8-11
8
2. Inspect the muffler internally by shaking the muf-
fler back and forth and listening for rattles or loose
debris inside the muffler.
NOTE: For additional details on cleaning the muf-
fler/spark arrester, see Section 2.
INSTALLING MUFFLER
1. Place the muffler into position engaging the
mounting lugs into the grommets; then slide the
muffler forward.
2. Install the two exhaust springs.
Rear Body Panel/Rack
REMOVING
1. Remove the cap screws and lock nuts securing the
rear rack; then remove the rear rack. Account for
the bushings.
2. Remove one shoulder screw and lock nut and three
plastic rivets (on each side) securing the rear body
panel to the footwells.
3. Remove two machine screws securing the battery
cover and remove the cover.
CD687A
4. Disconnect the battery (negative cable first); then
remove the battery.
5. Disconnect the taillight/brakelight; then remove
the gas tank cap and lift off the rear body panel.
Install the gas tank cap.
NOTE: If the front body panel has not been
removed, the left-side and right-side panels and
the two machine screws must be removed (see
Front Body Panel/Side Panels in this section).
CLEANING AND INSPECTING
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Clean all rear body panel components with warm
soap and water.
2. Inspect side panels and rear body panel for cracks
and loose rivets.
3. Inspect threaded areas of all mounting bosses for
stripping.
4. Inspect for missing decals.
INSTALLING
1. Remove the gas tank cap and set the rear body
panel in position; then install the cap and connect
the taillight/brakelight connector.
2. Place the rear rack in position with the bushings
and secure with the cap screws and lock nuts.
Tighten securely.
3. Install one shoulder screw and three plastic rivets
(on each side) to secure the front of the rear body
panel to the footwells.
CD691
4. Place the battery into the battery box; then connect
the battery (positive cable first) and secure with
the battery cover.
CD687A
5. Secure the front and rear panels with two machine
screws; then install the left and right side panels.
NOTE: If the front body panel has not been
installed, see Front Body Panel/Side Panels in this
section.
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