Nebble ECP control 4 Serial interface control d Video ASIC U7 The video ASIC is a processor for graphics and performs the following functions 1 PCI direct memory control 2 Decompression of compr...

Page 149: ...mory capacity of 32KB which is capable of clearing electrically stored data and writing new data It is used for storage of persistent printer parameters such as print environment and number of prints that must be maintained across power cycles Video controller location Figure 2 6 1 2 91 CHAPTER 2 CPU U35 RAM DIMM Memory ASIC U4 Video ASIC U7 J14 J2 J12 J4 J15 RAM DIMM RAM DIMM ROM DIMM J8 J7 J6 J5...

Page 150: ...Flash ROM IDE IDE Connector 64 PCI 33MHz PCI connectors Video ASIC SRAM Parell I F IEEE 1284 Video Inter face Connector J5 6 7 8 J4 J14 I O ASIC J1 TokenRing Option HDD Option Ethernet controll RJ45 Connector J12 AUI Connector J2 J15 RAM ROM DIMM AIR AUI Interface 10Base T Interface 100Basw T Interface ...

Page 151: ...irectional serial interface The LEDs LCDs and the information generated by the keys on the control panel are con trolled by the signals sent from the video controller The ASIC on the video controller and the CPU on the control panel exchange required data Figure 2 6 3 2 93 CHAPTER 2 LCD contoller LCD Gate array Switches LEDs J14 B28 B27 B26 B25 B22 I O ASIC Video controller PCB Operation panel FP4...

Page 152: ...ill be explained in the following sections See figure 2 6 4 for the panel operation of each menu 1 POWER UP diagnostic set The POWER UP diagnostic set checks the following items every time the power is turned ON DIMM slot Video ASIC U7 ROM Built in flash ROM Ethernet controller chip Token Ring card option Display window Hard disk drive option When this diagnostic set is completed the printer enter...

Page 153: ...ugh the list of options DIAGNOSTIC SETS CUSTOM DIAGNOSTIC SETS FUNCTIONAL DIAGNOSTIC SETS BURN IN DIAGNOSTIC SETS START UP DIAGNOSTIC SETS Test Group name RUN UNTIL DONE Anither RUN FUNCTIONAL TESTS RUN CUSTOM TESTS RUNSTART UPTESTS RUN BURN IN TESTS EXIT CUSTOM NO YES MENU ENTER ENTER ENTER START SELF TEST UP DOWN arrow UP DOWN arrow INSTALL SYSTEM CODE ENTER YES NO UP arrow DOWN arrow UP arrow D...

Page 154: ...ot Code version are different 2 INSTALL UPGRADE Upgrades the Boot ROM System Code and File System Any system software can be upgraded via the parallel port if the Flash DIMM is installed 3 FORMAT DISK Executes high level format creates file system on the hard disk and low level format of the hard disk drive However this cannot be executed if the hard disk drive is not installed on the video contro...

Page 155: ... Vx x x DD MM YY SYSTEM CODE Minth Date Year INSTALL BOOT ROM INSTALL SYSTEM CODE INSTALL FILE SYSTEM FORMAT DISK NO FORMAT DISK HIGH LEVEL FORMAT DISK LOW LEVEL MENU MENU MENU MENU MENU MENU ENTER ENTER ENTER MENU MENU MENU ENTER ENTER ENTER ENTER MENU MENU MENU ENTER ENTER ENTER ENTER DOWN arrow UP arrow CLEAR NVRAM PARAMETERS CLEAR NVRAM NO CLEAR NVRAM YES MENU MENU MENU ENTER ENTER ENTER DOWN ...

Page 156: ...s Power Saver Mode can be specified from the control panel The default value is 60 minutes For details see the control panel description The back light of the display window goes OFF when the printer enters Power Saver Mode The printer engine enters Sleep state See Page 2 26 for the operation of the printer engine in Power Saving Mode The printer cancels Power Saver Mode and goes back to Full Powe...

Page 157: ... CPU The printer also supplies 5V to the paper feeder Figure 2 7 1 2 99 CHAPTER 2 H when the sensor detects paper Duplex driver PCB Side registration home position sensor PS3105 J85 3 1 2 J3103 10 8 9 H when the sensor detects the home position of the width adjustment guide Duplex pick up paper sensor PS3104 J86 3 1 2 J3103 13 11 12 H when the sensor detects paper Reversing unit paper sensor PS310...

Page 158: ...4 1 2 J91 J3105 2 3 4 5 Side registration motor M3102 SWBKM A SWBKM A SWBKM B SWBKM B Motor control signals Option select signal DUPSCLK 24VA J3101 1 6 2 3 4 5 7 J54 7 2 6 5 4 3 1 To printer DUPRXD DUPTXD DUPRST Serial clock signal Duplexing unit serial communication input Duplexing unit serial communication output Duplexing unit reset signal 24VA J3101 14 9 8 J56 2 7 8 To paper feeder 5V 5V Power...

Page 159: ...n the paper is fed into the printer by the the duplexing unit feed roller after the side registration refer to Page 2 104 is adjusted by the side registration guide The reversing roller is rotated clockwise or counter clockwise by the reversing motor M3102 The duplexing feed motor M3101 drives the duplexing unit feed roller The side registration motor M3103 moves the side registration guide to the...

Page 160: ...IT STATIONARY PAPER DETECTION signal SWBKSNS PS3103 Side registration guide 5V SL3102 M3101 PS3101 Reversing unit paper sensor PS3102 Face up sensor PS3103 Reversing unit stationary paper sensor PS3104 Duplex pick up paper sensor PS3105 Side registration home position sensor M3101 Duplex feed motor M3102 Reversing motor M3103 Side registration motor SL3101 Duplex feed roller pressure release solen...

Page 161: ...aper is fed along the lower duplex guide it is guided into the duplex feed unit in the duplexing unit If the PS3104 detects the previously fed paper the reversing motor rotates at standard speed If not the reversing motor rotates at 1 5 times of standard speed During the wait period of the duplexing unit Note the reversing motor M3102 is rotated clockwise for 7 seconds If the reversing unit statio...

Page 162: ...e duplex feed motor M3101 and rotates the duplex feed roller when the reversing unit stationary paper sensor PS3103 detects paper When the paper fed to the duplex feed unit by the duplex feed roller is detected by the duplex ing unit pick up paper sensor PS3103 the duplex driver PCB stops driving the M3101 and feeding the paper At the same time feed roller pressure release solenoid SL3101 is turne...

Page 163: ... period of time the duplex driver turns the M3101 OFF and stops the duplex feed roller The paper is fed to the face down delivery tray after the second side of paper is printed Figure 2 7 7 2 105 CHAPTER 2 Reversing unit Duplex feed roller Duplex feed roller pressure sub roller Duplex pick up sensor Duplex pick up sensor lever Duplex feed unit Print paper To printer Operation of the duplex feed ro...

Page 164: ...ing unit delay jam 2 if the paper does not reach the PS3103 within the specified period of time after the reversing motor M3102 starts rotating clockwise 4 Duplexing unit pick up delay jam The CPU assesses a duplexing unit pick up delay jam if the paper does not reach the PS3104 within the specified period of time after the reversing motor M3102 starts rotating clockwise 5 Duplexing unit pick up s...

Page 165: ... the duplexing unit if the PS3103 and PS3104 detect residual paper the duplex driver PCB drives the reversing motor and the duplex feed motor for 7 seconds and delivers the paper out of the printer through the feed path of the printer 2 107 CHAPTER 2 ...

Page 166: ...upplied to the paper feeder from the printer Figure 2 8 1 2 108 CHAPTER 2 Paper feeder Printer SW3001 Paper feeder paper sensor Paper feeder PCB DC controller PCB L when the cassette contains paper SL3001 Paper feeder pick up solenoid J3003 1 2 PS3001 SW3002 SW3003 Paper size sensor J3001 14 5V J1016 2 24V 9 7 OPSIZE2 Paper feeder cassette size detection signal 7 8 OPSIZE1 6 9 OPSIZE0 5 10 4 11 3 ...

Page 167: ...scribed peri od of time after the pick up motor starts The pick up motor turns the paper feeder pick up roller to pick up paper After the paper is separated from any extra sheets by the separation roller it is fed into the printer with the paper feeder feed roller and printer feed roller The subsequent operations are the same as for cassette pick up Figure 2 8 2 2 109 CHAPTER 2 SW3001 SW3002 SW300...

Page 168: ...er is same as the printer Refer to page 2 89 for the details 2 110 CHAPTER 2 SW3001 OFF ON OFF OFF ON ON OFF Legal A4 Letter Executive B5 JIS No cassette Paper size SW3002 OFF ON ON ON ON OFF OFF SW3003 ON ON ON OFF OFF OFF OFF Paper feeder cassette paper size detection switch Others A5 B5 ISO ...

Page 169: ...rom the electrical out let 4 Assembly is the reverse of disassembly unless otherwise specified 5 Note the lengths diameters and locations of screws as you remove them When reassem bling the printer be sure to use them in their original locations 6 Do not operate the printer with any parts removed 7 Discharge electrical static from your body by touching the metal frame of the printer prior to insta...

Page 170: ......

Page 171: ...rum cartridge and toner cartridge put them in a protective bag to prevent light from affecting them Refer to B Removal of the toner cartridge with manual operation if the toner cartridge cannot be removed with panel operation 2 CAUTION Before servicing the printer disconnect its power cord from the electri cal outlet 3 Assembly is the reverse of disassembly unless otherwise specified 4 Note the le...

Page 172: ... cartridge compartment cover 3 Figure 3 1 1 3 Rotate the toner cartridge toward you 1 and lift it up 2 to remove Figure 3 1 2 4 While pressing down the lever of the rotary break with a screwdriver rotate the developing rotary until the next toner cartridge comes to the fetch slot Figure 3 1 3 3 2 CHAPTER 3 Rotary Rotary break unit Rotary ...

Page 173: ...en removing the toner cartridge align the guides of the developing rotary and the top cover unit Figure 3 1 4 5 Perform steps 2 to 4 to remove other toner cartridges 3 3 CHAPTER 3 Rotary Upper cover unit Guide ...

Page 174: ... cover unit 9 Lower rear cover unit 10 Left rear cover unit 11 Rear cover unit Figure 3 2 1 Remove the covers according to the following procedures when cleaning or checking inside the printer Removal procedures of the covers which do not require removal of other parts and can be taken out simply by removing screws are eliminated 3 4 CHAPTER 3 3 5 6 9 11 8 7 2 4 1 10 ...

Page 175: ...the unit Claws Hooks Upper cover unit Figure 3 2 3 2 Left cover unit 1 Remove the top cover unit 2 Remove the cassette 3 Open the ITB unit drawer 4 Remove the 2 screws and unhook the claw 5 Lift up the left cover in the direction of the arrow and unhook the 2 hooks to remove the cover Screws Claw Hooks Left cover unit Figure 3 2 4 3 Right cover 1 Remove the top cover unit 2 Remove the 2 screws 3 L...

Page 176: ...e arrow to remove the 2 pins and then remove the rear cover unit Pins Rear cover unit Figure 3 2 7 5 Front cover 1 Refer to page 3 9 to remove the control panel 2 Remove the 2 screws unhook the 2 claws and then remove the front cover Screws Claws Front cover Figure 3 2 8 6 Upper front cover unit 1 Open the drum cartridge drawer 2 Remove the 4 screws Screws Upper front cover Figure 3 2 9 3 6 CHAPTE...

Page 177: ...o the groove of the drawer lock lever properly Figure 3 2 11 7 Lower front cover unit 1 Open the ITB unit drawer 2 Unhook the 2 Claws and remove the 2 screw covers Claws Screw covers Figure 3 2 12 3 Remove the 2 screws and pull the lower front cover unit toward you to remove the boss Screws Lower front cover Figure 3 2 13 4 Move the lower front cover unit down ward to remove 3 7 CHAPTER 3 Drum car...

Page 178: ...3 2 14 3 Remove the screw and disconnect the connector J27 Screw Connector J27 Figure 3 2 15 4 Pressing the pin with a precision flat blade screwdriver remove the multi purpose tray unit Pins Multi purpose tray unit Figure 3 2 16 Note for reassembly When installing the multi purpose tray unit be sure to hook the claw of the multi purpose tray pick up sub roller holder 3 8 CHAPTER 3 ...

Page 179: ...drawer 2 Remove the screw and 2 claws and then slide the control panel in the direc tion of the arrow Screw Claws Control panel Figure 3 2 17 3 Disconnect the connector J701 from the control panel and then remove the control panel 3 9 CHAPTER 3 ...

Page 180: ... 1 3 Remove the cable from the cable clip 4 Unhook the 2 claws and remove the cable guide Claws Cable clip Cable guide Figure 3 3 2 5 Disconnect the 3 connectors Remove the 4 screws and then the laser scan ner unit Screws Connectors Laser scanner unit Figure 3 3 3 Note Do NOT disassemble the laser sca nner unit as it cannot be adjusted in the field 3 10 CHAPTER 3 ...

Page 181: ...ect the 3 connectors from the connector PCB Connectors Connector PCB Shield case Figure 3 3 5 4 Remove the 13 screws and remove the shield case Screws Shield case Figure 3 3 6 5 Disconnect the connector J204 4 pins from the developing PCB 6 Remove the 9 screws M3x10 8 M3x4 1 cable guide and then the drum drive unit Screws M3x10 Screw M3x4 Cable guide Drum drive unit Figure 3 3 7 3 11 CHAPTER 3 ...

Page 182: ... ones specified here Lubricating material HY9 0007 Apply to the gears according to the instructions in the figure below Lubricating oil CK 8003 Apply a drop to the shafts and side contact surface of the gears specified in the figure below Figure 3 3 8 3 12 CHAPTER 3 Apply 0 05g of lubricating material to the contact surface making contact with the gear 230T Apply total of 0 1g lubricating material...

Page 183: ...e right and install the gear 27T The projection of the rack should be facing the area of the gear where missing a tooth when the gear is installed Gear 28T Press the rack to the right and install the gear 28T The boss of the gear 28T should be in between the ribs of the rack when the gear is installed ...

Page 184: ...e guide 2 Connector Screws Rotary drive unit Figure 3 3 10 Note Disassembly of the rotary drive unit makes the drive gears out of posi tion As the position of the gears cannot be adjusted in the field do NOT disassemble the unit D Multi purpose Pick up Unit 1 Remove the ITB unit drawer unit according to the ITB unit drawer unit removal procedure on page 3 18 2 Remove the lower front cover 3 Remove...

Page 185: ...ngs Cross bar Claws Connector cover Connector Figure 3 3 13 9 Remove the 2 screws Screws Figure 3 3 14 10 Unhook the 2 claws and remove the gear 11 Unhook the 2 claws and remove the clutch gear 12 Disconnect the connector and remove the 2 Screws and then the multi pur pose pick up unit Claws Gear Clutch gear Connector Screws Multi purpose pick up unit Figure 3 3 15 3 15 CHAPTER 3 ...

Page 186: ...r tray Screw Feed unit Figure 3 3 16 F Fixing Unit 1 Remove the rear cover unit 2 Shift the fixing unit fastening lever to the direction of the arrow lift up the unit slightly and pull it toward you Fixing unit fastening levers Fixing unit Figure 3 3 17 Note Make sure to turn the power OFF and unplug the power cord before replacing the fixing unit After power OFF wait for a while to allow the fixi...

Page 187: ...and then remove the unit Connector Screws Delivery unit Figure 3 3 18 H Drum Cartridge Drawer Unit 1 Remove the rear door switch unit according to the toner cartridge door open detection switch removal proce dure 1 and 3 on page 3 35 2 Remove the cable from cable clip 3 Remove the 5 claws and then remove the cable guide Cable Cable clip Claws Cable guide Figure 3 3 19 4 Disconnect the 2 connectors...

Page 188: ...cartridge drawer stopper Claws Precision screwdriver Drum cartridge drawer unit Figure 3 3 20 I ITB unit Drawer Unit 1 Open the ITB unit drawer 2 Lift up the ITB unit drawer unit to remove the guide roller from the rail and then remove the ITB unit drawer ITB unit drawer unit Guide roller Rail Figure 3 3 21 3 18 CHAPTER 3 3 1 2 4 1 2 3 ...

Page 189: ...3 61 5 Remove the developing PCB according to the developing PCB removal proce dure on page 3 61 6 Remove the 2 screws and then the developing PCB mount 7 Remove the screw and then the rotary break unit Screws Developing PCB mount Rotary break unit Figure 3 3 22 8 Remove the 4 screws from the right side of the printer Screws Figure 3 3 23 9 Remove the spring unhook the 2 claws and then remove the ...

Page 190: ...e plate 13 Remove the E ring and then the cam Screws Plate E ring Cam Figure 3 3 26 14 Holding the shaft lift up the developing rotary to remove Shaft Developing rotary Figure 3 3 27 Note for reassembly The position of the bushing should be as shown in the figure below when installing the developing rotary Figure 3 3 28 3 20 CHAPTER 3 Developing rotary Bushing ...

Page 191: ... up roller unit ensure that the shaft of the pick up roller unit is inserted to the joint firmly B Cassette Feed Roller 1 Remove the cassette 2 Holding the knob pull out the cassette feed roller Cassette feed roller Knob Figure 3 4 2 C Cassette Separation Roller 1 Remove the cassette 2 Open the cover Holding the knob pull out the cassette separation roller Cover Cassette separation roller Figure 3...

Page 192: ...ose tray unit 3 Rotate the bushing in the direction of the arrow to remove 4 Remove the multi purpose tray pick up roller unit 5 Remove the lifting plate Bushing Multi purpose tray pick up roller unit Lifting plate Figure 3 4 4 6 Lift the separation pad in the direction of the arrow remove the shaft and then the separation pad Shaft Separation pad Figure 3 4 5 Note for reassembly Set the spring in...

Page 193: ...method are described below Do not use grease other than the ones specified here Lubricating material HY9 0007 Apply 0 2g of EM50 L to the teeth of the gears specified in the figure bellow Lubricating oil CK 8003 Apply a drop to the shafts in the figure below Do not apply to the one way gear or clutch Figure 3 4 6 3 23 CHAPTER 3 29 17T 29T 18 52T 52T 34 15T 37T 47T 26T 24 37T 35T 20T 29T 16T 37 14T...

Page 194: ...emoval lever Gear Secondary transfer roller Figure 3 4 7 Note for reassembly When installing a new secondary transfer roller make sure not to touch the sponge area of the roller Figure 3 4 8 G Upper Thermoswitch 1 Unhook the 2 claws and remove the fix ing cover 1 Claws Fixing cover 1 Figure 3 4 9 2 Remove the 3 screws and then the upper thermoswitch Screws Upper thermoswitch Figure 3 4 10 3 24 CHA...

Page 195: ... you Claw Fixing unit entrance guide Figure 3 4 11 3 Remove the 2 screws and then the lower thermoswitch Screws Lower thermoswitch Figure 3 4 12 I Upper Thermistor 1 Remove the fixing cover 1 2 Remove the screw from the upper ther mistor Claw Upper thermistor Figure 3 4 13 3 Disconnect the connector J86 and remove the upper thermistor 3 25 CHAPTER 3 ...

Page 196: ...4 3 Remove the connector J85 and then the lower thermistor K Upper Fixing Heater 1 Remove the fixing cover 1 2 Remove the screw and then the lead wire Screw Lead wire Figure 3 4 15 3 Remove the heater contact in the con nector with the contact removal tool RY9 0099 4 Remove the 2 screws disconnect the connector J84 No 3 pin and then remove the lead wire Connector Heater contact Screws Figure 3 4 1...

Page 197: ...4 17 L Lower Fixing Heater 1 Remove the fixing cover 1 2 Remove the screw and then the lead wire Screw Lead wire Figure 3 4 18 3 Remove the heater contact in the con nector with the contact removal tool RY9 0099 4 Remove the 2 screws disconnect the connector J84 No 4 pin and then remove the lead wire Connector Heater contact Screws Figure 3 4 19 3 27 CHAPTER 3 ...

Page 198: ...g Roller 1 Remove the upper thermistor according to the upper thermistor removal proce dure on page 3 25 2 Remove the upper fixing heater accord ing to the upper fixing heater removal procedure on page 3 26 3 Remove the lower fixing heater accord ing to the lower fixing heater removal procedure on page 3 27 4 Remove the 2 screws and then the left fixing cover Screws Left fixing cover Figure 3 4 21...

Page 199: ...r heat insulating bushing and bearing C ring Gear Heat insulating bushing Bearing Upper fixing roller Figure 3 4 24 8 Remove the grounding ring on the right side of the upper fixing roller C ring heat insulating bushing bearing and then the upper fixing roller Grounding ring C ring Heat insulating bushing Bearing Upper fixing roller Figure 3 4 25 3 29 CHAPTER 3 ...

