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ABB ACS550 Series, User Manual

The ABB ACS550 Series offers versatile and efficient motor control solutions. With advanced features and user-friendly interface, this product ensures seamless operation. Enhance your experience by downloading the free user manual from manualshive.com to maximize functionality and take complete advantage of this exceptional motor control series.

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298

ACS550 User’s Manual

Index

battery (Assistant Control Panel). . . . . . . . . . . .   258

baud rate (RS-232), parameter . . . . . . . . . . . . .   172

braking

components  . . . . . . . . . . . . . . . . . . . . . . . .   277

protection from overheated resistor  . . . . . .   280

resistor heat dissipation  . . . . . . . . . . . . . . .   280

selecting brake choppers/resistors . . . . . . .   277

wiring  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   280

break point frequency, fault parameter . . . . . . .   141

buffer overruns (count), parameter . . . . . . . . . .   172

C

cable requirements

control . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   281

grounding . . . . . . . . . . . . . . . . . . . . . . . . . .   266

input power . . . . . . . . . . . . . . . . . . . . . . . . .   265

motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   274

capacitor

reforming. . . . . . . . . . . . . . . . . . . . . . . . . . .   258

replacement  . . . . . . . . . . . . . . . . . . . . . . . .   258

category (IEC/EN 61800-3 definition)

C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   293

C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   293

CB

see control board

CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . .   291

changed parameters (Assistant Control Panel). .   54

chopper

see braking

clock setting (Assistant Control Panel) . . . . . . . .   56

communication

see EFB (embedded fieldbus)

see EFB, drive parameters

see FBA (fieldbus adapter)

see FBA, drive parameters

conduit kit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   18

config file

CPI firmware revision, parameter . . . . . . . .   171

fault code  . . . . . . . . . . . . . . . . . . . . . . . . . .   247

id revision, parameter . . . . . . . . . . . . . . . . .   171

revision, parameter . . . . . . . . . . . . . . . . . . .   171

connections

control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   22

diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . .   22

EFB comm  . . . . . . . . . . . . . . . . . . . . . . . . .   190

FBA module  . . . . . . . . . . . . . . . . . . . . . . . .   224

X1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   22

constant speed

see speed, constant

construction code  . . . . . . . . . . . . . . . . . . . . . . . .   13

contamination levels

environment limit. . . . . . . . . . . . . . . . . . . . .   289

shipping limit . . . . . . . . . . . . . . . . . . . . . . . .   289

contrast, control panel (Assistant) . . . . . . . . . . . .   48

control

connection specifications  . . . . . . . . . . . . . .   281

location, data parameter . . . . . . . . . . . . . . .   100

terminal specifications. . . . . . . . . . . . . . . . .   282

through I/O interface . . . . . . . . . . . . . . . . . . .   38

control board

overtemperature, fault code . . . . . . . . . . . . .  247

overtemperature, fault parameter. . . . . . . . .  142

temperature, data parameter . . . . . . . . . . . .  102

control cable

connections  . . . . . . . . . . . . . . . . . . . . . . . . . .  22

requirements  . . . . . . . . . . . . . . . . . . . . . . . .  281

control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  41

cable requirements. . . . . . . . . . . . . . . . . . . .  282

comm error, fault parameter. . . . . . . . . . . . .  140

display bar-graph . . . . . . . . . . . . . . . . .  147, 148

display decimal point (form), parameters . . .  147

display max., parameters . . . . . . . . . . . . . . .  148

display min., parameters  . . . . . . . . . . . . . . .  148

display process variables, parameter group  147

display selection, parameters. . . . . . . . . . . .  147

display units, parameters . . . . . . . . . . . . . . .  148

maintenance. . . . . . . . . . . . . . . . . . . . . . . . .  258

manual compatibility. . . . . . . . . . . . . . . . . . . .  41

parameter lock, parameter . . . . . . . . . . . . . .  121

pass code, parameter  . . . . . . . . . . . . . . . . .  121

reference control, parameter . . . . . . . . . . . .  109

signal max., parameters. . . . . . . . . . . . . . . .  147

signal min., parameters . . . . . . . . . . . . . . . .  147

control panel (Assistant) . . . . . . . . . . . . . . . . . . . .  42

arrow  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  43

assistants mode . . . . . . . . . . . . . . . . . . . . . . .  51

battery  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  258

changed parameters mode  . . . . . . . . . . . . . .  54

clock set mode . . . . . . . . . . . . . . . . . . . . . . . .  56

direction of rotation. . . . . . . . . . . . . . . . . .  43, 47

display contrast  . . . . . . . . . . . . . . . . . . . . . . .  48

fault logger mode . . . . . . . . . . . . . . . . . . . . . .  55

fault mode  . . . . . . . . . . . . . . . . . . .  43, 243, 244

help  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  45

how to do common tasks . . . . . . . . . . . . . . . .  44

I/O settings mode . . . . . . . . . . . . . . . . . . . . . .  61

main menu . . . . . . . . . . . . . . . . . . . . . . . . . . .  44

operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  43

output mode . . . . . . . . . . . . . . . . . . . . . . . . . .  47

overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  42

parameter backup mode  . . . . . . . . . . . . . . . .  58

parameters mode . . . . . . . . . . . . . . . . . . . . . .  49

soft keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  42

start/stop  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  46

status line (LOC/REM, arrow)  . . . . . . . . . . . .  43

control panel (Basic). . . . . . . . . . . . . . . . . . . . . . .  62

alarm codes . . . . . . . . . . . . . . . . . . . . . . . . .  253

copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . .  69

direction of rotation. . . . . . . . . . . . . . . . . .  62, 64

fault mode  . . . . . . . . . . . . . . . . . . .  63, 243, 244

how to do common tasks . . . . . . . . . . . . . . . .  63

main menu . . . . . . . . . . . . . . . . . . . . . . . . . . .  63

operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  63

output mode . . . . . . . . . . . . . . . . . . . . . . . . . .  65

overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  62

parameter mode. . . . . . . . . . . . . . . . . . . . . . .  67

reference mode  . . . . . . . . . . . . . . . . . . . . . . .  66

start/stop  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  64

control word

ABB drives, FBA, description . . . . . . . . . . . .  232

EFB, description. . . . . . . . . . . . . . . . . . . . . .  209

FBA  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  222

FBA generic profile. . . . . . . . . . . . . . . . . . . .  240

Summary of Contents for ACS550 Series

Page 1: ...ACS550 User s Manual ACS550 01 Drives 0 75 132 kW ACS550 U1 Drives 1 200 hp ...

Page 2: ...anual Pulse Encoder Interface Module User s Manual 3AUA0000001938 English RCAN 01 CANopen Adapter User s Manual 3AFE64504231 English RCNA 01 ControlNet Adapter User s Manual 3AFE64506005 English RDNA 01 DeviceNet Adapter User s Manual 3AFE64504223 English RETA 01 Ethernet Adapter User s Manual 3AFE64539736 English RLON 01 LonWorks Adapter Module User s Manual 3AFE64798693 English RPBA 01 PROFIBUS ...

Page 3: ...Drives 0 75 132 kW 1 200 hp User s Manual 3AFE64804588 3AUA0000001418 Rev F EN EFFECTIVE 16 04 2007 SUPERSEDES 3AFE64804588 Rev D 24 06 2004 SUPERSEDES 3AUA0000001418 Rev E 06 12 2004 2007 ABB Oy All Rights Reserved ...

Page 4: ......

Page 5: ... The ACS550 adjustable speed AC drive should ONLY be installed by a qualified electrician WARNING Even when the motor is stopped dangerous voltage is present at the power circuit terminals U1 V1 W1 and U2 V2 W2 and depending on the frame size UDC and UDC or BRK and BRK WARNING Dangerous voltage is present when input power is connected After disconnecting the supply wait at least 5 minutes to let t...

Page 6: ... Corner grounded TN systems on page 267 WARNING Do not attempt to install or remove EM1 EM3 F1 or F2 screws while power is applied to the drive s input terminals WARNING Do not control the motor with the disconnecting device disconnecting means instead use the control panel start and stop keys and or commands via the I O board of the drive The maximum allowed number of charging cycles of the DC ca...

Page 7: ... 41 Compatibility 41 Assistant Control Panel 42 Basic Control Panel 62 Application macros ABB Standard macro 72 3 wire macro 73 Alternate macro 74 Motor Potentiometer macro 75 Hand Auto macro 76 PID Control macro 77 PFC macro 78 Torque Control macro 79 Connection example of a two wire sensor 80 User parameter sets 81 Macro default values for parameters 82 Parameters Complete parameter list 85 Comp...

Page 8: ...iagnostic displays 243 Correcting faults 244 Correcting alarms 250 Maintenance Maintenance intervals 255 Heatsink 255 Main fan replacement 256 Internal enclosure fan replacement 257 Capacitors 258 Control panel 258 Technical data Ratings 259 Input power connections 263 Motor connections 271 Brake components 277 Control connections 281 Efficiency 282 Cooling 283 Dimensions and weights 286 Degrees o...

Page 9: ...ACS550 User s Manual 9 Table of contents Index Contact ABB Product and service inquiries 309 Product training 309 Providing feedback on ABB Drives manuals 309 ...

Page 10: ...10 ACS550 User s Manual Table of contents ...

Page 11: ... problems that the warranty does not cover Installation flow chart The installation of the ACS550 adjustable speed AC drive follows the outline below The steps must be carried out in the order shown At the right of each step are references to the detailed information needed for the correct installation of the drive Task See PREPARE for installation Preparing for installation on page 12 PREPARE the...

Page 12: ...st the order and the shipping label to verify that all parts have been received Drive identification Drive labels To determine the type of drive you are installing refer to either serial number label attached on upper part of the chokeplate between the mounting holes or type code label attached on the heat sink on the right side of the drive cover Two examples of the type code label are given belo...

Page 13: ...shown on the labels is described below Serial number is of format CYYWWXXXXX where C Country of manufacture YY Year of manufacture WW Week of manufacture 01 02 03 for week 1 week 2 week 3 XXXXX Integer starting every week from 0001 AC Standard Drive 550 product series Construction region specific Output current rating Voltage rating Options Examples of options B055 IP54 UL type 12 no specification...

Page 14: ... site meets the environmental requirements To prevent damage prior to installation store and transport the drive according to the environmental requirements specified for storage and transportation See section Ambient conditions on page 289 Motor specification Verify Reference Motor type 3 phase induction motor Nominal current Motor value is within this range 0 2 2 0 I2hd I2hd drive heavy duty cur...

Page 15: ...cover or an IP54 drive without the conduit plate or hood see the note in chapter Technical data page 292 Suitable mounting location Confirm that the mounting location meets the following constraints The drive must be mounted vertically on a smooth solid surface and in a suitable environment as defined above The minimum space requirements for the drive are the outside dimensions see section Outside...

Page 16: ...d with the drive 2 Drill the holes Note Frame sizes R3 and R4 have four holes along the top Use only two If possible use the two outside holes to allow room to remove the fan for maintenance Note ACS400 drives can be replaced using the original mounting holes For R1 and R2 frame sizes the mounting holes are identical For R3 and R4 frame sizes the inside mounting holes on the top of ACS550 drives m...

Page 17: ...ning on the top of the module IP54 UL type 12 For the IP54 UL type 12 enclosures rubber plugs are required in the holes provided for access to the drive mounting slots 1 As required for access remove the rubber plugs Push plugs out from the back of the drive 2 R5 R6 Align the sheet metal hood not shown in front of the drive s top mounting holes Attach as part of next step 3 Position the ACS550 ont...

Page 18: ...s per local codes See section Motor cable requirements for CE C Tick compliance on page 274 In general Follow local codes for cable size Keep these four classes of wiring separated input power wiring motor wiring control communications wiring and braking unit wiring When installing input power and motor wiring refer to the following as appropriate To locate input power and motor connection termina...

Page 19: ...g chapters or sections as appropriate Control terminals table on page 22 Control connections on page 281 Application macros on page 71 Complete parameter descriptions on page 98 Embedded fieldbus on page 189 Fieldbus adapter on page 221 Frame size Terminal Description Braking accessory R1 R2 BRK BRK Braking resistor Braking resistor See section Brake components on page 277 R3 R4 R5 R6 UDC UDC DC b...

Page 20: ...ptional module 1 J2 DIP switch X1 Communications Optional module 2 GND Power output to motor Power input EM1 X1 Analog inputs and outputs X1 Digital inputs X1 Relay outputs J2 ON off position on position for RS485 termination and 10 V ref voltage output and 24 V aux voltage output PE U1 V1 W1 U2 V2 W2 Optional braking Frame size Terminal labels Brake options R1 R2 BRK BRK Brake resistor R3 R4 UDC ...

