AutomationDirect DURAPULSE GS3-2010 User Manual Download Page 278 | Manualshive

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Appendix A: Accessories

DURA

PULSE

AC Drive User Manual

A–38

Fuses and Fuse Kits

Short-circuit and ground-fault protection devices are essential to prevent costly
damage to your AC Drive application equipment. Fuse kits are available from
AutomationDirect for the DURA

PULSE

AC Drives.

The following fuse kits consist of one fuse block and fuses sized to match each
DURA

PULSE

AC Drive. Replacement fuses are also available, as shown below.

Fuse Kit Specifications

Part Number

Fuse

Block

Wire

Range

Fuse

Type

Dimensions Fuse Rating

Replacement Fuses

GS-21P0-FKIT-1P

2-pole

Al/Cu

#2-14

A3T

Figure 1

300V @ 30A

GS-21P0-FUSE-1P

GS-22P0-FKIT-1P

300V @ 45A

GS-22P0-FUSE-1P

GS-23P0-FKIT-1P

300V @ 60A

GS-23P0-FUSE-1P

GS-21P0-FKIT-3P

3-pole

Figure 2

300V @ 20A

GS-21P0-FUSE-3P

GS-22P0-FKIT-3P

300V @ 25A

GS-22P0-FUSE-3P

GS-23P0-FKIT-3P

300V @ 40A

GS-23P0-FUSE-3P

GS-25P0-FKIT

300V @ 60A

GS-25P0-FUSE

GS-27P5-FKIT

Al/Cu

2/0-#6

Figure 3

300V @ 100A

GS-27P5-FUSE

GS-2010-FKIT

Figure 4

300V @ 125A

GS-2010-FUSE

GS-2015-FKIT

300V @ 175A

GS-2015-FUSE

GS-2020-FKIT

Figure 5

300V @ 250A

GS-2020-FUSE

GS-2025-FKIT

300V @ 300A

GS-2025-FUSE

GS-2030-FKIT

300V @ 350A

GS-2030-FUSE

GS-2040-FKIT *

Figure 6

300V @ 450A

GS-2040-FUSE

GS-2050-FKIT *

300V @ 500A

GS-2050-FUSE

GS-41P0-FKIT

Al/Cu

#2-14

A6T

Figure 7

600V @ 10A

GS-41P0-FUSE

GS-42P0-FKIT

600V @ 15A

GS-42P0-FUSE

GS-43P0-FKIT

600V @ 20A

GS-43P0-FUSE

GS-45P0-FKIT

600V @ 30A

GS-45P0-FUSE

GS-47P5-FKIT

Figure 8

600V @ 50A

GS-47P5-FUSE

GS-4010-FKIT

Cu

2/0-#12

Figure 9

600V @ 70A

GS-4010-FUSE

GS-4015-FKIT

600V @ 90A

GS-4015-FUSE

GS-4020-FKIT

Al/Cu

2/0-#6

Figure 10

600V @ 125A

GS-4020-FUSE

GS-4025-FKIT

600V @ 150A

GS-4025-FUSE

GS-4030-FKIT

600V @ 175A

GS-4030-FUSE

GS-4040-FKIT *

Figure 11

600V @ 225A

GS-4040-FUSE

GS-4050-FKIT *

600V @ 250A

GS-4050-FUSE

GS-4060-FKIT *

600V @ 350A

GS-4060-FUSE

GS-4075-FKIT *

600V @ 400A

GS-4075-FUSE

GS-4100-FKIT *

Figure 12

600V @ 600A

GS-4100-FUSE

Short Circuit Current Rating (SCCR) = 200 kA
* Three units required

Warning: The fuse kits provide protection only for the semiconductor components

inside the AC drive. Motor branch circuit overcurrent protection should be
separately provided using applicable local codes.

1st Ed. Rev. D 05/2013

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Summary of Contents for DURAPULSE GS3-2010

Page 1: ...230V Class 1 50 Hp 460V Class 1 100 Hp User Manual AC Drive...

Page 2: ......

Page 3: ...ntrol equipment in hazardous environments requiring fail safe performance such as in the operation of nuclear facilities aircraft navigation or communication systems air traffic control direct life su...

Page 4: ...xemple l exploitation d installations nucl aires les syst mes de navigation a rienne ou de communication le contr le de la circulation a rienne les quipements de survie ou les syst mes d armes pour le...

Page 5: ...comply with the laws of the country where the AC drive is to be installed Refer to Basic Wiring Diagram in CHAPTER 2 WARNING A charge may still remain in the DC link capacitor with hazardous voltages...

Page 6: ...w 4 DURAPULSE AC Drive User Manual 1st Ed Rev D 05 2013...

Page 7: ...anges and corrections throughout Ch2 Wiring diagram terminal spec modifications Ch4 Parameter description modifications P2 10 P3 11 3 14 P6 00 P6 18 P9 04 Ch5 PLC communication cable notes AppxA New a...

Page 8: ...Revision History DURAPULSE AC Drive User Manual h 2 BLANK PAGE...

Page 9: ...iew 1 2 Overview of this Publication 1 2 Who Should Read This Manual 1 2 Supplemental Publications 1 2 Technical Support 1 2 Special Symbols 1 2 DURAPULSE AC Drive Introduction 1 3 Purpose of AC Drive...

Page 10: ...uts 2 22 External Accessories 2 23 Chapter 3 Keypad Operation and Quickstart 3 1 The DURAPULSE Digital Keypad 3 2 LCD Display 3 2 LED Indicators 3 2 Function Keys 3 3 Displaying the Status of the DURA...

Page 11: ...ter Listings 4 15 Motor Parameters 4 15 Ramp Parameters 4 18 Volts Hertz Parameters 4 24 Digital Parameters 4 29 Analog Parameters 4 40 Presets Parameters 4 55 Protection Parameters 4 57 PID Parameter...

Page 12: ...rogramming 5 38 Separate Run Command Write Instruction 5 38 Block Transfer Parameters for Modbus Programs 5 38 DirectLOGIC Basic Communication Program start with this code 5 39 Programming Differences...

Page 13: ...5 Line Reactor Dimensions LR Series A 6 Line Reactor Dimensions Legacy GS Series not for new installations A 16 Line Reactor Applications and Wiring Connections A 17 Braking Units and Braking Resisto...

Page 14: ...0 Replacement Accessories Cooling Fans A 51 Appendix B Using DURAPULSE AC Drives with AutomationDirect PLCs B 1 Compatible AutomationDirect PLCs and Modules B 2 Typical PLC Connections to DURAPULSE AC...

Page 15: ...d This Manual 1 2 Supplemental Publications 1 2 Technical Support 1 2 Special Symbols 1 2 DURAPULSE AC Drive Introduction 1 3 Purpose of AC Drives 1 3 Selecting the Proper Drive Rating 1 3 Model Numbe...

Page 16: ...s Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems Technical Support By Telephone 770 844 4200 Mon Fri 9 00 a m 6 00 p m E T On th...

Page 17: ...ents or impact loading Most AC drives are designed to operate at 150 overload for 60 seconds If the application requires an overload greater than 150 or longer than 60 seconds the AC drive must be ove...

Page 18: ...1 GS1 or GS2 Example 2 GS3 DURAPULSE Overload Derate overload If overload is 150 and 60 seconds 1 1 33 1 35 If overload is 150 and 60 seconds overload 150 If overload is 60 seconds overload 100 Overl...

Page 19: ...NPUT 200 240V 50 60Hz 3PH 80Amps OUTPUT 0 240V 20HP 65Amps 24 7KVA 3PH FREQUENCYRANGE 0 1 400Hz GS3 2020 T331001 Automationdirect com Inc U L C US LISTED 19XK IND CONT EQ AC Drive Model Barcode Output...

Page 20: ...s Ventilation Slots Nameplate Label Cover Digital Keypad Heat Sink Fins Input Power Terminals Braking Terminals Control Terminals Output Power Terminals Input Mode Switch Sink Source Serial Communicat...

Page 21: ...ing circuits 230V Class continued Model Name GS3 xxx 2010 2015 2020 2025 2030 2040 2050 Output Rating Maximum Motor Output hp 10 15 20 25 30 40 50 kW 7 5 11 15 18 5 22 30 37 Rated Output Current A 33...

Page 22: ...8 53 All 3 phase power sources must be symmetrical Do not connect DURApulse drives to grounded center tapped delta transformers which are typically used for lighting circuits 460V Class Three Phase M...

Page 23: ...eypad Setting by RUN STOP JOG buttons External Signal Forward Stop Reverse Stop run stop fwd rev 3 wire control Serial Communication RS 232C RS 485 Modbus RTU Input Terminals Digital Sink Source Selec...

Page 24: ...s for setup and review fault codes Status Display Output Frequency Motor Speed Scaled Frequency Output Current Motor Load Output Voltage DC Bus Voltage PID Setpoint PID Feedback Frequency Setpoint Key...

Page 25: ...2 3 Minimum Clearances and Air Flow 2 3 Dimensions 2 4 Circuit Connections 2 11 DANGER Warning Notes 2 11 Terminal Wiring Diagrams 2 13 Main Circuit Wiring 2 17 Power Wiring Diagrams 2 18 Control Ter...

Page 26: ...ore in an area with rapid changes in temperature It may cause condensation and frost DO NOT place directly on the ground If the drive is stored or is otherwise unused for more than a year the drive s...

Page 27: ...icles Mount the AC drive securely on a flat rigid non flammable surface Mount the AC drive vertically and do not restrict the air flow to the heat sink fins Minimum Clearances and Air Flow MAXIMUM AMB...

Page 28: ...TOP RUN JOG ENTER 8 7 0 34 Risk of electrical shock Wait 10 minutes after removing power before Do not connect AC power to output terminals T1 T2 and T3 WARNING servicing 28 0 1 10 2X 160 0 6 30 118 0...

Page 29: ...removing power before Do not connect AC power to output terminals T1 T2 and T3 WARNING servicing FWD REV JOG STOP RUN RESET PROGRAM FWD REV STOP RUN JOG ENTER 5 5 0 22 R2 75 0 11 145 0 5 71 118 0 4 6...

Page 30: ...5 91 11 3 0 44 6 5 0 26 R3 25 R0 13 22 0 0 87 2X 28 0 1 10 2X STOP RESET RUN DISPLAY JOG FWD REV PROGRAM ENTER JOG RUN STOP REV FWD Risk of electrical shock Wait 10 minutes after removing power before...

Page 31: ...PROGRAM REV ENTER 200 0 7 88 185 6 7 31 303 0 11 94 323 0 12 73 R 3 5 R 0 1 4 Do not connect AC power to output terminals T1 T2 and T3 Risk of electrical shock Wait 10 minutes after removing power be...