Page 200: ...ide plate Fixing unit drive gears Figure 3 4 26 4 Remove the grounding ring on the right side of the lower fixing roller C ring heat insulating bushing and bearing Grounding ring C ring Heat insulating bushing Bearing Lower fixing roller Figure 3 4 27 5 Remove the C ring on the left side of the lower fixing roller heat insulating bushing bearing and then the lower fixing roller C ring Heat insulat...

Page 201: ...ssembled reassemble the gears as shown in the figure below The gear B 27T must be installed before installing the gear A 41T Do NOT apply oil to the one way clutch gear Figure 3 4 29 3 31 CHAPTER 3 Gear B 27T 23T 14T 14T 21T 27T 16 26T 23T 20 27T 17T 28T 23T Gear A 41T ...

Page 202: ... in the direction of the arrow to remove 90 fan air filter 60 fan air filter Figure 3 4 30 P 40 fan Air Filter 1 Open the drum cartridge drawer 2 Open the fan cover 3 Slide the air filter of the 40 fan in the direction of the arrow to remove Fan cover 40 fan air filter Figure 3 4 31 3 32 CHAPTER 3 1 2 ...

Page 203: ...ITB unit drawer SW5 24V interruption switch 2 Toner cartridge door rear cover SW6 Power switch Power supply unit SW801 Cassette paper size detection switch Cassette paper size detection PCB SW802 Cassette paper size detection switch Cassette paper size detection PCB SW803 Cassette paper size detection switch Cassette paper size detection PCB SW1001 Test print switch DC controller PCB 3 33 CHAPTER ...

Page 204: ...nit pressure release sensor PS7 Delivery paper sensor PS8 Cassette paper sensor PS9 Face down tray paper full sensor PS10 Developing rotary home position sensor Rotary unit PS11 Toner cartridge press sensor Rotary drive unit PS12 Toner level sensor Rotary unit PS13 Waste toner full sensor PS14 Density sensor Drum cartridge drawer unit PS301 OHT sensor left Multi purpose tray PCB PS302 OHT sensor r...

Page 205: ...etection Switch 1 Remove the shield plate according to the laser scanner unit removal proce dure 1 and 2 on page 3 10 2 Remove the 2 screws and then the lock arm block 3 Disconnect the connector from the toner cartridge door open detection switch 4 Remove the 2 screws and then the rear door switch unit Screws Lock arm block Toner cartridge door open detection switch Connector Rear door switch unit...

Page 206: ...rum cartridge drawer open detection switch Connector Claws Drum cartridge drawer open detection switch Figure 3 5 5 E 24V Interruption Switch 1 1 Remove the top cover unit 2 Remove the left cover unit 3 Remove the 2 screws from the 24V interruption switch 1 4 Disconnect the connector from the 24V interruption switch 1 and then remove the switch 3 36 CHAPTER 3 ...

Page 207: ...nterruption switch 2 3 Disconnect the connector from the 24V interruption switch 2 and then remove the switch G Cassette Paper Size Detection Switch 1 Remove the cassette paper size detec tion PCB according to the cassette paper size detection PCB removal proce dure on page 3 65 3 37 CHAPTER 3 ...

Page 208: ...oltage power supply unit according to the low voltage power supply unit removal procedure on page 3 60 I Test Print Switch 1 Remove the DC controller PCB accord ing to the DC controller PCB removal procedure on page 3 59 3 38 CHAPTER 3 ...

Page 209: ...ove the registration paper sensor Connector Claws Registration paper sensor Figure 3 5 7 K Multi purpose Tray Last Paper Sensor 1 Remove the ITB unit drawer unit 2 Remove the lower front cover 3 Slide the last paper sensor sub roller in the direction of the arrow and then remove the shaft to remove 4 disconnect the connector 5 Unhook the claws and then remove the last paper sensor Last paper senso...

Page 210: ...unit Figure 3 5 9 5 Unhook the claw and then remove the multi purpose tray paper sensor Note for reassembly When reassembling the feed drive gear unit make sure to insert the shaft of the feed drive gear to the joint correctly M ITB Home Position Sensor 1 Remove the screw from the ITB unit and then remove the ITB left cover Screw ITB left cover ITB unit Figure 3 5 10 2 Remove the screw disconnect ...

Page 211: ...Paper Delivery Sensor 1 Remove the cassette 2 Remove the fixing unit according to the fixing unit removal procedure on page 3 16 3 Unhook the claw and then slide the paper delivery sensor unit in the direc tion of the arrow 4 Insert your hand into the cassette installation space to disconnect the connector and then remove the paper delivery sensor unit Claw Connector Paper delivery sensor unit Fig...

Page 212: ...t the con nector and then remove the sensor holder Claw Connector Sensor holder Cassette paper sensor Figure 3 5 14 3 Unhook the 2 claws from the sensor holder and then remove the cassette paper sensor Q Face down Tray Paper Full Sensor 1 Remove the top cover unit 2 Unhook the claw disconnect the con nector and then remove the face down tray paper full sensor 3 42 CHAPTER 3 ...

Page 213: ...sconnect the connector from the sensor fixing plate and then remove the developing rotary home position sensor S Toner Cartridge Contact Sensor 1 Remove the rotary drive unit according to the rotary drive unit removal proce dure on page 3 14 2 Unhook the 2 claws from the rotary drive unit and then remove the toner cartridge contact sensor Claws Toner cartridge contact sensor Rotary drive unit Figu...

Page 214: ...o the toner level detection PCBs emitter and receiver removal procedures on page 3 64 U Waste Toner Full Sensor 1 Remove the waste toner full detection PCBs emitter and receiver according to the waste toner full detection PCBs emitter and receiver removal proce dures on page 3 64 3 44 CHAPTER 3 ...

Page 215: ... drawer 2 Remove the 2 screws 3 Unhook the 3 claws and remove the shield plate Screws Claws Shield plate Figure 3 5 17 4 Unhook the 2 claws and remove the connector cover Claws Connector cover Figure 3 5 18 5 Disconnect the connector and remove the density sensor Note Do NOT peel off the seal attached to the detection window of the density sensor 3 45 CHAPTER 3 ...

Page 216: ... for reassembly When installing the density sensor make sure to hook the claw of the density sensor unit to the frame firmly Figure 3 5 19 3 46 CHAPTER 3 Claws Frame Density sensor Density sensor Claws Frame ...

Page 217: ...rpose tray pick up solenoid Multi purpose pick up unit SL2 Cassette pick up solenoid CL1 Registration roller clutch CL2 ITB unit press clutch CL3 ITB cleaning roller press clutch CL4 Secondary transfer roller press clutch 3 47 CHAPTER 3 CL1 CL4 CL3 CL2 SL1 SL2 ...

Page 218: ...up unit C Cassette Pick up Solenoid 1 Remove the cassette 2 Remove the top cover unit and the left cover unit 3 Disconnect the connector J106 3 pins from the feed PCB 4 Remove the cable from the cable clips 5 Remove the screw and then the cassette pick up solenoid unit Cable Cable clips Screw Cassette pick up solenoid unit Figure 3 6 2 6 Remove the screw and then the cassette pick up solenoid from...

Page 219: ...tch Figure 3 6 3 E ITB unit Contact Clutch 1 Remove the ITB cleaning roller contact clutch according to the ITB cleaning roller press clutch removal procedure on page 3 50 2 Remove the E ring and then the gear 3 Remove the screw and then the gear cover E ring Gear Screw Gear cover Figure 3 6 4 4 Remove the 3 screws and then the clutch fixing plate Screws Clutch fixing plate Figure 3 6 5 5 Remove t...

Page 220: ... the ITB cleaning roller press clutch E rings Gear Connector ITB cleaning roller contact clutch Figure 3 6 6 G Secondary Transfer Roller Press Clutch 1 Remove the top cover unit and the left cover unit 2 Disconnect the connector remove the E ring and then the secondary transfer roller press clutch Connector E ring Secondary transfer roller press clutch Figure 3 6 7 3 50 CHAPTER 3 ...

Page 221: ...2 Pick up motor M3 Developing rotary motor Developing rotary drive unit M4 Drum motor Drum drive unit M5 Toner cartridge motor Developing rotary drive unit FAN1 90 fan FAN2 60 fan FAN3 40 fan Upper front cover unit 3 51 CHAPTER 3 FAN2 FAN1 FAN3 M3 M5 M2 M1 M4 ...

Page 222: ...crews and then the fixing motor unit Feed PCB Connector Cable clip Screws Fixing motor unit Figure 3 7 3 Note Do NOT disassemble the fixing motor unit C Pick up Motor 1 Remove the top cover unit and the left cover unit 2 Disconnect the connector J109 4 pins from the feed PCB 3 Remove the 2 cable clips and then the cable of the pick up motor 4 Remove the 2 screws and then slide the pick up motor in...

Page 223: ...5 3 Remove the 2 screws and then the developing rotary motor Screws Developing rotary motor Rotary drive unit Figure 3 7 6 E Drum Motor 1 Remove the drum drive unit according to the drum drive unit removal proce dure on page 3 11 2 Remove the 4 screws and then the drum motor from the drum drive unit Note for reassembly When installing the drum motor put the cable through the drum drive unit 3 53 C...

Page 224: ...unit Figure 3 7 8 Note Do NOT disassemble the Toner car tridge motor unit G 90 fan 1 Remove the shield case according to the drum drive unit removal procedure 1 through 4 on page 3 11 2 Remove the 4 screws and then the fan shield plate 1 Screws Fan shield plate 1 Figure 3 7 9 3 Disconnect the connector J209 4 pins on the developing PCB 4 Remove the screw and then the 90 fan unit Connector Developi...

Page 225: ...e fan are pointing at the same direction Figure 3 7 11 H 60 fan 1 Remove the top cover unit left cover unit and rear cover unit 2 Remove the 3 screws disconnect the connector and then remove the fan shield plate 2 Screws Connector Fan shield plate 2 Figure 3 7 12 3 55 CHAPTER 3 ...

Page 226: ...ote When installing the fan make sure that the arrows of the fan case and the fan are pointing at the same direction Figure 3 7 14 I 40 fan 1 Remove the upper front cover unit 2 Remove the 4 screws on the upper front cover and then the internal cover Screws Internal cover Figure 3 7 15 3 Remove the screw and then the connec tor cover 4 Remove the drawer open close arm Screw Pins Connector cover Dr...

Page 227: ...he 3 claws and then remove the 40 fan Claws 40 fan Figure 3 7 17 Note When installing the fan make sure that the arrows of the fan case and the fan are pointing at the same direction Figure 3 7 18 3 57 CHAPTER 3 ...

Page 228: ... PCB Multi purpose tray PCB Cassette paper size PCB Connector PCB High voltage PCB Power supply unit DC controller PCB Waste toner full detection PCB emitter Toner level detection PCB emitter Waste toner full detection PCB receiver Toner level detection PCB receiver Video controller PCB ...

Page 229: ...and the shield plate Screws Shield plate Figure 3 8 2 3 Unhook the 2 claws and remove the cable guide Claws Cable clip Cable guide Figure 3 8 3 4 Remove the 4 screws disconnect the 20 connectors and then remove the DC controller PCB Screws Connectors DC controller PCB Figure 3 8 4 3 59 CHAPTER 3 ...

Page 230: ...ctor PCB Screws Shield case Connector PCB Figure 3 8 5 D Low voltage Power Supply Unit 1 Remove the shield case according to the drum drive unit removal procedure 1 through 4 on page 3 11 2 Disconnect the 6 connectors and remove the 8 screws and then the low voltage power supply unit Connectors Screws Low voltage power supply unit Figure 3 8 6 3 60 CHAPTER 3 ...

Page 231: ...remove the 4 screws and then the high voltage power supply unit Connectors Screws High voltage power supply unit Figure 3 8 7 F Developing PCB 1 Remove the cable guide according to the DC controller PCB removal procedure 1 through 3 on page 3 59 2 Disconnect the 8 connectors and remove the 5 screws and then the devel oping PCB Connectors Screws Developing PCB Figure 3 8 8 3 61 CHAPTER 3 ...

Page 232: ... PCB cover Screw Hooks PCB cover Feed PCB Figure 3 8 9 5 Disconnect the 8 connectors and remove the screw and then the feed PCB H Multi purpose Tray PCB 1 Remove the ITB unit drawer unit according to the ITB unit drawer unit removal procedure on page 3 18 2 Remove the lower front cover 3 Remove the screw and then the rock lever left 4 Remove the screw and then the gear cover Screws Rock lever left...

Page 233: ... arrow to remove Claws Connector cover Connector Cable guide Figure 3 8 11 9 Disconnect the connector and remove the 2 screws and then the registration roller frame unit Connectors Screws Registration roller Frame unit Figure 3 8 12 10 Disconnect the 3 connectors unhook the 2 claws and remove the cable band and then the multi purpose tray PCB Connectors Screws Cable band Multi purpose tray PCB Fig...

Page 234: ...h the light emitting receiving area J Waste Toner Full Detection PCBs emitter and receiver 1 Remove the shield plate according to the DC controller PCB removal proce dure 1 through 2 on page 3 59 2 Remove the cable from the cable clip 3 Remove the screw and remove the waste toner full detection unit Cable clip Screw Waste toner full detection unit Figure 3 8 15 4 Remove the screw connector and the...

Page 235: ...Remove the 3 screws from the back of the printer and then the video controller unit Screws Video controller unit Figure 3 8 16 2 If the optional hard disk and network card are installed on the video con troller PCB remove them Note Remove the options following the installlation procedures in chapter I V INSTALLATION in the reversed order 3 Remove the 2 screws M2 5 6 screws M3 and then the video co...

Page 236: ...r 10 Left duplex feed cover 2 Reversing cover 1 Open the reversing unit 2 Remove the 2 screws 3 Slide the reversing cover in the direction of the arrow unhook the 3 claws and then remove the cover Screws Claws Reversing cover Figure 3 9 2 3 Right reversing cover 1 Loosen the screw 2 Unhook the 2 claws and then remove the right reversing cover Screw Claws Right reversing cover Figure 3 9 3 3 66 CHA...

Page 237: ...w on the back and then remove the left front cover 2 Remove the 3 screws and then the lower left cover Screws Lower left cover Figure 3 9 5 6 Lower right cover 1 Remove the screw unhook the claw on the back and then remove the right front cover 2 Remove the 4 screws and then the lower right cover Screws Lower right cover Figure 3 9 6 7 Front cover 1 Remove the duplex pick up unit 2 Unhook the 2 cl...

Page 238: ...d slide the left cover in the direction of the arrow to remove Claw Left cover Figure 3 9 8 9 Right cover 1 Remove the front cover 2 Unhook the claw and slide the right cover in the direction of the arrow to remove Claw Right cover Figure 3 9 9 3 68 CHAPTER 3 ...

Page 239: ... motor Duplex feed unit M3102 Reversing motor Reversing unit M3103 Side registration motor Duplex feed unit SL3101 Feed roller pressure release solenoid Duplex feed unit SL3102 Deflector drive solenoid Reversing unit 3 69 CHAPTER 3 M3102 SL3102 M3103 SL3101 M3101 ...

Page 240: ...unit accord ing to the power supply unit removal procedure on page 3 76 2 Disconnect the connector J3104 4 pins from the duplexing unit driver PCB 3 Remove the 2 screws and then the duplex feed motor 4 Reversing motor 1 Remove the right reversing cover 2 Disconnect the connector J3105 5 pins from the duplexing unit driver PCB 3 Remove the 2 screws and then the reversing motor 5 Feed roller pressur...

Page 241: ... connector J3108 2 pins from the duplexing unit driver PCB 4 Remove the screw from the deflector drive solenoid 5 Shift the reversing unit lock arm in the direction of the arrow and then remove the deflector drive solenoid Screw Reversing unit lock arm Deflector drive solenoid Figure 3 9 14 3 71 CHAPTER 3 ...

Page 242: ...3 Reversing unit stationary paper sensor Reversing unit PS3104 Duplex pick up paper sensor Duplex feed unit PS3105 Side registration home position sensor Duplex feed unit Note for reassembly When installing the sensors make sure that the sensor levers and the springs are in right posi tion 3 72 CHAPTER 3 PS3104 PS3105 PS3103 PS3101 PS3102 ...

Page 243: ...ng the side registration gear keep the side registration guides left and right farthest apart from the center 3 Duplex pick up paper sensor 1 Remove the upper feed guide according to the side registration motor removal procedure 1 through 4 on page 3 70 2 Remove the 2 screws and then the lower feed guide Screws Lower feed guide Figure 3 9 17 3 Disconnect the connector unhook the 2 claws and then r...

Page 244: ... 6 Reversing unit stationary paper sen sor 1 Open the reversing unit 2 Remove the 3 screws and remove the roller crossmember unit Screws Roller crossmember unit Figure 3 9 19 3 Remove the 4 screws disconnect the connector the pin and then take out the paper guide unit Screws Pin Connector Paper guide unit Figure 3 9 20 4 Remove the screw and then the sensor holder Screw Sensor holder Paper guide u...

Page 245: ...D Electronic Components 1 Locations Figure 3 9 22 3 75 CHAPTER 3 Duplexing unit driver PCB Power supply unit ...

Page 246: ...t driver PCB Figure 3 9 23 3 Power supply unit 1 Remove the lower right cover 2 Disconnect the connector from the power supply unit 3 Remove the 5 screws and then slide the power supply unit in the direction of the arrow to remove Connector M3x6 TP M3x6 TP M3x4 Power supply unit Figure 3 9 24 Note for reassembly Make sure to use the right screws in the right position 3 76 CHAPTER 3 ...

Page 247: ...e detection switch Paper feeder paper size detection PCB SW3002 Paper feeder paper size detection switch Paper feeder paper size detection PCB SW3003 Paper feeder paper size detection switch Paper feeder paper size detection PCB 3 77 CHAPTER 3 SW3001 SW3002 SW3003 PS3001 SL3001 Paper feeder pick up drive unit Paper feeder PCB Feed roller Pick up roller Separation roller ...

Page 248: ...k up spring is in right position Reset it correctly if it is off 2 Paper feeder feed roller 1 Remove the cassette 2 Holding the knob pull out the paper feeder feed roller Cassette feed roller Knob Figure 3 10 3 3 Paper feeder separation roller 1 Remove the cassette 2 Open the cover and then pull out the separation roller holding the knob Cover Separation roller Figure 3 10 4 Note Make sure to clos...

Page 249: ...0 M3x3 and then the upper frame unit Screws M4 Screws M3 Upper frame unit Figure 3 10 5 2 Remove the screw disconnect the con nector and then remove the paper feed er pick up drive unit Screw Connector Paper feeder pick up drive unit Figure 3 10 6 3 79 CHAPTER 3 ...

Page 250: ... prevent noise Type of grease and application method are mentioned below Do not use grease other than the ones specified here Lubricating material HY9 0007 Apply 0 12g of EM50 L to the teeth about 5 teeth of the gears specified in the figure below Lubricating oil CK 8003 Apply a drop to the shaft specified in the figure below Figure 3 10 7 3 80 CHAPTER 3 53T 31 39T 49T 41T 23 27T 27T 14 18T 18T 23...

Page 251: ...2 claws disconnect the connector and then remove the paper feeder paper sensor 7 Paper feeder paper size detection switch 1 Remove the paper feeder PCB according to the paper feeder PCB removal proce dure on page 3 81 8 Paper feeder PCB 1 Remove the upper frame unit according to the paper feeder pick up drive unit removal procedure 1 on page 3 79 2 Unhook the 2 claws and then remove the PCB cover ...

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Page 253: ...PER JAMS TROUBLESHOOTING 4 27 IV PAPER TRANSPORT TROUBLESHOOTING 4 34 V MALFUNCTION TROUBLESHOOTING 4 36 VI MALFUNCTION STATUS TROUBLESHOOTING 4 37 VII MEASUREMENT AND ADJUSTMENT 4 53 VIII MAINTENANCE AND SERVICING 4 59 IX SERVICE MODE 4 67 X LOCATION OF CONNECTORS 4 78 ...

Page 254: ......

Page 255: ...ing points at the execution of troubleshooting Be sure that the connector has no poor contact when measuring the voltage at the specified terminal of the connector Before handling PCBs be sure to touch metal part of the printer to discharge static electric ity as it can cause damage to the PCBs The laser scanner unit cannot be adjusted in the field so do not attempt to disassemble it In some cases...

Page 256: ...to the item image defects Refer to the item malfunction status troubleshooting END Is test print executable Note 1 Error status on the video interface Note 2 Refer to the item malfunction status troubleshooting Refer to the item malfunction troubleshooting Refer to the item paper transport troubleshooting No No Yes Yes Yes No No Yes No Yes Yes No Error status on the video interface Note 2 No Yes ...

Page 257: ... prints with all feasible combination of paper source and delivery source in the printer and find out the factor 2 Error status is divided into operator call and serviceman call 3 The image defect occurred at the user side might not re occur on its test print In this case make a test print from external device and infer the defective part s by the output image Then find the defective part s accord...