Page 21: ...onnect the internal EMC filter by removing screws F1 and F2 See IT systems on page 268 and Corner grounded TN systems on page 267 GND Power input PE U1 V1 W1 Optional braking Frame size Terminal labels Brake options R5 R6 UDC UDC Braking unit Chopper and resistor X0011 F2 Power input PE U1 V1 W1 F1 F2 X0013 Power output to motor U2 V2 W2 R5 R6 GND GND Power output to motor U2 V2 W2 F1 ...

Page 22: ...hrough 1 Mohm 7 AO1 Analog output programmable Default2 frequency 0 20 mA load 500 ohm Accuracy 3 8 AO2 Analog output programmable Default2 current 0 20 mA load 500 ohm Accuracy 3 9 AGND Analog output circuit common connected internally to chassis gnd through 1 Mohm 10 24V Auxiliary voltage output 24 V DC 250 mA reference to GND short circuit protected 11 GND Auxiliary voltage output common connec...

Page 23: ...lfil the requirements and the installation site is below 2000 m 6562 ft You can wire the digital input terminals in either a PNP or NPN configuration 19 RO1C Relay output 1 programmable Default2 Ready Maximum 250 V AC 30 V DC 2 A Minimum 500 mW 12 V 10 mA 20 RO1A 21 RO1B 22 RO2C Relay output 2 programmable Default2 Running Maximum 250 V AC 30 V DC 2 A Minimum 500 mW 12 V 10 mA 23 RO2A 24 RO2B 25 R...

Page 24: ... power For this test make sure that motor cables are NOT connected to the drive 1 Complete motor cable connections to the motor but NOT to the drive output terminals U2 V2 W2 2 At the drive end of the motor cable measure the insulation resistance between each motor cable phase and Protective Earth PE Apply a voltage of 1 kV DC and verify that resistance is greater than 1 Mohm PE M ohm ...

Page 25: ...e terminals Note For R5 frame size the minimum power cable size is 25 mm2 4 AWG For R6 frame size refer to section Power terminal considerations R6 frame size on page 269 7 Connect the pig tail created from the motor cable screen to the GND terminal 8 Install conduit gland box and tighten the cable clamps 9 Install the cable clamp s for the control cable s Power motor cables and clamps not shown i...

Page 26: ... 25 mm2 4 AWG For R6 frame size refer to section Power terminal considerations R6 frame size on page 269 8 Route the control cable through the conduit must be separate from input power and motor conduit runs 9 Strip the control cable sheathing and twist the copper screen into a pig tail 10 Connect the ground screen pig tail for digital and analog I O cables at X1 1 Ground only at drive end 11 Conn...

Page 27: ...es through the clamps and tighten the clamps 5 Strip and connect the power motor wires and the power ground wire to the drive terminals Note For R5 frame size the minimum power cable size is 25 mm2 4 AWG For R6 frame size refer to section Power terminal considerations R6 frame size on page 269 6 Connect the pig tail created from the motor cable screen to the GND terminal 7 Strip control cable shea...

Page 28: ... the power motor and ground wires to the drive terminals Note For R5 frame size the minimum power cable size is 25 mm2 4 AWG For R6 frame size refer to section Power terminal considerations R6 frame size on page 269 7 Route the control cable through the conduit 8 Strip the control cable sheathing and twist the copper screen into a pig tail 9 Connect the ground screen pig tail for digital and analo...

Page 29: ...s properly grounded The input power mains voltage matches the drive nominal input voltage The input power mains connections at U1 V1 and W1 are connected and tightened as specified The input power mains fuses are installed The motor connections at U2 V2 and W2 are connected and tightened as specified The motor cable is routed away from other cables NO power factor compensation capacitors are in th...

Page 30: ...aptive screws around the edge of the cover 3 Slide the hood down over the top of the cover Only needed for UL type 12 installations 4 Install the two screws that attach the hood Only needed for UL type 12 installations 5 Install the control panel Note The control panel window must be closed to comply with IP54 UL type 12 6 Optional Add a lock not supplied to secure the control panel window 7 Conti...

Page 31: ...tant Control Panel only guides you through all essential settings to be done In the limited start up the drive gives no guidance you go through the very basic settings by following the instructions given in the manual If you have a Basic Control Panel follow the instructions given in section How to perform the limited start up on page 31 How to perform the limited start up For the limited start up...

Page 32: ...rameter descriptions in section Complete parameter descriptions starting on page 98 The general parameter setting procedure is described below for the Basic Control Panel You find more detailed instructions for the Basic Control Panel on page 67 Instructions for the Assistant Control Panel are on page 49 The general parameter setting procedure 1 To go to the Main menu press if the bottom line show...

Page 33: ...motor data to exactly the same value as on the motor nameplate For example if the motor nominal speed is 1470 rpm on the nameplate setting the value of parameter 9908 MOTOR NOM SPEED to 1500 rpm results in the wrong operation of the drive motor nominal voltage parameter 9905 motor nominal current parameter 9906 Allowed range 0 2 2 0 I2hd A motor nominal frequency parameter 9907 motor nominal speed...

Page 34: ...o perform the ID Run and then return to step DIRECTION OF THE MOTOR ROTATION on page 34 IDENTIFICATION MAGNETIZATION WITH ID RUN SELECTION 0 OFF IDMAGN As stated above the identification magnetization is performed only if parameter 9904 is set to 1 VECTOR SPEED or 2 VECTOR TORQ or parameter 9904 is set to 3 SCALAR FREQ and parameter 2101 is set to 3 SCALAR FLYST or 5 FLY BOOST Press key to switch ...

Page 35: ...leration time 1 parameter 2203 Note Set also deceleration time 2 parameter 2206 if two deceleration times will be used in the application SAVING A USER PARAMETER SET AND FINAL CHECK The start up is now completed However it might be useful at this stage to set the parameters required by your application and save the settings as a user parameter set as instructed in section User parameter sets on pa...

Page 36: ...ghlighted to run the Start up Assistant Press if you do not want to run the Start up Assistant Press key to highlight and then press if you want to make the panel ask or not ask the question about running the Start up Assistant again the next time you switch on the power to the drive SELECTING THE LANGUAGE If you decided to run the Start up Assistant the display then asks you to select the languag...

Page 37: ...G A USER PARAMETER SET AND FINAL CHECK The start up is now completed However it might be useful at this stage to set the parameters required by your application and save the settings as a user parameter set as instructed in section User parameter sets on page 81 After the whole set up is completed check there are no faults or alarms shown on the display and the panel LED is green and does not blin...

Page 38: ...to switch between remote and local control In remote control the panel display shows text REM STARTING AND CONTROLLING THE SPEED OF THE MOTOR Start by switching digital input DI1 on Assistant Control Panel The arrow starts rotating It is dotted until the setpoint is reached Basic Control Panel Text FWD starts flashing fast and stops after the setpoint is reached Regulate the drive output frequency...

Page 39: ...ated ID Run procedure The general parameter setting procedure is not repeated here For Assistant Control Panel see page 49 and for Basic Control Panel page 67 in chapter Control panels PRE CHECK WARNING The motor will run at up to approximately 50 80 of the nominal speed during the ID Run The motor will rotate in the forward direction Ensure that it is safe to run the motor before performing the I...

Page 40: ...shown ID RUN WITH THE BASIC CONTROL PANEL Change parameter 9910 ID RUN to 1 ON Save the new setting by pressing If you want to monitor actual values during the ID Run go to the Output mode by pressing repeatedly until you get there Press to start the ID Run The panel keeps switching between the display that was shown when you started the ID Run and the alarm display presented on the right In gener...

Page 41: ...described below includes pre programmed assistants to automate the most common parameter setups The panel provides language support It is available with different language sets Compatibility The manual is compatible with the following panel versions Basic Control Panel ACS CP C Rev K Assistant Control Panel Area 1 ACS CP A Rev Y Assistant Control Panel Area 2 ACS CP L Rev E Assistant Control Panel...

Page 42: ...nt functions of the two soft keys and if enabled the clock display 3 Soft key 1 Function depends on the context The text in the lower left corner of the LCD display indicates the function 4 Soft key 2 Function depends on the context The text in the lower right corner of the LCD display indicates the function 5 Up Scrolls up through a menu or list displayed in the center of the LCD display Incremen...

Page 43: ...Fault The operation in the first eight modes is described in this chapter When a fault or alarm occurs the panel goes automatically to the Fault mode showing the fault or alarm You can reset it in the Output or Fault mode see chapter Diagnostics No Field Alternatives Significance 1 Control location LOC Drive control is local that is from the control panel REM Drive control is remote such as the dr...

Page 44: ...hange the direction of the motor rotation Output 47 How to set the speed frequency or torque reference Output 48 How to change the value of a parameter Parameters 49 How to select the monitored signals Parameters 50 How to do guided tasks specification of related parameter sets with assistants Assistants 51 How to view and edit changed parameters Changed Parameters 54 How to view faults Fault Logg...

Page 45: ...g panel information Panel FW panel firmware version ROM CRC panel ROM check sum Flash Rev flash content version Flash content comment When you release the key the panel goes to the Output mode 01 OPERATING DATA 03 FB ACTUAL SIGNALS 04 FAULT HISTORY 10 START STOP DIR 11 REFERENCE SELECT PAR GROUPS 10 EXIT SEL 00 00 LOC EXIT 00 00 This group defines external sources EXT1 and EXT2 for commands that e...

Page 46: ... to local control LOC and control the drive using the control panel press The result depends on how long you press the key If you release the key immediately the display flashes Switching to the local control mode the drive stops Set the local control reference as instructed on page 48 If you press the key for about two seconds the drive continues as before The drive copies the current remote valu...

Page 47: ...ing the monitored signals How to change the direction of the motor rotation Step Action Display 1 If you are not in the Output mode press repeatedly until you get there 2 If the drive is in remote control REM shown on the status line switch to local control by pressing The display briefly shows a message about changing the mode and then returns to the Output mode 3 To change the direction from for...

Page 48: ...ol 3 To increase the highlighted reference value shown in the top right corner of the display press The value changes immediately It is stored in the drive permanent memory and restored automatically after power switch off To decrease the value press Step Action Display 1 If you are not in the Output mode press repeatedly until you get there 2 To increase the contrast press keys and simultaneously...

Page 49: ...anges the value faster Pressing the keys simultaneously replaces the displayed value with the default value 6 To save the new value press To cancel the new value and keep the original press MENU EXIT PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 MAIN MENU 1 LOC ENTER 01 OPERATING DATA 03 FB ACTUAL SIGNALS 04 FAULT HISTORY 10 START STOP DIR 11 REFERENCE SELECT EXIT SEL 00 00 PAR GROUPS 01 LOC ...

Page 50: ...aph For decimal numbers you can specify the decimal point location or use the decimal point location and unit of the source signal setting 9 DIRECT For details see parameter 3404 Signal 1 parameter 3404 OUTPUT1 DSP FORM Signal 2 parameter 3411 OUTPUT2 DSP FORM Signal 3 parameter 3418 OUTPUT3 DSP FORM 3 Select the units to be displayed for the signals This has no effect if parameter 3404 3411 3418 ...

Page 51: ...an the Start up Assistant it guides you through the task of specification of its parameter set as shown in steps 4 and 5 below After that you can select another assistant on the Assistants menu or exit the Assistants mode The Motor Set up Assistant is used here as an example If you select the Start up Assistant it activates the first assistant which guides you through the task of specification of ...

Page 52: ...he source for the speed reference 1106 If AI1 is used Setting analog input AI1 limits scale inversion 1301 1303 3001 Setting the reference limits 1107 1108 Torque control Selecting the source for the torque reference 1106 If AI1 is used Setting analog input AI1 limits scale inversion 1301 1303 3001 Setting the reference limits 1107 1108 Setting the torque ramp up and ramp down times 2401 2402 PID ...

Page 53: ...er set 1 2 control 4027 Protections Setting the current and torque limits 2003 2017 Output signals Selecting the signals indicated through relay output RO Group 14 RELAY OUTPUTS Selecting the signals indicated through analog output AO Setting the minimum maximum scaling and inversion Group 15 ANALOG OUTPUTS Name Description Set parameters ...

Page 54: ... to modify the value 4 Specify a new value for the parameter with keys and Pressing the key once increments or decrements the value Holding the key down changes the value faster Pressing the keys simultaneously replaces the displayed value with the default value 5 To accept the new value press If the new value is the default value the parameter is removed from the list of changed parameters To can...

Page 55: ...Logger mode by selecting FAULT LOGGER on the menu with keys and and pressing The display shows the fault log starting with the latest fault The number on the row is the fault code according to which the causes and corrective actions are listed in chapter Diagnostics 3 To see the details of a fault select it with keys and and press 4 To show the help text press Scroll the help text with keys and Af...

Page 56: ...w hide the clock select CLOCK VISIBLILITY on the menu press select Show clock Hide clock and press or if you want to return to the previous display without making changes press To specify the date format select DATE FORMAT on the menu press and select a suitable format Press to save or to cancel your changes To specify the time format select TIME FORMAT on the menu press and select a suitable form...