Page 32: ...AM ENTER JOG RUN STOP REV FWD Do not connect AC power to output terminals T1 T2 and T3 Risk of electrical shock Wait 10 minutes after removing power before WARNING servicing STOP RESET RUN DISPLAY JOG...

Page 33: ...4 589 0 23 19 560 0 22 05 R6 5 0 25 13 0 0 51 595 0 23 43 21 0 0 83 132 5 5 22 18 0 0 71 WARNING RUN JOG STOP RESET PROGRAM STOP RUN JOG FWD ENTER FWD REV REV Dia 13 0 0 51 Dia 18 0 0 71 Dia 62 0 2 44...

Page 34: ...ers GS3 4075 GS3 4100 WARNING 130 4 5 13 280 0 11 02 Dia 18 0 0 71 18 0 0 71 631 0 24 84 660 0 25 98 385 0 15 16 425 0 16 73 Dia 13 0 0 51 264 0 10 39 R6 5 0 25 13 0 0 51 21 0 0 83 Dia 22 0 0 87 Dia 7...

Page 35: ...nal The DURAPULSE ground terminals may also be connected in parallel as shown in the figure below Make sure there are no ground loops 7 When the AC drive output terminals T1 T2 and T3 are connected to...

Page 36: ...than for an inverter duty motor 2 Avoid running a standard induction motor at low speed which may cause the motor temperature to exceed the motor rating due to limited airflow produced by the motor s...

Page 37: ...ng Diagrams GS3 21P0 GS3 22P0 GS3 41P0 GS3 42P0 GS3 43P0 GS3 23P0 GS3 25P0 GS3 45P0 B2 L1 L2 L3 T1 T2 T3 B1 B1 L3 L2 L1 T1 T2 T3 B2 Chapter 2 Installation and Wiring DURAPULSE AC Drive User Manual 1st...

Page 38: ...ing Diagrams continued GS3 27P5 GS3 47P5 GS3 2010 GS3 4010 GS3 2015 GS3 4015 GS3 2020 GS3 4020 GS3 2025 GS3 4025 GS3 2030 GS3 4030 L1 POWER L2 L3 2 T2 MOTOR IM 3 T3 POWER L3 IM MOTOR B2 3 B1 L2 T3 T2...

Page 39: ...iagrams continued GS3 2040 GS3 2050 GS3 4040 GS3 4050 GS3 4060 L1 2 L2 L3 T1 T2 T3 POWER IM MOTOR 3 T3 L2 L1 L3 2 T1 T2 POWER IM MOTOR 3 Chapter 2 Installation and Wiring DURAPULSE AC Drive User Manua...

Page 40: ...Chapter 2 Installation and Wiring 2 16 Terminal Wiring Diagrams continued GS3 4075 GS3 4100 POWER 3 IM MOTOR L1 L2 L3 2 T1 T2 T3 DURAPULSE AC Drive User Manual 1st Ed Rev D 05 2013...

Page 41: ...050 142 145 GS3 41P0 3 2 2 7 10 18 18 GS3 42P0 4 3 4 2 GS3 43P0 5 9 5 5 GS3 45P0 11 2 8 5 GS3 47P5 14 13 8 12 30 GS3 4010 19 18 GS3 4015 25 24 40 GS3 4020 32 32 2 8 GS3 4025 39 38 GS3 4030 49 45 GS3 4...

Page 42: ...ls are internally connected Motor grounding terminal Users must connect wiring according to the circuit diagram shown below Main circuit power terminals Power Source 200 240V 10 50 60Hz 5 380 480V 10...

Page 43: ...nce less than 0 1 L1 L3 L2 2 AC Motor T3 T1 T2 BR Braking resistor optional JUMPER 3 IM Dynamic Brake Unit optional Note Grounding terminals are internally connected Motor grounding terminal BR Brakin...

Page 44: ...Diagram on the next pages DI2 Digital Input 2 DI3 Digital Input 3 DI4 Digital Input 4 DI5 Digital Input 5 DI6 Digital Input 6 DI7 Digital Input 7 DI8 Digital Input 8 DI9 Digital Input 9 DI10 Digital...

Page 45: ...ult At Speed Zero Speed Potentiometer 5k Analog Inputs DOC 12 48VDC 50mA 12 48VDC 50mA Digital Frequency Output RS 485 Serial Comm Port Digital Output Com DCM ACM 1 1 Duty 50 1 15V 2 GND 4 SG 3 SG 5 N...

Page 46: ...Factory default source of frequency command is via the keypad up down keys Factory default setting Sink Forward Stop Reverse Stop External Fault N O Multi Speed 1 Multi Speed 2 Multi Speed 3 Multi sp...

Page 47: ...ated with AC drives and are recommended for all installations EMI filter Optional Input EMI filters reduce electromagnetic interference or noise on the input side of the AC drive They are required for...

Page 48: ...e harmonics associated with AC drives and are recommended for all installations EMI filter Optional Input EMI filters reduce electromagnetic interference or noise on the input side of the AC drive The...

Page 49: ...Status of the DURAPULSE AC Drive 3 4 Programming the DURAPULSE AC Drive 3 5 DURAPULSE Quickstart 3 6 Example 1 Constant torque e g conveyors compressors etc 3 6 Example 2 Variable torque e g fans cen...

Page 50: ...or in the reverse direction The JOG LED indicates the AC drive is in the Jog Mode RUN STOP MTR PSET P PROT PID V Hz DIGT DISP FWD REV ANLG COMM RUN RUN STOP MTR PSET PROT PID V Hz DIGT F D REV ANLG CO...

Page 51: ...re parameter settings Stop Reset Key Used to stop AC drive operation If the AC drive has stopped due to a fault clear the fault first then press this key to reset the AC drive Jog Key Pressing the JOG...

Page 52: ...x 100 Output Voltage Displays the output voltage present at the T1 T2 and T3 terminals Example 465V DC Bus Voltage Displays the DC Bus Voltage Example 662 VDC PID Setpoint Displays the PID setpoint N...

Page 53: ...TOR RESISTANCE MOTOR P0 07 MOTOR NO LOAD 1 Select Parameter Group MOTOR P0 00 MOTOR VOLTAGE 3 Select Parameter ENTER ENTER MOTOR FREQUENCY P0 02 400 Hz MOTOR FREQUENCY P0 02 60 Hz MOTOR FREQUENCY P0 0...

Page 54: ...low The maximum speed for the motor is 2000 rpm The motor should accelerate to maximum speed in 5 seconds The motor should decelerate from maximum speed in 5 seconds Applications with high starting to...

Page 55: ...y the motor nameplate Motor Maximum RPM Setting 2000 Range P0 03 to 24 000 RPM Default Setting P0 03 This parameter setting is determined by the needs of the application Stop Methods Setting 00 Range...

Page 56: ...setting is available if needed In this example the application requires a high starting torque Source of Operation Command Setting 02 Default Setting 00 Settings 00 Operation Determined by Digital Key...

Page 57: ...r message P4 13 default value is 02 Electronic Thermal Overload Relay Setting 00 Default 00 Settings 00 Constant Torque inverter vector duty motor 01 Variable Torque fan cooled standard motor 02 Inact...

Page 58: ...ation of the motor start stop etc will be controlled by the DURAPULSE digital keypad The frequency of the AC drive will be determined by the DURAPULSE keypad potentiometer The display of the AC drive...

Page 59: ...o stop The application requires that this parameter be set to Coast to Stop Acceleration Time Setting 20 0 Range 0 1 to 600 sec Default Setting 10 sec The motor should accelerate from 0 RPM to Maximum...

Page 60: ...d by Digital Keypad 01 Operation determined by external control terminals Keypad STOP is enabled 02 Operation determined by external control terminals Keypad STOP is disabled 03 Operation determined b...

Page 61: ...01 Default Setting 00 Settings 00 Constant Torque inverter vector duty motor 01 Variable Torque fan cooled standard motor 02 Inactive This function setting 01 is used to derate the AC drive output cu...

Page 62: ...AM PROGRAM ENC FBACK GROUP P10 00 P10 05 MOTOR P 0 01 MOTOR AMPERAGE MOTOR P 0 02 MOTOR FREQUENCY MOTOR P 0 05 MOTOR AUTO TUNE MOTOR P 0 06 MOTOR RESISTANCE MOTOR P 0 07 MOTOR NO LOAD 1 Select Paramet...

Page 63: ...sed the Auto Tune procedure will terminate the keypad LCD display will show either a R1 Detect Error or No Load Error warning message and the value in parameter P0 05 will reset to 0 Use the STOP RESE...

Page 64: ...0 P 8 02 PROGRAM PROGRAM ENC FBACK GROUP P10 00 P10 05 COMMS GROUP P 9 00 P 9 42 COMMS P 9 01 COMM BAUD RATE COMMS P 9 02 COMM PROTOCOL COMMS P 9 31 JOG COMMAND COMMS P 9 40 COPY KEYPAD COMMS P 9 41 G...

Page 65: ...ction when finished Does not restore P9 40 back to Disable Copy Keypad Function RAMPS GROUP P 1 00 P 1 22 MOTOR GROUP P 0 00 P 0 07 COMMS GROUP P 9 00 P 9 42 ENC FBACK GROUP P10 00 P10 05 PROGRAM PROG...

Page 66: ...Loading while the parameters are being copied and return to the program selection when finished RAMPS GROUP P 1 00 P 1 22 MOTOR GROUP P 0 00 P 0 07 COMMS GROUP P 9 00 P 9 42 ENC FBACK GROUP P10 00 P1...

Page 67: ...to do a WRITE TO DRIVE copy mode and selecting an existing program that does not match the drive being used Use the PROGRAM key to back out of the various menu selections without saving changes Chapte...

Page 68: ...Chapter 3 Keypad Operation and Quickstart 3 20 DURAPULSE AC Drive User Manual 1st Ed Rev D 05 2013...

Page 69: ...Ramp Parameters 4 18 Volts Hertz Parameters 4 24 Digital Parameters 4 29 Setting Explanations for Multi Function Input Parameters P3 02 P3 10 4 31 Setting Explanations for Multi Function Output Param...

Page 70: ...460 480 240 480 P0 01 Motor Nameplate Amps Drive Rated Amps x 0 4 to 1 0 Drive Rated Amps x 1 0 P0 02 Motor Base Frequency 50 60 400 60 P0 03 Motor Base RPM 375 to 24 000 rpm 1750 P0 04 Motor Maximum...

Page 71: ...0 to 400 0 Hz 0 0 P1 09 Decel 2 to Decel 1 frequency transition 0 0 to 400 0 Hz 0 0 P1 10 Skip Frequency 1 0 0 to 400 0 Hz 0 0 P1 11 Skip Frequency 2 0 0 to 400 0 Hz 0 0 P1 12 Skip Frequency 3 0 0 to...