Page 258: ...e pick up source within the specified volume b The paper is set to the selected pick up source correctly When OHT sheet is used the sheet is set to the multi purpose tray correctly 4 Toner cartridge sets a The color toner cartridges for each color are set correctly 5 Drum cartridge sets a The drum cartridge is set to the printer correctly 6 Units set a The ITB unit and fixing unit are set to the p...

Page 259: ...Be sure to instruct the customer that it is necessary to leave the cartridge sealed for one or two hours at room temperature to allow it to acclimatize before opening it 4 5 CHAPTER 4 ...

Page 260: ... print switch located on the right side of the printer see Figure 1 4 1 once when the printer becomes STAND BY mode The built in cassette is the only possible paper source for test print and the option duplex ing unit and paper feeder cannot be used Figure 4 1 2 Note Normally the printer cannot make a test print without the video controller To enable the printer to execute a test print without the...

Page 261: ... Test page Configuration Page PCL Font List PostScript Font List Job Log only when the optional hard disk is installed Menu Help The controller test prints which can be printed from the menu other than the PRINT PAGES FROM LIST menu are as follows VisualCal Limit and 30 Match VISUALCAL menu VisualCal Gray Balance VISUALCAL menu Color Test Page VISUALCAL menu same as Test Page Service Page SERVICE ...

Page 262: ...rinter is connected correctly or not It contains color samples which allow you to troubleshoot the problems of the printer It also contains printer name available network protocols memory capacity and options installed in the printer Figure 4 1 3 4 8 CHAPTER 4 ...

Page 263: ...b Configuration Page The Configuration Page lists the selected options for all Setup menus Figure 4 1 4 4 9 CHAPTER 4 ...

Page 264: ...c PCL Font List The PCL Font List page lists the printer s resident PCL fonts Figure 4 1 5 4 10 CHAPTER 4 ...

Page 265: ...d PostScript Font List The PostScript Font List page lists the printer s resident PostScpript fonts Figure 4 1 6 4 11 CHAPTER 4 ...

Page 266: ...e Job Lob The last 40 print jobs are printed This page can be printed only when the optional hard disk is installed Figure 4 1 7 4 12 CHAPTER 4 ...

Page 267: ...f Menu Help An overview of the screens you can access from the control panel is printed Figure 4 1 8 4 13 CHAPTER 4 ...

Page 268: ...tch Rows of circles in each color with different density are printed Operate the control panel based on this test print to adjust the toner density The adjust ment methods are written on the test print Figure 4 1 9 4 14 CHAPTER 4 ...

Page 269: ...isualCal Gray Balance page contains gray patches of the printer Operate the control panel based on this test print to balance all colors The adjustment meth ods are written on VisualCal Gray Balance Figure 4 1 10 4 15 CHAPTER 4 ...

Page 270: ...s and AIR check pattern of the printer and the adjust values stored in the DC con troller EEPROM are printed on Service Page This page is used to confirm color aberration smoothing and adjust values Figure 4 1 11 4 16 CHAPTER 4 ...

Page 271: ...ltage PCB Action Clean the secondary transfer bias contacts between the secondary transfer roller and the high voltage PCB If the problem persists after cleaning check the contacts and replace any deformed or damaged part s If the contacts are slipped off adjust them correctly 4 17 CHAPTER 4 Defects Image defects I 1 Light I 2 Dark I 3 Completely Blank I 4 Allblack solidcolor I 5 Dots in Vertical ...

Page 272: ...sted correctly Action Adjust the image density by operating the external device 2 Dirty density sensor unit Action Clean the lens in the density sensor unit with blush 3 Poor contact in connectors Action Check the wiring between the primary charging contact high voltage PCB and DC controller PCB and reconnect the connectors correctly 4 Defective high voltage PCB primary charging bias output shorta...

Page 273: ...cts and replace any deformed or damaged part s If the contacts are slipped off adjust them correctly 2 Defective drum cartridge primary charging roller Action Replace the drum cartridge 3 Poor contact in connectors Action Reconnect the connectors between the primary charging contact high voltage PCB and DC controller PCB correctly 4 Defective high voltage PCB the primary charging bias is not outpu...

Page 274: ...cylinder photosensitive drum and primary charging roller cannot be cleaned Also they cannot be replaced individually Replace the cartridge toner car tridge or drum cartridge if these parts require replacement 3 Dirty multi purpose tray pick up roller fixing unit entrance guide and upper fixing separa tion guide Action Clean the dirty areas Replace them if the dirt cannot be removed 4 Dirty interme...

Page 275: ...contacts and replace any deformed or damaged part s 14 Poor contact in connectors Action Reconnect the connectors between the high voltage PCB and DC controller PCB cor rectly 15 Defective high voltage PCB ITB cleaning bias is not output Action Replace the high voltage unit 16 Defective DC controller PCB Action Replace the DC controller PCB 17 Defective ITB cleaning roller contact separation drive...

Page 276: ...irty mirror in the laser scanner unit Action Replace the laser scanner unit 6 Circumferential scars on the intermediate transfer belt Action Replace the ITB unit 7 Foreign matter in the ITB unit Action Take off the cover of ITB unit and then remove the foreign matter 8 Vertical scars on the upper fixing roller Action Replace the upper fixing roller 2 10 Horizontal lines Possible causes 1 Horizonta...

Page 277: ...maged 7 Defective developing cylinder drive unit in the developing rotary Action Check the developing cylinder drive unit in the developing rotary Replace any dam aged gears etc 8 Poor contact in the toner level sensor connector Action Reconnect the connectors between the toner level sensor developing PCB and DC controller PCB correctly 9 Defective toner level sensor Action Replace the toner level...

Page 278: ... of the secondary transfer roller and the printer If the problem persists after cleaning check the contacts and replace any deformed or damaged part s If the contacts are slipped off adjust them correctly 5 Poor contact in connectors Action Reconnect the connectors between the high voltage PCB and DC controller PCB cor rectly 6 Defective high voltage PCB secondary transfer bias output shortage Act...

Page 279: ...r cleaning check the contacts and replace any deformed or damaged part s If the contacts are slipped off adjust them correctly 2 Foreign matters or dirt on the fixing unit entrance guide Action Clean the guide 3 Poor contact in the separation bias contacts of the upper fixing roller and printer Action Clean the separation bias contacts of the upper fixing roller and printer If the prob lem persist...

Page 280: ...place the duplexing driver PCB 6 Defective DC controller PCB Action Replace the DC controller PCB Table 4 2 2 4 26 CHAPTER 4 Feed roller Registration roller Developing cylinder Upper fixing roller Lower fixing roller Fixing delivery roller ITB cleaning roller Diameter mm Period on image mm Phenomenon Dirt Blankspots Dirt on back of paper Poor fixing Approx 24 Approx 24 Approx 16 Approx 14 Approx 1...

Page 281: ...ctive part s Paper passes through six major blocks 1 Multi purpose tray pick up block 2 Cassette pick up block 3 Transfer feed block 4 Fixing delivery block 5 Duplexing unit block 6 Paper feeder block Figure 4 3 1 J 1 Multi purpose tray pick up block J 2 Cassette pick up block J 3 Transfer and feed block J 4 Fixing and delivery block J 5 Duplexing unit block J 6 Paper feeder block 4 27 CHAPTER 4 1...

Page 282: ...t about 160 replace the solenoid 7 Damaged multi purpose tray pick up clutch Action Check the pick up clutch Replace it if damaged 8 Poor contact in the multi purpose tray pick up solenoid drive connector Action Reconnect the connectors between the multi purpose tray pick up solenoid multi purpose tray PCB and DC controller PCB correctly 9 Defective multi purpose tray PCB Action Replace the multi ...

Page 283: ...ctor J106 3 CSTSLON and J106 1 24VA If it is not about 160 replace the solenoid 7 Poor contact in the cassette pick up solenoid drive connector Action Reconnect the connectors between the cassette pick up solenoid the feed PCB and DC controller PCB 8 Defective feed PCB Action Replace the feed PCB 9 Defective DC controller PCB Action Replace the DC controller PCB 10 Poor contact in the pick up moto...

Page 284: ... the multi purpose tray PCB and the DC controller PCB 8 Defective registration paper sensor Action Replace the registration paper sensor 9 Defective multi purpose tray PCB Action Replace the multi purpose tray PCB 10 Defective DC controller PCB Action Replace the DC controller PCB 11 Defective secondary transfer roller contact drive gears Action Check the gears that transmit the contact movement t...

Page 285: ... the lever correctly if it does not move smoothly or is out of position Or replace it if damaged or deformed 6 Worn fixing unit delivery roller Action Replace the fixing unit delivery roller 7 Damaged fixing unit delivery roller drive gears Action If any gears are damaged or worn replace them 8 Projection on the deflector due to dirt scars or toner attachment Action Clean the face up deflector if ...

Page 286: ...ing feed roller Action Replace the duplexing feed roller 10 Damaged gears Action Replace any damaged or worn drive gears in the duplexing feed unit 11 Defective duplexing feed unit paper sensor lever Action Adjust the lever correctly if it does not move smoothly or is out of position Or replace it if damaged deformed 12 Poor contact in the duplexing feed motor drive line connector Action Reconnect...

Page 287: ...feeder and printer Action Reconnect the connectors between the paper feeder and printer Replace any dam aged connectors 6 Defective paper feeder pick up solenoid Action Disconnect the paper feeder pick up solenoid connector J3003 on the paper feeder PCB Measure the resistance between the cable side connector J3003 2 OPCLDRV and J3003 1 24VA If it is not about 160 replace the paper feeder pick up s...

Page 288: ... separation pad surface Action Replace the multi purpose separation pad 7 Spring pushing the multi purpose separation pad is defective Action Re set the spring correctly Or replace it if deformed or damaged 4 2 Wrinkles folded leading edge Possible causes 1 Make a test print and turn the power switch OFF before the paper is fed into the fixing unit Then remove the ITB unit If the paper is wrinkled...

Page 289: ...t on paper path Action Check the paper path and clean the parts if dirty or foreign matters are attached If the feed guide is scarred or deformed replace it 4 3 Skew Possible causes 1 Paper particle or dust on feed roller registration roller and separation guide Action Clean the dirty area 2 Registration roller spring is deformed or out of position Action Re set the spring to the correct position ...

Page 290: ...s been reset energization and contact resistance using a tester 2 Defective power supply unit Action Remove the power supply unit 5 2 No DC power 5V 24V Possible causes 1 No AC power supply Action Check the AC power supply according to N 1 No AC power 2 Activated overcurrent overvoltage detection circuit Action If the problem is not rectified after the power switch is turned OFF and ON again find ...

Page 291: ... sensor feed PCB and DC controller PCB correctly 4 Defective fixing roller pressure release sensor Action Replace the fixing roller pressure release sensor 5 Defective fixing motor Action Replace the fixing motor 6 Defective feed PCB Action Replace the feed PCB 7 Defective DC controller PCB Action Replace the DC controller PCB 6 2 SERVICE CALL NOTE A2 OHT detection sensor malfunction Possible caus...

Page 292: ...egistration guide home positioning sensor Action Replace the side registration guide home positioning sensor 7 Defective power supply unit Action Replace the power supply unit 8 Defective duplexing driver PCB Action Replace the duplexing driver PCB 9 Defective side registration motor Action Replace the side registration motor 10 Defective DC controller PCB Action Replace the DC controller PCB 6 4 ...

Page 293: ... the connectors between the 40 fan and DC controller PCB correctly 3 Defective DC controller PCB Action Replace the DC controller PCB 6 7 SERVICE CALL NOTE C1 Scanner unit malfunction Possible causes 1 Poor contact in the laser scanner unit connector Action Reconnect the BD PCB connector J551 the scanner motor connector J1103 and the DC controller PCB connector J1006 correctly 2 Defective laser sc...

Page 294: ... Upper fixing heater wire upper thermoswitch wire is broken Action Remove the fixing unit If there is no continuity between the fixing unit connector J84 2 HTH and J84 3 HTUC check the upper fixing heater and the upper ther moswitch and replace the defective parts 4 Lower fixing heater wire lower thermoswitch wire is broken Action Remove the fixing unit If there is no continuity between the fixing...

Page 295: ...t connector J82 and the upper thermistor connector J85 If it is normal replace the lower thermistor 3 Defective power supply unit Action Replace the power supply unit 4 Defective DC controller PCB Action Replace the DC controller PCB 6 11 SERVICE CALL NOTE D4 Fixing unit malfunction fixing unit type Possible causes 1 The line voltage and the rated voltage of the fixing unit do not match Action Che...

Page 296: ...broken Action Remove the fixing unit from the printer If there is no continuity between the fixing unit connector J82 2 HTH and J82 4 HTLC check the lower fixing heater and the lower thermoswitch and replace the defective parts 3 Poor contact in connectors Action Reconnect the DC controller PCB connector J1012 and the fixing unit connector J82 and the power supply unit connectors J1 and J2 correct...

Page 297: ...he developing PCB 12 Defective DC controller PCB Action Replace the DC controller PCB 6 15 SERVICE CALL NOTE E2 Cartridge contact separation error Possible causes 1 Turn the power switch ON without right cover and the shield plate If the cartridge motor does not rotate go to step 8 2 Damaged rotary drive unit Action Replace any damaged or worn drive gears in the rotary drive unit 3 Damaged toner c...

Page 298: ... with dry cloth 3 Defective light guide Action Clean the light guide with dry cloth if dirty Replace the guide if scarred or frac tured 4 Poor contact in waste toner sensor unit connector Action Reconnect the connectors between the waste toner sensor unit and DC control PCB correctly 5 Defective waste toner sensor unit Action Replace the waste toner sensor unit 6 Damaged waste toner stirrer drive ...

Page 299: ...fective toner cartridge motor Action Replace the toner cartridge motor 4 Defective developing PCB Action Replace the developing PCB 5 Defective DC controller PCB Action Replace the DC controller PCB 6 20 SERVICE CALL NOTE H3 Abnormal DC controller PCB IC Possible causes 1 Defective DC controller PCB Action Replace the DC controller PCB 6 21 DRUM CARTRIDGE ERROR message appears when normal drum car...

Page 300: ...rs when the fixing unit is installed Possible causes 1 Poor contact in the fixing unit connector Action Reconnect the fixing unit connector correctly 2 Poor contact in the DC controller PCB connector Action Reconnect the DC controller PCB connector J1011 3 Defective DC controller PCB Action Replace the DC controller PCB 6 25 WASTE TONER BIN FULL message appears when the waste toner level is not fu...

Page 301: ...rpose tray paper sensor Action Replace the multi purpose tray paper sensor 10 Defective multi purpose tray PCB Action Replace the multi purpose tray PCB 11 Defective DC controller PCB Action Replace the DC controller PCB 12 Damaged cassette paper detection lever Action Replace the lever 13 Poor contact in the cassette paper sensor connector Action Reconnect the connectors between the cassette pape...

Page 302: ... drum motor drive connector Action Reconnect the connectors between the drum motor developing PCB and DC con troller PCB 4 Defective drum motor Action Replace the drum motor 5 Defective developing PCB Action Replace the developing PCB 6 Defective DC controller PCB Action Replace the DC controller PCB 6 29 DOOR OPEN LOWER DRAWER message appears when the ITB unit drawer is closed Possible causes 1 D...

Page 303: ... Poor contact in the toner cartridge door switch connector Action Reconnect the connectors between the toner cartridge door switch and DC con troller PCB 3 Defective toner cartridge door switch Action Replace the toner cartridge door 4 Defective DC controller PCB Action Replace the DC controller PCB 6 32 DOOR OPEN REAR COVER message appears when the rear cover is closed Possible causes 1 Damaged r...

Page 304: ...2 Defective duplexing driver PCB Action Replace the duplexing driver PCB 6 34 CLEAR INPUT JAM message appears when the paper jam has not occurred Possible causes 1 Registration paper sensor lever does not move smoothly or is damaged Action Adjust the lever to move smoothly Replace it if damaged 2 Poor contact in the registration paper sensor connector Action Reconnect the connectors between the re...

Page 305: ...t the connectors between the reversing unit paper sensor reversing unit stationary paper sensor and duplexing driver PCB correctly 4 Defective reversing unit paper sensor Action Replace the reversing unit paper sensor 5 Reversing unit stationary paper sensor Action Replace the reversing unit stationary paper sensor 6 Defective duplexing driver PCB Action Replace the duplexing driver PCB 7 Defectiv...

Page 306: ...Possible causes 1 Defective connectors in the duplexing unit and the printer Action Check the connectors in the duplexing unit and the printer Replace any abnormal connectors 2 Defective duplexing driver PCB Action Replace the duplexing driver PCB 3 Defective DC controller PCB Action Replace the DC controller 4 52 CHAPTER 4 ...

Page 307: ...xternal device 2 Place the all black print in the cassette of the printer with the printed side facing down 3 Select the face up delivery 4 Press the test print switch 5 When the leading edge of the print emerges at the face up tray turn OFF the printer and wait for about 10 seconds Then turn the power switch ON again Allow the print to be completely delivered from the printer 6 Measure the width ...

Page 308: ... the data held on the video controller into the new DC con troller PCB for back up Use the service mode to write the backup data of the video controller PCB into the DC con troller PCB EEPROM Refer to IX SERVICE MODE in this chapter for the service mode Note Be sure to conduct the above operation when replacing the DC controller PCB as a fail ure to do so causes troubles 4 54 CHAPTER 4 ...

Page 309: ...e adjusted in after sales service are marked Variable resistors which may not be adjusted in after sales service are marked 1 DC controller PCB Figure 4 7 2 4 55 CHAPTER 4 IC204 IC202 J1021 B1 B2 A11 A10 7 J1006 J1005 3 1 J1015 14 1 J1001 32 31 2 1 B1 B2 A13 A12 J1020 2 1 24 25 J1004 9 J1008 J1011 8 J1009 J1003 J1012 J1002 SW1001 J1014 B13 B12 A1 A2 B11 B10 A1 A2 J1017 J1013 J1022 3 1 J1018 IC203 ...

Page 310: ... Figure 4 7 4 Table 4 7 4 4 56 CHAPTER 4 J1501 J1401 J1306 12 1 VR1751 12 1 J1307 J1201 J1601 J1301 A12 A1 B12 B1 12 1 J1305 VR1301 J1320 J1901 J1902 VR No VR1301 VR1751 Function For factory use only VR501 VR502 J501 15 1 For factory use only VR No VR501 VR502 Function ...

Page 311: ...iver PCB Figure 4 7 6 4 57 CHAPTER 4 SW801 SW802 SW803 J801 SW No SW801 SW802 SW803 Function Switches for detectiong cassette paper size CP3103 CP3101 CP3102 J3110 J3109 2 2 1 1 5 J3108 1 J3107 1 6 5 J3106 J3105 1 J3104 4 13 J3103 1 J3102 1 6 J3111 1 3 J3101 1 14 ...

Page 312: ...eder PCB Figure 4 7 7 Table 4 7 7 4 58 CHAPTER 4 VR No CP3101 CP3102 CP3103 Function For factory use only SW3001 SW3002 SW3003 J3001 J3003 J3002 SW No SW3001 SW3002 SW3003 Function Switches for detectiong cassette paper size ...

Page 313: ...lty Table 4 8 1 4 59 CHAPTER 4 Part No Remarks 1 2 3 4 5 6 7 8 9 10 Feed roller 90 fan 60 fan 40 fan 90 fan air filter 60 fan air filter No Part name RG5 3250 000 RG5 3251 000 RB2 0882 000 RG5 3047 000 RF5 2092 000 RF5 2490 000 RH7 1346 000 RH7 1407 000 RH7 1401 000 RB2 1282 000 RB2 1283 000 100 127V 220 240V Qt y Expecte d life 1 1 1 1 1 1 1 1 1 1 1 100 000 pages 100 000 pages 100 000 images 100 ...

Page 314: ...as it will damage the intermediate transfer belt If the dirt cannot be removed with dry flannel cloth apply water to the cloth ITB cleaning roller As a general rule the ITB cleaning roller is not to be touched or cleaned Also make sure not to apply solvent If it is unavoidable to clean the roller wipe the roller surface with dry flannel cloth b Multi purpose tray pick up roller cassette pick up ro...

Page 315: ...er fixing separation guides Clean lightly with MEK only to remove the toner on the guides i Density sensor unit Clean the detection window with the dedicated blush See chapter 1 VI MAINTENANCE AND SERVICE BY THE CUSTOMER for the details j Toner tray Clean with the hardly squeezed wet cloth 4 61 CHAPTER 4 ...

Page 316: ...ck up roller 5 Separation pad 6 Feed roller 7 Cassette feed roller 8 Separation roller 9 Registration roller unit 10 Cassette paper pick up roller 11 Transfer guide 12 Secondary transfer roller 13 Static charge eliminator 14 ITB cleaning roller 15 Feed belt 16 Toner tray 17 Fixing entrance guide 18 Fixing lower separation guide 19 Fixing upper separation guide ...