Page 57: ...g and end dates of the period during which daylight saving time is used in each country or area whose daylight saving changes you can select to be followed To disable automatic clock transitions according to the daylight saving changes select Off and press To enable automatic clock transitions select the country or area whose daylight saving changes are followed and press To return to the previous...

Page 58: ...ch restore the full parameter set from the control panel to the drive DOWNLOAD FULL SET This writes all parameters including the internal non user adjustable motor parameters to the drive It does not include the user sets of parameters Note Only use this function to restore a drive from a backup or to transfer parameters to systems that are identical to the original system copy a partial parameter...

Page 59: ...pleted the display shows a message about the completion Press to return to the Copy menu To perform downloads select the appropriate operation here DOWNLOAD FULL SET is used as an example on the Copy menu with keys and and press The display shows the transfer status as a percentage of completion Press if you want stop the operation After the download is completed the display shows a message about ...

Page 60: ...l current rating If present an A indicates a decimal point e g 4A6 means 4 6 A Y 2 200 V 4 400 V 6 600 V Z i European loading package n US loading package FIRMWARE firmware version of the drive You can scroll the information with keys and 4 Press to return to the Copy menu MENU EXIT PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 MAIN MENU 1 LOC ENTER UPLOAD TO PANEL BACKUP INFO DOWNLOAD FULL S...

Page 61: ...e I O group e g DIGITAL INPUTS with keys and and press After a brief pause the display shows the current settings for the selection 4 Select the setting line with a parameter number with keys and and press 5 Specify a new value for the setting with keys and Pressing the key once increments or decrements the value Holding the key down changes the value faster Pressing the keys simultaneously replac...

Page 62: ...reverse direction of the motor rotation Flashing slowly stopped Flashing rapidly running not at setpoint Steady running at setpoint Displayed value can be modified in the Parameter and Reference modes 2 RESET EXIT Exits to the next higher menu level without saving changed values Resets faults in the Output and Fault modes 3 MENU ENTER Enters deeper into menu level In the Parameter mode saves the d...

Page 63: ...art stop change the direction switch between local and remote control and monitor up to three actual values one at a time To do other tasks go first to the Main menu and select the appropriate mode How to do common tasks The table below lists common tasks the mode in which you can perform them and the page number where the steps to do the task are described in detail Task Mode Page How to switch b...

Page 64: ...ress the key If you release the key immediately the display flashes LoC the drive stops Set the local control reference as instructed on page 66 If you press the key for about two seconds release when the display changes from LoC to LoC r the drive continues as before The drive copies the current remote values for the run stop status and the reference and uses them as the initial local control set...

Page 65: ...alue of one Group 01 OPERATING DATA signal The unit is shown on the right Page 68 tells how to select up to three signals to be monitored in the Output mode The table below shows how to view them one at a time How to browse the monitored signals Step Action Display 1 If more than one signals have been selected to be monitored see page 68 you can browse them in the Output mode To browse the signals...

Page 66: ...ntrol by pressing The display briefly shows LoC before switching to local control Note With Group 11 REFERENCE SELECT you can allow the reference modification in remote control REM 3 If the panel is not in the Reference mode rEF not visible press key or until you see rEF and then press Now the display shows the current reference value with under the value 4 To increase the reference value press To...

Page 67: ...ps 3 Use keys and to find the desired parameter group 4 Press The display shows one of the parameters in the selected group 5 Use keys and to find the desired parameter 6 Press and hold for about two seconds until the display shows the value of the parameter with underneath indicating that changing of the value is now possible Note When is visible pressing keys and simultaneously changes the displ...

Page 68: ...3401 0 and 3415 0 browsing is disabled and only the signal specified by 3408 appears in the display If all three parameters are set to 0 i e no signals are selected for monitoring the panel displays text n A 2 Specify the decimal point location or use the decimal point location and unit of the source signal setting 9 DIRECT Bar graphs are not available for Basic Operation Panel For details see par...

Page 69: ...meters to systems that are identical to the original system copy a partial parameter set from the control panel to a drive dL P Download Partial The partial set does not include user sets internal motor parameters parameters 9905 9909 1605 1607 5201 nor any Group 51 EXT COMM MODULE and Group 53 EFB PROTOCOL parameters The source and target drives and their motor sizes do not need to be the same co...

Page 70: ...n the Output mode otherwise by pressing repeatedly until you see MENU at the bottom 2 If the panel is not in the Copy mode CoPY not visible press key or until you see CoPY Press 3 To upload all parameters including user sets from the drive to the control panel step to uL with keys and Press During the transfer the display shows the transfer status as a percentage of completion To perform downloads...

Page 71: ...02 COMM PROT SEL Group 50 ENCODER Group 53 EFB PROTOCOL parameters Group 29 MAINTENANCE TRIG parameters After selecting a macro you can make additional parameter changes manually with the control panel You enable application macros by setting the value for parameter 9902 APPLIC MACRO By default 1 ABB STANDARD is the enabled macro The following sections describe each of the application macros and p...

Page 72: ...0 V DC Output frequency 0 20 mA Start Stop Activate to start Fwd Rev Activate to reverse rotation direction Constant speed selection2 Constant speed selection2 Ramp pair selection Activate to select 2nd acc dec ramp pair Relay output 1 programmable Default operation Relay output 2 programmable Default operation Relay output 3 programmable Default operation Note 1 The external reference is used as ...

Page 73: ... speed reference 1 0 10 V Reference voltage 10 V DC Motor output speed 0 20 mA Constant speed selection1 Constant speed selection1 Relay output 1 programmable Default operation Relay output 2 programmable Default operation Relay output 3 programmable Default operation Output current 0 20 mA Ready 19 connected to 21 Running 22 connected to 24 Fault 1 25 connected to 27 Analog input circuit common N...

Page 74: ...10 V Reference voltage 10 V DC Motor output speed 0 20 mA Constant speed selection1 Constant speed selection1 Relay output 1 programmable Default operation Relay output 2 programmable Default operation Relay output 3 programmable Default operation Output current 0 20 mA Ready 19 connected to 21 Running 22 connected to 24 Fault 1 25 connected to 27 Analog input circuit common Not used Analog output...

Page 75: ...ence1 Reference down Activation decreases the reference1 Relay output 1 programmable Default operation Relay output 2 programmable Default operation Relay output 3 programmable Default operation Output current 0 20 mA Ready 19 connected to 21 Running 22 connected to 24 Fault 1 25 connected to 27 Analog input circuit common Not used Analog output circuit common Auxiliary voltage output 24 V DC Auxi...

Page 76: ...reverses rotation direction EXT1 EXT2 Selection Activation selects auto control Forward Reverse Auto Activation reverses rotation direction Start Stop Auto Activation starts the drive Run enable Deactivation always stops the drive External reference 1 0 10 V Hand Control Reference voltage 10 V DC Motor output speed 0 20 mA Output current 0 20 mA Analog input circuit common Analog output circuit co...

Page 77: ...ction Activation selects PID control Constant speed selection 2 Not used in PID control 2 Start Stop PID Activation starts the drive Run enable Deactivation always stops the drive External ref 1 Manual or Ext ref 2 PID 0 10 V1 Reference voltage 10 V DC Motor output speed 0 20 mA Output current 0 20 mA Analog input circuit common Analog output circuit common Auxiliary voltage output 24 V DC Auxilia...

Page 78: ...rts the drive Start Stop PFC Activation starts the drive Run enable Deactivation always stops the drive External ref 1 Manual or Ext ref 2 PID PFC 0 10 V1 Reference voltage 10 V DC Output frequency 0 20 mA Actual 1 PI controller actual value 0 4 20 mA Analog input circuit common Analog output circuit common Auxiliary voltage output 24 V DC Auxiliary voltage output common Digital input common for a...

Page 79: ...eed torque control Activation selects torque control Constant speed 1 1202 Relay output 1 programmable Default operation Relay output 2 programmable Default operation Relay output 3 programmable Default operation Output current 0 20 mA Ready 19 connected to 21 Running 22 connected to 24 Fault 1 25 connected to 27 Analog input circuit common External torque reference 4 20 mA Analog output circuit c...

Page 80: ...iagrams in this chapter show the connection when a separately powered sensor is used The figure below gives an example of a connection using a two wire sensor Note The sensor is supplied through its current output Thus the output signal must be 4 20 mA not 0 20 m A X1 control board 5 AI2 Process actual value measurement 0 4 20 mA Rin 100 ohm 6 AGND X1 control board 10 24 V Auxiliary voltage output...

Page 81: ...tings and the results of the motor identification to the permanent memory by changing parameter 9902 to 1 USER S1 SAVE Press Assistant Control Panel or Basic Control Panel To load User Parameter Set 1 Change parameter 9902 to 0 USER S1 LOAD Press Assistant Control Panel or Basic Control Panel to load The user parameter set can also be switched through digital inputs see parameter 1605 Note Loading...

Page 82: ...0 0 7 6 6 2 1003 DIRECTION 3 3 3 3 3 1 1 3 1102 EXT1 EXT2 SEL 0 0 0 0 3 2 3 3 1103 REF1 SELECT 1 1 1 12 1 1 1 1 1106 REF2 SELECT 2 2 2 2 2 19 19 2 1201 CONST SPEED SEL 9 10 9 5 0 9 0 4 1304 MINIMUM AI2 0 0 0 0 20 20 20 20 1401 RELAY OUTPUT 1 1 1 1 1 1 1 2 1 1402 RELAY OUTPUT 2 2 2 2 2 2 2 3 2 1403 RELAY OUTPUT 3 3 3 3 3 3 3 31 3 1501 AO1 CONTENT SEL 103 102 102 102 102 102 103 102 1503 AO1 CONTENT...

Page 83: ...20 20 20 20 1401 RELAY OUTPUT 1 1 1 1 1 1 1 2 1 1402 RELAY OUTPUT 2 2 2 2 2 2 2 3 2 1403 RELAY OUTPUT 3 3 3 3 3 3 3 31 3 1501 AO1 CONTENT SEL 103 102 102 102 102 102 103 102 1503 AO1 CONTENT MAX 60 60 60 60 60 60 62 60 1507 AO2 CONTENT SEL 104 104 104 104 104 104 130 104 1510 MINIMUM AO2 0 0 0 0 0 0 4 0 1601 RUN ENABLE 0 0 6 6 4 5 2 6 2008 MAXIMUM FREQ 60 60 60 60 60 60 62 60 2201 ACC DEC 1 2 SEL ...

Page 84: ...84 ACS550 User s Manual Application macros ...

Page 85: ... 9906 MOTOR NOM CURR 0 2 I2hd 2 0 I2hd 0 1 A 1 0 I2hd 9907 MOTOR NOM FREQ 10 0 0 500 0 Hz 0 1 Hz 01 50 0 Hz U1 60 0 Hz 9908 MOTOR NOM SPEED 50 30000 rpm 1 rpm Size dependent 9909 MOTOR NOM POWER 0 2 3 0 Phd 01 0 1 kW U1 0 1 hp 1 0 Phd 9910 ID RUN 0 OFF IDMAGN 1 ON 1 0 OFF IDMAGN Group 01 OPERATING DATA 0101 SPEED DIR 30000 30000 rpm 1 rpm 0102 SPEED 0 30000 rpm 1 rpm 0103 OUTPUT FREQ 0 0 500 0 Hz ...

Page 86: ... scale defined by par 4206 and 4207 0134 COMM RO WORD 0 65535 1 0 0135 COMM VALUE 1 32768 32767 1 0 0136 COMM VALUE 2 32768 32767 1 0 0137 PROCESS VAR 1 1 0138 PROCESS VAR 2 1 0139 PROCESS VAR 3 1 0140 RUN TIME 0 00 499 99 kh 0 01 kh 0 00 kh 0141 MWH COUNTER 0 9999 MWh 1 MWh 0142 REVOLUTION CNTR 0 65535 Mrev 1 Mrev 0 0143 DRIVE ON TIME HI 0 65535 days 1 day 0 0144 DRIVE ON TIME LO 00 00 00 23 59 5...

Page 87: ...L 1003 DIRECTION 1 FORWARD 2 REVERSE 3 REQUEST 1 3 REQUEST 1004 JOGGING SEL 6 6 1 0 NOT SEL Group 11 REFERENCE SELECT 1101 KEYPAD REF SEL 1 REF1 Hz rpm 2 REF2 1 1 REF1 Hz rpm 1102 EXT1 EXT2 SEL 6 12 1 0 EXT1 1103 REF1 SELECT 0 17 20 21 1 1 KEYPAD 1104 REF1 MIN 0 0 500 0 Hz 0 30000 rpm 0 1 Hz 1 rpm 0 0 Hz 0 rpm 1105 REF1 MAX 0 0 500 0 Hz 0 30000 rpm 0 1 Hz 1 rpm 01 50 0 Hz 1500 rpm U1 60 0 Hz 1800 ...

