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Vector

Installation Manual

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Summary of Contents for 7000

Page 1: ...Vector Installation Manual HQ ...

Page 2: ...red due to misuse of this document The document or parts thereof may not be reproduced or copied without prior permis sion It may not either be imparted to a third party or otherwise be used without authorisation Infringe ment hereof will be subject to action in accordance with applicable laws Aritco Lift AB Document number 7000 100 en GB AD Original Instructions Date 2015 01 15 ...

Page 3: ...ES WIND FORCES ON FIXING TO SUPPORT FRAME MAST TO WALL 18 5 ASSEMBLY 19 5 1 FIXINGS 19 5 2 ASSEMBLY THE MAST PLATFORM AND DRIVING UNIT 20 5 2 1 GENERAL 20 5 2 2 JOINING THE MAST SECTIONS 20 5 2 3 FIXING POINTS IN THE BUILDING 42 5 2 4 TRANSPORT THE MAST INTO POSITION 43 5 3 FITTING OF PLATFORM 43 5 4 CONNECTING CABLES 46 5 4 1 STRAPPING THE FLAT CABLE 51 5 5 ADJUSTMENTS 52 5 5 1 ADJUST THE GUIDE R...

Page 4: ...SER 117 6 5 1 HALF SIZE DOOR 117 6 5 2 FULL SIZE DOOR 118 6 6 L BRACKET 119 6 6 1 GENERAL 119 6 6 2 INSTALLATION 119 6 7 GLASS PANELS 121 6 8 AUTOMATIC LUBRICATION 122 6 8 1 GENERAL 122 6 8 2 INSTALLATION 122 6 8 3 SETTING LUBRICATION TIME 123 6 8 4 OIL PROTECTION COVER 123 6 9 DOOR TYPE HG HALF SIZE DOOR 124 6 9 1 GENERAL 125 6 9 2 INSTALLATION OF HALF SIZE DOOR ON VIEW A AND C 125 6 9 3 INSTALLA...

Page 5: ...s Installation Manual is intended for the use and reference by installers of this product who have re ceived appropriate product training approved by Aritco Lift AB Installers will be named competent person The extent of the information is govern by the assumption that the personnel involved have received appropriate training It also contains generic Health Safety information and a method statemen...

Page 6: ... level Mast in one piece Travel height 250 13 000 mm Pit 50 mm with ramp no pit is required 1 2 STANDARDS The Aritco 7000 platform lift comply with the requirements according to the Machinery Directive 2006 42 EC For more specific details see declaration of conformity and certificates 2 7000 100 en GB AD ...

Page 7: ... reduction Conduct supplementary RA Falling objects It is possible that objects may fall from the platform and door openings Risk reduction Provide kick boards at edges Use appropriate PPE Personal Protective Equipment High voltage Electrocution Risk reduction Turn off the mains isolator as detailed in these instructions when this hazard is present Manual handling Trapping crushes and strains Cuts...

Page 8: ...ETY AND HEALTH CAUTION Indicates an immediate hazardous situation that can result in minor or moderate injury Note is used for hazards that may only result in damage to the installation 4 7000 100 en GB AD ...

Page 9: ...ools and documents are at hand Such as Hoist 500 kg Lifting device and lifting slings Torque wrenches Drilling machine screw Driving machine with moment clutch Drill set 1 13 mm Pop rivet drill 3 2 mm Compass saw Compass saw blade for metal Hammer drill Concrete drill 8 12 mm Crow bar Hammer Plumb with line 15 m Spirit level Measure tape Pop rivet tool Plate shearing tool Right Left Mandrel 8 mm S...

Page 10: ... levels are finished before installation that a bar in ceiling is in place SWL 500 kg that there is lighting that provides 50 lux a the floor level in the shaft in front of every door and out side the electrical cabinet that the supporting walls in the shaft are dust sealed that the shaft is cleaned out that the pit is painted with oil resistant paint that main electrical supply is provided at the...

Page 11: ... mast is dif ferent from one site to another However one of the most common ways to raise the mast is to use a chain block hoist attached to a hook in the ceiling and slings around the mast screw If the mast is divided in several sections start with the lowest section If there is no possibility to use a hook in the ceiling alternative methods could be to use Lifting Gantry to attach the chain bloc...

Page 12: ... The lifting points for the mast is illustrated in the illustration below A possible alternative of this lifting point is around the top beam Fig 3 Lifting point of the mast cladding panels normally not monted 8 7000 100 en GB AD ...

Page 13: ...RECEIPT OF MATERIAL ON SITE Fig 4 Example of lifting the mast with sling and chain hoist Fig 5 Lifting point platform 7000 100 en GB AD 9 ...

Page 14: ...damage Use handling aids when moving heavy objects Place material such as doors shaft panels etc on the correct floor levels 3 6 UNPACKING HAZARDS It is important to be careful and to handle the parts of the platform with care The unpacking hazards that might occur are according to the following Crushing hazard resulting from falls of heavy objects Falls from ladders platforms etc 10 7000 100 en G...

Page 15: ...tion material and packing check list for pallet one Pallet two Platform Doors Wall panel Box with installation material and packing check list for pallet two If the lift has more than 3 stops and a long travel the doors will be packed on a third pallet Pallet three Doors 3 8 MATERIAL PREPARATIONS Remove the cover panels safety edge and safety frame from the platform before moving it into the build...

Page 16: ...rations positioning by folding out the pan el on the lower edge and unhook the panel by lifting it up 3 8 2 PLATFORM MACHINE COVER Dismount the platform machine cover pos 2 Fig 7 Material preparations positioning by opening it with the triangle key and removing it 3 8 3 SIDE COVER PANELS Fig 8 Dismounting side cover panels 12 7000 100 en GB AD ...