Page 317: ...k up roller feed roller and separation roller Clean with lint free paper either dry or moistened with ethyl isopropyl alcohol Figure 4 8 2 1 Pick up roller 2 Paper feeder cassette feed roller 3 Separation pad 4 63 CHAPTER 4 1 2 3 ...

Page 318: ...ezers Ruler Soldering iron Mallet plastic head Brush Penlight Plastic bottle Solder Desoldering wick Lint free paper Soldering iron Oiler Plastic jar Blower brush Digital multimeter No Tool name TKN 0001 TKN 0069 CK 0057 CK 0058 CK 0101 CK 0104 CK 0105 CK 0106 CK 0111 CK 0114 CK 0151 CK 0161 CK 0170 CK 0201 CK 0202 CK 0203 CK 0205 CK 0218 CK 0302 CK 0303 CK 0309 CK 0314 CK 0315 CK 0327 CK 0328 CK ...

Page 319: ... site B Tools used on site and in regions This category includes tools useful for failure analysis and those are difficult to carry around C Tools used in the workshop This category mainly includes tools for PCB and unit repairs 4 65 CHAPTER 4 1 No Shape A Rank Tool No Use Remarks Tool name Contact extraction tool RY9 0099 Used for removing the upper lower heater contacts of the fixing unit ...

Page 320: ...icant Tool No HY9 0007 20g tube 3 4 Lubricating oil Tool No CK 8003 100 ml bottle Alcohol ethyl pure or denatured or isopropyl pure or denatured MEK methyl ethyl ketone C2H5OH CH3 2CHOH CH3CO C2H5 Petroleum mineral oil Special oil Special solid lubricating material Lithium soap Cleaning plastic rubber external parts Cleaning oil and toner stains Apply between gear and shaft Apply to drive mechanis...

Page 321: ...rmal mode turn the power OFF and then ON again The Service mode consists of the following five sub modes 1 Sensor Monitor mode Checks the condition of the sensors in the printer 2 Test mode Performs four types of operation tests 3 Memory Read mode The adjust values stored in the EEPROM NVRAM on the DC controller PCB are read into the RAM 4 Memory Write mode The adjust values read into the RAM on t...

Page 322: ...ler be sure to turn ON the printer in the Service mode read the adjust values backed up in the video controller EEPROM into the RAM and then write them into the DC controller EEPROM in the Memory Write mode The printer has a protective function that prevents the EEPROM from writing when an unused DC controller the cumulative delivered paper value is 0 is installed Figure 4 9 1 4 68 CHAPTER 4 EEPRO...

Page 323: ... ENGINE READ ENGINE NVRAM Hold down the MENU ENTER and CANCEL keys simultaneously WRITE ENGINE NVRAM ENGINE SERVICE INFO1 XXYYZZ TEST DEVELOPER UNIT RESET ENGINE NVRAM PAGE COUNT 000000 RESET ENG NVRAM NO YES READ ENG NVRAM NO YES MENU MENU MENU MENU ENTER ENTER ENGINE SERVICE INFO4 XXYYZZ UP DOWN arrow DOWN arrow UP arrow ENTER WRITE ENG NVRAM NO YES TEST DUPLEXING UNIT UP DOWN arrow DOWN arrow U...

Page 324: ...BLANK PAGE 4 70 CHAPTER 4 ...

Page 325: ...ons Sub menu Remarks Options Sub menu Remarks Options Sub menu Remarks Options Sub menu CHAPTER 4 4 71 Table 4 9 1 SERVICE MODE menu list Modifies the adjust values read into the RAM and stores them in the DC controller EEPROM NVRAM and video controller EEPROM NVRAM Resets the adjust values in the DC controller EEPROM NVRAM to the default values Note 1 The menus are listed in order of appearance i...

Page 326: ...BLANK PAGE 4 72 CHAPTER 4 ...

Page 327: ...displayed in the second line of the message area By pressing the up and down keys the display changes from INFO1 2 3 to 4 Messages displayed in the message area are explained in Figure 4 9 3 4 Turn ON the sensor you wish to check manually and the monitor result will be displayed in the second line of the message area Figure 4 9 3 Note The status of each sensor is checked at 1 second intervals and ...

Page 328: ...BOPN DDOPN PDOPN DRMSET FXSET Odd Parity 1st bit 2nd bit 3rd bit 4th bit 5th bit 6th bit 7th bit 8th bit YY Info3 0 DEVCAM ITBHP POSNS ROTHP unknown REGSNS Odd Parity Signalname ZZ 0 OPSET unknown unknown unknown STFULL ITBW Odd Parity 1st bit 2nd bit 3rd bit 4th bit 5th bit 6th bit 7th bit 8th bit YY Info4 0 unknown PWRSNS unknown unknown unknown unknown Odd Parity Signalname ZZ 0 unknown unknown...

Page 329: ...execute the next test mode until the engine operation is complete a Developing area test operation procedures 1 In the Service mode press the MENU key to display TEST ENGINE in the message area and then press the ENTER key 2 Use the up and down arrow keys to display TEST DEVELOPER UNIT in the message area and then press the ENTER key b Feeding area test operation procedures 1 In the Service mode p...

Page 330: ... OFF the power and then turn the power back ON in the Service mode Then perform 1 and 2 again 4 Memory Write mode The adjust values 15 items in the shaded area of Table 4 9 1 read into the video controller RAM for back up are confirmed or modified and then written into the DC controller EEPROM NVRAM and video controller EEPROM NVRAM Figure 4 9 5 a Memory Write mode operation procedures 1 In the Se...

Page 331: ...e adjust values unless it is necessary 5 Memory Rest mode This mode allows you to reset the back up adjust values 15 items in the shaded area of Table 4 9 1 in the video controller EEPROM NVRAM and the DC controller EEPROM NVRAM to the default values a Memory Reset mode operation procedures 1 In the Service mode press the MENU key to display RESET ENGINE NVRAM in the mes sage area and then press t...

Page 332: ...02 J9004 J1011 J1013 J1019 J1014 J1102 J1101 J1103 J501 J60 J61 J551 J301 J22 J24 J18 J16 J17 J23 J304 J21 J77 J79 J701 J26 J27 J1010 J201 J40 J204 J203 J1006 J1017 J1015 J305 J602 J601 J25 J109 J104 J601 J41 J76 J43 J42 J1012 J1002 J72 J70 J78 J10 J73 J71 J74 J1003 J14 J15 J12 J13 J11 J602 J209 J202 J1305 J1301 J1307 J2 J97 J9003 J9002 J208 J206 J205 J1007 J1009 J1022 J1004 J1008 JA1 J106 ...

Page 333: ...2 4 79 CHAPTER 4 J3003 J3002 J59 J58 J57 J101 J102 J3001 J100 J90 J85 J86 J83 J92 J81 J56 J55 J57 J91 J93 J52 J53 J54 J94 J89 J87 J88 J84 J82 J3103 J3101 J3105 J3106 J3107 J3108 J3109 J3110 J3111 J3102 J3104 J2102 ...

Page 334: ......

Page 335: ...APPENDIX I GENERAL TIMING CHART A 1 II GENERAL CIRCUIT DIAGRAM A 25 III LIST OF SIGNALS A 29 IV MESSAGE TABLE A 36 ...

Page 336: ......

Page 337: ...5 0 1 2 0 07 Counter clockwise rotation Clockwise rotation 1 3 1 2 0 07 5 0 0 45 0 45 Separation Contact 1 41 0 49 Clockwise rotation 0 96 0 96 0 31 0 96 0 31 0 96 0 31 0 96 0 31 0 96 0 31 0 96 0 31 0 96 0 31 0 96 0 31 0 96 0 31 0 96 0 31 Bk cartridge take out position Sequence WAIT Bk developing unit initialization start command Developing rotary motor M5 Toner cartridge motor M4 Toner cartridge ...

Page 338: ...it contact clutch CL2 Primary charging bias AC Primary charging bias DC Primary transfer DC bias Secondary transfer roller contact clutch Secondary transfer DC bias ITB cleaning roller contact clutch CL3 ITB cleaning AC bias ITB cleaning DC bias 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Low speed rotation 100 C Standby temperature 1 85 0 5 4 49 0 61 1 01 0 61 0 71 1 21 7 15 3 75 3 75 1...

Page 339: ...mary transfer ATVC Scanner motor Laser drive 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Low speed rotation 2 44 4 60 WAIT Standby temperature 0 01 2 44 1 04 0 38 0 49 0 75 Counter clockwise rotation Clockwise rotation 0 21 0 26 3 61 3 66 0 38 0 38 3 61 3 66 0 38 0 38 3 61 3 66 0 38 0 38 3 61 3 66 0 38 0 38 1 76 0 38 0 38 0 45 1 10 3 86 3 86 0 76 3 86 1 10 3 86 1 10 1 10 3 66 3 86 0 76 3...

Page 340: ...utch CL4 Secondary transfer DC bias positive Secondary transfer DC bias negative Secondary transfer ATVC ITB cleaning roller contact clutch CL3 ITB cleaning AC bias ITB cleaning DC bias positive ITB cleaning DC bias negative Fixing separation DC high voltage ITB unit contact clutch CL2 INTR LSTR 3 63 3 69 1 15 3 88 2 3 3 88 4 04 6 69 7 76 4 04 4 29 2 3 4 00 2 48 3 65 0 5 4 00 4 07 0 2 1 76 4 95 2 ...

Page 341: ... Developing bias DC Primary transfer DC bias positive Primary transfer DC bias negative Primary transfer ATVC Scanner motor Laser drive 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Low speed rotation 2 44 4 60 STBY Standby temperature 0 01 2 44 1 04 0 38 0 49 0 75 Counter clockwise rotation Clockwise rotation 0 21 3 61 3 66 0 38 1 76 1 10 3 66 1 10 0 21 0 45 0 05 0 10 1 58 1 38 3 88 INTR ...

Page 342: ...nsfer DC bias positive Secondary transfer DC bias negative Secondary transfer ATVC ITB cleaning roller contact clutch CL3 ITB cleaning AC bias ITB cleaning DC bias positive ITB cleaning DC bias negative Fixing separation DC high voltage ITB unit contact clutch CL2 Sequence PRNT signa PRNT STBY STBY INTR LSTR Print sequence command 2 3 4 04 6 69 7 76 4 04 4 29 3 99 2 48 4 07 0 2 1 76 4 95 3 69 3 63...

Page 343: ... bias negative Primary transfer ATVC Scanner motor Laser drive Sequence PRNT signal PRNT STBY Print temperature 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Low speed rotation 2 44 4 6 STBY Standby temperature 0 01 2 44 1 04 0 38 0 49 0 75 Counter clockwise rotation Clockwise rotation 0 21 0 26 3 61 3 66 0 38 0 38 3 61 3 66 0 38 0 38 3 61 3 66 0 3 0 38 3 61 3 66 0 38 4 21 1 76 0 38 0 45 1...

Page 344: ...9 30 31 32 Registration clutch CL1 Secondarytransferrollercontactclutch CL4 Secondary transfer DC bias positive Secondary transfer DC bias negative Secondary transfer ATVC ITB cleaning roller contact clutch CL3 ITB cleaning AC bias ITB cleaning DC bias positive ITB cleaning DC bias negative Fixing separation DC high voltage ITB unit contact clutch CL2 3 69 2 3 3 88 4 04 6 69 7 76 4 04 4 29 2 3 4 0...

Page 345: ...ng bias DC Primary transfer DC bias positive Primary transfer DC bias negative Primary transfer ATVC Scanner motor Laser drive Sequence PRNT signal PRNT STBY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 STBY INTR LSTR Print sequence command Print temperature Low speed rotation 2 44 Standby temperature 0 01 2 44 1 0 0 38 Counter clockwise rotation Clockwise rotation 0 21 3 61 3 66 0 38 1 7...

Page 346: ...1 Secondarytransferrollercontactclutch CL4 Secondary transfer DC bias positive Secondary transfer DC bias negative Secondary transfer ATVC ITB cleaning roller contact clutch CL3 ITB cleaning AC bias ITB cleaning DC bias positive ITB cleaning DC bias negative Fixing separation DC high voltage ITB unit contact clutch CL2 2 3 0 5 4 04 6 69 7 76 4 04 4 2 2 48 4 07 0 2 1 76 4 9 3 69 0 5 3 63 3 63 1 1 0...

Page 347: ...ary transfer ATVC Scanner motor Laser drive Sequence PRNT signal PRNT STBY Print temperature 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Low speed rotation 2 44 4 6 STBY Standby temperature 0 01 2 44 1 04 0 38 0 49 0 75 Counter clockwise rotation Clockwise rotation 0 21 0 26 3 61 3 66 0 38 0 38 3 61 3 66 0 38 0 38 3 61 3 66 0 38 0 38 3 61 3 66 0 38 4 21 1 76 0 38 0 45 1 1 3 86 3 86 0 76 ...

Page 348: ...dary transfer DC bias positive Secondary transfer DC bias negative Secondary transfer ATVC ITB cleaning roller contact clutch CL3 ITB cleaning AC bias ITB cleaning DC bias positive ITB cleaning DC bias negative Fixing separation DC high voltage ITB unit contact clutch CL2 Sequence PRNT signal PRNT STBY STBY INTR LSTR Print sequence command 3 6 2 3 0 3 8 4 0 8 4 4 0 4 79 2 3 0 0 5 4 0 2 4 4 0 2 4 4...

Page 349: ...as positive Primary transfer DC bias negative Primary transfer ATVC Scanner motor Laser drive 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Low speed rotation 2 44 4 6 STBY Standby temperature 0 01 2 44 1 04 0 38 0 49 0 75 Counter clockwise rotation Clockwise rotation 4 15 0 38 0 38 4 15 4 2 0 38 1 76 0 45 1 1 4 39 4 14 0 76 1 1 BK 0 45 M 0 05 0 1 1 38 INTR LSTR 2 36 Between color bias bet...

Page 350: ...Registration clutch CL1 Secondarytransferrollercontactclutch CL4 Secondary transfer DC bias positive Secondary transfer DC bias negative Secondary transfer ATVC ITB cleaning roller contact clutch CL3 ITB cleaning AC bias ITB cleaning DC bias positive ITB cleaning DC bias negative Fixing separation DC high voltage ITB unit contact clutch CL2 3 63 3 82 1 15 0 5 2 3 0 5 0 5 0 15 4 04 7 19 7 76 4 04 4...

Page 351: ... bias DC Primary transfer DC bias positive Primary transfer DC bias negative Primary transfer ATVC Scanner motor Laser drive Sequence PRNT signal PRNT STBY Print temperature 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Low speed rotation 2 44 4 6 STBY Standby temperature 2 3 1 04 0 38 0 49 0 75 Counter clockwise rotation Clockwise rotation 0 38 1 76 1 1 4 14 0 76 0 26 0 05 0 1 1 38 INTR L...

Page 352: ...sfer DC bias positive Secondary transfer DC bias negative Secondary transfer ATVC ITB cleaning roller contact clutch CL3 ITB cleaning AC bias ITB cleaning DC bias positive ITB cleaning DC bias negative Fixing separation DC high voltage ITB unit contact clutch CL2 Sequence PRNT signal PRNT STBY STBY INTR LSTR Print sequence command 4 04 7 19 4 29 2 4 4 07 0 2 1 76 4 95 3 82 0 5 4 11 2 3 3 97 2 4 4 ...

Page 353: ...ry transfer DC bias positive Primary transfer DC bias negative Primary transfer ATVC Scanner motor Laser drive 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Low speed rotation 2 44 4 60 STBY Standby temperature 0 01 2 44 1 04 0 38 0 49 0 75 Counter clockwise rotation Clockwise rotation 0 21 0 26 3 61 3 66 0 38 0 38 3 61 3 66 0 38 0 38 3 61 3 66 0 38 0 38 3 61 3 66 0 38 0 38 1 76 0 38 0 38 0 4...

Page 354: ...CL4 Secondary transfer DC bias positive Secondary transfer DC bias negative Secondary transfer ATVC ITB cleaning roller contact clutch CL3 ITB cleaning AC bias ITB cleaning DC bias positive ITB cleaning DC bias negative Fixing separation DC high voltage ITB unit contact clutch CL2 INTR LSTR 3 63 3 69 1 15 0 5 0 5 3 88 2 3 0 5 0 5 3 88 4 04 6 69 7 76 4 04 4 29 2 3 0 5 0 5 4 00 2 48 4 00 2 48 4 00 3...

Page 355: ...r cartridge motor M4 Developing rotary motor M5 Primary charging bias AC Primary charging bias DC Developing bias AC Developing bias DC Primary transfer DC bias positive Primary transfer DC bias negative Primary transfer ATVC Scanner motor Laser drive 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Low speed rotation 2 44 4 6 STBY Standby temperature 0 01 2 44 1 04 0 38 0 49 0 75 Clockwise rota...

Page 356: ...ransfer DC bias negative Secondary transfer ATVC ITB cleaning roller contact clutch CL3 ITB cleaning AC bias ITB cleaning DC bias positive ITB cleaning DC bias negative Fixing separation DC high voltage ITB unit contact clutch CL2 Sequence PRNT signal of 2nd page PRNT STBY STBY INTR LSTR Print sequence command 2 3 0 5 7 76 4 04 4 29 3 99 2 48 4 07 0 2 1 76 4 95 3 63 3 63 1 15 0 5 0 15 3 88 0 5 4 1...

Page 357: ...tor M4 Developing rotary motor M5 Primary charging bias AC Primary charging bias DC Developing bias AC Developing bias DC Secondary transfer roller contact clutch CL4 ITB unit contact clutch CL2 Toner level sensor Scanner motor Laser drive 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 WAIT 0 05 Density detection control sequence command 2 49 7 50 3 75 3 75 3 75 7 50 3 75 3 75 3 75 3 75 3 75 3 75 0 ...

Page 358: ...s AC Primary charging bias DC Developing bias AC Developing bias DC Secondary transfer roller contact clutch CL4 ITB unit contact clutch CL2 Toner level sensor Scanner motor Laser drive 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 WAIT 0 05 Density detection control sequence command 2 49 7 50 3 75 3 75 3 75 0 2 0 75 0 2 0 75 0 2 0 75 0 2 0 75 0 2 0 2 0 42 0 42 0 42 0 42 2 86 2 36 2 96 0 24 1 14 2 41 ...

Page 359: ...rsing unit paper sensor PS103 Reversing unit paper stationary sensor PS105 Duplex pick up sensor PS102 Registration paper sensor PS1 Duplexing unit deflector drive solenoid SL102 Duplex feed roller pressure release solenoid SL101 Reversing motor M101 Side registration motor M102 Duplex feed motor M103 INTR LSTR Unit second Clockwise rotation Counter clockwise rotation Approx3 8 Approx0 6 Approx3 3...

Page 360: ......

Page 361: ...1 CSPSIZE0 SGND CSTP SGND LED5V CSPSIZE2 7 TR2CL N C 24VA 3 2 1 2 1 CLNCL 24VA MLTP SGND LED5V MLTLST SGND LED5V 6 5 4 3 2 1 1110 9 8 5V SGND ITBHP MLTSL 24VA 7 6 5 4 3 2 1 1110 9 8 7 8 9 10 11 1 2 3 4 5 6 7 J21 1 2 3 1 2 3 1 2 1 2 3 1 2 3 1 2 3 3 2 1 1 2 3 2 1 8 9 10 11 1 2 3 4 5 6 7 1314 12 6 5 4 3 2 1 8 7 6 5 4 3 2 1 7 8 1 2 3 4 5 6 7 3 2 1 3 2 1 1 2 2 1 8 9 10 11 1 2 3 4 5 6 7 1314 12 8 1 2 3 ...

Page 362: ......

Page 363: ... 3 4 5 6 7 8 9 10 11 12 13 8 9 10 11 12 13 7 6 5 4 3 2 1 7 6 5 4 3 2 1 7 6 5 4 3 2 1 7 6 5 4 3 2 1 N C Reversing motor M3102 J3105M 1 2 3 4 5 J3105F SWBKM B SWBKM B SWBKM A SWBKM A 1 2 3 4 5 J3110M J3110F FLAPCLON 24RA 1 2 J3109M J3109F LED5VR GND DPFANON3 3 2 1 Delivery deflector solenoid J3108M 2 1 1 2 J3108F FLAPCLON 24RA SL3102 Duplex feed motor M3101 J3104M 1 2 3 4 J3104F REFEEDM A REFEEDM A ...

Page 364: ... C 24VA J57 J59 J58 15 7 6 5 4 3 2 1 J100 Paper feeder paper sensor PS3001 OPSLDRV GND OPPSET 1 2 3 Paper feeder pick up solenoid J3003M 1 2 1 2 J3003F OPCLDRV 24VA SL3001 3 2 1 1 2 3 4 5 6 7 8 OPSIZE2 OPSIZE1 OPSIZE0 OPPSET OPFEED PGND OPCLDRV N C J101 J102 J3002F J3002M 1 2 3 4 5 6 7 14 13 12 11 10 9 8 Cassette paper size detection switch ...