Page 72: ...30V class 0 1 to 50V 460V class 0 1 to 100V 5 0 10 0 P2 08 PWM Carrier Frequency 01 to 15 kHz 01 to 15 kHz 01 to 09 kHz 01 to 06 kHz 1 5hp 15 7 5 25hp 9 30 60hp 6 75 100hp 6 P2 09 Slip Compensation Ti...

Page 73: ...Multi Speed Bit 1 04 Multi Speed Bit 2 05 Multi Speed Bit 3 06 Multi Speed Bit 4 07 Manual Keyboard Control 08 Reserved 09 Jog 10 External Base Block N O 11 External Base Block N C 12 Second Accel De...

Page 74: ...tion Output Terminal 4 DO3 03 P3 16 Desired Frequency 0 0 to 400 0 Hz 0 0 P3 17 Desired Current 0 0 to Drive Rated Amps 0 0 P3 18 PID Deviation Level 1 0 to 50 0 10 0 P3 19 PID Deviation Time 0 1 to 3...

Page 75: ...ly and display error code External Fault 02 Continue operation by the last frequency command 00 P4 11 Analog Output Signal 00 Frequency Hz 01 Current A 02 PV 00 P4 12 Analog Output Gain 00 to 200 100...

Page 76: ...Speed 7 0 0 to 400 0 Hz 0 0 P5 08 Multi Speed 8 0 0 to 400 0 Hz 0 0 P5 09 Multi Speed 9 0 0 to 400 0 Hz 0 0 P5 10 Multi Speed 10 0 0 to 400 0 Hz 0 0 P5 11 Multi Speed 11 0 0 to 400 0 Hz 0 0 P5 12 Mult...

Page 77: ...Prevention 00 P6 06 Auto Adjustable Accel Decel 00 Linear Accel Decel 01 Auto Accel Linear Decel 02 Linear Accel Auto Decel 03 Auto Accel Decel 04 Auto Accel Decel Stall Prevention limited by P1 01 P...

Page 78: ...xternal Fault EF 08 CPU failure 1 CF1 09 CPU failure 2 CF2 10 CPU failure 3 CF3 11 Hardware Protection Failure HPF 12 Over current during accel OCA 13 Over current during decel OCd 14 Over current dur...

Page 79: ...to 999 0 0 P7 13 PID Multi setpoint 3 0 0 to 999 0 0 P7 14 PID Multi setpoint 4 0 0 to 999 0 0 P7 15 PID Multi setpoint 5 0 0 to 999 0 0 P7 16 PID Multi setpoint 6 0 0 to 999 0 0 P7 17 PID Multi setpo...

Page 80: ...sable 01 Enable 00 P9 05 Time Out Duration 0 1 to 60 0 seconds 0 5 P9 07 Parameter Lock 00 All parameters can be set and read 01 All parameters are read only 00 P9 08 Restore to Default 99 Restores al...

Page 81: ...r 12 P0 00 to P8 02 P9 99 P9 99 P9 23 Block Transfer Parameter 13 P0 00 to P8 02 P9 99 P9 99 P9 24 Block Transfer Parameter 14 P0 00 to P8 02 P9 99 P9 99 P9 25 Block Transfer Parameter 15 P0 00 to P8...

Page 82: ...y continued Parameter Description Range Default Setting User Setting Communications Parameters continued P9 42 Manufacturer Model Information 00 GS3 21P0 230V 3ph 1 0hp 01 GS3 22P0 230V 3ph 2 0hp 02 G...

Page 83: ...00 to set overload current type Motor Base Frequency Default Setting 60 Range 50 60 400 This parameter should be set to the base frequency of the motor as indicated on the motor nameplate Motor Base...

Page 84: ...Test Auto tuning is required only for Sensorless Vector Control Modes P2 10 02 03 05 Do NOT set auto tuning without a motor connected Also do NOT set auto tuning with any mechanical load connected to...

Page 85: ...t this value on the motor nameplate Motor No Load Current Default Drive Rated Amps x 0 4 Range Drive Rated Amps x 0 0 to 0 9 Amps The rated current of the AC drive is regarded as 100 The setting of th...

Page 86: ...his parameter is used to determine the time required for the AC drive to ramp from 0 to its Maximum Motor RPM P0 04 The rate is linear unless S Curve is Enabled P1 03 0 Deceleration Time 1 Default Set...

Page 87: ...1 and 2 are applied to S curve calculations S curves can only be seen when the motor is loaded Static testing will result in no noticeable change on tuning software i e GSoft Decel Time 1 or 2 Accel T...

Page 88: ...quency transition P1 07 Deceleration Time 2 Default Setting 30 sec Range 0 1 to 600 sec The Second Deceleration Time determines the time for the AC drive to decelerate from Maximum Motor RPM P0 04 to...

Page 89: ...Decel 2 to Decel 1 Frequency Transition Default Setting 0 0 Range 0 0 to 400 0 Hz This parameter sets the frequency at which the AC drive changes deceleration rate from Deceleration Time 2 P1 06 to D...

Page 90: ...Frequency 5 Default Setting 0 0 Range 0 0 to 400 0 Hz Skip Frequency Band Default Setting 0 0 Range 0 0 to 20 0 Hz This parameter determines the frequency band for a given Skip Frequency P1 10 P1 11 o...

Page 91: ...Braking will be applied for the time set in this parameter until the Minimum Frequency is reached during acceleration DC Injection during Stopping Default Setting 0 0 Range 0 0 to 25 0 sec This param...

Page 92: ...at 380 300 for a motor rated 380V 18000 rpm 300 Hz P0 00 460V or 400V P0 02 400 Hz P2 00 03 P2 04 300 Hz P2 05 380V P2 06 1 5 Hz P2 07 20V P6 15 300 Hz 50 0 Hz 1 3 2 2 Volts 60 400 Hz 18 36 1 5 P0 00...

Page 93: ...compensation feature Auto torque Boost Default Setting 00 Range 00 to 10 This parameter functions similarly to the High Starting Torque setting of the V Hz Settings parameter P2 00 01 except that thi...

Page 94: ...ut Voltage P2 07 and less than or equal to the Maximum Output Voltage P0 00 This parameter is used only when the Volts Hertz Settings parameter P2 00 is set to 03 custom Minimum Output Frequency Defau...

Page 95: ...mper for P2 01 Slip Compensation which changes the output frequency to compensate for motor slip due to heavy loads Frequent speed changes can cause system vibration and P2 09 can be adjusted while mo...

Page 96: ...2 03 05 allow improved torque performance at very low speeds and improved speed regulation These modes require Auto Tuning per P0 05 in order to match the characteristics of the particular motor being...

Page 97: ...OP DI2 REV FWD 02 DI1 RUN used with momentary N O contact DI2 REV FWD DI3 STOP used with momentary N C contact REV STOP FWD STOP DCM DI2 DI1 DI1 DI2 Result OFF OFF STOP ON OFF FWD OFF ON REV ON ON STO...

Page 98: ...t Bit 3 06 Multi Speed Bit 4 07 Manual Keypad Control 08 Reserved 09 Jog 10 External Base Block N O 11 External Base Block N C 12 Second Accel Decel Time 13 Speed Hold P4 00 must be set to 01 14 Incre...

Page 99: ...t for function 02 External Reset Use either setting 00 or 01 but not both Use interposing relays if more contacts are needed Setting 02 External Reset An External Reset has the same function as the ST...

Page 100: ...not be used simultaneously with an active FWD STOP REV STOP or RUN STOP command When all Multi Speed inputs are off the AC drive reverts back to the Command Frequency P4 00 When all PID Multi Setpoint...

Page 101: ...cy Setting 12 Second Accel Decel Time Multi function Input Terminals DI3 DI11 can be set to select between Accel Decel times 1 and 2 Parameters P1 01 and P1 02 set Accel 1 and Decel 1 times Parameters...

Page 102: ...01 s Decrease Speed rate of change P0 04 Hz P1 02 s Example For P0 04 60Hz P1 01 P1 02 10s rate of change 60Hz 10s 6Hz s In order to use these settings P4 00 must be set to 01 Accel Decel times must b...

Page 103: ...ter settings 19 and 20 are available only with AC drive firmware v1 04 or higher Refer to P9 39 to determine the drive s firmware version Setting 99 Multi Function Input Disable Setting a Multi Functi...

Page 104: ...P0 02 07 Over Torque Detected 08 Above Desired Current P3 17 09 Below Desired Current P3 17 10 PID Deviation Alarm P3 18 and P3 19 11 Heatsink Overheat Warning OH 12 Soft Braking Signal 13 Above Desir...

Page 105: ...sired Current P3 17 Setting 09 Below Desired Current The output will be activated when the AC drive is below the Desired Current P3 17 Setting 10 PID Deviation Alarm The output will be activated when...

Page 106: ...ameter for the period of time set by P3 19 This is defined in percentage of PV Value see P7 01 This parameter is used in conjunction with P3 19 PID Deviation Time PID Deviation Time Default Setting 5...

Page 107: ...esistor as shown in the diagram below 2nd Source of Operation Command Default Setting 00 Settings 00 Operation Determined by Digital Keypad 01 Operation determined by external control terminals Keypad...

Page 108: ...frequency to be positive or negative The Analog Input Offset calculation will also define the Analog Input Offset Polarity Refer to the note following P4 02 P4 01 to P4 04 are used when the source of...

Page 109: ...d when the source of frequency command is an analog input signal 0 to 10V 10 to 10V 0 to 20 mA or 4 to 20 mA Loss of AI2 Signal 4 20mA Default Setting 00 Range 00 Decelerate to 0Hz 01 Stop immediately...

Page 110: ...meter with full scale of 5 Volts adjust P4 12 to 50 2nd Source of Frequency Command Default Setting 06 Settings 01 Frequency determined by digital keypad up down 02 Frequency determined by 0 to 10V in...

Page 111: ...cy offset for a second analog input Select the 1st or 2nd sources with a Digital Input and the appropriate parameter settings for P3 02 through P3 10 Use the equation below to determine the Analog Inp...

Page 112: ...ing 00 Range 0 0 to 400 0 Hz This parameter determines a set frequency to add to or subtract from the selected Frequency Command P4 00 or P4 13 to produce a modified actual frequency command The setti...

Page 113: ...ermine the drive s firmware version P4 00 1st Freq Cmd P4 13 2nd Freq Cmd Actual Freq Cmd NOTE P4 00 P4 13 values shown also include any effects of P4 01 P4 04 and P4 14 P4 16 These seven additional p...