Page 17: ...pos C Fig 8 Dismounting side cover panels by moving it outwards from the platform and downwards pos C Fig 9 Dismounting side cover panels details Follow the same procedure with the side cover on the other side pos 4 Fig 7 Material preparations positioning of the platform mirror inverted 3 8 4 SAFETY FRAME ON THE PLATFORM FLOOR Push over the platform Fig 10 Safety frame and safety edge dismounting ...

Page 18: ...g 11 Removal of safety edge and remove the nut and washer pos 2 Fig 11 Removal of safety edge Fig 11 Removal of safety edge Lift the safety edge pos 6 Fig 7 Material preparations positioning upwards through the top Fig 12 Lift the safety edge Fig 12 Lift the safety edge 14 7000 100 en GB AD ...

Page 19: ...buted to the floor through the mast bottom with the area A and to the shaft bottom with the area B see Fig 13 Area A and B Fig 13 Area A and B Force F as a function of the lift s travel Travel m Area A Indoor lifts Outdoor lifts F kN Area A Outdoor lifts Snow F kN Area B Isolamin Shaft F kN Area B Glas Shaft F kN 1 7 8 4 8 2 55 3 30 2 8 5 4 8 3 40 4 40 3 9 2 4 8 4 25 5 50 4 9 9 4 8 5 10 6 60 5 10 ...

Page 20: ...PORT FRAME MAST TO WALL c c distance height from the floor to the highest fixing into the wall See Fig 14 Force on fixing to support frame mast to wall The maximum distance between two fixings or lower floor and the lowest fixing is 4 0 m The minimum distance between lower floor and the highest fixing is 2 0 m c t distance from the top of the mast to highest fixing into the wall See Fig 14 Force o...

Page 21: ...ig 14 Force on fixing to support frame mast to wall Forces on wall c c m F kN 410 kg load F kN 500 kg load 2 1 5 2 2 3 1 0 1 5 4 0 8 1 1 5 0 6 0 9 6 0 5 0 7 7 0 4 0 6 8 0 4 0 5 9 0 3 0 5 10 0 3 0 4 7000 100 en GB AD 17 ...

Page 22: ... lifts depending on wind forces c c Center to center distance between mast fixings in the wall See Fig 14 Force on fixing to support frame mast to wall Wind force m s Fw kN c c 1m Fw kN c c 2m Fw kN c c 4m 10 1 20 0 60 0 30 If calculations for higher wind forces are needed please contact Aritco support 18 7000 100 en GB AD ...

Page 23: ...ASSEMBLY 5 ASSEMBLY 5 1 FIXINGS 7000 100 en GB AD 19 ...

Page 24: ...d the shaft 1 Plumb and adjust the raised mast rail frames 2 Adjust the distance between the guide rail frames and adjust the guide rail joints See 5 5 1 ADJUST THE GUIDE RAIL FRAMES 3 Adjust the lifting yoke in centre of guide rails the mast See 5 5 2 ADJUST THE LIFTING YOKE 4 Adjust the platform horizontal level and centered See 5 5 3 ADJUST THE PLATFORM 5 2 2 JOINING THE MAST SECTIONS The mast ...

Page 25: ...ASSEMBLY Fig 15 Mast preparation before installation 7000 100 en GB AD 21 ...

Page 26: ...ASSEMBLY Use a chain block hoist attached to a certified hook in the ceiling and wrap a sling around the upper part of the top section Fig 16 Hook in the ceiling 22 7000 100 en GB AD ...

Page 27: ...ASSEMBLY Lift the top section 7000 100 en GB AD 23 ...

Page 28: ... the top section with a middle section Use 5 self tapping screws M6x16 on each side It is important the rail frame joints are smooth and without differences in level For adjustments see chapter 5 5 24 7000 100 en GB AD ...

Page 29: ...ASSEMBLY Attach the upper part if the drive screw is split of the drive screw to the top section see chapter 6 Top fixation 7000 100 en GB AD 25 ...

Page 30: ...ASSEMBLY Attach the next part of the drive screw to the first see chapter 6 26 7000 100 en GB AD ...

Page 31: ...ASSEMBLY Continue assemble the next middle section if there are more and next section of drive screw 7000 100 en GB AD 27 ...

Page 32: ...the lowest section of the drive screw to the drive nut in the lifting yoke Lift the lowest mast section in place and connect the drive screw sections to each other and the finally as semble the mast sections 28 7000 100 en GB AD ...

Page 33: ...ASSEMBLY 7000 100 en GB AD 29 ...

Page 34: ...ASSEMBLY 30 7000 100 en GB AD ...

Page 35: ...he mast the electric cabinet is mounted The flat cables always regardless position of the electric cabinet runs from the yoke on the outside of the rear beams and then from a level at the middle of the mast they runs behind the rail and on to the electric cabinet Watch out for sharp metal edges you may be injured and or the cables can be damaged 7000 100 en GB AD 31 ...

Page 36: ...apping screws M6x16 on a rear beam The flat cables are angled in under the rail and then run to the electric cabinet The cables are fixed to the rail with cable ties and cable tie holder on their way to the electric cabinet Do not tight the cable reliever too hard the cables can be damaged 32 7000 100 en GB AD ...

Page 37: ...e middle rear beam When the duct is in place the flat cables are angled into the duct and under the other rail then the duct is covered with a metal cover using 6 self drilling screws The cables are fixed to the rail with cable ties and cable tie holder on its way to the electric cabinet Do not tight the cable reliever too hard the cables can be damaged Don t twist the flat cables 7000 100 en GB A...