Page 365: ...N L DATA MODE signal 22 RDY OUT L READY signal 23 CPRDY IN L CONTROLLER POWER READY signal 24 CCRT OUT L STATUS CHANGE signal 25 PPRDY OUT L PRINTER POWER READY signal 26 CBSY IN L COMMAND BUSY signal 27 CMD IN L COMMAND signal 28 SBSY OUT L STATUS BUSY signal 29 STS OUT L STATUS signal 30 CCLK IN L CONTROLLER CLOCK signal 31 5V 32 SGND J1002 1 5V 2 IOTR IN SERIAL INPUT signal STATUS signal 3 GND ...

Page 366: ...60 FAN READY signal J1006 1 5V 2 BDIN IN L BD INPUT signal 3 SGND 4 24VA 5 ACC OUT SCANNER MOTOR ACCELERATION signal 6 DEC OUT SCANNER MOTOR DECELERATION signal 7 PGND J1007 1 LASER5V OUT 5V for laser drive 2 LASER5V OUT 5V for laser drive 3 LSENB OUT L VIDEO DATA ENABLE signal 4 ILM IN H LASER CURRENT MONITORING signal 5 SGND 6 N C 7 SGND 8 LON OUT L LASER FORCED EMISSION signal 9 HD OUT L PULSE ...

Page 367: ...G signal 13 DENSEL OUT L TONER DENSITY DETECTION SWITCHING signal 14 DNS IN H TONER DENSITY DETECTION signal 15 5V J1011 1 FXSET IN L FIXING UNIT DETECTION signal 2 SGND 3 FHRU IN UPPER FIXING ROLLER TEMPERATURE DETECTION signal 4 SGND 5 FXTYP IN FIXING UNIT TYPE DETECTION signal 6 SGND 7 FHRL IN LOWER FIXING ROLLER TEMPERATURE DETECTION signal 8 SGND J1012 1 FXLONS OUT H LOWER FIXING HEATER RUSH ...

Page 368: ...CTION signal B4 CSPSIZE1 IN CASSETTE PAPER SIZE DETECTION signal B5 CSPSIZE0 IN CASSETTE PAPER SIZE DETECTION signal B6 POSNS IN L PAPER DELIVERY DETECTION signal B7 5V B8 24VA B9 CSTP OUT L CASSETTE PAPER DETECTION signal B10 CSTSLON OUT H CASSETTE PICK UP SOLENOID signal B11 TR2TLON OUT H SECONDARY TRANSFER ROLLER CONTACT CLUTCH DRIVE signal B12 CLNCLON OUT H ITB CLEANING ROLLER CONTACT CLUTCH D...

Page 369: ...A5 SLVMB OUT P TONER CARTRIDGE MOTOR DRIVE signal A6 SLVMA OUT P TONER CARTRIDGE MOTOR DRIVE signal A7 ROTHP IN L DEVELOPING ROTARY HOME POSITION DETECTION signal A8 24VA A9 DRMMAON OUT L DRUM MOTOR DRIVE signal A10 DRMMA OUT P DRUM MOTOR DRIVE signal A11 PGND B1 ROTMBON OUT L DEVELOPING ROTARY MOTOR DRIVE signal B2 IUPROTM OUT DEVELOPING ROTARY MOTOR CONTROL signal B3 ROTMAON OUT L DEVELOPING ROT...

Page 370: ...H VOLTAGE CONTROL signal A8 RST0 OUT L HIGH VOLTAGE RESET signal A9 24VA A10 PGND A11 SGND A12 5V B1 FIX OUT L FIXING UNIT HIGH VOLTAGE DRIVE signal B2 PSTAC OUT L POST CHARGING AC BIAS DRIVE signal B3 PSTDC OUT L POST CHARGING DC BIAS DRIVE signal B4 TR1S IN PRIMARY TRANSFER CURRENT VALUE RETURN signal B5 TR1N OUT L PRIMARY TRANSFER NEGATIVE VOLTAGE DRIVE signal B6 TR1P OUT L PRIMARY TRANSFER POS...

Page 371: ...A 35 APPENDIX J1022 1 PGND 2 40FANRDY IN L 40 FAN READY signal 3 40FAN24V OUT H 40 FAN DRIVE signal 4 40FAN N C IN H 40 FAN NO CONNECT signal Connector Pin Abbreviation I O Logic Signal name ...

Page 372: ...ICE CALL NOTE H1 SERVICE CALL NOTE H2 SERVICE CALL NOTE H3 Fixing motor malfunction OHT sensor malfunction Duplexing unit malfunction 60 fan malfunction 90 fan malfunction 40 fan malfunction Scanner unit malfunction Laser unit malfunction Fixing unit malfunction abnormal low temperature Fixing unit malfunction abnormal high temperature Fixing unit malfunction abnormal warm up Fixing unit malfuncti...

Page 373: ...nstalled properly Magenta toner cartridge is not installed or not installed properly Cyan toner cartridge is not installed or not installed properly Black toner cartridge is not installed or not installed properly Drum cartridge not installed Drum cartridge expired Waste toner bin in drum cartridge is full Drum cartridge is functioning abnormally ITB unit missing or drum motor malfunction Fixing u...

Page 374: ...appear when top cover is open when replacing cyan toner This message appear when top cover is open when replacing black toner This message appears when top cover is closed and toner replace ment mode is initiated by pressing the ROTATE key The printer is toner replacement mode Press the ROTATE key to rotate the turret to the cartridge to be replaced Press CANCEL to exit toner replacement mode Blac...

Page 375: ... Cyan toner is low Magenta toner is low Yellow toner is low Drum cartridge expire soon Waste toner bin in drum cartridge will be full soon ITB unit will be expire soon Clean toner cartridge sensor Drum cartridge error Paper size specified in printer dri ver does not match size being printed on Printing stops until problem is resolved Media type specified in printer dri ver does not match media bei...

Page 376: ......

Page 377: ...pared by PERIPHERAL PRODUCTS QUALITY PLANNING DIV PERIPHERAL PRODUCTS TECHNICAL DOCUMENTATION DEPT CANON INC Printed in Japan REVISION 0 OCT 1998 5 1 Hakusan 7 chome Toride City Ibaraki Pref 302 8501 Japan ...

Page 378: ...PRINTED IN JAPAN IMPRIME AU JAPON 1098MI0 70 CANON INC The printing paper contains 70 waste paper ...

Page 379: ...CIRCUIT DIAGRAM REVISION 0 OCT 1998 RY8 8133 000 i COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 380: ...nformation will be communicated when necessary by service information Canon Inc Peripheral Products Quality Planning Div Peripheral Products Technical Documentation Dept 5 1 Hakusan 7 chome Toride shi Ibaraki 302 8501 Japan COPYRIGHT C 1998 CANON INC Printed in Japan Imprime au Japon Use of this manual should be strictly supervised to avoid dis closure of confidential infor mation COPYRIGHT C 1998...

Page 381: ... ASS Y MULTI PURPOSE TRAY PCB ASS Y CONNECTOR PCB ASS Y PAPER SIZE SENSOR PCB ASS Y DUPLEX UNIT DUPLEX DRIVER PCB ASS Y PAPER FEEDER PAPER FEED DRIVER PCB ASS Y NUMERICAL INDEX CIRCUIT REVISION CHART CONTENTS COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON iii ...

Page 382: ...CD 1 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON FIGURE CD 1 DC CONTROLLER PCB ASS Y 1 2 ...

Page 383: ...FIGURE CD 1 DC CONTROLLER PCB ASS Y 2 2 CD 1 2 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 384: ......

Page 385: ...CD 1 3 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 386: ...CD 1 4 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 387: ...CD 1 5 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 388: ...CD 1 6 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 389: ...CD 1 7 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 390: ...CD 1 8 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 391: ...CD 1 9 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 392: ...CD 1 10 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 393: ...1 CAPACITOR 0 1UF 25V C1031 VW4 1234 221 1 CAPACITOR 330PF 50V C1036 VW4 1037 103 1 CAPACITOR 0 01UF 50V C1038 VW4 1234 101 1 CAPACITOR 100PF 50V C1039 VW4 1037 103 1 CAPACITOR 0 01UF 50V C1041 VW4 1037 103 1 CAPACITOR 0 01UF 50V C1042 VC8 4930 477 1 CAPACITOR 470UF 10V C1044 VW4 1027 104 1 CAPACITOR 0 1UF 25V C1045 VW4 1037 103 1 CAPACITOR 0 01UF 50V C1046 VW4 1037 103 1 CAPACITOR 0 01UF 50V C104...

Page 394: ...5 102 1 CAPACITOR 1000PF 50V C1095 VW4 1835 102 1 CAPACITOR 1000PF 50V C1096 VW4 1027 104 1 CAPACITOR 0 1UF 25V C1097 VW4 1835 102 1 CAPACITOR 1000PF 50V C1098 VW4 1037 103 1 CAPACITOR 0 01UF 50V C1099 VW4 1037 103 1 CAPACITOR 0 01UF 50V C1100 VW4 1037 103 1 CAPACITOR 0 01UF 50V C1101 VW4 1037 103 1 CAPACITOR 0 01UF 50V C1102 VW4 1037 103 1 CAPACITOR 0 01UF 50V C1103 VW4 1037 103 1 CAPACITOR 0 01U...

Page 395: ...VW4 1037 103 1 CAPACITOR 0 01UF 50V C1144 VW4 1037 103 1 CAPACITOR 0 01UF 50V C1145 VW4 1037 103 1 CAPACITOR 0 01UF 50V C1146 VW4 1037 103 1 CAPACITOR 0 01UF 50V C1147 VW4 1037 103 1 CAPACITOR 0 01UF 50V CL 1 WT2 0415 000 1 TIE CABLE D1002 WA1 5383 000 1 DIODE S5688B D1003 WA1 5383 000 1 DIODE S5688B D1005 WA1 5287 000 1 DIODE HSM221C D1006 WA1 5287 000 1 DIODE HSM221C D1007 WA1 5287 000 1 DIODE H...

Page 396: ...09 RF1 3982 020 1 IC CXP875P40Q 1 CMOS IC1010 RH4 0217 000 1 IC M34225M1 XXXFP CMOS IC1011 WA3 4397 000 1 IC SN74ALS08NS TTL J1001 VS1 6112 032 1 CONNECTOR 32P J1002 VS1 5450 008 1 CONNECTOR 8P J1003 VS1 5517 006 1 CONNECTOR 6P J1004 VS1 5450 009 1 CONNECTOR 9P J1005 VS1 5450 006 1 CONNECTOR 6P J1006 VS1 5517 007 1 CONNECTOR 7P J1007 VS1 6112 025 1 CONNECTOR 25P J1008 VS1 5517 003 1 CONNECTOR 3P J...

Page 397: ...R DTC114TKA Q1018 WA2 6130 000 1 TRANSISTOR DTC114TKA Q1026 WA2 6255 000 1 TRANSISTOR MUN2111JT1 Q1028 WA2 6315 000 1 TRANSISTOR DTA143EAK Q1029 WA2 6179 000 1 TRANSISTOR DTC 143EKA Q1030 WA2 6315 000 1 TRANSISTOR DTA143EAK Q1033 WA2 6130 000 1 TRANSISTOR DTC114TKA Q1034 WA2 6130 000 1 TRANSISTOR DTC114TKA Q1035 WA2 6130 000 1 TRANSISTOR DTC114TKA Q1036 WA2 6130 000 1 TRANSISTOR DTC114TKA Q1037 WA...

Page 398: ... OHM 1 16W R1066 VV1 8168 472 1 RESISTOR 4 7KOHM 1 16W R1067 VV1 8168 473 1 RESISTOR 47KOHM 1 16W R1068 VV1 8168 103 1 RESISTOR 10KOHM 0 0625W R1069 VV1 8168 471 1 RESISTOR 470 OHM 1 16W R1070 VV1 8168 103 1 RESISTOR 10KOHM 0 0625W R1071 VV1 8168 472 1 RESISTOR 4 7KOHM 1 16W R1072 VV1 8168 471 1 RESISTOR 470 OHM 1 16W R1073 VV1 8168 472 1 RESISTOR 4 7KOHM 1 16W R1074 VV1 8168 331 1 RESISTOR 330 OH...

Page 399: ...0625W R1137 VV1 8168 470 1 RESISTOR 47 OHM 1 16W R1139 VV1 8168 474 1 RESISTOR 470KOHM 1 16W R1140 VV1 6148 181 1 RESISTOR 180 OHM 1 4W R1141 VV1 6148 181 1 RESISTOR 180 OHM 1 4W R1142 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R1143 VV1 8168 472 1 RESISTOR 4 7KOHM 1 16W R1144 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R1145 VV1 8163 114 1 RESISTOR 110KOHM 1 16W R1146 VV1 8163 114 1 RESISTOR 110KOHM 1 16W R...

Page 400: ...0KOHM 0 0625W R1194 VV1 8168 103 1 RESISTOR 10KOHM 0 0625W R1195 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R1196 VV1 8168 273 1 RESISTOR 27KOHM 1 16W R1197 VV1 8168 472 1 RESISTOR 4 7KOHM 1 16W R1198 VV1 8168 472 1 RESISTOR 4 7KOHM 1 16W R1199 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R1200 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R1201 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R1202 VV1 8168 472 1 RESISTOR 4 7K...

Page 401: ...25W R1247 VV1 8168 273 1 RESISTOR 27KOHM 1 16W R1248 VV1 8168 273 1 RESISTOR 27KOHM 1 16W R1249 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R1250 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R1252 VV1 8168 751 1 RESISTOR 750 OHM 1 16W R1253 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R1255 VV1 8168 751 1 RESISTOR 750 OHM 1 16W R1256 VV1 8168 273 1 RESISTOR 27KOHM 1 16W R1257 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R12...

Page 402: ... 100 OHM 0 0625W R1302 VV1 8168 101 1 RESISTOR 100 OHM 0 0625W R1303 VV1 8168 101 1 RESISTOR 100 OHM 0 0625W R1304 VV1 8168 101 1 RESISTOR 100 OHM 0 0625W R1305 VV1 8168 101 1 RESISTOR 100 OHM 0 0625W R1306 VV1 8168 101 1 RESISTOR 100 OHM 0 0625W R1307 VV1 8168 101 1 RESISTOR 100 OHM 0 0625W R1308 VV1 8168 101 1 RESISTOR 100 OHM 0 0625W R1309 VV1 8168 101 1 RESISTOR 100 OHM 0 0625W R1310 VV1 8168 ...

Page 403: ...33 OHM 0 0625W R1354 VV1 8168 330 1 RESISTOR 33 OHM 0 0625W R1355 VV1 8168 330 1 RESISTOR 33 OHM 0 0625W R1356 VV1 8168 330 1 RESISTOR 33 OHM 0 0625W R1365 VV1 8168 101 1 RESISTOR 100 OHM 0 0625W R1366 VV1 8168 101 1 RESISTOR 100 OHM 0 0625W R1367 VV1 8168 101 1 RESISTOR 100 OHM 0 0625W R1368 VV1 8168 105 1 RESISTOR 1MOHM 0 0625W R1369 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R1370 VV1 8168 103 1 RES...

Page 404: ...03 VV1 8163 472 1 RESISTOR 4 7KOHM 1 16W R1404 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R1405 VV1 8168 103 1 RESISTOR 10KOHM 0 0625W R1406 VV1 8168 101 1 RESISTOR 100 OHM 0 0625W R1407 VV1 8168 101 1 RESISTOR 100 OHM 0 0625W R1408 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R1409 VV1 8168 101 1 RESISTOR 100 OHM 0 0625W R1410 VV1 8168 101 1 RESISTOR 100 OHM 0 0625W R1411 VV1 8168 101 1 RESISTOR 100 OHM 0 06...

Page 405: ......

Page 406: ...FIGURE CD 2 PAPER FEED PCB ASS Y CD 2 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 407: ...CD 2 2 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 408: ......

Page 409: ...VS1 5450 003 1 CONNECTOR 3P J 106 VS1 5517 003 1 CONNECTOR 3P J 109 VS1 5450 004 1 CONNECTOR 4P J 110 VS1 5517 013 1 CONNECTOR 13P Q 109 WA2 6350 000 1 TRANSISTOR 2SC5060 Q 110 WA2 6350 000 1 TRANSISTOR 2SC5060 Q 111 WA2 6350 000 1 TRANSISTOR 2SC5060 Q 112 WA2 6350 000 1 TRANSISTOR 2SC5060 Q 113 WA2 0834 000 1 TRANSISTOR RN1402 Q 114 WA2 0834 000 1 TRANSISTOR RN1402 Q 115 WA2 0834 000 1 TRANSISTOR...

Page 410: ...KS DESCRIPTION T Y Q R A N K PART NUMBER FIGURE KEY NO CD 2 R 129 VV1 8163 821 1 RESISTOR 820 OHM 1 16W R 130 VV1 8163 181 1 RESISTOR 180 OHM 1 16W R 131 VV1 8163 681 1 RESISTOR 680 OHM 1 16W R 132 VV1 8168 473 1 RESISTOR 47KOHM 1 16W R 133 VV1 8168 473 1 RESISTOR 47KOHM 1 16W R 134 VV1 8168 472 1 RESISTOR 4 7KOHM 1 16W ...

Page 411: ......

Page 412: ...FIGURE CD 3 DEVELOPING PCB ASS Y CD 3 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 413: ...CD 3 2 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 414: ...CD 3 3 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 415: ...TOR 1000PF 50V C 232 VW4 1835 102 1 CAPACITOR 1000PF 50V C 233 VW4 1835 471 1 CAPACITOR 470UF 50V C 234 VW4 1835 471 1 CAPACITOR 470UF 50V C 235 VW4 1835 222 1 CAPACITOR 2200PF 50V C 236 VW4 1835 222 1 CAPACITOR 2200PF 50V C 237 VC8 6620 476 1 CAPACITOR 47UF 35V C 238 VW4 1234 331 1 CAPACITOR 330PF 50V C 239 VW4 1835 222 1 CAPACITOR 2200PF 50V C 240 VW4 1835 222 1 CAPACITOR 2200PF 50V D 201 WA1 61...

Page 416: ...0 OHM 1 16W R 243 VV1 8163 221 1 RESISTOR 220 OHM 1 16W R 244 VV1 8168 242 1 RESISTOR 2 4KOHM 1 16W R 245 VV1 8168 242 1 RESISTOR 2 4KOHM 1 16W R 246 VR7 7520 688 1 RESISTOR 0 68 OHM 2W R 247 VR7 7520 688 1 RESISTOR 0 68 OHM 2W R 248 VV1 7118 221 1 RESISTOR 220 OHM 1 10W R 254 VV1 7118 221 1 RESISTOR 220 OHM 1 10W R 255 VV1 7118 221 1 RESISTOR 220 OHM 1 10W R 256 VV1 8168 472 1 RESISTOR 4 7KOHM 1 ...

Page 417: ......

Page 418: ...FIGURE CD 4 MULTI PURPOSE TRAY PCB ASS Y CD 4 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 419: ...CD 4 2 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 420: ......

Page 421: ...EMBLY 8P J 305 VS1 1029 011 1 PIN ASSEMBLY 11P PS301 WG8 5271 000 1 IC GP2LQ20L PHOTO INTERRUPTER Q 304 WA2 6350 000 1 TRANSISTOR 2SC5060 Q 305 WA2 6350 000 1 TRANSISTOR 2SC5060 R 303 VR5 3680 332 1 RESISTOR 3 3KOHM 1 4W R 304 VR5 3680 332 1 RESISTOR 3 3KOHM 1 4W R 305 VR5 3680 471 1 RESISTOR 470 OHM 1 4W R 311 VR5 3680 221 1 RESISTOR 220 OHM 1 4W R 314 VR5 3680 221 1 RESISTOR 220 OHM 1 4W R 317 V...

Page 422: ...FIGURE CD 5 CONNECTOR PCB ASS Y CD 5 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 423: ...CD 5 2 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 424: ......

Page 425: ...29 007 1 PIN ASSEMBLY 7P J9004 WS1 5623 000 1 CONNECTOR 5P R9015 VV1 9101 102 1 RESISTOR 1KOHM 0 0625W R9102 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R9103 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R9104 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R9105 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R9106 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R9107 VV1 8168 102 1 RESISTOR 1KOHM 0 0625W R9108 VV1 8168 102 1 RESISTOR 1KO...

Page 426: ...FIGURE CD 6 PAPER SIZE SENSOR PCB ASS Y CD 6 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 427: ...CD 6 2 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 428: ...IMPRIME AU JAPON CD 6 3 SERIAL NUMBER REMARKS DESCRIPTION T Y Q R A N K PART NUMBER FIGURE KEY NO CD 6 RG5 3816 000 1 PAPER SIZE SENSOR PCB ASS Y J 801 VS1 1029 004 1 CONNECTOR 4P SW801 WC2 5284 000 1 SWITCH PUSH SW802 WC2 5284 000 1 SWITCH PUSH SW803 WC2 5284 000 1 SWITCH PUSH ...