Page 114: ...ncy Reference Maximum Output Frequency x 100 C Analog Gain Max Freq Reference Min Freq Reference Max Output Frequency x 100 D Mid point Frequency Max Freq Reference Min Freq Reference 2 Min Freq Refer...

Page 115: ...60 Hz Calculations A Max Output Frequency 1750 rpm 1750 rpm x 60 Hz 60 Hz B Analog Offset 0Hz 60 Hz x 100 0 C Analog Gain 60 Hz 0Hz 60 Hz x 100 100 D Mid point Frequency 60 Hz 0Hz 2 0Hz 30 Hz Paramete...

Page 116: ...ulti speed settings Minimum Frequency Reference 0Hz Maximum Frequency Reference 70 Hz Motor Maximum RPM 2042 rpm Calculations A Max Output Frequency 2042 rpm 1750 rpm x 60 Hz 70 Hz B Analog Offset 0Hz...

Page 117: ...Hz Maximum Frequency Reference 60 Hz Calculations A Max Output Frequency 1750 rpm 1750 rpm x 60 Hz 60 Hz B Analog Offset 10 Hz 60 Hz x 100 16 7 C Analog Gain 60 Hz 10 Hz 60 Hz x 100 83 3 D Mid point F...

Page 118: ...0 Hz 60 Hz x 100 100 C Analog Gain 60 Hz 60 Hz 60 Hz x 100 200 D Mid point Frequency 60 Hz 60 Hz 2 60 Hz 0Hz Parameter Settings P4 01 02 Negative Input Offset Polarity P4 02 100 100 Analog Input Offse...

Page 119: ...2 15 Hz 22 5 Hz Parameter Settings P4 01 02 Negative Input Offset Polarity P4 02 25 25 Analog Input Offset P4 03 125 125 Analog Input Gain P4 04 01 Reverse Motion Enable Results Maximum Output Frequen...

Page 120: ...ad RS 485 interface Jog Command or Multi Speed settings Minimum Frequency Reference 0Hz Maximum Frequency Reference 50 Hz Calculations A Max Output Frequency 1750 rpm 1750 rpm x 60 Hz 60 Hz B Analog O...

Page 121: ...mum Frequency Reference 11 5 Hz Maximum Frequency Reference 39 6 Hz Calculations A Max Output Frequency 1750 rpm 1750 rpm x 60 Hz 60 Hz B Analog Offset 11 5 Hz 60 Hz x 100 19 2 C Analog Gain 39 6 11 5...

Page 122: ...al Output FrequencyP4 18 04 Freq Command Trim Ref Freq Parameter Settings P4 01 00 default Offset disabled P4 02 00 default 0 Analog Input Offset P4 03 100 default 100 Analog Input Gain P4 04 00 defau...

Page 123: ...eed The drive must be stopped to initiate this command The Jog command cannot be used simultaneously with an active FWD STOP REV STOP or RUN STOP command The Jog function can be used in conjunction wi...

Page 124: ...ed by the settings of P5 01 to P5 15 Multi Speed Bits Speed Selection Bit 4 Bit 3 Bit 2 Bit 1 OFF OFF OFF OFF P4 00 Source of Frequency OFF OFF OFF ON P5 01 Multi Speed 1 OFF OFF ON OFF P5 02 Multi Sp...

Page 125: ...he Variable Torque setting 01 allows less motor current at lower speeds than does the Constant Torque setting 00 Output Hz 50 100 I 40 25 70 Use this setting when using the drives with motors which ar...

Page 126: ...ock time for speed search Momentary Power Loss Default Setting 00 Settings 00 Stop operation after momentary power loss 01 Continue operation after momentary power loss speed search from Speed Referen...

Page 127: ...t Setting 00 Range 00 Enable Over voltage Stall Prevention 01 Disable Over voltage Stall Prevention During deceleration the AC drive DC bus voltage may exceed its Maximum Allowable Value due to motor...

Page 128: ...ration time P1 01 or P1 05 acceleration time 03 Automatic acceleration deceleration Operation by AC drive auto adjustable control 04 Auto acceleration deceleration The auto accel decel will not be qui...

Page 129: ...all Prevention during Operation Default Setting 150 Range 20 to 200 During steady state operation with motor load rapidly increasing the AC drive output current may exceed the limit specified in P6 11...

Page 130: ...nes the searching time when performing external Base Block and Fault Reset P6 01 Maximum Speed Search Current Level Default Setting 150 Range 30 to 200 Following a power failure the AC drive will star...

Page 131: ...ult Setting 0 0 Range 0 0 to 400 Hz The Upper Lower Bound of Output Frequency is to prevent operation error and machine damage This parameter must be equal to or less than the Upper Bound of Output Fr...

Page 132: ...above the braking level threshold the braking transistor internal to the drive is gated ON connecting the external braking resistor across the DC Bus to dissipate the excess voltage as heat Line Start...

Page 133: ...Over current during steady state OCn 15 Ground fault or fuse failure GFF 17 Input Power 3 phase loss 19 Auto Ramp Fault 20 Parameters Locked 21 PID Feedback Loss 22 Encoder Feedback Loss 23 Output Sho...

Page 134: ...oling loop PID feedback PV from AI2 4 to 20 mA Basic PID Loop Diagram P P7 20 I P 7 21 D P 7 22 P 7 23 P 7 25 P 7 24 Setpoint Integral gain limit Output Freq Limit Digital filter Freq Command P 7 10 P...

Page 135: ...ects analog inputs AI1 and AI2 It does not affect AI3 PID Setpoint Offset Default 0 0 Range 0 0 to 100 0 This parameter functions similarly to P4 02 Analog Input Offset This parameter only affects ana...

Page 136: ...Multi Setpoints The SPs are determined by P7 11 to P7 17 Multi PID SP Bits PID SP Selection Bit 3 Bit 2 Bit 1 OFF OFF OFF P7 02 OFF OFF ON P7 11 SP 1 OFF ON OFF P7 12 SP 2 OFF ON ON P7 13 SP 3 ON OFF...

Page 137: ...and should bring the motor speed back to normal Integral Control I Default Setting 1 00 Range 0 00 to 100 0 sec 0 00 disable Using only the Proportional Control the corrective action may not increase...

Page 138: ...ncy Limit Maximum Output Frequency x P7 25 This parameter will limit the Maximum Output Frequency Feedback Signal Loss Detection Time Default Setting 60 Range 0 0 to 3600 sec This parameter defines ho...

Page 139: ...ts the operation of the drive when there is a loss of the PID feedback signal PID Feedback Loss Preset Speed Default Setting 0 0 Range 0 to 400 0 Hz This parameter sets the speed of operation of the d...

Page 140: ...follows Display value output frequency x K The display window is only capable of showing four digits but P8 01 can be used to create larger numbers The display window uses decimal points to signify n...

Page 141: ...parity 2 stop bits 01 MODBUS ASCII mode 7 data bits even parity 1 stop bit 02 MODBUS ASCII mode 7 data bits odd parity 1 stop bit 03 MODBUS RTU mode 8 data bits no parity 2 stop bits 04 MODBUS RTU mo...

Page 142: ...rameter is set to 01 the communications Time Out Detection is Enabled If a delay in communications for more than the Time Out Duration P9 05 is detected the action selected by the Transmission Fault T...

Page 143: ...ult Setting P9 99 Range for Block Transfer Parameters P9 11 P9 25 P0 00 to P8 02 P9 99 The sequential block transfer parameters P9 11 through P9 25 allow you to group various miscellaneous non sequent...

Page 144: ...etting 00 Settings 00 No action 01 External fault Serial Comm Fault Reset Default Setting 00 Settings 00 No action 01 Fault Reset Serial Comm JOG Command Default Setting 00 Settings 00 Stop 01 Jog Do...

Page 145: ...06 GS3 2015 230V 3ph 15 hp 07 GS3 2020 230V 3ph 20 hp 08 GS3 2025 230V 3ph 25 hp 09 GS3 2030 230V 3ph 30 hp 10 GS3 2040 230V 3ph 40 hp 11 GS3 2050 230V 3ph 50 hp 12 GS3 41P0 460V 3ph 1 0 hp 13 GS3 42...

Page 146: ...r specifies proportional control and associated gain I used for vector control with encoder feedback P2 10 03 As part of the drive s control algorithm the most recent feedback signal is multiplied on...

Page 147: ...Detection Default 00 Settings 00 Warn and continue operation 01 Warn and RAMP to stop 02 Warn and COAST to stop This parameter governs the response of the drive to the feedback signals such as the ana...

Page 148: ...Chapter 4 AC Drive Parameters 4 80 DURAPULSE AC Drive User Manual 1st Ed Rev D 05 2013...

Page 149: ...ons 5 14 DURAPULSE RS 485 Serial Comm Port 5 14 RS 485 Connections For Multiple Drives 5 15 RS 232C to RS 485 Conversion 5 16 Ethernet Connection using GS EDRV 100 5 18 Step 3 Set AC Drive Parameters...

Page 150: ...n Program for DL05 D2 250 1 D4 450 5 54 Communicating with Third party Devices 5 67 Common Third party MODBUS RTU Masters 5 67 Data Format 5 68 Communication Protocol 5 69 CMD Command code and DATA da...

Page 151: ...5 1c Chapter 5 DURAPULSE MODBUS Communications DURAPULSE AC Drive User Manual 1st Ed Rev D 05 2013...

Page 152: ...perating 00 P9 04 Time Out Detection 00 Disable 01 Enable 00 P9 05 Time Out Duration 0 1 to 60 0 seconds 0 5 P9 07 Parameter Lock 00 All parameters can be read and set 01 All parameters are read only...

Page 153: ...22P0 230V 3ph 2 0hp 02 GS3 23P0 230V 3ph 3 0hp 03 GS3 25P0 230V 3ph 5 0hp 04 GS3 27P5 230V 3ph 7 5hp 05 GS3 2010 230V 3ph 10hp 06 GS3 2015 230V 3ph 15hp 07 GS3 2020 230V 3ph 20hp 08 GS3 2025 230V 3ph...

Page 154: ...leration Time 2 0106 40263 406 P1 07 Select method to use 2nd Accel Decel 0107 40264 407 P1 08 Accel 1 to Accel 2 frequency transition 0108 40265 410 P1 09 Decel 2 to Decel 1 frequency transition 0109...

Page 155: ...7 Multi function Input Terminal 8 DI8 0307 40776 1407 P3 08 Multi function Input Terminal 9 DI9 0308 40777 1410 P3 09 Multi function Input Terminal 10 DI10 0309 40778 1411 P3 10 Multi function Input T...

Page 156: ...nly in later firmware versions of DURAPULSE drives Refer to P9 39 and DURAPULSE Parameter Summary in Chapter 4 for more information Parameter can be set during RUN Mode Parameter Memory Addresses cont...

