6-8
KX221
KX222
4. Install the input shaft into the pinion housing; then
install the front boot and secure with an appropri-
ate boot clamp and the rear boot with an appropri-
ate boot clamp.
CD112
CD099
5. Place the pinion housing with new gasket onto the
gear case housing; then secure with the existing
cap screws. Tighten to 23 ft-lb.
NOTE: If a new gear case housing is being
installed, tighten the cap screws to 25-31 ft-lb.
CD103
Disassembling Pinion Gear
NOTE: This procedure can be performed on a
rear gear case.
1. Using a T-40 torx wrench, remove the cap screws
securing the pinion housing. Account for the cou-
pler, fork, and spring.
KX209
2. Using a T-40 torx wrench, remove the cap screws
securing the gear case cover. Account for and
make note of the ID tag location for assembling
purposes.
KX173
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