Page 429: ...DUPLEX UNIT COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON CDSi ...

Page 430: ......

Page 431: ......

Page 432: ...FIGURE CDS1 DUPLEX DRIVER PCB ASS Y CDS1 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 433: ...CDS1 2 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 434: ...CDS1 3 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 435: ...1 CAPACITOR 0 1UF 50V C3119 VC9 5047 000 1 CAPACITOR 0 1UF 50V C3120 VC9 5047 000 1 CAPACITOR 0 1UF 50V C3121 VC9 5047 000 1 CAPACITOR 0 1UF 50V C3122 VC9 5047 000 1 CAPACITOR 0 1UF 50V C3123 VC9 5047 000 1 CAPACITOR 0 1UF 50V C3124 VC9 5047 000 1 CAPACITOR 0 1UF 50V D3101 WA1 5410 000 1 DIODE RB441Q D3102 WA1 5410 000 1 DIODE RB441Q D3103 WA1 5410 000 1 DIODE RB441Q D3104 WA1 5410 000 1 DIODE RB4...

Page 436: ...80 331 1 RESISTOR 330 OHM 1 4W R3109 VR5 3680 273 1 RESISTOR 27KOHM 1 4W R3110 VR5 3680 331 1 RESISTOR 330 OHM 1 4W R3111 VR5 3680 242 1 RESISTOR 2 4KOHM 1 4W R3112 VR5 3680 103 1 RESISTOR 10KOHM 1 4W R3113 VR5 3680 103 1 RESISTOR 10KOHM 1 4W R3114 VR5 3680 102 1 RESISTOR 1KOHM 1 4W R3115 VR5 3680 332 1 RESISTOR 3 3KOHM 1 4W R3116 VR5 3680 470 1 RESISTOR 47 OHM 1 4W R3117 VR5 3680 102 1 RESISTOR 1...

Page 437: ...OHM 1 4W R3152 VR5 3680 242 1 RESISTOR 2 4KOHM 1 4W R3153 VR7 0590 688 1 RESISTOR 0 68 OHM 1W R3154 VR5 3680 242 1 RESISTOR 2 4KOHM 1 4W R3155 VR5 3680 332 1 RESISTOR 3 3KOHM 1 4W R3156 VR5 3680 203 1 RESISTOR 20KOHM 1 4W R3157 VR5 6415 111 1 RESISTOR 19 1KOHM 1 4W R3158 VR5 6411 001 1 RESISTOR 1KOHM 1 4W R3159 VR5 3680 102 1 RESISTOR 1KOHM 1 4W R3160 VR5 3680 273 1 RESISTOR 27KOHM 1 4W R3161 VR5 ...

Page 438: ......

Page 439: ...PAPER FEEDER COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON CDEi ...

Page 440: ......

Page 441: ......

Page 442: ...FIGURE CDE1 PAPER FEED DRIVER PCB ASS Y CDE1 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 443: ...CDE1 2 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 444: ......

Page 445: ...V C3002 VC7 4910 336 1 CAPACITOR 33UF 35V C3003 VC5 2060 104 1 CAPACITOR 0 1UF 50V C3004 VC5 2060 104 1 CAPACITOR 0 1UF 50V J3001 VS1 5451 015 1 CONNECTOR 15P J3002 VS1 1029 003 1 PIN ASSEMBLY 3P J3003 VS1 1029 002 1 PIN ASSEMBLY 2P R3001 VR5 3680 331 1 RESISTOR 330 OHM 1 4W R3002 VR5 3680 332 1 RESISTOR 3 3KOHM 1 4W SW3001 WC2 5127 000 1 SWITCH TACT SW3002 WC2 5127 000 1 SWITCH TACT SW3003 WC2 51...

Page 446: ......

Page 447: ... R 3 1 5 1 C D S 1 R 3 1 5 5 V R 5 3 6 8 0 4 7 0 C D S 1 R 3 1 1 6 V R 5 3 6 8 0 4 7 1 C D 4 R 3 0 5 V R 5 6 4 1 1 0 0 1 C D S 1 R 3 1 4 6 C D S 1 R 3 1 5 8 V R 5 6 4 1 1 1 8 2 C D S 1 R 3 1 2 0 V R 5 6 4 1 5 1 1 1 C D S 1 R 3 1 4 7 C D S 1 R 3 1 5 7 V R 5 6 4 1 5 1 1 2 C D S 1 R 3 1 1 8 V R 5 9 0 8 0 1 5 9 C D S 1 R 3 1 3 1 C D S 1 R 3 1 3 3 V R 7 0 5 9 0 6 8 8 C D S 1 R 3 1 3 9 C D S 1 R 3 1 4 1...

Page 448: ... C D 1 R 1 2 4 3 C D 1 R 1 2 4 4 C D 1 R 1 2 4 6 C D 1 R 1 2 4 9 C D 1 R 1 2 5 0 C D 1 R 1 2 5 3 C D 1 R 1 2 5 7 C D 1 R 1 2 5 9 C D 1 R 1 2 6 3 C D 1 R 1 2 6 4 C D 1 R 1 2 6 6 C D 1 R 1 2 6 8 C D 1 R 1 2 7 0 C D 1 R 1 2 7 2 C D 1 R 1 3 0 0 C D 1 R 1 3 1 6 C D 1 R 1 3 1 7 C D 1 R 1 3 2 0 C D 1 R 1 3 2 1 C D 1 R 1 3 2 4 C D 1 R 1 3 3 4 C D 1 R 1 3 6 9 C D 1 R 1 3 8 0 C D 1 R 1 3 8 1 C D 1 R 1 3 8 2...

Page 449: ...0 8 C D 1 C 1 1 0 9 C D 1 C 1 1 1 2 V W 4 1 0 3 7 1 0 3 C D 1 C 1 0 0 9 C D 1 C 1 0 1 0 C D 1 C 1 0 1 1 C D 1 C 1 0 1 2 C D 1 C 1 0 3 6 C D 1 C 1 0 3 9 C D 1 C 1 0 4 1 C D 1 C 1 0 4 5 C D 1 C 1 0 4 6 C D 1 C 1 0 4 7 C D 1 C 1 0 5 4 C D 1 C 1 0 5 6 C D 1 C 1 0 6 1 C D 1 C 1 0 6 4 C D 1 C 1 0 6 7 C D 1 C 1 0 6 8 C D 1 C 1 0 6 9 C D 1 C 1 0 7 0 C D 1 C 1 0 7 1 C D 1 C 1 0 7 2 C D 1 C 1 0 7 3 C D 1 C ...

Page 450: ... C D 1 Q 1 0 3 4 C D 1 Q 1 0 3 5 C D 1 Q 1 0 3 6 C D 1 Q 1 0 3 7 C D 1 Q 1 0 3 8 W A 2 6 1 7 2 0 0 0 C D 1 Q 1 0 0 9 C D 1 Q 1 0 1 0 W A 2 6 1 7 9 0 0 0 C D 1 Q 1 0 0 3 W A 2 6 1 7 9 0 0 0 C D 1 Q 1 0 0 4 C D 1 Q 1 0 2 9 W A 2 6 2 5 5 0 0 0 C D 1 Q 1 0 0 7 C D 1 Q 1 0 2 6 C D 1 Q 1 0 4 3 C D 1 Q 1 0 4 4 W A 2 6 3 1 5 0 0 0 C D 1 Q 1 0 2 8 C D 1 Q 1 0 3 0 W A 2 6 3 5 0 0 0 0 C D 2 Q 1 0 9 C D 2 Q 1...

Page 451: ...DC CONTROLLER PCB ASS Y CD 1 7 09 DC CONTROLLER PCB ASS Y CD 1 8 08 DC CONTROLLER PCB ASS Y CD 1 9 08 DC CONTROLLER PCB ASS Y CD 1 10 07 DC CONTROLLER PCB ASS Y CD 2 2 04 PAPER FEED PCB ASS Y CD 3 2 03 DEVELOPING PCB ASS Y CD 3 3 03 DEVELOPING PCB ASS Y CD 4 2 02 MULTI PURPOSE TRAY PCB ASS Y CD 5 2 01 CONNECTOR PCB ASS Y CD 6 2 03 PAPER SIZE SENSOR PCB ASS Y CDS1 2 05 DUPLEX DRIVER PCB ASS Y CDS1 ...

Page 452: ......

Page 453: ...Prepared by Peripheral Products Quality Planning Div Peripheral Products Technical Documentation Dept CANON INC Printed in Japan REVISION 0 OCT 1998 5 1 Hakusan 7 chome Toride shi Ibaraki 302 8501 Japan ...

Page 454: ...PRINTED IN JAPAN IMPRIME AU JAPON 1098AB0 40 CANON INC The printing paper contains 70 waste paper ...

Page 455: ...COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON i PARTS CATALOG REVISION 0 OCT 1998 RY8 31AX 000 ...

Page 456: ...full item description the item part number and the quantity The parts catalog may be revised if there is significant product modification For minor product modifications a Service Information Bulletin will be issued Canon Inc Peripheral Products Quality Planning Div Peripheral Products Technical Documentation Dept 5 1 Hakusan 7 chome Toride shi Ibaraki 302 8501 Japan COPYRIGHT C 1998 CANON INC Pri...

Page 457: ...6 0028 000 KLF00001 UNIVERSAL CASETTE R96 4000 000 250 UC 83 DUPLEX UNIT R96 5006 000 LJB00001 PAPER FEEDER R96 5005 000 LJC00001 UNIVERSAL CASETTE R96 4010 000 500 UC 83K HARD DISK DRIVE R96 5011 000 TOKEN RING R96 5012 000 OPTION BOARD COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON iii ...

Page 458: ...PONENTS 1 INTERNAL COMPONENTS 2 INTERNAL COMPONENTS 3 HIGH VOLTAGE POWER SUPPLY CONTROLLER PCB ASS Y UPPER DRAWER ASS Y MULTI PURPOSE DRAWER ASS Y LOWER DRAWER ASS Y DRUM DRIVE ASS Y ROTARY DRIVE ASS Y CASSETTE 250 PAPER PICK UP ASS Y MP TRAY PAPER PICK UP ASS Y FEEDER ASS Y FACE DOWN DELIVERY ASS Y ITB ASS Y SECONDARY TRANSFER ASS Y DEVELOPING ROTARY ASS Y ROTARY ASS Y FIXING ASS Y PCB ASS Y LOCA...

Page 459: ...e number of parts used in the Figure However the quantity listed for an assembly indicates the number of that assembly per machine The letters in this column indicate that the quantity of a parts is not specified allowing the use of the number of parts needed for assembly and that the quantity cannot be mentioned clearly 5 Description column The Description column lists the description that should...

Page 460: ...RY TRANSFER ASS Y 160 300 MULTI PURPOSE DRAWER ASS Y 170 LOWER DRAWER ASS Y 315 MP TRAY PAPER PICK UP ASS Y 810 FIXING ASS Y 310 PAPER PICK UP ASS Y 251 DRUM DRIVE ASS Y 530 ITB ASS Y CASSETTE 250 A 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 461: ... FACE DOWN DELIVERY ASS Y 600 DEVELOPING ROTARY ASS Y 255 ROTARY DRIVE ASS Y 630 ROTARY ASS Y 150 UPPER DRAWER ASS Y 110 HIGH VOLTAGE POWER SUPPLY A 2 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 462: ... 8F 8D 8B 8A 4 1 2 3 7 7 7 7 6 5 12N 12N 12H 12M 12M 12M 12L 12R 12Q 12N 12S 12K 12J 12B 12 12A 12F 12D 12C 12E 12W 12V 12V 12G 12U 12T 12P 11 11A 11D 11C 11B 11E 11F 11H 11G 11J SEE FIGURE 101 J77 F3 J79 J79 J9003 100 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 463: ...340 000 1 SPRING COMPRESSION 10D RS5 8931 000 1 LABEL BRUSH 11 RG5 3318 000 1 LEFT COVER ASS Y 11A RB2 1498 000 1 BUTTON LOCK 11B RB2 1223 000 1 GUIDE SWITCH BUTTON 11C RS5 2340 000 1 SPRING COMPRESSION 11D RB2 0605 000 1 PLATE SHIELD 11E RB2 1181 000 1 DUCT COVER 11F RB2 1182 000 2 CUSHION DUCT 1 11G RB2 1183 000 1 CUSHION DUCT 2 11H RB2 1184 000 1 CUSHION DUCT 3 11J XA9 0591 000 3 SCREW M3X8 12 ...

Page 464: ... 0989 000 1 FOAM RUBBER 12V RB2 1039 000 2 SHEET 12W RB2 0987 000 1 SHEET FAN 13 RG5 3322 000 1 MIDDLE FRONT COVER ASS Y 13A XA9 0591 000 6 SCREW M3X8 13B RB2 1509 000 1 COVER INNER LEFT 13C RB2 1482 000 1 TRAY EXTENSION 1 13D RB2 1508 000 1 COVER INNER RIGHT 13E RB2 1507 000 1 TRAY EXTENSION 2 13F RS5 8922 000 1 LABEL LOGO 14 XA9 0870 000 3 SCREW M4X10 15 RB2 1522 000 1 COVER SCREW ...

Page 465: ...S Y 2A RB2 1536 000 1 FOAM RUBBER 1 2B RB2 0992 000 1 FOAM RUBBER 2 2C RS5 8897 000 1 LABEL OPERATION 2D RB2 1566 000 1 FOAM RUBBER 3 2E RB2 1567 000 1 FORM RUBBER RIGHT 2F RB2 1568 000 1 FORM RUBBER LEFT 2G RB2 0993 000 1 FOAM RUBBER 4 2H RB2 1038 000 1 SHEET COVER 2J RB2 0969 000 1 COVER 3 WT2 5065 000 1 CLAMP 101 2B 2J 2E 2G 2F 2H 2D 2C 3 2 2A 1A 1B 1 101 1 COPYRIGHT C 1998 CANON INC CANON CLBP...

Page 466: ... 810 SEE FIGURE 310 SEE FIGURE 160 SEE FIGURE 530 J76 J76 100 127V ONLY 6 11 16 12 19 10 23 13 21 20 15 19 5 J202 J201 J1005 J1017 17 8 18 19 19 18C 18A 18B 18D 1 7 4 6 3 9 2 19 14 22 F2 A A 102 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 467: ...P J76 10 RB2 1253 000 1 PLATE SHIELD 11 RB2 1282 000 1 FILTER AIR 12 RF5 0090 000 1 SCREW STEPPED M3 13 RG5 3783 000 1 DEVELOPER CABLE J201 J1017 14 RH2 5263 000 1 CORD POWER 100 127V 15 RH3 2189 000 1 LOW VOLTAGE POWER SUPPLY ASS Y 100 120V RH3 2190 000 1 LOW VOLTAGE POWER SUPPLY ASS Y 220 240V 16 RB2 0511 000 1 MOUNT FACE DOWN DELIVERY 17 RS5 2754 000 1 SPRING TENSION 18 RG5 3319 000 1 DRUM BUSH...

Page 468: ... FIGURE 310 A C B C D D 5 2 3 2 8 1 15 2 2 9 10 10 2 6 2 14 18 20 13 16 2 7 17 17 17 19 11 4 2 12 J75 J4 J3 J74 J71 J72 J73 J70 J10 J9004 J1014 J1015 J1013 J1019 J101 J1002 J1003 J1012 J1018 J97 J1307 J2 J75 J1001 J9002 103 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 469: ...J1012 J1015 J1018 J1019 J1307 J9004 5 RF5 2143 000 1 COVER DRIVE 6 RB2 1251 000 1 PLATE SHIELD RIGHT 7 RB2 1277 000 1 GUIDE CABLE 8 RS5 2762 000 1 SPRING TENSION 9 RB2 1274 000 1 PLATE SHIELD LOWER 10 RB2 1254 000 2 RAIL I O GUIDE 11 VS1 5820 008 1 CONNECTOR SNAP TIGHT J75 12 RB2 1278 000 1 BUTTON 13 RB2 1286 000 1 PLATE COVER 14 RB2 1169 000 1 HOOK LEFT 15 XA9 0922 000 8 SCREW TP M3X8 16 RB2 1535...

Page 470: ... 27A 27D 27G 27J 27B 27H 27E 27C 10 24 22 16 9 19 16B 16A 16C 16E 16D 22 22 22 30 SEE FIGURE 900 23 17 6 18G 20 18C 18A 18F 18B 18E 18D 18 22 25 2 20 15 22 22 5 14 22 22 4 29 3 1 26 J602 J601 J1009 J94 J1401 J1101 J1007 J1008 J1102 31 13 J1022 J77 21 22 20 104 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 471: ...9 0481 000 2 SCREW PAN HERD W WASHER M3X14 12K XA9 0924 000 2 SCREW W WASHER M3X8 13 RG5 4650 000 1 FAN CABLE J77 J1022 14 RB2 1180 000 1 COVER CABLE 15 RB2 1285 000 1 COVER ARM 16 RG5 3292 000 1 WASTE TONER SENSOR ASS Y 16A RG5 3819 000 1 PHOTO EMISSION PCB ASS Y 16B RG5 3820 000 1 PHOTO DETECTION PCB ASS Y 16C RG5 3799 000 1 TONER CABLE J601 J602 J1009 16D XA9 0591 000 1 SCREW M3X8 16E RB2 0930 ...

Page 472: ...78 000 2 ROLLER GEAR 17T 27B RF5 2066 000 1 PLATE SWING 27C RB2 1527 000 1 SPACER 27D RS5 2780 000 1 SPRING TENSION 27E RS6 0225 000 1 GEAR 33T 27F XD9 0134 000 2 RING E 27G XD9 0136 000 2 RING E 27H XD9 0137 000 1 RING E 27J RB2 1584 000 1 PLATE BRAKE 28 XA9 1029 000 7 SCREW W WASHER M3X12 29 WT2 5424 000 1 CLIP CABLE 30 RG5 3803 000 1 CABLE J94 J1401 31 RB2 1298 000 1 MOUNT CONNECTOR ...

Page 473: ......

Page 474: ...E 110 HIGH VOLTAGE POWER SUPPLY 1 2 16 10 10A 9 9 J1501 J93 J1301 J97 9 9 9 9 6 13 3 7 4 15 5 11 12 14 8 A A 110 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 475: ...CONTACT 4 RB2 1263 000 1 PLATE POSITIONING 5 RB2 1276 000 1 PLATE GROUNDING 6 RS5 2753 000 2 SPRING COMPRESSION 7 RS5 2778 000 1 SPRING COMPRESSION 8 RG5 3804 000 1 CABLE J93 J1501 9 XA9 0924 000 7 SCREW W WASHER M3X8 10 RG5 3796 000 1 HIGH VOLTAGE CONTROL CABLE J97 J1301 10A VA1 6388 024 1 CONNECTOR 24P J97 11 RB2 1300 000 1 PLATE GROUNDING 12 RB2 1301 000 1 PLATE CONTACT 13 RB2 1302 000 1 HOLDER...

Page 476: ...CREW MACH TRUSS HEAD M3X6 2 XA9 0924 000 6 SCREW W WASHER M3X8 3 RS5 9110 000 2 SCREW STEPPED M2 5 4 WT2 5600 000 1 PLATE CONNECTOR COVER 5 RH6 3863 000 1 VIDEO CONTROLLER PCB ASS Y 5A RH6 3870 000 1 DIMM 45000868 32MB SD RAM 5B RH6 3871 000 1 DIMM 45000870 16MB FLASH ROM 501 XB1 1300 807 2 SCREW MACH PAN HEAD M3X8 120 1 3 4 2 5 5B 501 1C 1A 1B 5A 120 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS ...

Page 477: ......

Page 478: ...3B 13C 13N 4 14 13T 12B 12D 12J 12C 12H 12G 12M 15 12F 12K 12L 12A 12E 12 2 3 10 7F 7D 7K 7G 7C 7L 7B 7A 7A 7 7C 7H 7J 7E 7G 8 8D 10 10 10 8B 8B 8F 8F 8F 8E 8F 10 8C 8C 8C 8C 8C 8C 8C 8C 8C 8C 8A 8A 8E 8G 5 6 14 J1010 J1004 PS14 J501 J60 J62 J61 150 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 479: ...1544 000 1 LEVER LEFT 7K RS5 2796 000 1 SPRING COMPRESSION 7L RS5 2797 000 1 SPRING TENSION 8 RG5 3279 000 1 LINK ASS Y 8A RB2 1125 000 2 HOLDER LINK LONG 8B RB2 1126 000 2 HOLDER LINK SHORT 8C XD9 0135 000 10 RING E 8D RB2 1128 000 1 SHAFT 8E RB2 1129 000 2 BUSHING 8F RF5 2072 000 4 LINK 8G RS5 2745 000 4 SPRING COMPRESSION 9 RG5 3281 000 1 DENSITY SENSOR ASS Y PS14 10 XA9 0924 000 8 SCREW W WASH...