Page 38: ...e lift might loose functionality A good advice is to spend some extra time on this sequence The mast shall be fixed to the wall using the straight brackets Number of fixing point depends on the mast length The picture below shows in A a high mast where the Max distance between the fix ing points are 4 m In B a very short mast shorter than 4 m is shown and here the Min fixing point is 2 m 34 7000 1...

Page 39: ...ough the shaft Check at every landing floor before fixing the mast Platform size Shaft length A Mast center to building B Mast to building 1040 1160 595 120 1280 1400 715 240 1480 1600 815 340 1580 1700 865 390 1980 2100 1065 590 7000 100 en GB AD 35 ...

Page 40: ...ng installation Fix the mast with the straight brackets to the wall and the angle brackets to the floor Tighten the screws slightly so the mast can be adjusted CAUTION The fixings in the building are not permanent at this stage Do not tighten the fixations against the building until the adjustments of the mast are made 36 7000 100 en GB AD ...

Page 41: ...lar to make a final adjustment of the mast CAUTION Make sure that the mast is upright Verify this to the plummet lines at check points at least every 2 meters Note A Laser level can also be used for this adjustment 7000 100 en GB AD 37 ...

Page 42: ...ASSEMBLY The mast shall stand upright the tolerance is Max 2 mm m 38 7000 100 en GB AD ...

Page 43: ...ASSEMBLY It is also important that the mast is not bent it should be straight all the way Check that the distance all the way between the rails are 800 2 mm 7000 100 en GB AD 39 ...

Page 44: ...ASSEMBLY When the mast is correct aligned finally fasten the fixing bolts 40 7000 100 en GB AD ...

Page 45: ... floor height see the drawing for the lift to find the floor heights It is fastened with two self drilling screws as in the illustration below Fig 17 Locking arm 300 mm above floor height Running cables to the electrical cabinet The two flat cables and two grey cables emergency stop and door blocking runs on the outside of the rail to the electrical cabinet It depends on where the electrical cabin...

Page 46: ...sition The inner beams are for mounting the bracket for the electrical cabinet When the mounting bracket is in place the electrical cabinet can be mounted suitably about 100 mm from the top in cases where the electrical cabinet shall be mounted on top floor 5 2 3 FIXING POINTS IN THE BUILDING Prepare the fixing points in the building before placing the mast in position See Fig 19 Fixing points and...

Page 47: ...rresponds to the fix ings in the building According to See Fig 20 Adjustments of the mast Fig 20 Adjustments of the mast Adjustments of the mast all distances in mm Platform size Shaft length A Mast center to building B Mast to building 1040 1160 595 120 1280 1400 715 240 1480 1600 815 340 1580 1700 865 390 1980 2100 1065 590 For L bracket see chapter 6 6 L BRACKET split mast see chapter 6 3 SPLIT...

Page 48: ...e platform centred in front of the mast See Fig 22 Cable release and center the platform Fig 22 Cable release and center the platform Pull the cables through the hole in the platform and move the platform against the lifting yoke See Fig 23 Cables 44 7000 100 en GB AD ...

Page 49: ...height of the lifting yoke until its holes corresponds to the platform holes Use 8 pcs screws M10x16 8 8 DIN with square washers 11x30x3 to fix the platform to the lifting yoke See Fig 24 Height of the lifting yoke 7000 100 en GB AD 45 ...

Page 50: ...rcuit line and the door blocking circuit line together the safety circuit line must be overridden with a bridge Make sure that the codes on the connectors matches the codes on the U1 board See Fig 25 U1 cir cuit board Fig 25 U1 circuit board CAUTION Before starting the lift Mount the Final limit switch The Final limit switch is mounted to a metal bracket on the bottom of the top beam The switch ar...

Page 51: ...Y switch gets the lowest position possible on the fixing The switch cable shall run up through the opening as shown in picture Fix the cable with cable ties Fig 26 Mount Final limit switch 7000 100 en GB AD 47 ...

Page 52: ...op to avoid the hazard of crushing When working on the platform make sure to use the emergency stop to avoid unin tentional movements of the lift Be sure to wear a safety rope when working at height CAUTION Before connecting the power supply to the electrical cabinet make sure to use the cor rect connections with the correct voltages see the wiring diagram Connect the power supply to the electrica...

Page 53: ... to the final limit switch at the top floor The distance between this screw and the top of the guide shoe is to be 10 mm when the platform is at the top level See Fig 29 Positioning of the screw Fig 29 Positioning of the screw Adjust the locking arms when the platform is in the correct position on the top and bottom levels The wheel is to be positioned in the centre of the retiring ramp s curve Se...

Page 54: ...h magnets For manual lubrication Fill the plastic container in the pit with oil See Fig 32 Plastic container for oil Fill to the marking When the platform is at the lowest level adjust the lubricating roller so it picks up oil from the con tainer and transfers it to the screw when it rolls against it For automatic lubrication the roller shall be adjusted so it stops 50 mm from the bottom of the oi...

Page 55: ... 33 Flat cable strappingbelow First adjust the length of the cables with platform in lowest position When the platform is in the highest position Strap the two flat cables together with a plastic cable tie to one of the rear beams as in picture A it still need to be some free hanging cable below the fixed point Strap the two flat cables together as in picture B on a position in the middle between ...

Page 56: ...rocedure is moving on the platform from top to bottom or vice versa check distance and if the joints are smooth If adjustments are necessary release all the screws and adjust the distance and smoothness at every joint Tighten the screws when all the mast has correct distance and smooth joints The adjustment Check the distance between the guide rail framed from top to bottom it is to be 800 2 mm an...

Page 57: ...rails Use clamps for adjustment on every joint See Fig 35 Joint adjustment with clamps Fig 35 Joint adjustment with clamps Adjust the distance and lock the screw tapping M6x16 FZ when the distance is correct When checking and adjusting the distance also check that the joints are smooth and without differ ences in level Joints must be smooth adjustments There should be no level differences not grea...

