6-25
6
PR239C
5. Making sure brake fluid does not contact the brake
pads, compress the caliper holder toward the cali-
per and install the inner brake pad; then install the
outer pad.
PR238
PR239
6. Place the brake caliper assembly into position and
secure with new “patch-lock” cap screws. Tighten
the caliper to 20 ft-lb.
7. Place a new crush washer on each side of the brake
hose fitting and install it on the caliper. Tighten to
20 ft-lb.
8. Fill the reservoir; then bleed the brake system (see
Section 2).
9. Install the wheel. Tighten to 40 ft-lb.
10. Remove the ATV from the support stand and ver-
ify brake operation.
CAUTION
If brake pads become contaminated with brake fluid,
they must be thoroughly cleaned with brake cleaning
solvent or replaced with new pads. Failure to do so
will result in reduced braking and premature brake
pad failure.
! WARNING
Never use brake fluid from an open container or reuse
brake fluid. Moisture-contaminated brake fluid could
cause vapor build-up (expansion) during hard braking
resulting in greatly increased stopping distance or
loss of control leading to injury or death.
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