Page 88: ...N DELAY 0 0 3600 0 s 0 1 s 0 0 s 1407 RO 2 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s 1408 RO 3 ON DELAY 0 0 3600 0 s 0 1 s 0 0 s 1409 RO 3 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s 1410 RELAY OUTPUT 4 0 46 52 1 0 NOT SEL 1411 RELAY OUTPUT 5 0 46 52 1 0 NOT SEL 1412 RELAY OUTPUT 6 0 46 52 1 0 NOT SEL 1413 RO 4 ON DELAY 0 0 3600 0 s 0 1 s 0 0 s 1414 RO 4 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s 1415 RO 5 ON DELAY 0 0 3...

Page 89: ...SABLE 1 ENABLE TIME 2 ENABLE 1 1 ENABLE TIME 2007 MINIMUM FREQ 500 0 500 0 Hz 0 1 Hz 0 0 Hz 2008 MAXIMUM FREQ 0 0 500 0 Hz 0 1 Hz 01 50 0 Hz U1 60 0 Hz 2013 MIN TORQUE SEL 6 7 1 0 MIN TORQUE 1 2014 MAX TORQUE SEL 6 7 1 0 MAX TORQUE 1 2015 MIN TORQUE 1 600 0 0 0 0 1 300 0 2016 MIN TORQUE 2 600 0 0 0 0 1 300 0 2017 MAX TORQUE 1 0 0 600 0 0 1 300 0 2018 MAX TORQUE 2 0 0 600 0 0 1 300 0 Group 21 START...

Page 90: ... HI 0 30000 rpm 0 0 500 0 Hz 1 rpm 0 1 Hz 0 rpm 0 0 Hz 2504 CRIT SPEED 2 LO 0 30000 rpm 0 0 500 0 Hz 1 rpm 0 1 Hz 0 rpm 0 0 Hz 2505 CRIT SPEED 2 HI 0 30000 rpm 0 0 500 0 Hz 1 rpm 0 1 Hz 0 rpm 0 0 Hz 2506 CRIT SPEED 3 LO 0 30000 rpm 0 0 500 0 Hz 1 rpm 0 1 Hz 0 rpm 0 0 Hz 2507 CRIT SPEED 3 HI 0 30000 rpm 0 0 500 0 Hz 1 rpm 0 1 Hz 0 rpm 0 0 Hz Group 26 MOTOR CONTROL 2601 FLUX OPT ENABLE 0 OFF 1 ON 1 ...

Page 91: ...IME 0 60 0 s 0 1 s 3 0 s 3021 AI1 FAULT LIMIT 0 100 0 1 0 3022 AI2 FAULT LIMIT 0 100 0 1 0 3023 WIRING FAULT 0 DISABLE 1 ENABLE 1 1 ENABLE 3024 CB TEMP FAULT 0 DISABLE 1 ENABLE 1 1 ENABLE Group 31 AUTOMATIC RESET 3101 NUMBER OF TRIALS 0 5 1 0 3102 TRIAL TIME 1 0 600 0 s 0 1 s 30 s 3103 DELAY TIME 0 0 120 0 s 0 1 s 0 s 3104 AR OVERCURRENT 0 DISABLE 1 ENABLE 1 0 DISABLE 3105 AR OVERVOLTAGE 0 DISABLE...

Page 92: ... 127 1 3413 OUTPUT2 MIN 1 3414 OUTPUT2 MAX 1 3415 SIGNAL3 PARAM 100 NOT SELECTED 101 159 1 105 parameter 0105 TORQUE 3416 SIGNAL3 MIN 1 3417 SIGNAL3 MAX 1 3418 OUTPUT3 DSP FORM 0 9 1 9 DIRECT 3419 OUTPUT3 UNIT 0 127 1 3420 OUTPUT3 MIN 1 3421 OUTPUT3 MAX 1 Group 35 MOTOR TEMP MEAS 3501 SENSOR TYPE 0 6 1 0 NONE 3502 INPUT SELECTION 1 8 1 1 AI1 3503 ALARM LIMIT Par 3501 1 3 10 200 C Par 3501 4 0 5000...

Page 93: ...ME 10 400 s 1 s 20 s 3704 LOAD FREQ 1 0 500 Hz 1 Hz 5 Hz 3705 LOAD TORQ LOW 1 0 600 1 10 3706 LOAD TORQ HIGH 1 0 600 1 300 3707 LOAD FREQ 2 0 500 Hz 1 Hz 25 Hz 3708 LOAD TORQ LOW 2 0 600 1 15 3709 LOAD TORQ HIGH 2 0 600 1 300 3710 LOAD FREQ 3 0 500 Hz 1 Hz 43 Hz 3711 LOAD TORQ LOW 3 0 600 1 25 3712 LOAD TORQ HIGH 3 0 600 1 300 3713 LOAD FREQ 4 0 500 Hz 1 Hz 50 Hz 3714 LOAD TORQ LOW 4 0 600 1 30 37...

Page 94: ...KE UP DELAY 0 00 60 00 s 0 01 s 0 50 s 4027 PID 1 PARAM sET 6 14 1 0 SET 1 Group 41 PROCESS PID SET 2 4101 GAIN 0 1 100 0 0 1 1 0 4102 INTEGRATION TIME 0 0 NOT SEL 0 1 3600 0 s 0 1 s 60 0 s 4103 DERIVATION TIME 0 0 10 0 s 0 1 s 0 0 s 4104 PID DERIV FILTER 0 0 10 0 s 0 1 s 1 0 s 4105 ERROR VALUE INV 0 NO 1 YES 1 0 NO 4106 UNITS 0 127 1 4 4107 UNIT SCALE 0 4 1 1 4108 0 VALUE Unit and scale defined b...

Page 95: ...cale defined by par 4206 and 4207 40 0 4212 SETPOINT MIN 500 0 500 0 0 1 0 0 4213 SETPOINT MAX 500 0 500 0 0 1 100 0 4214 FBK SEL 1 13 1 1 ACT1 4215 FBK MULTIPLIER 0 000 NOT SEL 32 768 32 767 0 001 0 000 NOT SEL 4216 ACT1 INPUT 1 7 1 2 AI2 4217 ACT2 INPUT 1 7 1 2 AI2 4218 ACT1 MINIMUM 1000 1000 1 0 4219 ACT1 MAXIMUM 1000 1000 1 100 4220 ACT2 MINIMUM 1000 1000 1 0 4221 ACT2 MAXIMUM 1000 1000 1 100 ...

Page 96: ...B BAUD RATE 1 2 2 4 4 8 9 6 19 2 38 4 57 6 76 8 kbits s 9 6 kbits s 5304 EFB PARITY 0 8 NONE 1 1 8 NONE 2 2 8 EVEN 1 3 8 ODD 1 0 8 NONE 1 5305 EFB CTRL PROFILE 0 ABB DRV LIM 1 DCU PROFILE 2 ABB DRV FULL 1 0 ABB DRV LIM 5306 EFB OK MESSAGES 0 65535 1 0 5307 EFB CRC ERRORS 0 65535 1 0 5308 EFB UART ERRORS 0 65535 1 0 5309 EFB STATUS 0 7 1 0 IDLE 5310 EFB PAR 10 0 65535 1 0 NOT SEL 5311 EFB PAR 11 0 ...

Page 97: ...117 NR OF AUX MOT 0 4 1 1 8118 AUTOCHNG INTERV 0 1 TEST MODE 0 0 NOT SEL 0 1 336 h 0 1 h 0 0 h NOT SEL 8119 AUTOCHNG LEVEL 0 0 100 0 0 1 50 8120 INTERLOCKS 0 6 1 4 DI4 8121 REG BYPASS CTRL 0 NO 1 YES 1 0 NO 8122 PFC START DELAY 0 00 10 00 s 0 01 s 0 50 s 8123 PFC ENABLE 0 NOT SEL 1 ACTIVE 1 0 NOT SEL 8124 ACC IN AUX STOP 0 0 NOT SEL 0 1 1800 0 s 0 1 s 0 0 s NOT SEL 8125 DEC IN AUX START 0 0 NOT SE...

Page 98: ...SER S1 LOAD 2 USER S2 LOAD With these the user parameter sets can be taken back in use 9904 MOTOR CTRL MODE Selects the motor control mode 1 VECTOR SPEED sensorless vector control mode Reference 1 is speed reference in rpm Reference 2 is speed reference in 100 is absolute maximum speed equal to the value of parameter 2002 MAXIMUM SPEED or 2001 MINIMUM SPEED if the absolute value of the minimum spe...

Page 99: ...ithout any measured speed feedback i e without a pulse encoder 0 OFF IDMAGN The Motor ID Run process is not run Identification magnetization is performed depending on parameter 9904 and 2101 settings In identification magnetization the motor model is calculated at first start by magnetizing the motor for 10 to 15 s at zero speed motor not rotating The model is recalculated always at start after mo...

Page 100: ...de 0105 TORQUE Output torque Calculated value of torque on motor shaft in of motor nominal torque Shown by default in the control panel Output mode 0106 POWER The measured motor power in kW 0107 DC BUS VOLTAGE The DC bus voltage in V DC as measured by the ACS550 0109 OUTPUT VOLTAGE The voltage applied to the motor 0110 DRIVE TEMP The temperature of the drive power transistors in degrees Celsius 01...

Page 101: ...UTPUT The PID controller 2 output value in 0128 PID 1 SETPNT The PID 1 controller setpoint signal Units and scale defined by PID parameters 0129 PID 2 SETPNT The PID 2 controller setpoint signal Units and scale defined by PID parameters 0130 PID 1 FBK The PID 1 controller feedback signal Units and scale defined by PID parameters 0131 PID 2 FBK The PID 2 controller feedback signal Units and scale d...

Page 102: ...parameter 3501 0146 MECH ANGLE Defines the motor shaft s angular position to about 0 01 32 768 divisions for 360 The position is defined as 0 at power up During operation the zero position can be set by a Z pulse input if parameter 5010 Z PLS ENABLE 1 ENABLE parameter 5011 POSITION RESET if parameter 5010 Z PLS ENABLE 2 DISABLE any status change of parameter 5002 ENCODER ENABLE 0147 MECH REVS A si...

Page 103: ...ted actual intake energy in kWh 0152 INPUT MWH Calculated actual intake energy in MWh 0158 PID COMM VALUE 1 Data received from fieldbus for PID control PID1 and PID2 0159 PID COMM VALUE 2 Data received from fieldbus for PID control PID1 and PID2 Code Description ...

Page 104: ...tion to the fieldbus controller The status consists of two Status Words The control panel displays the word in hex For example all zeros and a 1 in Bit 0 displays as 0001 All zeros and a 1 in Bit 15 displays as 8000 0304 FB STS WORD 2 Read only copy of the Status Word 2 See parameter 0303 Bit 0301 FB CMD WORD 1 0302 FB CMD WORD 2 0 STOP FBLOCAL_CTL 1 START FBLOCAL_REF 2 REVERSE START_DISABLE1 3 LO...

Page 105: ...ros and a 1 in Bit 15 displays as 8000 0309 ALARM WORD 2 See parameter 0308 Code Description Bit 0305 FAULT WORD 1 0306 FAULT WORD 2 0307 FAULT WORD 3 0 OVERCURRENT Obsolete EFB 1 1 DC OVERVOLT THERM FAIL EFB 2 2 DEV OVERTEMP OPEX LINK EFB 3 3 SHORT CIRC OPEX PWR INCOMPATIBLE SW 4 Reserved CURR MEAS USER LOAD CURVE 5 DC UNDERVOLT SUPPLY PHASE Reserved 6 AI1 LOSS ENCODER ERR Reserved 7 AI2 LOSS OVE...

Page 106: ... on minus the whole days reported in 0402 in format hh mm ss if real time clock is not used or was not set Format on the Basic Control Panel The time since power on in 2 second ticks minus the whole days reported in 0402 30 ticks 60 seconds E g Value 514 equals 17 minutes and 8 seconds 514 30 0404 SPEED AT FLT The motor speed rpm at the time the last fault occurred 0405 FREQ AT FLT The frequency H...

Page 107: ...ctivated Reverse de activated Forward 5 DI1P 2P 3P Start Forward Start Reverse and Stop Start and Direction commands are given simultaneously with two separate momentary push buttons the P stands for pulse Start Forward command is through a normally open push button connected to digital input DI1 In order to start the drive the digital input DI3 must be activated prior to the pulse in DI1 Start Re...

Page 108: ...ion Jogging uses Constant Speed 7 parameter 1208 for speed reference and ramp pair 2 parameters 2205 and 2206 for accelerating and decelerating When the jogging activation signal is lost the drive uses ramp stop to decelerate to zero speed even if coast stop is used in normal operation parameter 2102 The jogging status can be parameterized to relay outputs parameter 1401 The jogging status is also...

Page 109: ...n de activated EXT1 See Group 36 TIMED FUNCTIONS 10 12 TIMED FUNC 2 4 Assigns control to EXT1 or EXT2 based on the state of the Timed Function See TIMED FUNC 1 above 1 DI1 INV Assigns control to EXT1 or EXT2 based on the state of DI1 DI1 activated EXT1 DI1 de activated EXT2 2 6 DI2 INV DI6 INV Assigns control to EXT1 or EXT2 based on the state of the selected digital input See DI1 INV above 1103 R...