Page 58: ... the adjustment Check adjust and lock the screws at each joint every 1250 mm Lock the resistent screws 5 5 2 ADJUST THE LIFTING YOKE Adjusting the position of the lifting yoke is important incorrect adjustment will cause noise and vibrations Adjust the lifting yoke until it is centered between the guide rail frames See Fig 37 Adjust the lifting yoke Use the four guide shoes to make the adjustment ...

Page 59: ...o lock the screws 5 5 3 ADJUST THE PLATFORM The level of the platform is not adjusted from the factory If the platform not is in level this can cause in correct load on the driving nut Use a water level to check that the platform is horizontal If necessary press down the upper side until the platform is in level horizontal Adjust the platform until it is centered between the guides See Fig 38 Hori...

Page 60: ... the platform frame 2 Check that the sliding area is clean and lubricated Fig 39 Safety edge 3 Hook the spring see pos 1 Fig 39 Safety edge and fasten the nut and washer see pos 2 Fig 39 Safety edge 4 Tighten the two nuts so that the safety edge works properly 5 Check the function of the safety switch it shall stop the lift cut the circuit when pressed 5 mm 6 Adjust the switch if necessary 5 6 2 S...

Page 61: ...e locking the two pairs of screws 5 The distance between platform and safety frame is to be 1 2 mm all the way around ad just with screws under the platform 5 7 SHAFT CONSTRUCTION 5 7 1 SHAFT BEAM Fig 42 Shaft beams in the mast 1 Slip in the shaft beam in the mast top see pos 1 fasten it with 2 pcs of screw tapping M6x16 FZ and nut M5 2 Mount the shaft brackets 2 pcs with 2 pcs of screw tapping M6...

Page 62: ...th installation screw 4 2x14 and square washers Fixate the archi trave from the inside of the inner beam 4 Fixate the architrave into the inner beam of the mast See pos B 5 Continue with full height architraves down to the pit Finnish by cutting the last architrave pos 3 6 Continue with architraves from the electrical cabinet up to the top finish according to instal lation drawing by cutting the l...

Page 63: ...g 45 Door fixing points Before you put the door in position pull out the cables from the door frames and out through the architrave Fixation to the architrave shall be done with self drilling screws 5 pcs 7000 100 en GB AD 59 ...

Page 64: ...the door to the highest point so that the door does not get stuck or touch the floor when opened 3 Measure the distances X and Y between the safety frame and the door Make sure that X Y 4 The distances between safety frame and the door edge X and Y are to be 38 40 mm Fig 47 Fixing the door to the architraves 5 Fix the door to the architraves use at least five pcs screw drilling 6 3x22 60 7000 100 ...

Page 65: ...he floor and fix the door in the angle bracket See chap ter 4 REACTION FORCES Fig 50 Outer corner of the platform 9 In this stage only tighten the fixing at the end of the door outer corner of the platform see pos 1 10 Fix the door temporarily during installation with a side cladding panel in top of the door 11 Adjust the bottom position of the door with 310 mm and tighten the fixation in the inne...

Page 66: ...y hooking it to the screw in the guide rail 13 Fold the side cladding panel into position and fasten in the door with installation screws 4 2x14 14 Tighten the second fixing in the pit floor Installation of top door 1 Place the frame in position and open the door 62 7000 100 en GB AD ...

Page 67: ...ke sure that X Y Fig 53 Corner of the platform 4 The distances between door threshold and safety frame are to be 10 12 mm The distances between safety frame and the door edge X and Y are to be 38 40 mm 5 Fasten two angle brackets in the floor landing see Chapter 4 Reaction forces Fig 54 Fixation of the door with angel brackets 6 Fix the door in the angle brackets In this stage only tighten the fix...

Page 68: ... fastening 9 Temporarily fasten one side cladding panel Place the side cladding panel in level with the bottom of the door Hook the panel on the screw in the guide rail 10 Fold the side cladding panel into position and fasten in the door with installation screws 4 2x14 11 Tighten the second fixing in the floor landing 5 7 4 SHAFT VIEW A AND C Assemble shaft profiles on the architraves Assemble ove...

Page 69: ... and architrave joints is about 400 mm Assemble the shaft profiles so that the pre drilled holes are situated towards the centre of the shaft Fasten the shaft profiles by screwing installation screws 4 2x14 through the pre drilled holes in the shaft profiles bottoms For glass panels see chapter 6 7 GLASS PANELS When the first wall is almost ready and the top wall panel needs to be cut it is import...

Page 70: ...ASSEMBLY Fig 59 Mounting of Filled wall panels 66 7000 100 en GB AD ...

Page 71: ...n the wall panel and the shaft profile for maximum stability 3 Continue to build filled wall panels Cut the last panel max 50 mm before reaching the thresh old pos 3 4 Door level The cut wall panel must be used if it is higher than 100 mm or more pos 4 5 Continue with the cut filled wall panel above the door pos 5 6 Cut the last filled wall panel 10 mm before reaching the top height pos 6 7 Finish...

Page 72: ...ASSEMBLY Fig 61 Principal drawing Shaft corners 68 7000 100 en GB AD ...

Page 73: ...ng the last filled wall panel 10 mm before reaching the top height Finish the shaft with a cut shaft profile 1205 mm at the top and fixate it with installation screws 4 2x14 CAUTION When a filled wall panel has been cut always use the other cut off part to start the next section Assemble shaft profiles on the end of the filled wall panels from the door to start profile See 5 7 4 SHAFT VIEW A AND C...