Page 157: ...um Speed Search Current Level 060E 41551 3016 P6 15 Upper Bound of Output Frequency 060F 41552 3017 P6 16 Lower Bound of Output Frequency 0610 41553 3020 P6 17 Over Voltage Stall Prevention Level 0611...

Page 158: ...back Gain 0703 41796 3403 P7 04 PID Setpoint Offset Polarity 0704 41797 3404 P7 05 PID Setpoint Offset 0705 41798 3405 P7 06 PID Setpoint Gain 0706 41799 3406 P7 10 Keypad Serial PID Setpoint 070A 418...

Page 159: ...4424 P9 21 Block Transfer Parameter 11 0915 42326 4425 P9 22 Block Transfer Parameter 12 0916 42327 4426 P9 23 Block Transfer Parameter 13 0917 42328 4427 P9 24 Block Transfer Parameter 14 0918 42329...

Page 160: ...pe Input 0A01 42562 5001 P10 02 Proportional Control 0A02 42563 5002 P10 03 Integral Control 0A03 42564 5003 P10 04 Speed Control Output Speed Limit 0A04 42565 5004 P10 05 Encoder Loss Detection 0A05...

Page 161: ...during steady state ocn 15 Ground Fault or Fuse Failure GFF 16 Low Voltage Lv 17 Input Power 3 phase Loss PHL 18 External Base Block bb 19 Auto Adjust accel decel Failure cFA 20 Software Protection Co...

Page 162: ...ion 10 2 Standby 11 3 Drive operation running RUN 2 1 4 JOG active 3 and 4 00 0 Rotational direction forward FWD 01 8 REV to FWD transition 10 16 FWD to REV transition 11 24 Rotational direction rever...

Page 163: ...of output frequency x P 8 01 high word Power Factor Angle h210A Status location for the power factor angle Load h210B Status location for the amount of load on the AC drive Output Current Drive Rated...

Page 164: ...2 RS 232 RS 485 N A DL06 D0 DCM 2 RS 485 GS 485HD15 CBL 2 2m 6 6 ft D2 DCM D2 250 1 2 RS 232 RS 485 N A D2 260 2 RS 485 GS 485HD15 CBL 2 2m 6 6 ft D4 450 3 RS 232 RS 485 N A If a PLC type or port is n...

Page 165: ...Drain Braid P1 HD15 plug 15 12 14 11 13 9 10 6 7 6 1 D0 DCM DL06 DL260 RS 485 Connection Wiring for single drive at distance of 2 meters 6 6 ft or less 120 Termination Resistor at both ends of network...

Page 166: ...end of run bias resistors 1 2 DPX 2 ON RS 485 TXD RXD jumpers If an FA ISOCON module is used set the module dipswitches as required Refer to the FA ISOCON manual for more detailed information Cable D...

Page 167: ...nds of network FA ISOCON RS 232 to RS 485 converter with ANTE TXD TXD RXD RXD COM B D V COM A C A D0 DCM DL250 1 RS 232C to RS 485 Connection Wiring Cable D0 DSCBL 12ft 3 7m is available for connectin...

Page 168: ...s An additional feature is the built in web browser which allows users to configure and control the drive from any web browser via the IP address of the GS EDRV 100 card A cable that will connect the...

Page 169: ...ons to your logic program The set up for all of the AutomationDirect PLC CPUs is very similar although there are some subtle differences between CPUs Refer to the appropriate CPU User Manual for the s...

Page 170: ...Setup menu then Comm Port Setup then Port 2 Setup From the Port list box choose Port 3 For the Protocol list box select Modbus Set the Node Address to 1 to make the CLICK PLC a MODBUS master Set the B...

Page 171: ...ort From the Port number list box at the top choose Port 2 For the Protocol select MODBUS Response Delay Time should be 0ms Both RTS on and off delay times must be set to 0ms The Station Number should...

Page 172: ...Comm Port From the Port list box choose Port 2 For the Protocol select MODBUS In the Timeout list box select 800 ms Response Delay Time should be 0ms The Station Number should be set to 1 to make the...

Page 173: ...instruction only a deliberate Run Command change by the program will run the drive again after a stop Block Transfer Parameters for Modbus Programs For writing to any of the parameters from P0 00 to P...

Page 174: ...simply be increased to match the number of drives _Port_3_Ready_Flag bSC102 Up Complete Reset Counter CT3 Current ICTD3 SetPoint i2 bCT3 bCT3 This rung counts the number of comm attempts that failed _...

Page 175: ...12 OFF Master bC200 bC201 bC202 iDS100 This rung checks to see if it is time to communicate to Drive 2 and also if there are no current Write requests to that drive If not it reads data from Drive 2...

Page 176: ...ough rung 27 Drive 1 Speed Ref New iDS300 Drive 1 Speed Ref Retain iDS310 Drive 1 Direction New iDS302 Drive 1 Direction Retain iDS312 Drive 1 Speed Ref Write Enable bC10 Drive 1 Run CMD Write Enable...

Page 177: ...1 Direction Fault Reset Write Enable bC11 _Port_3_Ready_Flag bSC102 Drive 1 Direction New iDS302 Drive 1 Direction Fault Reset Write Enable bC11 Drive 1 Speed Ref Write Enable bC10 Sending Success Err...

Page 178: ...Retain iDS312 Copy Single Src Des Drive 1 Ext Fault New iDS303 Drive 1 Ext Fault Retain iDS313 Copy Single Src Des Drive 1 Fault Reset New iDS304 Drive 1 Fault Reset Retain iDS314 Copy Single Src Des...

Page 179: ...Retain iDS311 Drive 1 Speed Ref Write Enable bC10 Drive 1 Run CMD Write Enable bC12 SET Drive 1 Speed Ref Write Enable bC12 Drive 1 Run CMD New iDS301 Sending Success Error ErrC Send Port3 Slave ID Mo...

Page 180: ...Des Drive 1 Speed Control 60 30 Hz bC102 i600 Drive 1 Speed Ref New iDS300 Copy Single Src Des RST Drive 1 Run CMD Write finished bC14 Drive 1 Run Stop bC103 i1 Drive 1 Run CMD New iDS301 Copy Single...

Page 181: ...1 Fault bC105 i0 Drive 1 Ext Fault New iDS303 Copy Single Src Des 25 24 Drive 1 Ext Fault Reset bC106 i1 Drive 1 Fault Reset New iDS304 Copy Single Src Des Drive 1 Ext Fault Reset bC106 i0 Drive 1 Fau...

Page 182: ...ive 2 Overload bC21 28 29 30 31 Drive 2 Speed Ref New iDS320 Drive 2 Speed Ref Retain iDS330 Drive 2 Direction New iDS322 Drive 2 Direction Retain iDS332 Drive 2 Speed Ref Write Enable bC30 Drive 2 Ru...

Page 183: ...ady_Flag bSC102 Drive 2 Direction New iDS322 Drive 2 Direction Fault Reset Write Enable bC31 Drive 2 Speed Ref Write Enable bC30 Sending Success Error ErrC Send Port3 Slave ID Modbus Function Code Sla...

Page 184: ...Retain iDS332 Copy Single Src Des Drive 2 Ext Fault New iDS323 Drive 2 Ext Fault Retain iDS333 Copy Single Src Des Drive 2 Fault Reset New iDS324 Drive 2 Fault Reset Retain iDS334 Copy Single Src Des...

Page 185: ...2 06 402332 Master bC221 bC222 bC223 iDS121 SET Drive 2 Run CMD Write finished bC34 36 37 Drive 2 Run CMD Write Enable bC32 Drive 2 Run CMD Write finished bC34 Drive 2 Run CMD New iDS321 Drive 2 Run...

Page 186: ...un Stop bC110 i1 Drive 2 Run CMD New iDS321 Copy Single Src Des Drive 2 Fwd Rev bC111 i1 Drive 2 Direction New iDS322 Copy Single Src Des Drive 2 Run Stop bC110 i0 Drive 2 Run CMD New iDS321 Copy Sing...

Page 187: ...45 Drive 2 Ext Fault Reset bC113 i1 Drive 2 Fault Reset New iDS324 Copy Single Src Des Drive 2 Ext Fault Reset bC113 i0 Drive 2 Fault Reset New iDS324 Copy Single Src Des 48 49 47 END Rungs 45 46 sele...

Page 188: ...and write instruction only a deliberate Run Command change by the program will run the drive again after a stop Block Transfer Parameters for Modbus Programs For writing to any of the parameters from...

Page 189: ...en Port 2 is communicating with another device SP117 CT1 CT1 K9999 CNT 2 Kf201 LD V20400 RX O2000 LDA K30 LD This rung counts the number of times an attempted communication to the drive fails 3 SP116...

Page 190: ...d D4 450 CPUs can read from and write to networks using RX Read from Network and WX Write to Network programming instructions MRX MWX Instructions for DL06 D2 260 In addition to the RX and WX instruct...

Page 191: ...the number of slaves in the system 4 Drive 1 Run CMD Write Enable C12 Drive 1 Direction Fault Reset Write Enable C11 Drive 1 Speed Ref Write Enable C10 This rung checks to see if it is time to communi...

Page 192: ...slave 2 MRX CPU DCM Slot Port Number Slave Address Function Code Start Slave Memory Address Start Master Memory Address Number of Elements Modbus Data type Exception Response Buffer CPU K2 K2 03 Read...

Page 193: ...s Function Code Start Slave Memory Address Start Master Memory Address Number of Elements Modbus Data type Exception Response Buffer CPU K2 K1 06 Preset Single Register K42331 V3000 n a 584 984 Mode V...

Page 194: ...ed Ref Retain V3010 OUT Drive 1 Direction New V3002 LD Drive 1 Direction Retain V3012 OUT Drive 1 Ext Fault New V3003 LD Drive 1 Ext Fault Retain V3013 OUT Drive 1 Fault Reset New V3004 LD Drive 1 Fau...

Page 195: ...rite Enable C12 Drive 1 Speed Ref Write Enable C10 Drive 1 Run CMD Write Enable C12 Drive 1 Run CMD New V3001 Drive 1 Run CMD Retain V3011 16 Drive 1 Run CMD Write Enable C12 RST Drive 1 Run CMD Write...

Page 196: ...peed Ref New V3000 OUT 18 K600 LD BIN Drive 1 Speed Ref New V3000 OUT Drive 1 Speed Control bit 60 30Hz X3 19 K1 LD Drive 1 Run CMD New V3001 OUT Drive 1 Run Stop X5 20 K0 LD Drive 1 Run CMD New V3001...

Page 197: ...Ext Fault New V3003 OUT Drive 1 Ext Fault X7 Drive 1 Ext Fault X7 25 K1 LD Drive 1 Ext Fault Reset New V3004 OUT Drive 1 Ext Fault Reset X10 26 K0 LD Drive 1 Ext Fault Reset New V3004 OUT Drive 1 Ext...