Page 110: ... AI1 and analog input 2 AI2 combination as the reference source See Analog input reference correction below 15 AI1 AI2 Defines an analog input 1 AI1 and analog input 2 AI2 combination as the reference source See Analog input reference correction below 16 AI1 AI2 Defines an analog input 1 AI1 and analog input 2 AI2 combination as the reference source See Analog input reference correction below 17 A...

Page 111: ...oup 41 PROCESS PID SET 2 20 21 Same as for parameter 1103 REF1 SELECT 1107 REF2 MIN Sets the minimum for external reference 2 The minimum analog input signal in volts or amperes corresponds to REF2 MIN in Parameter 1301 MINIMUM AI1 or 1304 MINIMUM AI2 sets the minimum analog input signal This parameter sets the minimum frequency reference The value is a percentage of the maximum frequency or speed...

Page 112: ...t DI2 DI6 See above 7 DI1 2 Selects one of three Constant Speeds 1 3 using DI1 and DI2 Uses two digital inputs as defined below 0 DI de activated 1 DI activated Can be set up as a so called fault speed which is activated if the control signal is lost Refer to parameter 3001 AI MIN function and parameter 3002 PANEL COMM ERR 8 DI2 3 Selects one of three Constant Speeds 1 3 using DI2 and DI3 See abov...

Page 113: ...I5 See above DI1 2 INV for code 11 DI5 6 INV Selects one of three Constant Speeds 1 3 using DI5 and DI6 See above DI1 2 INV for code 12 DI1 2 3 INV Selects one of seven Constant Speeds 1 7 using DI1 DI2 and DI3 Inverse operation uses three digital inputs as defined below 0 DI de activated 1 DI activated 13 DI3 4 5 INV Selects one of seven Constant Speeds 1 7 using DI3 DI4 and DI5 See above DI1 2 3...

Page 114: ...Constant speed 2 when only Timed function 2 is active and selects Constant speed 3 when both Timed functions 1 and 2 are active 2 CS1 2 3 4 Selects Constant speed 1 when no timer is active selects Constant speed 2 when only Timed function 1 is active selects Constant speed 3 when only Timed function 2 is active selects Constant speed 4 when both Timed functions are active Code Description TIMER1 T...

Page 115: ...e analog input for 0 20 mA current signal Calculate the minimum 4 mA as a percent of full range 20 mA 4 mA 20 mA 100 20 1302 MAXIMUM AI1 Defines the maximum value of the analog input Define value as a percent of the full analog signal range The maximum analog input signal corresponds to 1105 REF1 MAX or 1108 REF2 MAX See the figure at parameter 1104 1303 FILTER AI1 Defines the filter time constant...

Page 116: ...age 144 13 SUPRV3 UNDER Energize relay when third supervised parameter 3207 drops below the limit 3208 See Group 32 SUPERVISION starting on page 144 14 AT SET POINT Energize relay when the output frequency is equal to the reference frequency 15 FAULT RST Energize relay when the drive is in a fault condition and will reset after the programmed auto reset delay See parameter 3103 DELAY TIME 16 FLT A...

Page 117: ...e 47 USER LOAD C Energize relay when a user load curve fault or alarm occurs 52 JOG ACTIVE Energize relay when the jogging function is active 1402 RELAY OUTPUT 2 Defines the event or condition that activates relay 2 what relay output 2 means See 1401 RELAY OUTPUT 1 1403 RELAY OUTPUT 3 Defines the event or condition that activates relay 3 what relay output 3 means See 1401 RELAY OUTPUT 1 1404 RO 1 ...

Page 118: ...nes the switch on delay for relay 4 See RO 1 ON DELAY 1414 RO 4 OFF DELAY Defines the switch off delay for relay 4 See RO 1 OFF DELAY 1415 RO 5 ON DELAY Defines the switch on delay for relay 5 See RO 1 ON DELAY 1416 RO 5 OFF DELAY Defines the switch off delay for relay 5 See RO 1 OFF DELAY 1417 RO 6 ON DELAY Defines the switch on delay for relay 6 See RO 1 ON DELAY 1418 RO 6 OFF DELAY Defines the ...

Page 119: ...ue Content is the parameter selected by parameter 1501 Minimum value refers to the minimum content value that will be converted to an analog output These parameters content and current min and max settings provide scale and offset adjustment for the output See the figure 1503 AO1 CONTENT MAX Sets the maximum content value Content is the parameter selected by parameter 1501 Maximum value refers to ...

Page 120: ...120 ACS550 User s Manual Parameters 1511 MAXIMUM AO2 Sets the maximum output current See MAXIMUM AO1 above 1512 FILTER AO2 Defines the filter time constant for AO2 See FILTER AO1 above Code Description ...

Page 121: ...er 1603 PASS CODE 0 LOCKED You cannot use the control panel to change parameter values The lock can be opened by entering the valid pass code to parameter 1603 1 OPEN You can use the control panel to change parameter values 2 NOT SAVED You can use the control panel to change parameter values but they are not stored in permanent memory Set parameter 1607 PARAM SAVE to 1 SAVE to store changed parame...

Page 122: ...fines an inverted digital input DI2 DI6 as a control for changing User Parameter Sets See DI1 INV above 1606 LOCAL LOCK Defines control for the use of the LOC mode The LOC mode allows drive control from the control panel When LOCAL LOCK is active the control panel cannot change to LOC mode 0 NOT SEL Disables the lock The control panel can select LOC and control the drive 1 DI1 Defines digital inpu...

Page 123: ...gnal See DI1 above 7 COMM Assigns the fieldbus Command Word as the source for the start enable 1 signal Bit 2 of the Command word 2 parameter 0302 activates the start disable 1 signal See fieldbus user s manual for detailed instructions 1 DI1 INV Defines an inverted digital input DI1 as the start enable 1 signal 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the start enable 1 si...

Page 124: ...l 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the start enable 2 signal See DI1 INV above 1610 DISPLAY ALARMS Controls the visibility of the following alarms 2001 Overcurrent alarm 2002 Overvoltage alarm 2003 Undervoltage alarm 2009 Device overtemperature alarm For more information see section Alarm listing on page 250 0 NO The above alarms are suppressed 1 YES All of the abov...

Page 125: ...ISABLE Disables controller 1 ENABLE Enables controller Note If a braking chopper or a braking resistor is connected to the drive this parameter value must be set to 0 DISABLE to ensure proper operation of the chopper 2006 UNDERVOLT CTRL Sets the DC undervoltage controller on or off When on If the DC bus voltage drops due to loss of input power the undervoltage controller decreases the motor speed ...

Page 126: ...ted digital input DI2 DI6 as the control for selecting the minimum limit used See DI1 INV above 2014 MAX TORQUE SEL Defines control of the selection between two maximum torque limits 2017 MAX TORQUE 1 and 2018 MAX TORQUE 2 0 MAX TORQUE 1 Selects 2017 MAX TORQUE 1 as the maximum limit used 1 DI1 Defines digital input DI1 as the control for selecting the maximum limit used Activating the digital inp...

Page 127: ...ters 2017 MAX TORQUE 1 Sets the first maximum limit for torque Value is a percent of the motor nominal torque 2018 MAX TORQUE 2 Sets the second maximum limit for torque Value is a percent of the motor nominal torque Code Description ...

Page 128: ...en output frequency exceeds 20 Hz or when output frequency is equal to reference In the beginning the motor magnetizes within the time determined by the parameter 2103 DC MAGN TIME using DC current See parameter 2110 TORQ BOOST CURR 5 FLY BOOST Selects both the flying start and the torque boost mode SCALAR FREQ mode only Flying start routine is performed first and the motor is magnetized If the sp...

Page 129: ...op command When activated Emergency stop decelerates the motor using the emergency stop ramp parameter 2208 EMERG DEC TIME Requires an external stop command and removal of the emergency stop command before drive can restart 0 NOT SEL Disables the Emergency stop function through digital inputs 1 DI1 Defines digital input DI1 as the control for Emergency stop command Activating the digital input iss...

Page 130: ...ecelerates along a ramp When the motor actual speed falls below an internal limit called Zero Speed the zero speed delay function activates During the delay the functions keeps the speed controller live The drive modulates motor is magnetized and drive is ready for a quick restart Note Parameter 2102 STOP FUNCTION must be 2 RAMP for zero speed delay to operate 0 0 NOT SEL Disables the Zero Speed D...

Page 131: ...ction See DI1 INV above 2202 ACCELER TIME 1 Sets the acceleration time for zero to maximum frequency for ramp pair 1 See A in the figure Actual acceleration time also depends on 2204 RAMP SHAPE 1 See 2008 MAXIMUM FREQ 2203 DECELER TIME 1 Sets the deceleration time for maximum frequency to zero for ramp pair 1 Actual deceleration time also depends on 2204 RAMP SHAPE 1 See 2008 MAXIMUM FREQ 2204 RAM...

Page 132: ...ng the digital input ramp resumes normal operation 2 6 DI2 DI6 Defines digital input DI2 DI6 as the control for forcing the ramp input to 0 See DI1 above 7 COMM Defines bit 13 of the Command Word 1 as the control for forcing the ramp input to 0 The Command Word is supplied through fieldbus communication The Command Word is parameter 0301 1 DI1 INV Defines an inverted digital input DI1 as the contr...

Page 133: ...ep error remains constant Note You can use parameter 2305 AUTOTUNE RUN to automatically set the integration time 2303 DERIVATION TIME Sets the derivation time for the speed controller Derivative action makes the control more responsive to error value changes The longer the derivation time the more the speed controller output is boosted during the change If the derivation time is set to zero the co...

Page 134: ...305 AUTOTUNE RUN to automatically set acceleration compensation 2305 AUTOTUNE RUN Starts automatic tuning of the speed controller 0 OFF Disables the Autotune creation process Does not disable the operation of Autotune settings 1 ON Activates speed controller autotuning Automatically reverts to OFF Procedure Note The motor load must be connected Run the motor at a constant speed of 20 to 40 of the ...

Page 135: ...ration Code Description 2401 TORQ RAMP UP Defines the torque reference ramp up time The minimum time for the reference to increase from zero to the nominal motor torque 2402 TORQ RAMP DOWN Defines the torque reference ramp down time The minimum time for the reference to decrease from the nominal motor torque to zero ...

Page 136: ...CRIT SPEED 2 LO 46 Hz Set 2505 CRIT SPEED 2 HI 52 Hz 2502 CRIT SPEED 1 LO Sets the minimum limit for critical speed range 1 The value must be less than or equal to 2503 CRIT SPEED 1 HI Units are rpm unless 9904 MOTOR CTRL MODE 3 SCALAR FREQ then units are Hz 2503 CRIT SPEED 1 HI Sets the maximum limit for critical speed range 1 The value must be greater than or equal to 2502 CRIT SPEED 1 LO Units ...

Page 137: ...e used for 0 Hz Requires parameter 9904 MOTOR CTRL MODE 3 SCALAR FREQ Keep IR compensation as low as possible to prevent overheating Typical IR compensation values are IR compensation When enabled IR compensation provides an extra voltage boost to the motor at low speeds Use IR compensation for example in applications that require a high breakaway torque 2604 IR COMP FREQ Sets the frequency at whi...

Page 138: ...ation in A squirrel cage motor slips under load Increasing the frequency as the motor torque increases compensates for the slip Requires parameter 9904 MOTOR CTRL MODE 3 SCALAR FREQ 0 No slip compensation 1 200 Increasing slip compensation 100 means full slip compensation 2609 NOISE SMOOTHING This parameter introduces a random component to the switching frequency Noise smoothing distributes the ac...

Page 139: ...3 has been set to a non zero value the counter starts When the actual value of the counter exceeds the value defined by parameter 2903 a maintenance notice is displayed on the panel 0 Resets the parameter 2905 RUN TIME TRIG Sets the trigger point for the drive s run time counter Value is compared to parameter 2906 value 0 0 Disables the trigger 2906 RUN TIME ACT Defines the actual value of the dri...

Page 140: ...xternal fault signal is not used 1 DI1 Defines digital input DI1 as the external fault input Activating the digital input indicates a fault The drive displays a fault 14 EXT FAULT 1 and the drive coasts to stop 2 6 DI2 DI6 Defines digital input DI2 DI6 as the external fault input See DI1 above 1 DI1 INV Defines an inverted digital input DI1 as the external fault input De activating the digital inp...

Page 141: ...2 STALL TIME The drive coasts to stop A fault indication is displayed 2 ALARM When the drive operates in the stall region for the time set by 3012 STALL TIME An alarm indication is displayed The alarm disappears when the drive is out of the stall region for half the time set by parameter 3012 STALL TIME 3011 STALL FREQUENCY This parameter sets the frequency value for the Stall function Refer to th...