Page 74: ...f installation screws 4 2x14 per filled wall panel to fix them into the architrave Continue to build filled wall panels Cut the last panel max 50 mm before reaching the threshold of the top door CAUTION When a filled wall panel has been cut always use the other cut off part to start the next section Assemble shaft profiles on the end of the filled wall panels from the pit floor up to the door thre...

Page 75: ...om the filled wall panels before assembling them The first filled wall panel is to be checked with a water level Adjust it horizontally and lock it with in stallation screws 4 2x14 in the shaft profiles Continue to build shaft profiles and filled wall panels Build 3 panels at a time check and adjust so that the distance between the safety frame on the platform and the inside of the shaft walls are...

Page 76: ...ates downwards Fig 67 Cable pulling 2 Connect the wire to the locking arm To secure the wires function it shall not be bent more than r 100 mm All wires are pre lubricated however always check functionality of the wire and lubricate it if necessary Fix the wire against the mast with straps For half size doors see chapter 6 9 DOOR TYPE HG HALF SIZE DOOR 72 7000 100 en GB AD ...

Page 77: ... The electrical cables between the electrical cabinet and the doors door locks and between the doors are made with preassembled plugs Which means that they are easy to connect and there are no needs to cut the cables if they are too long just wrap up the extra length of the cable and place it be hind the cover There are three kinds of electrical cables between the electrical cabinet and the doors ...

Page 78: ...ables from the bottom door up to the top door finish by connecting the cables from the electrical cabinet to the top door It is impor tant to disconnect the power before connecting cables The door safety circuit cable starts from the Electrical cabinet A mostly at the top floor and goes to the Connection terminal above every door At the last Connection terminal there is an end plug C The cable has...

Page 79: ...place a jumper plug between positions 1 2 3 at the terminal in the electric cab inet Remember to remove the jumper when in stallation is finished Cable 2 Door signal cable concern all doors The door signal cable starts from the Electrical cabinet U5 plug 8 and goes to the U3 unit above every door The cable has a 3 pin plug From the U3 unit there is a cabling to the door openers and call buttons 70...

Page 80: ...door blocking de vice above the lowest door and all doors below 2 5 m level except the highest door The cable has a 2 pin plug which is connected on the door blocking device The Door blocking contact A is connected to the door blocking device The highest door is excluded from the door blocking circuit which means that the door blocking cable never goes to the highest door 76 7000 100 en GB AD ...

Page 81: ...le cladding panels are finished there is a risk that the platform and or the flat cable clings on to the cladding supports shaft or cladding panels Assemble the first pair of cladding support beams in the pair of track shoe bolts Adjust the height using the track shoe bolts The cladding support beams are to hang approximately 10 mm under the mast top Note Do not tighten the track shoe bolts in thi...

Page 82: ...from one of the ends of the cladding support beams use that end to start against the track shoe bolt otherwise the joint will collide with the cladding support extension beams Suspend two middle cladding panels on the cladding support beams one step down from the mast top 78 7000 100 en GB AD ...

Page 83: ...e track shoe bolts They are to be the same on both the left side and the right side When the distances on the left side and the right side are the same tighten the nut on the track shoe bolts Continue to join cladding supports all the way down Use screw tapping M6x16 FZ delivered with the lift for the joints 7000 100 en GB AD 79 ...

Page 84: ...inish with cladding support extensions at the base Fasten the cladding support extensions in the cladding support beams See pos 1 Fig 73 Fastening cladding support extensions Use screw drilling 6 3x22 delivered with the lift 80 7000 100 en GB AD ...

Page 85: ...ls from the lower level 900 1050 mm from the pit up to the top The mast top must always end with a whole middle cladding panel Therefor you must calculate in which level the lower middle cladding panel pos 1 Fig 74 Assembling of middle cladding panels shall be placed and be cut if necessary Start with the cut middle cladding panel if there is one approx 900 1050 mm above the pit floor pos 1 Fig 74...

Page 86: ...e cladding panels pos 2 Fig 74 Assembling of middle cladding panels pos 3 Fig 74 Assembling of middle cladding panels up to the mast top Assemble the top panel and fasten screw it into the architrave use 4 pcs installation screw 4 2x14 delivered with the lift 82 7000 100 en GB AD ...

Page 87: ...ASSEMBLY Fig 75 Assembling the top panel Assemble the side cladding panels 1 2 from the top panel all the way down 7000 100 en GB AD 83 ...

Page 88: ...approx 1000 mm above the pit floor Use 3 pcs installation screw 4 2x14 delivered with the lift on each side cladding panel Assemble the top cladding panels above the top panel see Fig 77 Assembling the top cladding pan els finish in level with the top height Use full and half height panels and fasten with installation screws 4 2x12 delivered with the lift 84 7000 100 en GB AD ...

Page 89: ...he full and half height top clad ding panels see Fig 77 Assembling the top cladding panels Fasten the clip list for protection against sharp edges at the end of the cut middle and side cladding panels see Fig 77 Assembling the top cladding panels 5 10 DOOR ADJUSTMENTS AND COVER PANELS FITTING 5 10 1 COVER PLATES Assemble cover plates between door thresholds and filled shaft panels Use pop rivets 3...

Page 90: ...ills Use blank pop rivets 3 2x10 delivered with the lift Cut the outer door sills to the correct length to fit the building Fig 79 Assembling of door sills 5 10 3 DOOR HEIGHT Adjust the door height with the bolt in the upper corner of the door frame Fig 80 Adjusting the door height 86 7000 100 en GB AD ...

Page 91: ...OOR OPENER 5 10 4 DOOR CONTACT Adjust the door contact vertically Y and horizontally X Fig 81 Door contact adjustment Check the adjustment by opening closing the door circuit and see that the door circuit is functioning also when pushing the door Release the screw for adjustment and tighten after adjustments have been made 5 10 5 DOOR PLAY Adjust the door play by loosening the screws The door enga...

