6-19
6
CD024
ASSEMBLING AXLES
1. Install the inner boot with the small clamp making
sure the ends of the clamp are positioned correctly.
NOTE: The boot is positioned correctly when the
small end of the boot seats down into the recessed
groove.
CD754
2. Using the boot clamp pliers, secure the small
clamp of the inner boot.
ATV-1048
3. Apply 80 grams (2/3 of contents) of grease from
the pack into the bearing housing.
4. Install the bearing onto the shaft making sure the
recess of the bearing is facing the housing.
CD022
5. Secure the bearing ring with the snap ring making
sure the sharp side of the snap ring faces away
from the boot.
CD023
6. Making sure the marks made during disassembling
align, slide the housing over the bearing ring; then
completely seat the bearing ring into the housing
and install the circlip.
NOTE: Pull the bearing ring out of the housing
until it contacts the circlip; then slide the ring in
half way. This will purge air from the housing and
ensure the bearing is packed properly.
CD021
7. Slide the boot over the housing; then using the
boot clamp pliers, secure the boot with the clamp.
CAUTION
The bearing ring must go onto the shaft with the side
without splines facing toward the small clamp of the
inner boot or severe damage will result.
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