Page 142: ...communication are not treated as faults if they are less than the COMM FAULT TIME value 3021 AI1 FAULT LIMIT Sets a fault level for analog input 1 See 3001 AI MIN FUNCTION 3022 AI2 FAULT LIMIT Sets a fault level for analog input 2 See 3001 AI MIN FUNCTION 3023 WIRING FAULT Defines the drive response to cross wiring faults and to ground faults detected when the drive is NOT running When the drive i...

Page 143: ...set Automatically resets the fault OVERCURRENT after the delay set by 3103 DELAY TIME and the drive resumes normal operation 3105 AR OVERVOLTAGE Sets the automatic reset for the overvoltage function on or off 0 DISABLE Disables automatic reset 1 ENABLE Enables automatic reset Automatically resets the fault DC OVERVOLT after the delay set by 3103 DELAY TIME and the drive resumes normal operation 31...

Page 144: ...rvision using relay outputs when LO HI The lowest limit HI 3203 is active initially and remains active until the supervised parameter goes above the highest limit LO 3202 making that limit the active limit That limit remains active until the supervised parameter goes below the lowest limit HI 3203 making that limit active Case A Parameter 1401 RELAY OUTPUT 1 or 1402 RELAY OUTPUT 2 etc value is SUP...

Page 145: ...upervised parameter See 3201 SUPERV 1 PARAM above 3208 SUPERV 3 LIM LO Sets the low limit for the third supervised parameter See 3207 SUPERV 3 PARAM above 3209 SUPERV 3 LIM HI Sets the high limit for the third supervised parameter See 3207 SUPERV 3 PARAM above Code Description ...

Page 146: ...s the test date yy ww 3304 DRIVE RATING Indicates the drive s current and voltage rating The format is XXXY where XXX The nominal current rating of the drive in amperes If present an A indicates a decimal point in the rating for the current For example XXX 8A8 indicates a nominal current rating of 8 8 A Y The voltage rating of the drive where Y 2 indicates a 208 240 V rating 4 indicates a 380 480 ...

Page 147: ... values are the corresponding min and max conveyor speed Use parameter 3405 to select the proper units for the display Note Selecting units does not convert values Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM 9 DIRECT 3403 SIGNAL1 MAX Defines the maximum expected value for the first display parameter Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM 9 DIRECT 3404 ...

Page 148: ... Sets the maximum value displayed for the second display parameter See parameter 3407 3415 SIGNAL3 PARAM Selects the third parameter by number displayed on the control panel See parameter 3401 3416 SIGNAL3 MIN Defines the minimum expected value for the third display parameter See parameter 3402 3417 SIGNAL3 MAX Defines the maximum expected value for the third display parameter See parameter 3403 3...

Page 149: ...ACS550 User s Manual 149 Parameters 3421 OUTPUT3 MAX Sets the maximum value displayed for the third display parameter See parameter 3407 Code Description ...

Page 150: ... from live parts of the motor with double reinforced insulation Protect all circuits connected to the drive s digital and analog inputs Protect against contact and insulate from other low voltage circuits with basic insulation rated for the same voltage level as the drive s main circuit Use an external thermistor relay The relay insulation must be rated for the same voltage level as the drive s ma...

Page 151: ...re shows typical PTC sensor resistance values as a function of the motor operating temperature 5 THERM 0 Sensor configuration uses a thermistor Motor thermal protection is activated through a digital input Connect either a PTC sensor or a normally closed thermistor relay to a digital input The drive reads the digital input states as shown in the above table When the digital input is 0 the motor is...

Page 152: ...AY 1 Time Period 4 3614 START TIME 4 3615 STOP TIME 4 3616 START DAY 4 3617 STOP DAY 4 Time Period 3 3610 START TIME 3 3611 STOP TIME 3 3612 START DAY 3 3613 STOP DAY 3 Time Period 2 3606 START TIME 2 3607 STOP TIME 2 3608 START DAY 2 3609 STOP DAY 2 Booster 3622 BOOSTER SEL 3623 BOOSTER TIME Timer 1 3626 TIMED FUNC 1 SRC Timer 2 3627 TIMED FUNC 2 SRC Timer 3 3628 TIMED FUNC 3 SRC Timer 4 3629 TIM...

Page 153: ... timers on different weekdays 3603 STOP TIME 1 Defines the daily stop time The time can be changed in steps of 2 seconds If the parameter value is 09 00 00 the timer is deactivated at 9 a m 3604 START DAY 1 Defines the weekly start day 1 MONDAY 7 SUNDAY If parameter value is 1 timer 1 weekly is active from Monday midnight 00 00 00 3605 STOP DAY 1 Defines weekly stop day 1 MONDAY 7 SUNDAY If parame...

Page 154: ...IMED FUNC 1 SRC Defines the time periods used by the timer 0 NOT SEL No time periods have been selected 1 T1 Time Period 1 selected in the timer 2 T2 Time Period 2 selected in the timer 3 T1 T2 Time Periods 1 and 2 selected in the timer 4 T3 Time Period 3 selected in the timer 5 T1 T3 Time Periods 1 and 3 selected in the timer 6 T2 T3 Time Periods 2 and 3 selected in the timer 7 T1 T2 T3 Time Peri...

Page 155: ...er 26 T2 T4 B Booster and Time Periods 2 and 4 selected in the timer 27 T1 T2 T4 B Booster and Time Periods 1 2 and 4 selected in the timer 28 T3 T4 B Booster and Time Periods 3 and 4 selected in the timer 29 T1 T3 T4 B Booster and Time Periods 1 3 and 4 selected in the timer 30 T2 T3 T4 B Booster and Time Periods 2 3 and 4 selected in the timer 31 T1 2 3 4 B Booster and Time Periods 1 2 3 and 4 s...

Page 156: ...Defines the time limit for generating a fault Half of this time is used as the limit for generating an alarm 3704 LOAD FREQ 1 Defines the frequency value of the first load curve definition point Must be smaller than 3707 LOAD FREQ 2 3705 LOAD TORQ LOW 1 Defines the torque value of the first underload curve definition point Must be smaller than 3706 LOAD TORQ HIGH 1 3706 LOAD TORQ HIGH 1 Defines th...

Page 157: ...finition point Must be smaller than 3716 LOAD FREQ 5 3714 LOAD TORQ LOW 4 Defines the torque value of the fourth underload curve definition point Must be smaller than 3715 LOAD TORQ HIGH 4 3715 LOAD TORQ HIGH 4 Defines the torque value of the fourth overload curve definition point 3716 LOAD FREQ 5 Defines the frequency value of fifth load curve definition point 3717 LOAD TORQ LOW 5 Defines the tor...

Page 158: ... 3 Hz 3711 LOAD TORQ LOW 3 3713 LOAD FREQ 4 Hz 3714 LOAD TORQ LOW 4 3716 LOAD FREQ 5 Hz 3717 LOAD TORQ LOW 5 EU US EU US EU US EU US EU US 1 5 6 10 32 38 17 41 50 23 50 60 30 500 500 30 2 5 6 20 31 37 30 42 50 40 50 60 50 500 500 50 3 5 6 30 31 37 43 42 50 57 50 60 70 500 500 70 4 5 6 10 73 88 17 98 117 23 120 144 30 500 500 30 5 5 6 20 71 86 30 99 119 40 120 144 50 500 500 50 ...

Page 159: ...ly 1 transducer signal wired to the ACS550 only parameter group 40 is needed The following is a schematic of setpoint feedback signal flow using parameter group 40 Note In order to activate and use the PID controller parameter 1106 must be set to value 19 Panel REF1 P1101 REF1 REF2 P1106 Panel REF 2 P1102 EXT 1 EXT 2 P1104 P1105 P1103 Panel REF 1 DI AI Comm REF 1 P1107 P1108 G12 Const Speed PANEL ...

Page 160: ...oller output changes one hundred times as much as the error value Use the proportional gain and integration time values to adjust the responsiveness of the system A low value for proportional gain and a high value for integral time ensures stable operation but provides sluggish response If the proportional gain value is too large or the integral time too short the system can become unstable Proced...

Page 161: ...ivative part of the PID controller output Before being added to the PID controller output the error derivative is filtered with a 1 pole filter Increasing the filter time smooths the error derivative reducing noise 0 0 10 0 Filter time constant seconds 4005 ERROR VALUE INV Selects either a normal or inverted relationship between the feedback signal and the drive speed 0 NO Normal a decrease in fee...

Page 162: ...d the U stands for up DI4 decreases the reference the D stands for down Parameter 2205 ACCELER TIME 2 controls the reference signal s rate of change R Stop command resets the reference to zero NC Reference value is not copied 12 DI3U 4D NC Same as DI3 4D RNC above except Stop command does not reset reference to zero At restart the motor ramps up at the selected acceleration rate to the stored refe...

Page 163: ... provides the feedback signal 4 ACT1 ACT2 ACT1 times ACT2 provides the feedback signal 5 ACT1 ACT2 ACT1 divided by ACT2 provides the feedback signal 6 MIN ACT1 2 The smaller of ACT1 or ACT2 provides the feedback signal 7 MAX ACT1 2 The greater of ACT1 or ACT2 provides the feedback signal 8 sqrt ACT1 2 Square root of the value for ACT1 minus ACT2 provides the feedback signal 9 sqA1 sqA2 Square root...

Page 164: ... for ACT2 See 4018 ACT1 MINIMUM 4021 ACT2 MAXIMUM Sets the maximum value for ACT2 See 4018 ACT1 MINIMUM 4022 SLEEP SELECTION Defines the control for the PID sleep function 0 NOT SEL Disables the PID sleep control function 1 DI1 Defines digital input DI1 as the control for the PID sleep function Activating the digital input activates the sleep function De activating the digital input restores PID c...

Page 165: ...time period 4026 WAKE UP DELAY re starts the PID controller Parameters 4006 and 4007 define the units and scale Parameter 4005 0 Wake up level Setpoint Wake up deviation Parameter 4005 1 Wake up level Setpoint Wake up deviation Wake up level can be above or below setpoint See the figures C Wake up level when parameter 4005 1 D Wake up level when parameter 4005 0 E Feedback is above wake up level a...

Page 166: ...ive difference This keeps feedback values at or above the setpoint Controller does not react to the situation of feedback above setpoint if another zone s feedback is closer to its setpoint 13 2 ZONE MAX The drive calculates the difference between setpoint 1 and feedback 1 as well as setpoint 2 and feedback 2 The drive will control the zone and select the set that has a smaller difference A negati...

Page 167: ...D SET 2 Parameters of this group belong to PID parameter set 2 The operation of parameters 4101 4126 is analogous with set 1 parameters 4001 4026 PID parameter set 2 can be selected by parameter 4027 PID 1 PARAM SET Code Description 4101 4126 See 4001 4026 ...

Page 168: ... Activating power to the drive enables external PID control 9 12 TIMED FUNC 1 4 Defines the Timed function as the control for enabling external PID control Timed function active enables external PID control See Group 36 TIMED FUNCTIONS 1 DI1 INV Defines an inverted digital input DI1 as the control for enabling external PID control Activating the digital input disables external PID control De activ...

Page 169: ...B 2 PID2OUTPUT Uses the absolute maximum speed or frequency Switch C 2002 MAXIMUM SPEED if 9904 MOTOR CTRL MODE 1 VECTOR sPEED or 2 VECTOR TORQ 2008 MAXIMUM FREQ if 9904 MOTOR CTRL MODE 3 SCALAR FREQ Code Description Switch Mul Mul Select Add X X par 4232 Trimmed ref PID2 ref Select par 4230 Ext ref 1 max A Ext ref 2 max B Abs max speed Ramped ref off proportional direct Trim scale PID 2 Trimming ...

Page 170: ...not closed loop speed regulation However using parameter 2608 SLIP COMP RATIO and an encoder improves steady state speed accuracy 5003 ENCODER FAULT Defines the drive operation if a failure is detected in communication between the encoder and the encoder interface module or between the module and the drive 1 FAULT The drive generates fault ENCODER ERR and the motor coasts to a stop 2 ALARM The dri...

Page 171: ...on number z correction number Example 107 revision 1 07 5129 FILE CONFIG ID Displays the revision of the drive s fieldbus adapter module s configuration file identification File configuration information is drive application program dependent 5130 FILE CONFIG REV Contains the revision of the drive s fieldbus adapter module configuration file Example 1 revision 1 5131 FBA STATUS Contains the status...

Page 172: ...ve During normal operation this counter is increasing constantly 5205 PARITY ERRORS Contains a count of the characters with a parity error that is received from the bus For high counts check Parity settings of devices connected on the bus they must not differ Ambient electro magnetic noise levels high noise levels generate errors 5206 FRAME ERRORS Contains a count of the characters with a framing ...