Page 198: ...fault SET Drive 2 OL C32 RST Drive 2 OL C32 V2020 K4 This rung allows a switch on input X22 to reset the overload fault bit C32 31 This rung checks to see if the drive Speed Direction External Fault...

Page 199: ...nable C41 Drive 2 Speed Ref Write Enable C40 MWX CPU DCM Slot Port Number Slave Address Function Code Start Slave Memory Address Start Master Memory Address Number of Elements Modbus Data type Excepti...

Page 200: ...ed Ref Retain V3030 OUT Drive 2 Direction New V3022 LD Drive 2 Direction Retain V3032 OUT Drive 2 Ext Fault New V3023 LD Drive 2 Ext Fault Retain V3033 OUT Drive 2 Fault Reset New V3024 LD Drive 2 Fau...

Page 201: ...rite Enable C42 Drive 2 Speed Ref Write Enable C40 Drive 2 Run CMD Write Enable C42 Drive 2 Run CMD New V3021 Drive 2 Run CMD Retain V3031 37 Drive 2 Run CMD Write Enable C42 RST Drive 2 Run CMD Write...

Page 202: ...ed Ref New V3020 OUT 39 K600 LD BIN Drive 2 Speed Ref New V3020 OUT Drive 2 Speed Control bit 60 30Hz X23 40 K1 LD Drive 2 Run CMD New V3021 OUT Drive 2 Run Stop X25 41 K0 LD Drive 2 Run CMD New V3021...

Page 203: ...V3023 OUT Drive 2 Ext Fault X27 Drive 2 Ext Fault X27 46 K1 LD Drive 2 Ext Fault Reset New V3024 OUT Drive 2 Ext Fault Reset X30 47 K0 LD Drive 2 Ext Fault Reset New V3024 OUT Drive 2 Ext Fault Reset...

Page 204: ...ate between communicating to slave 1 or slave 2 If there were additional slaves the K number for the counter would simply be increased to match the number of slaves in the system 4 Drive 1 Run CMD Wri...

Page 205: ...ent write requests to that drive If not it reads data from slave 2 Port Busy SP116 CTA2 K1 The following 21 rungs 6 26 are for slave 1 communications control V2000 K1 This rung allows a switch on inpu...

Page 206: ...eed Ref Retain V3010 SET Drive 1 Speed Ref Write Enable C10 Drive 1 Speed Ref Write Enable C10 Drive 1 Run CMD Write Enable C12 11 Drive 1 Direction Fault Reset Write Enable C11 Drive 1 Speed Ref Writ...

Page 207: ...ew V3002 LD Drive 1 Direction Retain V3012 OUT Drive 1 Ext Fault New V3003 LD Drive 1 Ext Fault Retain V3013 OUT Drive 1 Fault Reset New V3004 LD Drive 1 Fault Reset Retain V3014 OUT RST Drive 1 Speed...

Page 208: ...16 Drive 1 Run CMD Write Enable C12 RST Drive 1 Run CMD Write Finished C14 Drive 1 Run CMD Write Finished C14 Drive 1 Run CMD New V3001 LD Drive 1 Run CMD Retain V3011 OUT RST Drive 1 Run CMD Write En...

Page 209: ...1 Speed Ref New V3000 OUT Drive 1 Speed Control bit 60 30Hz X3 19 K1 LD Drive 1 Run CMD New V3001 OUT Drive 1 Run Stop X5 20 K0 LD Drive 1 Run CMD New V3001 OUT Drive 1 Run Stop X5 Rungs 17 18 select...

Page 210: ...Ext Fault New V3003 OUT 24 K0 LD Drive 1 Ext Fault New V3003 OUT Drive 1 Ext Fault X7 Drive 1 Ext Fault X7 25 K1 LD Drive 1 Ext Fault Reset New V3004 OUT Drive 1 Ext Fault Reset X10 26 K0 LD Drive 1...

Page 211: ...V3034 Drive 2 Speed Ref New V3020 Drive 2 Speed Ref Retain V3030 SET Drive 2 Speed Ref Write Enable C40 Drive 2 Speed Ref Write Enable C40 Drive 2 Run CMD Write Enable C42 This rung turns on C31 if th...

Page 212: ...Write Enable C41 Drive 2 Speed Ref Write Enable C40 Port Busy SP116 SET Drive 2 Direction Fault Reset Write Enabled C41 SET Drive 2 Speed Direction Fault Reset Writes Finished C43 Kf202 LD K2 LD O300...

Page 213: ...ew V3022 LD Drive 2 Direction Retain V3032 OUT Drive 2 Ext Fault New V3023 LD Drive 2 Ext Fault Retain V3033 OUT Drive 2 Fault Reset New V3024 LD Drive 2 Fault Reset Retain V3034 OUT RST Drive 2 Speed...

Page 214: ...New V3021 Drive 2 Run CMD Retain V3031 37 Drive 2 Run CMD Write Enable C42 RST Drive 2 Run CMD Write Finished C44 Drive 2 Run CMD Write Finished C44 Drive 2 Run CMD New V3021 LD Drive 2 Run CMD Retai...

Page 215: ...Speed Ref New V3020 OUT Drive 2 Speed Control bit 60 30Hz X23 40 K1 LD Drive 2 Run CMD New V3021 OUT Drive 2 Run Stop X25 41 K0 LD Drive 2 Run CMD New V3021 OUT Drive 2 Run Stop X25 Rungs 38 39 selec...

Page 216: ...V3023 OUT 45 K0 LD Drive 2 Ext Fault New V3023 OUT Drive 2 Ext Fault X27 Drive 2 Ext Fault X27 46 Drive 2 Ext Fault Reset New V3024 OUT Drive 2 Ext Fault Reset X30 47 K0 LD Drive 2 Ext Fault Reset Ne...

Page 217: ...p bits The mode and serial parameters must be the same for all devices on a MODBUS network DURAPULSE RS 485 Serial Comm Port Common Third party MODBUS RTU Masters MODSCAN from www wintech com KEPSERVE...

Page 218: ...5 8 data bits odd parity 1 stop bit Start bit 6 5 4 3 2 1 0 8 bit character 11 bit character frame Stop bit Odd parity 7 Start bit 6 5 4 3 2 1 0 8 bit character 11 bit character frame Stop bit Even pa...

Page 219: ...bit address CMD Command Code 8 bit command DATA n 1 Contents of data n x 8 bit data n 25 DATA 0 CRC CHK Low CRC check sum 16 bit check sum consists of 2 8 bit characters CRC CHK High END A silent inte...

Page 220: ...ta address 21H Number of data Count by byte 04H 02H 0 Number of data Count by word 00H Content of data address 2102H 17H 02H 70H CRC CHK Low CRC CHK High 6FH Content of data address 2103H 00H F7H 02H...

Page 221: ...s 00H Number of data Count by word 00H 02H 02H Byte count 04H CRC CHK Low CRC CHK High 4AH Content of data address 2000H 00H 08H 02H Content of data address 2001H 02H 58H CRC CHK Low CRC CHK High CBH...

Page 222: ...ample reading 1 word from address 0401H of the AC drive with address 01H RTU Mode Response Message ADR 01H CMD 03H Starting data address 21H 02H Number of data Count by word 00H 02H CRC CHK Low CRC CH...

Page 223: ...doing this until all bytes have been processed The final contents of the CRC register are the CRC value The following is an example of CRC generation using C language The function takes two arguments...

Page 224: ...PLC or Modbus master To determine the time necessary to transmit a message from the Master to the Slave and vice versa we must first determine the Bit Time and the Character Time This is calculated b...

Page 225: ...Chars XXXX 16 Bit CRC 2 Chars Reply XX Node Address 1 Char 06 Function Code 1 Char XXXX Register to Write to 2 Chars XXXX Data to Write 2 Chars XXXX 16 Bit CRC 2 Chars Request XX Node Address 1 Char...

Page 226: ...ay vary somewhat depending upon the specific parameter values and the size of the request Modbus specified Delays Between Messages There is one additional time delay required in the Modbus protocol Th...

Page 227: ...wn in the following Communication Delay Timing Diagram Communication Delay Timing Diagram GS AC Drive Modbus Master typically PLC t4 t1 t3 t5 t6 t2 Communications Instruction Enabled Data Processed an...

Page 228: ...on t need instead of sending two separate read commands If you do the calculations above you will see that is much faster to take the additional hit from four extra bytes in the reply message than it...

Page 229: ...ER 6 6 CHAPTER In This Chapter Maintenance and Inspection 6 2 Monthly Inspection 6 2 Annual Inspection 6 2 Recharge Capacitors for unused drives 6 2 Troubleshooting 6 3 Fault Messages 6 3 Warning Mess...

Page 230: ...e if necessary They may loosen due to vibration or changing temperatures 2 Make sure the conductors and insulators are not corroded or damaged 3 Check the resistance of the insulation with a megohmmet...

Page 231: ...ects that the DC bus voltage has exceeded its maximum allowable value 1 Check whether the input voltage falls within the rated AC drive input voltage 2 Check for possible voltage transients 3 Bus over...

Page 232: ...ve with one that has a higher output capacity Over current during deceleration 1 Short circuit at motor output 2 Deceleration time too short 3 AC drive output capacity is too small 1 Check for possibl...

Page 233: ...line AC drive output is turned off 1 When the external input terminal base block is active the AC drive output will be turned off 2 Disable this connection and the AC drive will begin to work again O...

Page 234: ...ss would not be recorded 1 Verify that the encoder board has power 2 Check to be sure it is not mis wired 3 Check for incorrect voltage or encoder set up 4 Check both the mechanical and electrical int...

Page 235: ...hown on the keypad 1 The Keypad LCD display has failed 2 Check input power 3 Make sure the keypad is tightly connected to the drive Invalid Command Code when communicating Invalid Address when communi...

Page 236: ...the drive correctly 2 Check line power to drive 3 STOP key was pressed during Auto Tune procedure Failure to detect any motor load during Auto tune procedure 1 Check to make sure the motor is connect...

Page 237: ...and check for possible dirty heat sink fins 4 Provide enough spacing for adequate ventilation When the copy function is enabled P 9 40 Write to EEPROM fails Parameters have been locked read only cann...

Page 238: ...Chapter 6 Maintenance and Troubleshooting 6 10 DURAPULSE AC Drive User Manual 1st Ed Rev D 05 2013...

Page 239: ...new installations A 16 Line Reactor Applications and Wiring Connections A 17 Braking Units and Braking Resistors A 20 Braking Units A 20 Braking Unit Wiring A 21 Braking Unit Dimensions A 22 Braking...