Page 480: ...13H RB2 1465 000 2 CAP 13J RB2 1454 000 1 HOLDER CABLE 13K RB2 1455 000 1 CAP CABLE HOLDER 13L RS5 2775 000 1 SPRING COMPRESSION 13M RG5 3798 000 1 DENSITY SENSING CABLE J60 J61 J501 J1004 J1010 13N XA9 0605 000 4 SCREW M4X8 13P RS5 2802 000 1 SPRING COMPRESSION 13Q RF5 2071 000 1 ROLLER RAIL 13R RB2 1550 000 1 PLATE GROUNDING CABLE 13S RB2 1588 000 1 PLATE GROUNDING 13T RB2 1577 000 1 PLATE GROUN...

Page 481: ......

Page 482: ... MULTI PURPOSE DRAWER ASS Y A A SEE FIGURE 315 SEE FIGURE 170 501 2 6 4 501 3 501 6 1 11 12 7 8 5 501 10 9 13 14 160 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 483: ...VER LOCK RIGHT 3 RB2 1486 000 1 LEVER LOCK 4 RB2 1362 000 1 CROSSBAR LOCK 5 RB2 1409 000 1 COUPLER GEAR 6 RS5 2756 000 2 SPRING TENSION 7 RS6 0208 000 1 GEAR 19T 8 XA9 0836 000 1 SCREW TP M3X6 9 RB2 0718 000 1 GEAR 41T 10 RB2 0716 000 1 GEAR 41T 11 RB2 1405 000 1 COVER GEAR 12 XA9 0924 000 2 SCREW W WASHER M3X8 13 RG5 3210 000 1 MP TRAY PAPER PICK UP ASS Y SEE FIGURE 315 14 RG5 3191 000 1 LOWER DR...

Page 484: ...A 5A 5B 5B 5 17 24 24 56 11 9 31 35 33 36 10 35 28 24 24 40 34 25 32 34 28 45 44 24 13 15 14 4 54 48 51 24 46 7 52 50 28 47 53 55 CL1 24 21 25 49 23 24 20 18 27 PS2 8 170 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 485: ...G 38D 38E 38L 38F 39 501 24 28 19 30 2 25 3 1 22 7 40 24 12 42 43 12J 12M 12K 12N 12C 12A 12F 12B 12H 12D 12E 12L 12G 25 6 16 6B 6B 6A J18 J13 J14 J15 J301 J16 J21 J21 J305 J304 J16 J17 J18 PS1 SEE FIGURE 900 170 2 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 486: ...VS1 5057 002 1 CONNECTOR 2P J16 12E RB2 1425 000 1 PLATE GROUNDING 12F VS1 5057 011 1 CONNECTOR 11P J21 12G VS1 6173 014 1 CONNECTOR 14P J13 12H WG8 5362 000 1 IC TLP1241 PHOTO INTERRUPTER PS1 J18 12J RG5 3788 000 1 SLIDE CABLE J16 J18 J304 12K RG5 3789 000 1 CONNECTOR CABLE J21 J305 12L RG9 1353 000 1 MP TRAY CONNECTION CABLE 2 J14 J15 J301 12M RG5 3812 000 1 MULTI PURPOSE TRAY PCB ASS Y SEE FIGU...

Page 487: ...38H RS5 2732 000 3 SPRING COMPRESSION 38J VR7 5820 102 1 RESISTOR 1KOHM 1 2W 38K VR7 5820 472 1 RESISTOR 4 7KOHM 2W 38L RB2 1430 000 1 PLATE CONTACT 39 RB2 1372 000 1 GUIDE RIGHT 40 RB2 1421 000 2 PLATE GROUNDING 41 RB2 1371 000 1 PLATE DRIVE RELEASE 42 RB2 1368 000 2 CAP SENSOR 43 RB2 1416 000 1 COVER FRAME 44 RB2 1418 000 1 PLATE GROUNDING 45 RB2 1420 000 1 GUIDE CABLE 46 RB2 1379 000 1 GUIDE SL...

Page 488: ...0 31 32 31 14 501 30 8F 8A 8A 8 23 26 26 24 19 25 31 18 16 24 5 3 26 22 27 20 15 15A 15F 15F 15C 15D 15F 15B 15E 8B 8G 8E 8D 8C 29 34 25 33 28 23 37 9 9D 9C 9A 9B 9B 9C 9D 6 2 11A 11F 11D 11B 11C 11E 11 35 36 13 27 251 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 489: ...9C RB2 1075 000 2 HOLDER PIPE 9D XA9 0924 000 4 SCREW W WASHER M3X8 10 RB2 1051 000 1 SHAFT 11 RG5 3174 000 1 GEAR SHAFT ASS Y 11A RB2 1072 000 1 SHAFT 11B RB2 1080 000 1 CAM SLIDE 11C RB2 1081 000 1 GEAR 28T 11D RS5 2772 000 1 SPRING COMPRESSION 11E XD9 0108 000 1 PIN DOWEL 11F XD9 0136 000 1 RING E 12 RG5 3175 000 1 COUPLING ASS Y 12A RB2 1066 000 1 GEAR 31T 12B RB2 1067 000 1 SHAFT SLIDE 12C RB...

Page 490: ...XA9 0836 000 8 SCREW TP M3X6 24 XA9 0924 000 9 SCREW W WASHER M3X8 25 XD9 0108 000 3 PIN DOWEL 26 XD9 0135 000 3 RING E 27 XD9 0136 000 2 RING E 28 RB2 1076 000 1 PLATE MOTOR 29 RB2 1082 000 1 NUT PUSH 30 RS6 0128 000 1 GEAR 46T 31 XD9 0137 000 3 RING E 32 RB2 1054 000 1 BUSHING 33 XA9 0434 000 4 SCREW TP M3X4 34 RS6 0129 000 1 GEAR 23T 35 RS6 0124 000 1 GEAR 27T 36 XD9 0103 000 1 PIN DOWEL 37 RH7...

Page 491: ...G M5 J205 2A RS5 8928 000 1 SHEET MOTOR 3 RS6 0186 000 1 GEAR 51T 4 XA9 0836 000 1 SCREW TP M3X6 5 XD9 0137 000 2 RING E 6 XA9 0387 000 2 SCREW W WASHER M4X8 7 WG8 5362 000 1 IC TLP1241 PHOTO INTERRUPTER PS11 J40 8 RB2 0983 000 1 DAMPER MOTOR 501 XD9 0108 000 1 PIN DOWEL 502 XB5 6300 609 4 SCREW MACHINE M3X6 255 J205 J203 M3 M5 5 8 501 3 5 6 2 2A 502 1 1A 1B 4 7 PS11 J40 255 1 COPYRIGHT C 1998 CAN...

Page 492: ...1 1A 1F 1B 1D 1G 1C 1E A A B B 19A 19 8 7 25 6 15 17 5 18 14 9 24 22 2 3 4 12 501 17 16 20 23 26 13 20A 10 21 21A 21B 11 27 28 300 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 493: ... 9 RB1 9001 000 1 COVER ROLLER 10 RB1 9003 000 1 CLAW PAPER SEPARATING LEFT 11 RB1 9004 000 1 CLAW PAPER SEPARATING RIGHT 12 RB1 9005 000 1 COVER GEAR 13 RB1 9007 000 3 ARM PAPER SIZE 14 RB1 9008 000 1 ARM PAPER CAPACITY 15 RB1 9012 000 1 ARM LIFTER LEFT 16 RB1 9013 000 1 ARM LIFTER RIGHT 17 RB1 9016 000 2 SPRING TORSION 18 RF5 2490 000 1 ROLLER 19 RF5 2502 000 1 PLATE PAPER LIFTING 19A RB1 9017 0...

Page 494: ... 25 97 B B A A C C 89 89 32 1 27 52 36 36 13 30 108 107 94 89 100 89 89 30A 30C 109 106 30G 30F 30A 30B 30H 30E 30D 43 86 89 89 89 SW1 J70 J70 J78 J10 J10 J11 J12 J13 136 98 89 89 89 89 37A 37 37C 37E 37D 37B SEE FIGURE 330 112 34 310 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 495: ...4 145 53 74 76 20 501 48 75 3 47 91 89 104 90 89 102 105 103 84 60 66 91 61 64 21 55 62 91 63 63 89 53 91 89 41A 41B 41C 41 8 68 69 88 129 135 115 89 125 128 126 127 89 11 57 91 26 D D J801 SEE FIGURE 900 33 33A 33C 33B 33D 115 J30 J87 JA1 PS8 92 35 134 87 42 J110 J32 J31 J801 J30 94 310 2 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 496: ...9C 39 39B 15 17 38B 38C 38A 99 118 119 38 31D 31A 31B 31C 31A 31D 31 9 10 91 59 65 54C 54B 54A 54 91 82 83 81 22 89 91 7 91 51 79 91 53 91 89 45 53 80 91 50 91 70 2 67 12 130 53 67 70 SEE FIGURE 580 91 53 58 24 85 120 143 28 23 140 91 53 110 58 89 142 96 85 111 24 140 29 23 502 89 117 310 3 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 497: ...000 1 SHAFT DRIVE 21 RB2 0601 000 1 GUIDE GEAR 22 RB2 0597 000 2 PIN POSITIONING 23 RB2 0830 000 2 BUSHING 24 RB2 0831 000 2 HOLDER PLATE 25 RF5 2091 000 1 CROSSMEMBER 26 RF5 2092 000 1 ROLLER 27 RG5 3884 000 1 CABLE 28 RF5 2094 000 1 PLATE LEFT 29 RF5 2095 000 1 PLATE RIGHT 30 RG5 3205 000 1 RAIL CROSSMEMBER ASS Y 30A RB2 1411 000 2 GUIDE 30B RB2 1355 000 1 SPACER CONNECTOR 30C XA9 0924 000 2 SCR...

Page 498: ... 3245 000 1 SOLENOID ASS Y 41A RB2 0544 000 1 MOUNT SOLENOID 41B RH7 5182 000 1 SOLENOID SL2 J106 41C XA9 0836 000 1 SCREW TP M3X6 42 RG5 3785 000 1 CABLE PAPER FEED J30 J32 J110 J801 43 RG9 1351 000 1 DRAWER CABLE 2 J10 J12 44 RG9 1352 000 1 FIXING OPTION CABLE 2 J1 J50 J51 J82 J87 JA1 45 RG5 3810 000 1 PAPER FEED PCB ASS Y SEE FIGURE 900 46 RG5 3881 000 1 GROUNDING CABLE 47 RH7 1343 000 1 MOTOR ...

Page 499: ...0 1 GEAR 53T 84 RS6 0163 000 1 GEAR 24T 37T 85 XD9 0135 000 3 RING E 86 VS1 6174 014 1 CONNECTOR 14P J13 87 WG8 5309 000 2 PHOTO DETECTOR EE SX1235A P2 PS6 PS8 J32 J30 88 WT2 0136 000 6 CLAMP CORD 89 XA9 0836 000 56 SCREW TP M3X6 90 XA9 0924 000 4 SCREW W WASHER M3X8 91 XD9 0136 000 20 RING E 92 RB2 1471 000 1 HOLDER SENSOR 93 RB2 0625 000 1 PLATE TONER CATCHER 94 VS1 5820 014 2 CONNECTOR 14P J10 ...

Page 500: ...PORT 126 RB2 0592 000 1 GUIDE CASSETTE 127 RB2 0593 000 1 PLATE 128 RB2 0594 000 1 BUSHING 129 RB2 0595 000 1 BUSHING 130 RB2 0621 000 2 CUSHION 131 RS5 2779 000 1 SPRING COMPRESSION 132 RG5 4696 000 1 ROWEL SWING ASS Y 132A RB2 0613 000 1 HOLDER SWING 132B RB2 0618 000 2 HOLDER ROWEL 132C RB2 1669 000 2 ROWEL 133 RB2 0614 000 1 LINK ROWEL 134 VS1 5057 008 1 CONNECTOR 8P J87 135 RS5 1341 000 1 BUS...

Page 501: ......

Page 502: ... 18H 18A 18D 18F 18E 18G 18B PS3 PS4 SL1 J25 J25 J25 J26 J26 J27 J27 J21 J22 18C 18N 18M 18K 11 7 27 24 16 16B 16C 16A 22 12 12A 13A 13 5 10 8 28 29 4 6 2A 2 2B 2C 2D 2E 501 20 21 14 23 9 1 19 17B 17A 17D 17E 17C 17 501 25 26 A A 315 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 503: ...111 000 1 CASE PAD RIGHT 13A RB2 0727 000 1 PAD 14 RB2 0723 000 2 ROLLER 15 RG5 3215 000 1 PAPER PICK UP ROLLER ASS Y 15A RB2 0747 000 4 ROLLER SUB 15B RB2 0714 000 1 CAM LEFT 15C RB2 0715 000 1 CAM RIGHT 15D RB2 0717 000 1 ROLLER 15E RB2 0719 000 1 SHAFT 15F RB2 0735 000 2 ROLLER 15G XD3 2160 142 2 PIN DOWEL 15H XD9 0136 000 2 RING E 15J RG5 3214 000 2 PAPER FEED ROLLER ASS Y 15K RB2 1701 000 1 R...

Page 504: ...7 18L XA9 0596 000 2 SCREW M3X6 18M RB2 0742 000 1 PLATE GROUNDING 18N XA9 0591 000 1 SCREW M3X8 19 RG5 3793 000 1 MP TRAY CABLE J21 J22 J25 J27 20 RH7 5185 000 1 SOLENOID SL1 J25 21 RB2 0724 000 2 HOLDER 22 RS5 2750 000 1 SPRING COMPRESSION 23 RS5 2751 000 2 SPRING COMPRESSION 24 RS5 2752 000 1 SPRING COMPRESSION 25 RB2 0745 000 1 PLATE 26 RB2 0746 000 1 PLATE GROUNDING 27 XA9 0591 000 2 SCREW M3...

Page 505: ...RB2 0521 000 1 COVER SHAFT 2 RB2 0522 000 1 SHAFT DRIVE 3 RB2 0523 000 1 SHAFT 4 RB2 0524 000 2 PULLEY 5 RB2 0525 000 1 BELT PAPER FEED 6 RB2 0526 000 2 BELT PAPER FEED 7 RB2 0527 000 1 FRAME 8 RB2 0528 000 1 PLATE PAPER FEED 9 RB2 0620 000 1 SHAFT DRIVE 2 330 330 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 506: ...ELIVERY ASS Y 17 16 19 18 20 20B 20A 22 23 11 23 11 4 24 2 1 5 25 26 27 14 PS10 J42 J43 25 29 7 23 3 15 12 13 6 21 28 10 9 8 350 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 507: ...11 RS5 1337 000 2 BUSHING 12 RS6 0215 000 1 GEAR 15T PULLEY 15T 13 RS6 0216 000 1 GEAR 17T 17T 14 WG8 5362 000 1 IC TLP1241 PHOTO INTERRUPTER PS10 J42 15 XF9 0643 000 1 BELT TIMING 16 RB1 2309 000 1 ELIMINATOR STATIC CHARGE 17 RB2 0462 000 1 GUIDE PAPER 18 RB2 0472 000 1 PLATE GROUNDING 19 RB2 0474 000 1 FLAG PAPER SENSOR 20 RG5 3341 000 4 FD DELIVERY ROLLER ASS Y 20A RB2 0480 000 1 ROLLER 20B RB2...

Page 508: ...10 25 28 22 32 10 5 A A C C B B 7 6 20 21 19 19A 19B 19C 12 33 33A 13 17 18 2 9 501 11 12 22 31 30 29 23 14 12 1 13 15 15A 24 12 18 27 27 3 4 16 13 13 8 21 20 530 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 509: ...11 RS5 1337 000 2 BUSHING 12 RS6 0215 000 1 GEAR 15T PULLEY 15T 13 RS6 0216 000 1 GEAR 17T 17T 14 WG8 5362 000 1 IC TLP1241 PHOTO INTERRUPTER PS10 J42 15 XF9 0643 000 1 BELT TIMING 16 RB1 2309 000 1 ELIMINATOR STATIC CHARGE 17 RB2 0462 000 1 GUIDE PAPER 18 RB2 0472 000 1 PLATE GROUNDING 19 RB2 0474 000 1 FLAG PAPER SENSOR 20 RG5 3341 000 4 FD DELIVERY ROLLER ASS Y 20A RB2 0480 000 1 ROLLER 20B RB2...

Page 510: ...Y TRANSFER ASS Y A A 26 26A 26A 6 11 23 1 15 2 7 12 10 19 4 24 14 27 27 22 20 21 501 27 14 3 14 17 18 23 13 8 13 25 5 9 16 580 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 511: ...BUSHING 10 RB2 1609 000 1 COVER TERMINAL 11 RB2 0623 000 1 COVER STATIC CHAGE ELIMINATOR 12 RB2 0611 000 1 PLATE CONTACT RIGHT 13 RB2 0606 000 2 CAP SPRING 14 RS5 1342 000 3 BUSHING 15 RS5 2784 000 1 SPRING COMPRESSION 16 RS5 2785 000 1 SPRING COMPRESSION 17 RS5 2786 000 1 SPRING COMPRESSION 18 RB2 0622 000 2 HOLDER TRANSFER 19 VR7 5820 103 1 RESISTOR 10KOHM 1 2W 20 RB2 0608 000 1 ROLLER GEAR 21 R...

Page 512: ...13 14 18 15 7 27 3 12 9 31 26 23 8 11 9 8 6 8 4 16 2 10 8 8 28 30 19 25 32 17 8 8 9 29 22 21 20A 20 29C 29A 29B 29C 1 8 8 33 24 5 B B A PS11 F1 J209 J602 J601 J41 J76 J43 J40 J1011 J87 JA1 J1016 J206 J208 600 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 513: ...CT FIXING 14 RB2 1294 000 1 SHEET DUCT 15 WT2 5056 000 1 CLIP CORD 16 XG9 0361 000 1 BEARING BALL 17 RB2 0981 000 1 PLATE GROUNDING 18 VS1 5057 003 1 CONNECTOR 3P J43 19 RF5 2133 000 1 CROSSMEMBER LOWER 20 RF5 2134 000 1 PLATE ROTARY 20A RB2 1032 000 1 SHEET 2 21 RB2 1034 000 1 SHEET 1 22 RB2 1033 000 1 SHEET 3 23 RB2 0977 000 1 SEAL DUCT 24 RB2 0985 000 1 GUIDE CABLE 25 XD9 0136 000 1 RING E 26 R...

Page 514: ...7J 7E 7D 7C 7J 7E 7D 7H 7M 7G 7A 7B 7L 7A 7B 7K 7K 7K 7K 7F 7A 7B 7A 7B 18 18B 18H 18K 18C 18E 18D 18F 18G 18L 18F 18G 18J 18F 18F 18B 18H 18K 18A 6 8B 8 8C 8A 8E 8D 8F 630 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 515: ...9 9 9 9 13D 10D 10B 14 1 10D 10A 10E 10C 10 3 4 4 4 4 15 2A 2B 2C 2D 2E 2 1 2 2A 2E 2B 2D 2C 3 4 4 4 4 12B 12D 12 12A 12D 12E 12C 11B 11D 11D 11 11A 11E 11C 3 2A 2D 2E 2B 2C 2 17 1 630 2 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 516: ...7J RS5 2740 000 4 SPRING COMPRESSION 7K RS6 0175 000 4 GEAR 64T 7L XA9 0591 000 4 SCREW M3X8 7M RB2 0980 000 4 BUSHING 8 RG5 3372 000 1 ROTARY LEFT FLANGE ASS Y 8A RB2 0955 000 4 HOLDER SPRING 8B RB2 0962 000 4 CUP LIMITTER CARTRIDGE 8C RB2 0963 000 4 SPRING COMPRESSION 8D RF5 2057 000 1 PLATE FLANGE LEFT 8E RS5 2736 000 4 SPRING COMPRESSION 8F XA9 0591 000 4 SCREW M3X8 9 RB2 0964 000 8 CAP COVER ...

Page 517: ... W WASHER M3X8 13E RB2 0978 000 1 SHEET LIGHT GUIDE 14 RS5 8880 000 1 LABEL ROTARY Y 15 RS5 8881 000 1 LABEL ROTARY M 16 RS5 8883 000 1 LABEL ROTARY BK 17 RS5 8882 000 1 LABEL ROTARY C 18 RG5 3373 000 1 ROTARY CENTOR GUIDE ASS Y 18A RB2 0948 000 1 BUSHING RIGHT 18B RB2 0949 000 2 SLIDER SIDE 18C RB2 0950 000 1 BUSHING LEFT 18D RB2 0951 000 1 CROSSMEMBER CENTER GUIDE 18E RB2 0952 000 1 SHAFT CENTER...