Page 173: ...ords conforms to ABB Drives Profile as used in ACS400 1 DCU PROFILE Operation of Control Status Words conforms to 32 bit DCU Profile 2 ABB DRV FULL Operation of Control Status Words conforms to ABB Drives Profile as used in ACS600 800 5306 EFB OK MESSAGES Contains a count of valid messages received by the drive During normal operation this counter is increasing constantly 5307 EFB CRC ERRORS Conta...

Page 174: ... mapped to Modbus Register 40010 5316 EFB PAR 16 Specifies the parameter mapped to Modbus Register 40011 5317 EFB PAR 17 Specifies the parameter mapped to Modbus Register 40012 5318 EFB PAR 18 For Modbus Sets additional delay in milliseconds before the ACS550 begins transmitting response to the master request 5319 EFB PAR 19 ABB Drives profile ABB DRV LIM or ABB DRV FULL Control Word Read only cop...

Page 175: ...sing output An Interlock function when enabled identifies off line out of service motors and the PFC control skips to the next available motor in the sequence An Autochange function when enabled and with the appropriate switchgear equalizes duty time between the pump motors Autochange periodically increments the position of each motor in the rotation the speed regulated motor becomes the last auxi...

Page 176: ...or the input from the auxiliary motor See the figure where A 8109 START FREQ 1 8112 LOW FREQ 1 B Output frequency increase during the start delay C Diagram showing auxiliary motor s run status as frequency increases 1 On Note 8109 START FREQ 1 value must be between 8112 LOW FREQ 1 2008 MAXIMUM FREQ 1 8110 START FREQ 2 Sets the frequency limit used to start the second auxiliary motor See 8109 START...

Page 177: ...112 LOW FREQ 1 for a complete description of the operation The second auxiliary motor stops if Two auxiliary motors are running ACS550 output frequency drops below the limit 8113 1 Output frequency stays below the relaxed limit 8113 1 Hz for at least the time 8116 AUX MOT STOP D 8114 LOW FREQ 3 Sets the frequency limit used to stop the third auxiliary motor See 8112 LOW FREQ 1 for a complete descr...

Page 178: ...ts RO4 RO6 Parameters 1401 1403 and 1410 1412 define respectively how relays RO1 RO6 are used the parameter value 31 PFC defines the relay as used for PFC The ACS550 assigns auxiliary motors to relays in ascending order If the Autochange function is disabled the first auxiliary motor is the one connected to the first relay with a parameter setting 31 PFC and so on If the Autochange function is use...

Page 179: ...s the Autochange function 0 1 336 The operating time interval the time when the start signal is on between automatic motor changes WARNING When enabled the Autochange function requires the interlocks 8120 INTERLOCKS value 0 enabled During autochange the power output is interrupted and the drive coasts to stop preventing damage to the contacts Code Description Parameter setting ACS550 Relay assignm...

Page 180: ...ntactor of the new speed regulated motor The autochange switchgear connects this motor to the ACS550 power output Delays motor start for the time 8122 PFC START DELAY Starts the speed regulated motor Identifies the next constant speed motor in the rotation Switches the above motor on but only if the new speed regulated motor had been running as a constant speed motor This step keeps an equal numbe...

Page 181: ...FC relay These assignments are defined in the following table and depend on the number of PFC relays number of parameters 1401 1403 and 1410 1412 with value 31 PFC the Autochange function status disabled if 8118 AUTOCHNG INTERV 0 and otherwise enabled Code Description No PFC relays Autochange disabled P 8118 Autochange enabled P 8118 0 DI1 Speed Reg Motor DI2 DI6 Free Not allowed 1 DI1 Speed Reg M...

Page 182: ...tor DI3 First PFC Relay DI4 DI6 Free DI1 Free DI2 First PFC Relay DI3 DI6 Free 2 DI1 Free DI2 Speed Reg Motor DI3 First PFC Relay DI4 Second PFC Relay DI5 DI6 Free DI1 Free DI2 First PFC Relay DI3 Second PFC Relay DI4 DI6 Free 3 DI1 Free DI2 Speed Reg Motor DI3 First PFC Relay DI4 Second PFC Relay DI5 Third PFC Relay DI6 Free DI1 Free DI2 First PFC Relay DI3 Second PFC Relay DI4 Third PFC Relay DI...

Page 183: ...I4 DI6 Free Not allowed 1 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFC Relay DI5 DI6 Free DI1 DI2 Free DI3 First PFC Relay DI4 DI6 Free 2 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFC Relay DI5 Second PFC Relay DI6 Free DI1 DI2 Free DI3 First PFC Relay DI4 Second PFC Relay DI5 DI6 Free 3 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFC Relay DI5 Second PFC Relay DI6 Third PFC Relay DI1 DI2 Free D...

Page 184: ... function and assigns digital input DI6 to the interlock signal for the speed regulated motor Requires 8118 AUTOCHNG INTERV 0 Code Description No PFC relays Autochange disabled P 8118 Autochange enabled P 8118 0 DI1 DI4 Free DI5 Speed Reg Motor DI6 Free Not allowed 1 DI1 DI4 Free DI5 Speed Reg Motor DI6 First PFC Relay DI1 DI4 Free DI5 First PFC Relay DI6 Free 2 Not allowed DI1 DI4 Free DI5 First ...

Page 185: ...for the time 8122 PFC START DELAY Starts the speed regulated motor Starts auxiliary motors See parameter 8115 for delay WARNING Motors equipped with star delta starters require a PFC Start Delay After the ACS550 relay output switches a motor on the star delta starter must switch to the star connection and then back to the delta connection before the drive applies power So the PFC Start Delay must ...

Page 186: ...Replaces the deceleration ramp defined in Group 22 ACCEL DECEL Applies only until the output of the regulated motor decreases by an amount equal to the output of the auxiliary motor Then the deceleration ramp defined in Group 22 ACCEL DECEL applies 0 NOT SEL 0 1 1800 Activates this function using the value entered as the deceleration time 8126 TIMED AUTOCHNG Sets the autochange using a Timed funct...

Page 187: ...ption 9802 COMM PROT SEL Selects the communication protocol 0 NOT SEL No communication protocol selected 1 STD MODBUS The drive communicates with Modbus via the RS485 channel X1 communications terminal See also Group 53 EFB PROTOCOL 4 EXT FBA The drive communicates via a fieldbus adapter module in option slot 2 of the drive See also Group 51 EXT COMM MODULE ...

Page 188: ...188 ACS550 User s Manual Parameters ...

Page 189: ...EFB Using the RS485 interface at terminals X1 28 32 on the control board a control system can communicate with the drive using the Modbus protocol For protocol and profile descriptions see sections Modbus protocol technical data and ABB control profiles technical data later in this chapter fieldbus adapter FBA See chapter Fieldbus adapter on page 221 Control interface In general the basic control ...

Page 190: ...mation must be sent from the drives to the controlling system Mechanical and electrical installation EFB WARNING Connections should be made only while the drive is disconnected from the power source Drive terminals 28 32 are for RS485 communications Use Belden 9842 or equivalent Belden 9842 is a dual twisted shielded pair cable with a wave impedance of 120 ohm Use one of these twisted shielded pai...

Page 191: ... sections Communication set up EFB on page 191 Activate drive control functions EFB on page 193 The appropriate EFB protocol specific technical data For example Modbus protocol technical data on page 201 Communication set up EFB Serial communication selection To activate the serial communication set parameter 9802 COMM PROT SEL 1 STD MODBUS Note If you cannot see the desired selection on the panel...

Page 192: ...st be cycled or 5302 must first be set to 0 before selecting a new address Leaving 5302 0 places the RS485 channel in reset disabling communication 5303 EFB BAUD RATE Defines the communication speed of the RS485 link in kbits per second kbits s When this protocol is selected the default value for this parameter is 9 6 1 2 kb s 2 4 kb s 4 8 kb s 9 6 kb s 19 2 kb s 38 4 kb s 57 6 kb s 76 8 kb s 5304...

Page 193: ...lied command s in the appropriate location The location is defined by the Protocol Reference which is protocol dependent Drive parameter Value Description Modbus1 protocol reference ABB DRV DCU PROFILE 1001 EXT1 COMMANDS 10 COMM Start Stop by fieldbus with Ext1 selected 40001 bits 0 3 40031 bits 0 1 1002 EXT2 COMMANDS 10 COMM Start Stop by fieldbus with Ext2 selected 40001 bits 0 3 40031 bits 0 1 ...

Page 194: ...e ABB DRV DCU PROFILE 1102 EXT1 EXT2 SEL 8 COMM Reference set selection by fieldbus 40001 bit 11 40031 bit 5 1103 REF1 SELECT 8 COMM Input reference 1 by fieldbus 40002 1106 REF2 SELECT 8 COMM Input reference 2 by fieldbus 40003 Drive parameter Value Description Modbus protocol reference ABB DRV DCU PROFILE 1601 RUN ENABLE 7 COMM Run enable by fieldbus 40001 bit 3 40031 bit 6 inverted 1604 FAULT R...

Page 195: ...ed by fieldbus 40134 bit 0 or 00033 1402 RELAY OUTPUT 2 35 COMM Relay Output 2 controlled by fieldbus 40134 bit 1 or 00034 1403 RELAY OUTPUT 3 35 COMM Relay Output 3 controlled by fieldbus 40134 bit 2 or 00035 14101 RELAY OUTPUT 4 35 COMM Relay Output 4 controlled by fieldbus 40134 bit 3 or 00036 14111 RELAY OUTPUT 5 35 COMM Relay Output 5 controlled by fieldbus 40134 bit 4 or 00037 14121 RELAY OU...

Page 196: ...tion is lost Drive parameter Value Description Modbus protocol reference ABB DRV DCU PROFILE 4010 SET POINT SEL Set 1 8 COMM VALUE 1 9 COMM AI1 10 COMM AI1 Setpoint is input reference 2 AI1 40003 4110 SET POINT SEL Set 2 4210 SET POINT SEL Ext Trim Drive parameter Value Description 3018 COMM FAULT FUNC 0 NOT SEL 1 FAULT 2 CONST SP7 3 LAST SPEED Set for appropriate drive response 3019 COMM FAULT TI...

Page 197: ...back integer using the parameter s resolution See section Complete parameter list on page 85 for parameter resolutions For example Where parameters are in percent the Complete parameter descriptions section specifies what parameter corresponds to 100 In such cases to convert from percent to engineering units multiply by the value of the parameter that defines 100 and divide by 100 Drive parameter ...

Page 198: ...work include Group 53 EFB PROTOCOL parameters 5306 5309 Section Complete parameter descriptions on page 98 describes these parameters in detail Feedback integer Parameter resolution Value of the parameter that defines 100 Feedback integer Parameter resolution Value of 100 ref 100 Scaled value 10 0 1 1500 rpm1 10 0 1 1500 RPM 100 15 rpm 100 0 1 500 Hz2 100 0 1 500 Hz 100 50 Hz 1 Assuming for the sa...

Page 199: ...IME Section Complete parameter descriptions on page 98 describes these parameters in detail No master station on line If no master station is on line Neither the EFB OK MESSAGES nor the errors 5307 EFB CRC ERRORS and 5308 EFB UART ERRORS increase on any of the stations To correct Check that a network master is connected and properly programmed on the network Verify that the cable is connected and ...

Page 200: ...r is not polling the drive within the specified time out delay To correct increase the time set by parameter 3019 COMM FAULT TIME Faults 31 33 EFB1 EFB3 The three EFB fault codes listed for the drive in chapter Diagnostics on page 243 fault codes 31 33 are not used Intermittent off line occurrences The problems described above are the most common problems encountered with ACS550 serial communicati...

Page 201: ... of the status word are mapped to Inputs 1 16 or 1 32 depending on the active profile Terminal inputs are mapped sequentially beginning with Input 33 e g DI1 Input 33 Read Multiple Holding Registers 0x03 Read multiple holding registers For the ACS550 the entire parameter set is mapped as holding registers as well as command status and reference values Read Multiple Input Registers 0x04 Read multip...

Page 202: ... not supported by the ABB DRV LIM implementation Modbus addressing With Modbus each function code implies access to a specific Modbus reference set Thus the leading digit is not included in the address field of a Modbus message Note The ACS550 supports the zero based addressing of the Modbus specification Holding register 40002 is addressed as 0001 in a Modbus message Similarly coil 33 is addresse...

Page 203: ...DE_R RESET 00009 CONTROL WORD Bit 8 N A STPMODE_EM N A 00010 CONTROL WORD Bit 9 N A STPMODE_C N A 00011 CONTROL WORD Bit 10 N A RAMP_2 REMOTE_CMD1 00012 CONTROL WORD Bit 11 EXT2 RAMP_OUT_0 EXT2 00013 CONTROL WORD Bit 12 N A RAMP_HOLD N A 00014 CONTROL WORD Bit 13 N A RAMP_IN_0 N A 00015 CONTROL WORD Bit 14 N A REQ_LOCALLOCK N A 00016 CONTROL WORD Bit 15 N A TORQLIM2 N A 00017 CONTROL WORD Bit 16 D...