Page 240: ...Types of Encoders and Dip Switch Settings A 44 Ethernet Interface A 45 ZIPLink Cables for RS 485 Modbus RTU A 46 GS Drive Configuration Software A 47 Miscellaneous Accessories A 48 Configuration Cable...

Page 241: ...DURAPULSE AC Drive User Manual A 1c Appendix A Accessories 1st Ed Rev D 05 2013...

Page 242: ...re recommended for operating non inverter duty motors and for any motors when the length of wiring between the AC drive and motor exceeds 75 feet There are two types of AutomationDirect line reactors...

Page 243: ...5 25 LR 2030 88 0 116 mH 135 GS3 2030 30 LR 2040 114 0 0886 mH 149 GS3 2040 40 LR 2050 143 0 0699 mH 154 GS3 2050 50 LR 41P0 2 1 8 927 mH 10 4 480 GS3 41P0 1 LR 42P0 3 4 5 79 mH 19 GS3 42P0 2 LR 43P0...

Page 244: ...0 18 4 AWG 20 lb in 1 4in 28x3 8in setscrew LR 27P5 LR 2010 LR 2015 LR 2020 LR 2025 18 16 AWG 25 lb in 14 6 AWG 30 lb in 4 AWG 35 lb in captive Phillips screw LR 2030 2 0 6AWG AL or CU 120 lb in 7 16i...

Page 245: ...0 70 mH 64 GS 4040 LR 40 60 3 0 50 mH 75 GS 4050 LR 50 73 3 0 40 mH 138 GS 4060 LR 60 91 3 0 40 mH 138 GS 4075 LR 75 105 3 0 30 mH 123 GS 4100 LR 100 145 3 0 20 mH 115 Line Reactors GS Series 230 VOLT...

Page 246: ...95 3 1 64 41 7 4 00 101 6 3 05 77 5 2 00 50 8 MOUNTING 1 44 36 6 1 44 36 6 2 00 50 8 MOUNTING 0 88 22 4 0 31 7 9 4X 0 25 6 4 LR 21P0 1PH Mounting feet with multiple mounting slots allow replacement o...

Page 247: ...0 81 3 2 00 50 8 MOUNTING 2 50 63 5 MOUNTING 3 19 81 0 2 50 63 5 2 50 63 5 12X 0 31 7 9 4X 0 25 6 4 LR 22P0 1PH LR 23P0 1PH Mounting feet with multiple mounting slots allow replacement of most other r...

Page 248: ...LR Series continued LR 21P0 LR 22P0 LR 23P0 LR 41P0 LR 42P0 LR 43P0 LR 45P0 LR 47P5 LR 4010 Mounting feet with multiple mounting slots allow replacement of most other reactors using existing mounting...

Page 249: ...Series continued LR 25P0 LR 27P5 LR 4015 LR 4020 Mounting feet with multiple mounting slots allow replacement of most other reactors using existing mounting holes Use four bolts to mount the LR reacto...

Page 250: ...ctor Dimensions LR Series continued LR 2010 LR 2015 LR 2020 LR 4025 LR 4030 Mounting feet with multiple mounting slots allow replacement of most other reactors using existing mounting holes Use four b...

Page 251: ...ions LR Series continued LR 2025 LR 4040 Mounting feet with multiple mounting slots allow replacement of most other reactors using existing mounting holes Use four bolts to mount the LR reactors Units...

Page 252: ...Line Reactor Dimensions LR Series continued LR 2030 LR 2040 LR 4075 Mounting feet with multiple mounting slots allow replacement of most other reactors using existing mounting holes Use four bolts to...

Page 253: ...mensions LR Series continued LR 2050 Mounting feet with multiple mounting slots allow replacement of most other reactors using existing mounting holes Use four bolts to mount the LR reactors Units inc...

Page 254: ...14 Line Reactor Dimensions LR Series continued LR 4050 LR 4060 Mounting feet with multiple mounting slots allow replacement of most other reactors using existing mounting holes Use four bolts to moun...

Page 255: ...mensions LR Series continued LR 4100 Mounting feet with multiple mounting slots allow replacement of most other reactors using existing mounting holes Use four bolts to mount the LR reactors Units inc...

Page 256: ...0 0 44 x 1 00 26 0 GS 2030 LR 6 88 8 50 4 37 3 12 3 60 0 44 x 1 00 26 0 GS 2040 LR 6 88 8 50 4 37 3 12 3 00 0 44 x 1 00 27 0 GS 2050 LR 6 88 8 50 4 37 3 12 3 00 0 44 x 1 00 27 0 GS 41P0 LR 3 40 4 40 2...

Page 257: ...Units are installed in front of the AC Drive as shown Output Side of AC Drive When installed on the output side of the AC Drive line load reactors protect the AC Drive from short circuits at the load...

Page 258: ...C Drive but only if the motors operate simultaneously Size the reactor based upon the total horsepower of all the motors and select a reactor with a current rating greater than the sum of the motor fu...

Page 259: ...t terminals B1 and B2 if present are properly insulated before any connections are made WARNING Ensure that you properly insulate terminals B1 and B2 before making any connections to single phase powe...

Page 260: ...m S1 S2 RA RB RC AC Drive Brake Unit Braking Resistor Torque O L Voltage Class AC Drive Part No Q T Y Brake Unit Part No Q T Y Resistor Part No Resistor Specification for Each Braking Unit Braking Tor...

Page 261: ...345 360 380 400 415 3V 660 690 720 760 800 830 6V Maximum On Time 60 seconds 60 seconds Input Rating DC Voltage 200 400 VDC 400 800 VDC Protection Heat Sink Overheat Temperature over 95 C 203 F Alarm...

Page 262: ...15 80 0 4 76 121 0 7 46 189 5 7 87 200 0 5 12 130 0 R0 13 R3 3 lamp is off Use proper grounding techniques Be sure to read the instruction manual before Do not inspect components unless inside CHARGE...

Page 263: ...GS 2040 BR ENC 40 125 10 3000 10 GS3 2050 2 GS 2050 BR ENC 50 125 8 4800 10 460V GS3 41P0 1 GS 41P0 BR 1 125 750 80 10 GS3 42P0 1 GS 42P0 BR 2 125 400 300 10 GS3 43P0 1 GS 43P0 BR 3 125 250 300 10 GS...

Page 264: ...GS3 2015 GS 2015 BR ENC GCE6 Figure 4 GS3 2020 GS 2020 BR ENC GS3 2025 GS 2025 BR ENC GCE9 Figure 5 GS3 2030 GS 2030 BR ENC GS3 2040 GS 2040 BR ENC 2 x GCE6 2 x Figure 4 GS3 2050 GS 2050 BR ENC 2 x GC...

Page 265: ...5 W 0 5 H 0 5 Figure 1 GS 21P0 BR GS 22P0 BR GS 23P0 BR GS 25P0 BR GS 41P0 BR GS 42P0 BR GS 43P0 BR GS 45P0 BR W 0 5 D 0 5 L2 2 H 0 5 TERMINAL 2t x 125 x 63 L2 2 Resistor Part Number L1 mm L2 mm H mm...

Page 266: ...inches mm 5 127 0 10 254 0 5 127 0 19 482 6 7 1 2 190 5 10 254 0 17 1 2 444 5 19 482 6 GS 2015 BR ENC GS 2020 BR ENC GS 2040 BR ENC 2 units Figure 4 FRONT VIEW TOP VIEW LEFT SIDE VIEW THERMOSTAT NC 4...

Page 267: ...13 330 2 5 127 0 12 304 8 10 1 2 266 7 13 330 2 10 1 2 266 7 12 304 8 Figure 6 GS 4020 BR ENC FRONT VIEW TOP VIEW LEFT SIDE VIEW THERMOSTAT NC 4 7 16 11 11 DIA 4 1 2 CONDUIT K O Units inches mm 5 127...

Page 268: ...DIA 4 1 2 CONDUIT K O Units inches mm 5 127 0 16 406 4 5 127 0 26 1 2 673 1 16 406 4 13 1 2 342 9 25 635 0 26 1 2 673 1 Figure 8 GS 4025 BR ENC GS 4030 BR ENC GS 4040 BR ENC GS 4075 BR ENC 2 Units FR...

Page 269: ...se 10A Figure 3 1 GS3 23P0 3ph GS3 25P0 3ph 26TDT1W4C 250V 3 phase 26A Figure 3 2 GS3 27P5 3ph GS3 2010 3ph GS3 4020 3ph GS3 4025 3ph 50TDS4W4C 250 480V 3 phase 50A Figure 3 3 30 26 GS3 2015 3ph GS3 2...

Page 270: ...1 AWG 12 BLACK 101 AWG 12 G Y POWER IN POWER IN C 50 0 2 0 _ E D B G A F H 250 0 10 0 _ 25 0 1 0 _ 306 0 2 0 _ 122 0 1 0 _ 153 0 2 0 _ 284 0 1 0 _ o8 0 4x 284 0 1 0 _ R4 5 M5X0 8 4x 10 0 R3 0 Units mm...

Page 271: ...0 4 8 0393 250 0 10 0 9 84 393 R4 5 1015 AWG 14 Blue Black Brown G Y Figure 3 2 Units mm in 26TDT1W4C 237 0 2 0 9 33 0787 10 0 39 R2 5 R4 0 200 10 7 9 39 1015 AWG18 BLUE BLACK BROWN G Y 215 0 1 0 8 4...

Page 272: ...60 0 Dia 0 29x0 49 4x 7 5x12 5 7 95 202 0 max 5 90 0393 150 0 1 0 Units inches mm Figure 3 4 Units mm in 100TDS84C Dia 0 28 2X 7 0 1 18 30 0 1 57 40 0 3 54 0787 90 0 2 2 36 0393 60 0 1 12 59 0787 320...

Page 273: ...0393 150 0 1 0 M8x1 25 6x 2 36 60 0 2 36 60 0 Units inches mm 18 90 480 0 max Figure 3 6 Units mm in 180TDS84C 18 90 480 0 max 16 46 418 0 ref 4 8 122 0 max 2 95 75 0 17 32 440 0 16 54 0787 420 0 2 0...

Page 274: ...4 0 22 1 18 2 36 11 89 0 59 1 18 60 0 30 0 Units inches mm 302 0 15 0 30 0 150 0 110 0 302 0 315 0 5 5 Figure 3 8 Units mm in RF037B43AA 4 72 120 0 1 97 50 0 9 4 239 4 0 94 24 0 0 63 16 0 0 22 5 5 1...

Page 275: ...a 0 24 4x 6 0 Dia 0 59 12x 15 0 5 59 142 0 max 9 53 242 0 max 2 76 70 0 2 76 70 0 2 76 70 0 M8x1 2 2x Units inches mm Figure 3 10 Units mm in 200TDDS84C 2 36 1 3 7 87 4 72 15 67 15 0 1 02 0 79 15 04 0...