Page 92: ...Fig 83 Assembling door cover plates To assemble the door cover plates open the door and remove the middle screw Slide the cover panel in position Close the door and adjust the distance between the door and the cover plates The distance is to be about 4 mm Maximum distance between door and door frame is 6 mm Tighten all screws after adjusting the distance 88 7000 100 en GB AD ...

Page 93: ...n connector on the call station Fig 84 Fixating the call stations Fixate the call station 5 10 8 CALL STATION WITH KEY SWITCH Connect cable 1 and 2 to the LED cable 3 and 4 to the switch at normally open position Mount the call station as above Fig 85 Connecting key switch 5 10 9 DOOR HANDLES Assemble door handles with fixing material as shown in Figure 5 75 7000 100 en GB AD 89 ...

Page 94: ...ht hung doors the adjustment screws for closing speed are to face the door hanging Fixing material and separate instructions are packed together with the door closer Adjust the door closers link so that the angle between the door and the link is 90 Adjust the door speed with adjustment screw 1 Adjust the door closing speed with adjustment screw 2 For internal door closer see chapter 6 5 INTERNAL D...

Page 95: ...he pit floor just inside the door frame Fig 89 Label for lifts with lifting height of max 500 mm Assemble labels on the architrave right above the lid of the electrical cabinet use white pop rivets 3 2x10 delivered with the lift Fig 90 Assembling labels For full height console see chapter 6 1 FULL HEIGHT CONSOLE Release the operating panel from the platform 7000 100 en GB AD 91 ...

Page 96: ...nel by unlocking the edges on both sides Put the operating panel in position on the lower side of the platform top panel pos 1 Fig 92 Fasten ing the operating panel Press together the operating panel and slide it into position on the platform top panel pos 2 Fig 92 Fastening the operating panel Press out and lock the operating panel Fasten the platform top panel 92 7000 100 en GB AD ...

Page 97: ...Fig 94 Fastening handrail Press down the safety edge Hook the platform top panel centred on the platform frame Fold the platform top panel into position Lock the platform top panel with the hand rail Fig 95 Assembling side covers 7000 100 en GB AD 93 ...

Page 98: ... cover to the screw at pos C Fig 96 Side cover assembling Fasten the side cover on the velcro closing at pos D Fig 96 Side cover assembling Make sure the panel is placed evenly to the platform top cover Follow the same procedure with the side cover on the other side Assemble the middle cover inspection panel Fig 97 Middle cover assembling Hook the middle cover inspection cover panel behind the rig...

Page 99: ...ked items Carry out the testing of electrical installation and fill in the checked items Confirm by a signature that above tests are done without deviations on the last page in the safety check list document Send the safety check list to Aritco Lift AB When you have received the declaration of conformity signed by Aritco Lift AB place the CE marking label on the platform Fig 98 Placing the CE labe...

Page 100: ...This page is intentionally left blank 96 7000 100 en GB AD ...

Page 101: ...LLATION OF FULL HEIGHT CONSOLE The full height console is mounted on an extended lifting yoke and use 6 guide shoes instead of 4 as a normal lifting yoke See the illustration below Fig 99 Extended lifting yoke for full height console 7000 100 en GB AD 97 ...

Page 102: ...e yoke exten sion pieces Mount the threaded bar loosely in the top of the extensions Nuts and sleeves should be placed in the order as shown in the picture BUT before the extension is in place they needs to be moved to the middle to make the mounting possible see illustration Fig 101 Bar before mounting the yoke 2 The thinner nut no 1 on the outside and the thicker nuts no 2 on the inside 98 7000 ...

Page 103: ...he 2 upper rail shoes on the extensions Press the upper part of the extended yoke to wards the platform so the rail shoes makes a light pressure on the rails and tighten the 12 joint screws on each side Check that the lifting yoke is in horizontal level and the rail shoes touch not press in the bottom of the guides This also includes the Full height console upper rail shoes The platform side and b...

Page 104: ... doing damage to the mirror Check that the safety edge and the bars run smoothly Mount the back panel with 6 screws MFX M5 x 10 6 The LED light ramp is used only on Aritco 6000 Aritco 7000 uses conventional lighting Fig 105 Cable from the LED light to the U1 board Note Cable behind the control panel Run the cable from the LED light ramp behind the control panel and down to U1 board see pictures 10...

Page 105: ...ritco 6000 Fig 107 Connection on U1 only model Aritco 6000 7 Connect to l U1 board Red cable to connector 23 pin 3 and black cable to connector 24 pin 1 Check that the LED light works and that the ca ble not get stuck when the safety edge is activated 7000 100 en GB AD 101 ...

Page 106: ...nd vacuum lifters shall be used The black corner protections guards shall be in place until the mirror is mounted Also clean the backside of the dimmed glass area before mounting it will be impossible afterwards Lift the mirror in place and ensure it will be hung on all mounts 102 7000 100 en GB AD ...

Page 107: ...ls door frames shaft profiles ETC with silicone to ensure that no water is leaking into the lift All metal chips generated by drilling and sawing must be brushed away properly Otherwise they will create rust marks Protect all surfaces after cutting drilling against corrosion with protective pri mer and paint 6 2 1 GENERAL The pit in the ground floor shall as normal be 50 mm but there shall also be...

Page 108: ...h minimum three M12 screws one of them as close to the L angle as possible The screws are not included in delivery choose screws depending on wall materials The highest point of the L bracket shall be mounted at 47 mm below the landing floor to make space for the door frame Fasten the L bracket to the mast with four self drilling 6 3 mm screws for each rail Distance from the floor landing to the p...