Page 518: ...IXING ASS Y 1 2 48 20 49 72 9 13 41 3A 3 2 16 16A 5 53 35 4 41 22 52A 52 46 51 7 6 64 64 63 62 62 54 12 47 32 72 8 810 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 519: ...6 57 57 55 38 38 18 38 27 1 11 10 24 26 17 38 11 33 10 24 36 50 34 23 30 39 38 70 28 65 21 71 14 19 66 31 69 69 70 28 69 37 67 68 15 21 29 28 70 28 70 J86 J86 J85 J82 58 60 J85 810 2 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 520: ...7092 000 2 THERMOSWITCH 18 RB2 0419 000 1 ROLLER FIXING 19 RB2 0489 000 1 SHAFT ONE WAY 20 RB2 0497 000 1 SPRING TORSION 21 XD9 0104 000 2 PIN DOWEL 22 RG5 3262 000 1 HEATER HOLDER ASS Y 23 RG5 3800 000 1 FIXING CABLE 100 120V J82 J86 RG5 3801 000 1 FIXING CABLE 220 240V J82 J86 24 XG9 0373 000 2 BEARING BALL 25 RG5 3880 000 1 FIXING CABLE 2 26 RH7 4116 000 1 HEATER HALOGEN 1 100 120V RH7 4112 000...

Page 521: ...DELIVERY UPPER 52A RS5 8380 000 1 LABEL CAUTION 53 RF5 0716 000 1 SCREW STEPPED W WASHER M3 54 RB2 0421 000 1 ROLLER DELIVERY 55 RB2 0427 000 1 RING GROUNDING 56 RB2 0453 000 2 BUSHING 57 XD2 3100 202 2 RING C EXTERNAL 58 RH7 7090 000 1 THERMISTOR ASS Y J85 59 RB2 0420 000 1 ROLLER PRESSURE 60 XA9 0923 000 1 SCREW W WASHER M3X10 61 XG9 0373 000 2 BEARING BALL 62 RS5 1331 000 2 BUSHING 63 RS6 0196 ...

Page 522: ... RG5 3812 000 1 MULTI PURPOSE TRAY PCB ASS Y 5 RG5 3817 000 1 CONNECTOR PCB ASS Y 6 RG5 3816 000 1 PAPER SIZE SENSOR PCB ASS Y 900 FIGURE 900 PCB ASS Y LOCATION DIAGRAM SERIAL NUMBER REMARKS DESCRIPTION T Y Q R A N K PART NUMBER FIGURE KEY NO 3 1 6 4 5 2 900 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 523: ...DUPLEX UNIT DUPLEXUNIT R96 5006 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON Si ...

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Page 525: ...GURE SA ASSEMBLY LOCATION DIAGRAM REVERSING ASS Y LOWER REVERSING ASS Y S55 DUPLEXING FEEDER ASS Y S50 S40 SA 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 526: ... A A A A SEE FIGURE S40 SEE FIGURE S55 SEE FIGURE S50 SEE FIGURE S90 1 4 33 30 38 9 38 39 3 5 32 2 501 38 503 5 5 10 8 28 27 5 5 11 5 6 501 S11 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 527: ...36L 36E 5 12 20 21 17 504 24 42 34 25 19 40 502 18 41 31 7 505 41 505 16 38 505 14 23 22 15 505 13 505 41 26 37 38 38 37C 37F SL3101 37A 37E 37B 37D 505 M3101 J52 J91 J57 J53 J54 J3101 J3103 J3102 J2102 J3104 J90 J82 J81 J56 J55 S11 2 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 528: ...0 1 POWER SUPPLY ASS Y 19 RH7 1371 000 1 MOTOR STEPPING M3101 J3104 20 RS6 0415 000 1 GEAR 14T 27T 21 RS6 0419 000 1 GEAR 23T 22 RS6 0420 000 1 GEAR 31T 23 RS6 0421 000 1 GEAR 17T 24 RS6 2005 000 1 SPRING TENSION 25 WT2 5061 000 1 SUPPORT CABLE 26 VS1 5057 002 1 CONNECTOR 2P J90 27 RB2 2661 000 1 COVER RIGHT UNDER 28 XH9 0103 000 1 FOOT 29 RG5 4043 000 1 ROLLER STAY ASS Y 29A RB2 0469 000 2 ROLLER...

Page 529: ... 000 1 SCREW TP M3X6 37 RG5 4041 000 1 SOLENOID MOUNT ASS Y 37A RB2 2629 000 1 LEVER PRESSURE RELEASE 37B RF5 2587 000 1 MOUNT SOLENOID 37C RH7 5207 000 1 SOLENOID SL3101 J90 37D XB1 2300 406 2 SCREW MACH TRUSS HEAD M3X4 37E XD3 1300 102 1 PIN SPRING 37F WT2 5056 000 1 CLIP CORD 38 XA9 0836 000 36 SCREW TP M3X6 39 WT2 0317 000 1 CLIP CABLE 40 WT2 0204 000 1 CLAMP CABLE 41 WT2 5026 000 6 CLIP CABLE...

Page 530: ...5B 5N 5C 5G 5M 5M 5H 5A 5E 5F 5K 5E 5J 5L 49 4 13 502 505 25 11 14 1 43 15 40 42 6 22 506 10 505 26 50 44 51 505 33 502 52 PS101 J83 J86 J85 J92 J85 S40 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 531: ... 41 28 44 27 35 23 46 18 17 19 20 21 504 37 3 504 36 47 23 30 38 30 23 31 502 502 23 23 48 32 30 45 7 45 8 24 42 12 39 29 29 29 503 503 503 2 M3103 PS102 J84 J86 S40 2 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 532: ...0 402 2 RING E 5N RB2 2718 000 2 LABEL 6 FS1 9102 000 2 SCREW STEPPED M3 7 RB2 2667 000 1 GUIDE 8 RB2 2668 000 1 GUIDE 9 RB2 2703 000 1 COVER FRONT 10 RB2 2679 000 1 HOOK LEFT 11 RB2 2680 000 1 HOOK RIGHT 12 RB2 2682 000 1 FLAG SENSOR 13 RB2 2683 000 1 HOLDER CABLE 14 RB2 2684 000 1 HOLDER CABLE 15 RB2 2686 000 2 ROD 16 RB2 2687 000 1 GUIDE SIDE POSITIONING 17 RB2 2688 000 1 GUIDE SIDE POSITIONING...

Page 533: ...EE SX1235A P2 PS101 PS102 J85 J86 43 WS6 5091 000 1 CONNECTOR 14P MALE J92 44 XA9 0836 000 2 SCREW TP M3X6 45 XA9 0924 000 4 SCREW W WASHER M3X8 46 XF9 0653 000 1 BELT TIMING 47 XF9 0654 000 1 BELT TIMING 48 XF9 0655 000 1 BELT TIMING 49 RB1 2309 000 1 ELIMINATOR STATIC CHARGE 50 RB2 2706 000 1 PLATE GROUNDING 51 RB2 2677 000 1 SPRING TORSION 52 RB2 2681 000 1 SHAFT 501 XB1 2300 605 2 SCREW MACH T...

Page 534: ... 19 21 28 36 501 26 15 11 32 5 6 8 16 4 32B 32C 32A 29 12 13 9 29 1 29 7 29 31 22 31 23 29 501 18 27 33 33A 33B 33C 33E 33D 3 2 25 SL3102 PS104 PS103 J3108 J88 J3107 J88 J87 S50 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 535: ...2 2717 000 1 SHAFT 19 RB2 2729 000 1 SPRING COMPRESSION 20 RB2 2603 000 1 GUIDE CABLE 21 RF5 2576 000 1 SOLENOID SL3102 J3108 22 RB2 2606 000 1 GUIDE PAPER 23 RF5 2578 000 1 SHAFT GUIDE 24 RS1 1053 000 1 BUSHING 25 RS6 2002 000 2 SPRING TENSION 26 WG8 5309 000 1 PHOTO DETECTOR EE SX1235A P2 PS104 J88 27 RF5 0090 000 2 SCREW STEPPED M3 28 WT2 5056 000 1 CLIP CORD 29 XA9 0836 000 16 SCREW TP M3X6 30...

Page 536: ...9B 9E 7 6 6E 6C 6A 6D 6B 5B 5 5D 5C 5D 4 5A 502 1 502 1 15 11 13 11 3 14 11 8 16 15 17 15 15 17 2 502 2 502 12 501 M3102 PS105 J3108 J90 J3105 J89 J89 S55 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 537: ...0 1 ROLLER 4 6C RS6 0416 000 1 GEAR 14T 23T 6D XD2 1100 402 1 RING E 6E XD3 2200 122 1 PIN DOWEL 7 RG5 4067 000 1 PAPER GUIDE CABLE J89 J90 J3108 8 RB2 2619 000 1 CROSSMEMBER GUIDE LOWER 9 RG5 4038 000 1 PAPER GUIDE ASS Y 9A RB2 2631 000 1 HOLDER SENSOR 9B RB2 2632 000 1 FLAG SENSOR 9C RB2 2633 000 1 SPRING TORSION 9D XB4 7400 609 1 SCREW TAPPING TRUSS HEAD M4X6 9E WG8 5309 000 1 PHOTO DETECTOR EE...

Page 538: ... K PART NUMBER FIGURE KEY NO FIGURE S90 PCB ASS Y LOCATION DIAGRAM NPN RF PCB ASS Y LOCATION DIAGRAM 1 RG5 4063 000 1 DUPLEX DRIVER PCB ASS Y S90 1 S90 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 539: ...PAPER FEEDER PAPERFEEDER R96 5005 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON Ei ...

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Page 541: ...FIGURE EA ASSEMBLY LOCATION DIAGRAM E30 CASSETTE 500 PAPER PICK UP DRIVE ASS Y E20 EA 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 542: ...0 A B B 2 1 3 3 501 1 4 8 8F 8K 8C 8H 8K 8F 8E 8J 8J 8A 8B 8D 8B 8G 7A 7B 7 1 5 9 1 6 6J 6D 6G 6K 6L 6F 6B 6A 6L 6H 6C J3002 J100 PS3001 J57 J59 J58 J3001 J102 J101 501 A B B A 6E E11 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 543: ...TER PS3001 J100 6F XA9 0915 000 1 SCREW M3X6 6G RG5 4113 000 1 PAPER FEED DRIVER PCB ASS Y SEE FIGURE E90 6H RG5 4114 000 1 PAPER FEED CABLE J57 J59 J101 J102 J3001 6J RG5 4115 000 1 SENSOR CABLE J100 J3002 6K WT2 0317 000 2 CLIP CABLE 6L FA9 2753 000 2 SCREW M4X10 7 RG5 3906 000 1 LEFT COVER ASS Y 7A RB1 8927 000 1 SPRING LEAF 7B RS5 2652 000 1 SPRING COMPRESSION 8 RG5 3890 000 1 UPPER FRAME ASS ...

Page 544: ...D 22 35 26 30 37 36 31 1 11 34 38 27 8 9 17 20 21 23 24 28 1 18 19 7 25 12 10 14 15 37 30 33 13 13A 13A 13A 3 2 4 6 5 29 32 39 40A 40 16 SL3001 J101 J3003 E20 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 545: ...ROLLER 15 RF5 2491 000 1 SHAFT PAPER FEED 16 RH7 5231 000 1 SOLENOID SL3001 J101 17 RS5 0931 000 1 GEAR 41T 18 RS5 0932 000 1 GEAR 23T 27T 19 RS5 0933 000 1 GEAR 27T 20 RS5 0934 000 1 GEAR 49T 21 RS5 0935 000 1 GEAR 31T 39T 22 RS5 0936 000 1 GEAR 31T 23 RS5 0938 000 1 GEAR 53T 24 RS5 0939 000 1 GEAR 14T 18T 25 RS5 0940 000 1 GEAR 20T 26 RS5 0942 000 1 GEAR 16T 27 RS5 0944 000 1 GEAR 19T 28 RS5 097...

Page 546: ...4D 24K 24F C B A A 25A 25B 25C 25 25D 25G 25E 25H 25J 25K 25F 19 19A 19H 19J 19E 19B 19G 19D 19F 19C 19K 10 14 23 23A 23D 23B 23C 7 11 9 8 6 11 15 17 3 13 5 22 12 18 21 16 1 2 4 E30 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 547: ...LATE ASS Y 19A RB1 9388 000 1 COVER SIDE 19B RS5 2672 000 1 SPRING COMPRESSION 19C RS5 2674 000 1 SPRING COMPRESSION 19D XD9 0136 000 2 RING E 19E RB1 9375 000 1 LEVER SIDE 19F RB1 9387 000 1 CLICK SIDE 19G RB1 9389 000 1 LEVER SIDE STOPPER 19H RB1 8985 000 1 PLATE STOP SIDE 19J RB1 8981 000 1 SPRING LEAF 19K RB1 8892 000 1 HOLDER CLAW 20 XA9 0606 000 2 SCREW M4X10 21 RF5 2489 000 1 HOLDER 22 RF5 ...

Page 548: ...1 PAPER LIFTING PLATE ASS Y 25A RB1 9393 000 1 PLATE GUIDE 25B RB1 9372 000 1 PLATE LENGTH ADJUSTMENT A5 25C RB1 9394 020 1 SHEET OPERATION 25D RB1 9392 000 1 ROD 25E RB1 9374 000 1 STOPPER 25F RS5 2981 000 1 SPRING COMPRESSION 25G RB1 9371 000 1 PLATE LENGTH ADJUSTMENT 25H RF5 2793 000 1 PLATE SUPPORT REAR 25J RB1 8983 000 2 PLATE REAR 25K XD9 0134 000 4 RING E 26 RB1 8960 000 1 HOLDER REAR ...

Page 549: ...MBER REMARKS DESCRIPTION T Y Q R A N K PART NUMBER FIGURE KEY NO NPN RF PCB ASS Y LOCATION DIAGRAM 1 RG5 4113 000 1 PAPER FEED DRIVER PCB ASS Y E90 1 E90 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

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Page 551: ...HARD DISK DRIVE HARDDISKDRIVE R96 5011 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON Wi ...

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Page 553: ...D DISK DRIVE ASS Y NPN RF HARD DISK DRIVE ASS Y 1 RG5 4723 000 1 HARD DISK DRIVE ASS Y 2 RG1 3872 000 1 HARD DISK INTERFACE CABLE 3 XA9 0924 000 3 SCREW W WASHER M3X8 W10 1 2 3 SEE FIGURE 120 W10 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

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Page 555: ...TOKEN RING OPTION BOARD TOKENRINGOPTIONBOARD R96 5012 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON Vi ...

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Page 557: ...IGURE V10 TOKEN RING OPTION BOARD ASS Y NPN RF TOKEN RING OPTION BOARD ASS Y 1 RH6 3864 000 1 TOKEN RING OPTION BOARD ASS Y 2 XA9 0836 000 2 SCREW TP M3X6 V10 1 2 SEE FIGURE 120 V10 1 COPYRIGHT C 1998 CANON INC CANON CLBP 460PS REV 0 OCT 1998 PRINTED IN JAPAN IMPRIME AU JAPON ...

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Page 559: ... 0 4 7 4 0 0 0 3 5 0 1 9 R B 2 0 4 7 6 0 0 0 3 5 0 2 4 R B 2 0 4 7 7 0 0 0 3 5 0 1 0 R B 2 0 4 7 8 0 0 0 3 5 0 5 R B 2 0 4 8 0 0 0 0 3 5 0 2 0 A R B 2 0 4 8 8 0 0 0 8 1 0 1 5 R B 2 0 4 8 9 0 0 0 8 1 0 1 9 R B 2 0 4 9 4 0 0 0 8 1 0 4 9 R B 2 0 4 9 5 0 2 0 8 1 0 4 8 R B 2 0 4 9 6 0 0 0 3 1 0 1 4 1 R B 2 0 4 9 7 0 0 0 8 1 0 2 0 R B 2 0 5 1 1 0 0 0 1 0 2 1 6 R B 2 0 5 1 9 0 0 0 3 1 0 3 R B 2 0 5 2 1 0...

Page 560: ...2 1 1 2 9 0 0 0 1 5 0 8 E R B 2 1 1 3 0 0 0 0 1 5 0 7 F R B 2 1 1 5 5 0 0 0 1 0 4 3 R B 2 1 1 5 6 0 0 0 1 0 4 4 R B 2 1 1 5 8 0 0 0 1 0 4 5 R B 2 1 1 5 9 0 0 0 1 0 3 1 R B 2 1 1 6 3 0 0 0 1 0 3 3 R B 2 1 1 6 9 0 0 0 1 0 3 1 4 R B 2 1 1 7 0 0 0 0 1 0 4 2 R B 2 1 1 7 1 0 0 0 1 0 4 6 R B 2 1 1 7 2 0 0 0 1 0 4 7 R B 2 1 1 7 4 0 0 0 1 0 2 1 8 C R B 2 1 1 7 5 0 0 0 1 0 2 2 R B 2 1 1 7 8 0 0 0 1 0 4 2 7 ...

Page 561: ... 5 8 0 0 0 S 1 1 3 3 R B 2 2 6 5 9 0 0 0 S 5 5 1 3 R B 2 2 6 6 0 0 0 0 S 1 1 8 R B 2 2 6 6 1 0 0 0 S 1 1 2 7 R B 2 2 6 6 2 0 0 0 S 1 1 4 R B 2 2 6 6 7 0 0 0 S 4 0 7 R B 2 2 6 6 8 0 0 0 S 4 0 8 R B 2 2 6 7 1 0 0 0 S 4 0 5 C R B 2 2 6 7 2 0 0 0 S 4 0 5 D R B 2 2 6 7 4 0 0 0 S 4 0 2 R B 2 2 6 7 5 0 0 0 S 4 0 3 R B 2 2 6 7 7 0 0 0 S 4 0 5 1 R B 2 2 6 7 9 0 0 0 S 4 0 1 0 R B 2 2 6 8 0 0 0 0 S 4 0 1 1 R...

Page 562: ... 0 0 S 5 0 3 3 D R G 5 4 0 6 7 0 0 0 S 5 5 7 R G 5 4 0 6 8 0 0 0 S 4 0 4 R G 5 4 1 1 3 0 0 0 E 1 1 6 G E 9 0 1 R G 5 4 1 1 4 0 0 0 E 1 1 6 H R G 5 4 1 1 5 0 0 0 E 1 1 6 J R G 5 4 1 1 7 0 0 0 E 2 0 4 0 R G 5 4 2 8 8 0 0 0 E 3 0 2 3 R G 5 4 6 5 0 0 0 0 1 0 4 1 3 R G 5 4 6 5 1 0 0 0 3 1 0 1 0 8 R G 5 4 6 9 6 0 0 0 3 1 0 1 3 2 R G 5 4 6 9 8 0 0 0 1 2 0 R G 5 4 7 0 2 0 0 0 1 5 0 R G 5 4 7 2 3 0 0 0 W 1...

Page 563: ... R S 6 0 1 9 5 0 0 0 8 1 0 3 3 R S 6 0 1 9 6 0 0 0 8 1 0 6 3 R S 6 0 1 9 7 0 0 0 8 1 0 3 4 R S 6 0 1 9 8 0 0 0 8 1 0 2 9 R S 6 0 1 9 9 0 0 0 8 1 0 3 5 R S 6 0 2 0 0 0 0 0 8 1 0 3 6 R S 6 0 2 0 6 0 0 0 3 1 5 2 E R S 6 0 2 0 7 0 0 0 1 7 0 2 2 R S 6 0 2 0 8 0 0 0 1 6 0 7 R S 6 0 2 0 9 0 0 0 1 7 0 2 3 R S 6 0 2 1 0 0 0 0 1 7 0 4 7 R S 6 0 2 1 3 0 0 0 3 5 0 2 7 R S 6 0 2 1 4 0 0 0 3 5 0 2 9 R S 6 0 2 1...

Page 564: ...3 0 5 0 1 X D 2 1 1 0 0 4 0 2 S 4 0 5 0 2 S 4 0 5 M S 5 5 5 D S 5 5 6 D X D 2 1 1 0 0 5 0 2 E 1 1 8 H S 1 1 5 0 1 S 1 1 5 0 4 S 4 0 5 0 3 S 5 0 5 0 1 S 5 5 5 0 2 X D 2 3 1 0 0 2 0 2 8 1 0 1 1 8 1 0 5 7 X D 3 1 2 0 0 1 2 2 3 1 0 5 0 1 X D 3 1 2 0 0 1 4 2 2 5 1 5 0 1 2 5 1 1 5 E X D 3 1 3 0 0 1 0 2 S 1 1 3 7 E X D 3 2 1 6 0 1 2 2 S 4 0 5 0 4 X D 3 2 1 6 0 1 4 2 3 1 5 1 5 G S 4 0 5 0 5 X D 3 2 1 6 0 ...

Page 565: ...Prepared by Peripheral Products Quality Planning Div Peripheral Products Technical Documentation Dept CANON INC Printed in Japan REVISION 0 OCT 1998 5 1 Hakusan 7 chome Toride shi Ibaraki 302 8501 Japan ...

Page 566: ...PRINTED IN JAPAN IMPRIME AU JAPON 1098AB0 90 CANON INC The printing paper contains 70 waste paper ...

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