Page 276: ...Distance of wires from filter to drive should be as short as possible 3 phase Input Power L1 L2 L3 EMI Input Filter DURAPULSE GS3 xxxx L1 L3 L2 Note Grounding terminals are internally connected L1 L2...

Page 277: ...our times around the core The RF filter must be located as close as possible to the output side of the inverter If you are unable to wire as shown above due to wire size or another aspect of your appl...

Page 278: ...GS 2010 FUSE GS 2015 FKIT 300V 175A GS 2015 FUSE GS 2020 FKIT Figure 5 300V 250A GS 2020 FUSE GS 2025 FKIT 300V 300A GS 2025 FUSE GS 2030 FKIT 300V 350A GS 2030 FUSE GS 2040 FKIT Figure 6 300V 450A GS...

Page 279: ...75 2 03 50 2 00 3 00 3 09 Dia 750 THRU C BORE Dia 75 X 50 DEEP 2 PLCS Figure 5 Figure 6 1 02 1 98 1 98 1 13 3 75 6 00 Figure 4 Units inches 3 50 5 00 1 67 73 1 67 Figure 3 1 750 2 73 49 3 65 3 21 22 1...

Page 280: ...5 2 25 2 99 1 50 3 25 6 50 2 95 50 2 00 3 00 3 09 Dia 750 THRU C BORE Dia 75 X 50 DEEP 2 PLCS Figure 11 Figure 12 1 02 1 98 1 98 1 13 3 75 6 00 Figure 10 Units inches 2 75 4 38 1 40 79 1 40 4 78 1 95...

Page 281: ...nd above 7 5HP 5 5kW and above GS3 FB Plastic Stand off Terminal GS3 FB Insulator Spacer INSTALLATION For 3 to 5hp 2 2kW to 3 7kW drives 3 to 5HP 2 2kW to 3 7kW GS3 FB Control board Terminal GS3 FB In...

Page 282: ...ct the power source and output of A B GS3 FB Encoder SW1 SW2 Please refer to instructions supplied with product for additional installation information Types of Encoders Maximum Wire Length Wire Gauge...

Page 283: ...cal Coupling Note Grounding terminals are internally connected Motor grounding terminal RPM meter A O B O COM Encoder Output 5VDC OC open collector TP totem pole Control circuit terminal Shielded lead...

Page 284: ...OC 5V TP 12V OC 5V TP 12V Complimentary O P 0V VCC OC 5V TP 12V OC 5V TP 12V 5V 12V Control circuit terminal Shielded leads Main circuit power terminals Power Source 3 phase 200 240V 10 50 60Hz 5 380...

Page 285: ...is configured with the ERM Workbench Utility which is part of the DirectSOFT PLC programming software The functions of the GS EDRV xxx interface are as follows process input signals from the AC drive...

Page 286: ...onnections for RS 485 Modbus RTU Control of DURAPULSE Drive Drive PLC or Device PLC Port Communication Direct Cable Length DURA PULSE GS3 CLICK 3 RS 485 ZL RJ12 CBL 2P 2m 6 6 ft DL05 2 RS 232 RS 485 N...

Page 287: ...Start Stop drive and switch directions provided drive is set up for remote operation View drive faults Print a schematic representation of the drive configuration Print a tabular report of the current...

Page 288: ...meter keypad cable GS CBL2 5L 5 meter keypad cable GS CBL2 1L GS CBL2 3L GS CBL2 5L Keypad Cables installation screws included 3 03 77 0 0 75 19 0 2 87 73 0 4 33 110 0 1 73 44 0 3 82 97 0 D i a 1 5 8...

Page 289: ...ss of the panel will determine required screw hole dimensions 3 19 81 0 3 23 82 0 3 26 82 8 4 53 115 0 4 53 115 0 4 53 115 0 t 0393 1 0 0551 1 4 t 629 1 6 0787 2 0 t 0866 2 2 1181 3 0 R 0 5 9 1 5 R 0...

Page 290: ...UT_5 OUT_6 OUT_7 OUT_8 INPUT INPUT SG SG OUT_1 OUT_2 OUT_3 OUT_4 DELTA ECT 1 94V D 0049 6 5 4 3 2 1 3811093800 1 1 35 1 62 3 30 Using the RS 485 communication board GS RS485 4 or GS RS485 8 provides a...

Page 291: ...S3 4030 230 20 230 25 230 30 460 20 460 25 460 30 GS FAN 5 120 mm 24 VDC 1 2A 2 GS3 2040 GS3 2050 GS3 4040 GS3 4050 GS3 4060 GS3 4075 GS3 4100 230 40 230 50 460 40 460 50 460 60 460 75 460 100 1 One f...

Page 292: ...Appendix A Accessories DURAPULSE AC Drive User Manual A 52 BLANK PAGE 1st Ed Rev D 05 2013...

Page 293: ...CLICK PLC and Sourcing DC Output Modules B 9 CLICK PLC Sourcing Analog Current Output Modules B 10 CLICK PLC DC Input Modules B 10 DirectLOGIC Sinking DC Output Modules B 11 DirectLOGIC Sourcing DC O...

Page 294: ...g Outputs 2 channels 4 20 mA or 0 5 VDC C0 02DD2 D CLICK PLC CPU 4 DC in 4 sourcing DC out 2 channels analog in 2 channels analog out current voltage selectable requires 24 VDC power supply RS 232C Mo...

Page 295: ...ommons 4 inputs per common Outputs 16 DC outputs 12 24 VDC current sourcing 1 0A pt max 4 commons non isolated 4 points per common D0 06DR DL06 CPU 20 DC in 16 Relay out 110 220VAC Power Supply with 0...

Page 296: ...output module 0 10V 16 bit resolution F0 2AD2DA 2 2 channel in 2 channel out voltage analog option card 0 5V 0 10V F0 4AD2DA 1 4 channel in 2 channel sourcing out current analog option card 4 20mA F0...

Page 297: ...pt relay output 10A common 5 30VDC or 5 240VAC F2 08TRS 8 pt 12 28 VDC or 12 240 VAC output module 5 Form A SPST relays 3 Form C SPDT relays 8 isolated commons 7A point max no fuses removable termina...

Page 298: ...ut module 4 commons isolated 0 2A point 1 6A common Requires one connector sold separately D4 32TD2 32 pt 12 24VDC current sourcing output module 4 commons isolated 0 2A point 1A common Requires one c...

Page 299: ...ation requires use of T1K 16B or T1K 16B 1 terminal base Terminator I O Analog Input Modules T1F 08AD 2 8 channel analog input module 14 bit resolution 13 bit plus sign bit range 0 5VDC 0 10VDC 5VDC 1...

Page 300: ...ternal source Mode switch SW1 needs to be set to the Sink position when connecting to a sinking output module Control circuit terminal Shielded leads Main circuit power terminals GS3 xxxx 24V Power So...

Page 301: ...ol circuit terminal Shielded leads Main circuit power terminals GS3 xxxx 24V Power Source 20mA max DI2 DI1 DI4 DI3 Sink Source SW1 Input Mode Setting DI5 DI6 DI7 DI8 DI9 DI10 DI11 DCM Digital Signal C...

Page 302: ...cuit power terminals See Power Wiring Diag V 1 2 3 COM CLICK PLC DC Input 24 VDC C0 00DD1 D C0 00DD2 D C0 00DR D C0 02DD1 D C0 02DD2 D C0 02DR D C0 08ND3 C0 16ND3 GS3 xxxx 10V Power Source 20mA max AI...

Page 303: ...al source Mode switch SW1 needs to be set to the Sink position when connecting to a sinking output module Control circuit terminal Shielded leads Main circuit power terminals GS3 xxxx 24V Power Source...

Page 304: ...rcing output module Control circuit terminal Shielded leads Main circuit power terminals GS3 xxxx 24V Power Source 20mA max DI2 DI1 DI4 DI3 Sink Source SW1 Input Mode Setting DI5 DI6 DI7 DI8 DI9 DI10...

Page 305: ...Source 20mA max AI1 0 to 10V AI2 0 20mA or 4 20mA AI3 10 to 10V ACM Analog Signal Com 1 6 See Power Wiring Diag V V Analog Voltage Output Module Control circuit terminal Shielded leads Main circuit p...

Page 306: ...C LOAD LOAD OR Control circuit terminal Shielded leads Main circuit power terminals GS3 xxxx DO1 DO2 DO3 DOC Digital Output Com LOAD LOAD LOAD Control circuit terminal Shielded leads Main circuit powe...

Page 307: ...sories 2 23 A 1a Braking Resistors A 20 Braking Units A 20 Configuration Cable A 48 Configuration Software A 47 EMI Input Filters A 29 Ethernet Interface A 45 External Accessories 2 23 Fans Cooling A...

Page 308: ...2 23 Contents Table of c 1 Control Circuit Terminals 2 20 Control Wiring Diagrams 2 21 Cooling Fans A 51 Copy Keypad Function 3 16 cUL 2 12 D DC Injection 4 23 Decrease Speed 4 30 4 34 Default Restor...

Page 309: ...2 Line Start Lockout 4 64 Lock Parameters 4 74 M Maintenance and Inspection 6 2 Manual Keypad Control 4 30 4 32 Marques de commerce w 2 Memory Addresses for Drive Status 5 11 Memory Addresses for Par...

Page 310: ...opping P1 21 4 23 Decel 2 to Decel 1 Frequency Transition P1 09 4 21 Decel S Curve P1 04 4 20 Deceleration Time 1 P1 02 4 18 Deceleration Time 2 P1 06 4 20 Derivative Control D P7 22 4 69 Derivative F...

Page 311: ...7 04 4 67 PID Setpoint Source P7 02 4 67 Proportional Control P10 02 4 78 Proportional Control P P7 20 4 69 PV 100 Value P7 01 4 67 PWM Carrier Frequency P2 08 4 27 Restore to Default P9 08 4 74 Rever...

Page 312: ...pter A 49 Reset Speed to Zero 4 30 4 35 Resistor braking 2 23 Revision History of User Manual h 1 RF Filter A 37 S Safety Codes w 1 2 12 Canadian Electrical Code CEC 2 12 cUL 2 12 National Electrical...

Page 313: ...w 3 2 11 Wiring 1st 2nd Source Select 4 35 Wiring Braking Resistors 2 18 Wiring Braking Units 2 18 Wiring Digital Output 4 36 Wiring EMI Filters A 36 Wiring External Fault 4 31 Wiring Feedback Card G...

Page 314: ...Index i 8 DURAPULSE AC Drive User Manual 1st Ed Rev D 05 2013...

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