Page 109: ...shall be installed an Inside cladding panel art no 10156 for the ventilation fans shall be mounted in the top of the shaft See description Heater fan and Ventilation fans Mount the wall panels with the tongue up and the groove down If the wall panels are cut the metal surface shall be protected against rust with primer Art no 47025 PRIMER and paint Brush away metal chips before painting Below proc...

Page 110: ...the first rear cladding panel 10 060 in the bottom of the shaft with ventilation rear panel 10122 see illustration above Mount the Heater fan 44161 on the fan bracket 10179 with 2 screws Mount the fan bracket 10179 with self tapping screws on the side of the mast opposite side of the pit prop Connect the electrical socket to a suitably extern 230V connector in the building The 230V connection shou...

Page 111: ...ective film from brush strip and apply it all the way from top to bottom Brush strip on sill side bottom edge of the door Attach the brush strip on the sill side of the door Make sure the surface is clean Remove the protective film from the strip and apply it in between the pop rivets 7000 100 en GB AD 107 ...

Page 112: ... separate power Use Inside cladding panel 10056 if no ventilation fans are mounted Mount the door cap 11234 at the top of the door if necessary Profile 10121 shall be mounted together with the Door cap Mount the profile 10119 3 pcs around the inside at the shaft the profile should have same level as the door profile 10121 The ventilation holes in the profile 10119 shall be up Place the three piece...

Page 113: ...OP FIXATION Normally the lifting screw is mounted in position but if the screw is delivered separated the mounting instructions below shall be followed Fig 117 Installation of top parts Put the lifting screw in position and mount the parts according to the following If split screw we recommend that you put the lon gest part of the screw in the top of the mast Pos 2 Rubber washer Pos 3 Plastic brus...

Page 114: ...belt is below the guide roller pos 1 Tighten the belt by rotating the screws pos 2 The belt shall not slide If electrical lowering the tension of the belt is automatic Mount the safety stop bracket part no 10 111 see pos 3 on the top of the mast 6 3 2 SCREW JOINT Before installation control the following Fig 119 Punched marking screw joint Fig 120 Screw joint identification example 1 Control that ...

Page 115: ...t that the screw is free from damage If needed smoothen uneven surfaces around the joint and around the spring pins with a file We recommend that you use a file according to illustration below It is better to file down more than less 6 3 3 NUT PACKAGE Before installation control the following Control that the nut package is clean and that the safety and main nut is in the right position The mark i...

Page 116: ...mm 3 Push down the long side of the gauge in the opening When the lift is completely new the full length of the gauge long side shall go down completely to the nut on the gauge long side Turn the screw down in position Screw joint see chapter 6 3 SPLIT MAST Top fixation see chapter 6 3 1 TOP FIXATION 6 4 EXTERNAL DOOR OPENER 6 4 1 HALF SIZE DOOR Fig 125 Example door opening sequence 1 The internal...

Page 117: ...OPTIONS Fig 126 Electrical connections external door opener 7000 100 en GB AD 113 ...

Page 118: ...r 4 Adjust the closing speed in the high speed area H with the adjustments screw pos 1 5 Adjust the closing speed in the low speed area L with the adjustment screw pos 2 6 Remount the cover plate in front of the door Fixate it with the velcro 7 Remount the cover of the external door opener see pos 1 Fig 125 Example door opening sequence Adjust the open time on the U1 control board with the dip swi...

Page 119: ...r frame see pos 1 with the self drilling screws 2 pcs Do not use the washers or the brushing Fig 130 External door opener Full size door Fig 131 Mounting the arm External door opener 1 Mount the arm to the door frame see pos 1 with the self drilling screws 2 pcs Do not use the washers or the brushing 2 Connect the arm to the external door opener with the 6 mm screw with washer see pos 2 7000 100 e...

Page 120: ... 5 Fig 131 Mounting the arm External door opener 7 Fixate the cable with the fixings at pos 2 and 3 Fig 133 The inside of the external door opener Full size door Pull the cable and make the ca ble bushing from inside the door and out to the door opener Note Make sure the cable loop follows smoothly when you open the door The cable length should reach the con nection point both in the door opener a...

Page 121: ...he closing speed in the low speed area 1 with the adjustment screw pos 2 Fig 129 External door opener half size door Remount the cover of the external door opener Adjust the open time on the U1 control board with the dip switches The default settings is 12 sec onds off on off The door open time can be adjusted between 6 60 seconds 6 5 INTERNAL DOOR CLOSER 6 5 1 HALF SIZE DOOR Note The internal doo...

Page 122: ...stments screw pos 1 3 Adjust the closing speed in the low speed area L see Fig 128 Closing speed External door opener with the adjustment screw pos 2 4 Remount the cover plate in front of the door Fixate it with the velcro 6 5 2 FULL SIZE DOOR Note The internal door closer is already fixated on the door Fig 137 Assembly Internal door closer Full size door 118 7000 100 en GB AD ...

Page 123: ... without fixing points behind the mast The purpose of the L brackets is to be able to install the lift without fixings The construction is stabile first when the shaft is completed The L bracket can be mounted on the A side or the C side depending on where the door is situated Fig 139 L bracket mounting alternatives 6 6 2 INSTALLATION During installation with L brackets we recommend to not load th...

Page 124: ...eFig 140 Fixation of L bracket Fixate the mast into the L bracket with 8 pcs of self drilling 6 3 mm screws see pos 1 Fig 140 Fixa tion of L bracket Distance from the floor landing to the platform shall be 80 mm for fire door 90 mm Fig 140 Fixation of L bracket Fig 141 L bracket installation 120 7000 100 en GB AD ...

Page 125: ...own in pictures use guides for connecting the panels to each other Two guides are used for every horizontal joint place them symmetric at a distance of 1 3 from the corners Mount the guides in the frames upper slot and press until you hear feel a click See pictures Fig 143 Glass panel joints 7000 100 en GB AD 121 ...

