7-5
7
NOTE: During assembly, new cotter pins should
be installed.
AF618D
8. Apply grease to the hub and drive axle splines;
then install the hub assembly onto the drive axle.
CD009
9. Secure the hub assembly with the nut. Tighten
only until snug.
10. Secure the brake caliper to the knuckle with two
new “patch-lock” cap screws. Tighten to 20 ft-lb.
CD007
11. Secure the hub nut (from step 9) to the shaft/axle.
Tighten to 200 ft-lb.
NOTE: If the cotter pin does not line up, always
tighten to the next alignment.
12. Install a new cotter pin and spread the pin to
secure the nut.
CD008
13. Install the wheel and tighten to 40 ft-lb.
14. Remove the ATV from the support stand.
Rear A-Arms
REMOVING
1. Secure the ATV on a support stand to elevate the
wheels
.
2. Pump up the hand brake; then engage the brake
lever lock.
3. Remove the wheel.
4. Remove the cotter pin securing the hex nut; then
remove the hex nut. Release the brake lever lock.
5. Remove the caliper (right side only).
NOTE: Do not allow the brake calipers to hang
from their cable/hose.
6. Remove the cap screws and lock nut securing the
shock absorber to the frame and lower A-arm; then
remove the shock absorber.
7. Remove the cap screws securing the boot guard to
the lower A-arm.
! WARNING
Make sure the ATV is solidly supported on the support
stand to avoid injury.
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