4-5
4
ATV-0047
3. Tighten the jam nut against the throttle cable
adjuster securely; then slide the rubber boot over
the adjuster.
Engine RPM (Idle)
NOTE: The idle RPM is not adjustable on this
model.
Gas Tank
REMOVING
1. Remove the seat; then disconnect the negative
batttery cable.
2. Remove the rear rack and fenders (see Section 8).
3. Disconnect the gasline hose connector from the
fuel pump outlet; then disconnect the electrical
connector.
4. Remove the cap screws securing the gas tank to
the frame and remove the gas tank.
CLEANING AND INSPECTING
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Clean all gas tank components with parts-cleaning
solvent.
2. Inspect all hoses for cracks or leaks.
3. Inspect tank cap and tank for leaks, holes, and
damaged threads.
4. Remove the fuel level sensor/fuel pump assembly
and inspect the fuel level sensor and fuel screen.
NOTE: If the fuel level sensor has failed or may
be faulty, see Electric Fuel Pump/Fuel Level Sen-
sor in this section.
INSTALLING
1. Install the fuel level sensor/fuel pump.
2. Place the gas tank into position in the frame; then
install the cap screws. Tighten securely.
3. Connect the gasline hose connector to the fuel
pump outlet; then connect the fuel pump/fuel level
sensor connector.
4. Install the vent hose; then fill the gas tank with
gasoline.
5. Start the engine and inspect for leakage.
6. Install the rear fenders and rack; then install the
seat making sure it latches securely.
Oil Filter/Oil Pump
NOTE: Whenever internal engine components
wear excessively or break and whenever oil is con-
taminated, the oil pump should be replaced. The
oil pump is not a serviceable component.
Testing Oil Pump
Pressure
NOTE: The engine must be warmed up to the
specified temperature for this test.
1. Connect the Tachometer to the engine or utilize
the LCD tachometer (if equipped).
2. Connect the Oil Pressure Test Kit to the oil pres-
sure test port.
! WARNING
Whenever any maintenance or inspection is made on
the fuel system during which there may be fuel leak-
age, there should be no welding, smoking, open
flames, etc., in the area.
! WARNING
Always disable the electrical system when the gasline
hoses will be disconnected. Inadvertent activation of
the electric fuel pump will force gasoline from the
gasline hose causing a fire or explosion hazard.
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Manual
Table of Contents
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