Page 126: ...t adjust the length so the hose stops close to the driving screw Connect the electri cal wires shall be connected to the pump cables are interchangeable Fill the plastic container in the top of the mast with oil See Fig 144 Automatic lubrication Fill the container with oil until it is 1 centimeter left to the edge of the container see pos 1 Fig 144 Automatic lubrication The hose shall be flushed a...

Page 127: ...settings Low usage and low temperature high setting Fig 145 DIP switch setting for oil lubrication on U1 control board DIP Switch settings 1 off2 off 10 1 on2 off 20 1 off2 on 40 1 on2 on 80 6 8 4 OIL PROTECTION COVER After installation the black plastic Oil protection cover needs to be checked It shall be centred around and not touch the screw If not loosen the two lower nuts and adjust the cover...

Page 128: ...OPTIONS Fig 146 Adjust oil protection cover Loosen this nuts for adjustment 6 9 DOOR TYPE HG HALF SIZE DOOR Fig 147 Door type HG half size door 124 7000 100 en GB AD ...

Page 129: ...OOR ON VIEW A AND C 1 Mount the half size door together with the ar chitrave with a door lid for the electrical cabi net Make sure that the upper edge is in level 2 Fix the door to the architraves use at least three pcs screw drilling 6 3x22 3 Place the half size door together with the archi trave in position and open the door 4 Locate the highest point of the floor in the door s opening range Adj...

Page 130: ...ackets in the floor landing see chapter 4 REACTION FORCES The distances between door threshold and safety frame are to be 10 12 mm The distan ces between safety frame and the door edge are to be 38 40 mm Fig 150 Fix the door to bracket 7 Fix the door to the outer angle brackets pos 1 126 7000 100 en GB AD ...

Page 131: ...w B Fixate the architrave with a door lid for the electrical cabinet with screw drilling 4 2 mm into the in ner beam Continue the installation of shaft and doors on side A and C See chapter 5 7 SHAFT CONSTRUCTION If cable channel assembly is used seeFig 157 Cable channel assembly this must be considered when building the shaft on view A and C Mount the shaft profile part no 10 039 on view A and C ...

Page 132: ...ong profile gives stableness to construction Plastic end plug part no 64 082 4 on top It is important that the end of the profiles stops at 1072 mm and are horizontal even Place the half size door in position between side A and C Fixate the door with the self drilling screws 4 2 mm on the inside and between the threshold and the fixation angle Drill a hole in the same level as the threshold for th...

Page 133: ...OOR TYPE DOUBLE HINGED GLASS DOORS Fig 156 Door type double hinged glass doors 6 10 1 GENERAL On the 7000 series the double hinged glass doors will be available with a door frames width of 1160 mm and 1260 mm These doors are always delivered with internal door openers The double hinged glass doors do not have handles 7000 100 en GB AD 129 ...

Page 134: ...l in the top of the door frame Remove the middle screw and loosen the others Slide the panel down 3 Before you put the door in position pull out the cables from the door frames and out through the architrave 4 Fixate the door frame according to chapter 5 7 3 DOORS The door frame must be straight and follow the platform to get a flush opening 5 Check the adjustment by opening closing the doors and ...

Page 135: ...n after adjustments have been made Fig 160 Installation of double hinged glass doors 10 Mount the glass doors in the threshold of the door frame see pos 1 Fold the door up and at tach it to pos 2 and thread in the screw 11 Adjust the level of the door with the screw see pos 2 It shall be adjusted so that the gap be tween the door and the threshold is 4 mm max 6 mm Do not tighten the fixation at po...

Page 136: ...line accord ing to the following 14 Connection of door signal cable according to chapter 5 8 2 DOOR CABLE CONNECTION 15 Calibrate the door opener according to chapter Full size door 16 Adjust one door opener at a time Install the call station according to chapter 5 10 7 CALL STATIONS Replace the cover panel in the top of the door frame 6 11 REMOTE CONTROL Fig 164 Remote controls 132 7000 100 en GB...

Page 137: ...from 2010 as a result of the one touch call on the landings the remote control of the lift is restricted according to the following If the receiver is placed on the platform control the transmitter remote can be handheld 6 11 2 INSTALLATION Mount the transmitter receiver on the function that you want to control Make the connections between transmitter receiver and door according to Fig 166 Door co...

Page 138: ... Fig 168 External call button and transmitter receiver 6 12 1 GENERAL According to new machine directive valid from 2010 as a result of the one touch call on the landings the remote control of the lift is restricted according to the following If the receiver is placed on the door control the transmitter receiver must be mounted on the outside of the lift but within 10 meter from the lift 6 12 2 IN...

Page 139: ...l call button see separate instruction packed togeth er with the external call button and transmitter receiver 6 12 4 EXCHANGING BATTERIES When pushing the external call button the frame around it is indicating in red colour when the bat tery works see picture below Fig 170 Battery indicator When the LED does not lit up when pushing it exchange the battery Fig 170 Battery indicator Open the extern...

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Page 141: ...king is Optional How door openers and door closers work Optional 7 2 LABELS Inform the owner user customer of labels and signs Emergency lowering opening label Mains circuit breaker electrical cabinet and emergency lowering label CE mark 7 3 SAFETY EMERGENCY Inform the owner user customer How the safety edges on the platform edges and the top of the platform control panel works That no one childre...

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Page 143: ...of material and the energy content of the material can after sorting and cleaning be recycled The degree of material that can be recycled varies depending on the technical resources and experience available in respective countries Non recyclable components such as oil and battery shall be left at an approved recycling centre for de struction or disposal 7000 100 en GB AD 139 ...

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