Page 204: ...ORD Bit 3 TRIPPED RUNNING 10005 STATUS WORD Bit 4 OFF_2_STA1 ZERO_SPEED 10006 STATUS WORD Bit 5 OFF_3_STA1 ACCELERATE 10007 STATUS WORD Bit 6 SWC_ON_INHIB DECELERATE 10008 STATUS WORD Bit 7 ALARM AT_SETPOINT 10009 STATUS WORD Bit 8 AT_SETPOINT LIMIT 10010 STATUS WORD Bit 9 REMOTE SUPERVISION 10011 STATUS WORD Bit 10 ABOVE_LIMIT REV_REF 10012 STATUS WORD Bit 11 EXT2 REV_ACT 10013 STATUS WORD Bit 12...

Page 205: ... 9999 Register addresses that do not correspond to drive parameters are invalid If there is an attempt to read or write outside the parameter addresses the Modbus interface returns an exception code to the controller 10028 STATUS WORD Bit 27 Reserved REQ_REF1 10029 STATUS WORD Bit 28 Reserved REQ_REF2 10030 STATUS WORD Bit 29 Reserved REQ_REF2EXT 10031 STATUS WORD Bit 30 Reserved ACK_STARTINH 1003...

Page 206: ... nothing Use parameter 5312 to select an actual value for this register 40008 Actual 4 select using 5313 R By default stores nothing Use parameter 5313 to select an actual value for this register 40009 Actual 5 select using 5314 R By default stores nothing Use parameter 5314 to select an actual value for this register 40010 Actual 6 select using 5315 R By default stores nothing Use parameter 5315 ...

Page 207: ...the parameter mapped to Modbus register 40006 5312 EFB PAR 12 Specifies the parameter mapped to Modbus register 40007 5313 EFB PAR 13 Specifies the parameter mapped to Modbus register 40008 5314 EFB PAR 14 Specifies the parameter mapped to Modbus register 40009 5315 EFB PAR 15 Specifies the parameter mapped to Modbus register 40010 5316 EFB PAR 16 Specifies the parameter mapped to Modbus register ...

Page 208: ...197 Exception codes Exception codes are serial communication responses from the drive The ACS550 supports the standard Modbus exception codes defined below Exception code Name Meaning 01 ILLEGAL FUNCTION Unsupported Command 02 ILLEGAL DATA ADDRESS The data address received in the query is not allowable It is not a defined parameter group 03 ILLEGAL DATA VALUE A value contained in the query data fi...

Page 209: ...ofile extends the control and status interface to 32 bits It is the internal interface between the main drive application and the embedded fieldbus environment Control Word The CONTROL WORD is the principal means for controlling the drive from a fieldbus system The fieldbus master station sends the CONTROL WORD to the drive The drive switches between states according to the bit coded instructions ...

Page 210: ...GENCY STOP Drive stops within time specified by parameter 2208 Normal command sequence Enter OFF3 ACTIVE Proceed to SWITCH ON INHIBITED WARNING Be sure motor and driven equipment can be stopped using this mode 3 INHIBIT OPERATION 1 OPERATION ENABLED Enter OPERATION ENABLED Note the Run enable signal must be active See 1601 If 1601 is set to COMM this bit also actives the Run Enable signal 0 OPERAT...

Page 211: ...ive if 1102 COMM 12 15 Unused DCU profile CONTROL WORD See parameter 0301 Bit Name Value Command Req Comments 0 STOP 1 Stop Stops according to either the stop mode parameter or the stop mode requests bits 7 and 8 Simultaneous STOP and START commands result in a stop command 0 no op 1 START 1 Start 0 no op 2 REVERSE 1 Reverse direction This bit XOR d with the sign of the reference defines direction...

Page 212: ...l not switch to local mode 0 no op 15 TORQLIM2 1 Torque limit pair 2 0 Torque limit pair 1 DCU profile CONTROL WORD See parameter 0302 Bit Name Value Function Comments 16 26 Reserved 27 REF_CONST 1 Constant speed ref These bits are only for supervision purposes 0 no op 28 REF_AVE 1 Average speed ref 0 no op 29 LINK_ON 1 Master is detected in link 0 Link is down 30 REQ_STARTINH 1 Start inhibit requ...

Page 213: ...ALARM 1 Alarm See section Alarm listing on page 250 for details on alarms 0 No alarm 8 AT_SETPOINT 1 OPERATING Actual value equals within tolerance limits the reference value 0 Actual value is outside tolerance limits not equal to reference value 9 REMOTE 1 Drive control location REMOTE EXT1 or EXT2 0 Drive control location LOCAL 10 ABOVE_LIMIT 1 Supervised parameter s value supervision high limit...

Page 214: ...ve is not decelerating 7 AT_SETPOINT 1 Drive is at setpoint 0 Drive has not reached setpoint 8 LIMIT 1 Operation is limited by Group 20 LIMITS settings 0 Operation is within Group 20 LIMITS settings 9 SUPERVISION 1 A supervised parameter Group 32 SUPERVISION is outside its limits 0 All supervised parameters are within limits 10 REV_REF 1 Drive reference is in reverse direction 0 Drive reference is...

Page 215: ...ive is in vector control mode 0 Drive is in scalar control mode 21 25 Reserved 26 REQ_CTL 1 Copy the control word 0 no op 27 REQ_REF1 1 Reference 1 requested in this channel 0 Reference 1 is not requested in this channel 28 REQ_REF2 1 Reference 2 requested in this channel 0 Reference 2 is not requested in this channel 29 REQ_REF2EXT 1 External PID reference 2 requested in this channel 0 External P...

Page 216: ...g and follows the given reference See the table below Step CONTROL WORD Value Description 1 CW 0000 0000 0000 0110 This CW value changes the drive state to READY TO SWITCH ON 2 Wait at least 100 ms before proceeding 3 CW 0000 0000 0000 0111 This CW value changes the drive state to READY TO OPERATE 4 CW 0000 0000 0000 1111 This CW value changes the drive state to OPERATION ENABLED The drive starts ...

Page 217: ... any state Emergency Off OFF2 CW Bit1 0 SW Bit4 0 OFF2 ACTIVE From any state Fault SW Bit3 1 FAULT CW Bit7 1 SW Bit5 0 Emergency Stop OFF3 CW Bit2 0 SW Bit12 1 RFG ACCELERATOR ENABLED CW xxxx x1xx xx11 1111 CW Bit6 0 C CW xxxx x1xx x111 1111 SW Bit8 1 D B D OPERATING OFF3 ACTIVE KEY State State change Path described in example CW CONTROL WORD SW STATUS WORD RFG Ramp Function Generator I Param 0104...

Page 218: ...ce limited by 1104 1105 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency REF2 32767 32767 Speed or frequency 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 1107 1108 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency Torque 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 2015 2017 tor...

Page 219: ... ABB Drives and DCU profiles Reference Value setting AI reference scaling 0 50 200 100 0 5 par 1105 100 100 AI1 input signal Fieldbus reference correction coefficient 0 50 100 0 5 Par 1108 100 0 5 par 1108 100 100 AI1 input signal Fieldbus reference correction coefficient 0 50 200 0 100 100 AI1input signal Fieldbus reference correction coefficient ...

Page 220: ...s reference interact to produce REFERENCE values REF1 and REF2 Note fieldbus references are bipolar that is they can be positive or negative ABB Drives profile Parameter Value setting AI reference scaling 1003 DIRECTION 1 FORWARD 1003 DIRECTION 2 REVERSE 1003 DIRECTION 3 REQUEST 100 Max ref 100 163 163 Max ref Fieldbus Resultant ref reference 100 Max ref 100 163 163 Max ref Fieldbus Resultant ref ...

Page 221: ...trol system using one of the following protocols Profibus DP LonWorks CANopen DeviceNet ControlNet The ACS550 detects automatically which communication protocol is used by the plug in fieldbus adapter The default settings for each protocol assume that the profile used is the protocol s industry standard drive profile e g PROFIdrive for PROFIBUS AC DC Drive for DeviceNet All of the FBA protocols ca...

Page 222: ...input from the drive point of view The meanings of the controller interface words are not restricted by the ACS550 However the profile used may set particular meanings Control Word The CONTROL WORD is the principal means for controlling the drive from a fieldbus system The fieldbus controller sends the CONTROL WORD to the drive The drive switches between states according to the bit coded instructi...

Page 223: ...eversed rotation direction are indicated by the two s complement of the corresponding positive reference value The use of a second reference REF2 is supported only when a protocol is configured for the ABB Drives profile Reference scaling is fieldbus type specific See the user s manual provided with the FBA module and or the following sections as appropriate Reference scaling on page 236 ABB Drive...

Page 224: ...nd motor cables first 1 Insert the module carefully into the drive expansion slot 2 until the retaining clips lock the module into position 2 Fasten the two screws included to the stand offs Note Correct installation of the screws is essential for fulfilling the EMC requirements and for proper operation of the module 3 Open the appropriate knockout in the conduit box and install the cable clamp fo...

Page 225: ...nly after the drive power is cycled Parameters 5128 5133 provide data about the FBA module currently installed e g component versions and status See Group 51 EXT COMM MODULE for parameter descriptions Activate drive control functions FBA Fieldbus control of various drive functions requires configuration to tell the drive to accept fieldbus control of the function define as a fieldbus input any dri...

Page 226: ...et as defined below fieldbus controller command s in the appropriate location The location is defined by the Protocol Reference which is protocol dependent 1002 EXT2 COMMANDS 10 COMM Start Stop by controlled fieldbus with Ext2 selected 1003 DIRECTION 3 REQUEST Direction controlled by fieldbus Drive parameter Value Description Protocol reference 1102 EXT1 EXT2 SEL 8 COMM Ref selected by fieldbus Re...

Page 227: ...ieldbus 1402 RELAY OUTPUT 2 Relay Output 2 controlled by fieldbus 1403 RELAY OUTPUT 3 Relay Output 3 controlled by fieldbus 14101 RELAY OUTPUT 4 Relay Output 4 controlled by fieldbus 14111 RELAY OUTPUT 5 Relay Output 5 controlled by fieldbus 14121 RELAY OUTPUT 6 Relay Output 6 controlled by fieldbus 1 More than 3 relays requires the addition of a relay extension module Drive parameter Value Protoc...

Page 228: ...parameter values see the following sections as appropriate Actual Value scaling on page 239 ABB Drives profile technical data Actual Value scaling on page 241 Generic profile technical data Drive parameter Value Setting Protocol reference 4010 SET POINT SEL Set 1 8 COMM VALUE 1 9 COMM AI1 10 COMM AI1 Setpoint is input reference 2 AI1 4110 SET POINT SEL Set 2 4210 SET POINT SEL Ext Trim Drive param...

Page 229: ...rt requesting fault codes using this specification For profiles that support this specification the profile documentation defines the proper fault request process Drive fault code Fieldbus fault code DRIVECOM specification 1 OVERCURRENT 2310h 2 DC OVERVOLT 3210h 3 DEV OVERTEMP 4210h 4 sHORT CIRC 2340h 5 Reserved FF6Bh 6 DC UNDERVOLT 3220h 7 AI1 LOSS 8110h 8 AI2 LOSS 8110h 9 MOT OVERTEMP 4310h 10 P...

Page 230: ...55h 201 DSP T1 OVERLOAD 6100h 202 DSP T2 OVERLOAD 6100h 203 DSP T3 OVERLOAD 6100h 204 DSP STACK ERROR 6100h 205 Reserved obsolete 5000h 206 CB ID ERROR 5000h 207 EFB LOAD ERR 6100h 1000 PAR HZRPM 6320h 1001 PAR PFC REF NEG 6320h 1002 Reserved obsolete 6320h 1003 PAR AI SCALE 6320h 1004 PAR AO SCALE 6320h 1005 PAR PCU 2 6320h 1006 PAR EXT RO 6320h 1007 PAR FIELDBUS MISSING 6320h 1008 PAR PFC MODE 6...

Page 231: ...ACS550 User s Manual 231 Fieldbus adapter Serial communication diagnostics Besides the drive fault codes the FBA module has diagnostic tools Refer to the user s manual supplied with the FBA module ...

Page 232: ...5 Normal command sequence Enter OFF1 ACTIVE Proceed to READY TO SWITCH ON unless other interlocks OFF2 OFF3 are active 1 OFF2 CONTROL 1 OPERATING Continue operation OFF2 inactive 0 EMERGENCY OFF Drive coasts to stop Normal command sequence Enter OFF2 ACTIVE Proceed to SWITCHON INHIBITED 2 OFF3 CONTROL 1 OPERATING Continue operation OFF3 inactive 0 EMERGENCY STOP Drive stops within in time specifie...

Page 233: ...an active fault exists Enter SWITCH ON INHIBITED Effective if 1604 COMM 0 OPERATING Continue normal operation 8 9 Unused 10 REMOTE_CMD 1 Fieldbus control enabled 0 CW 0 or Ref 0 Retain last CW and Ref CW 0 and Ref 0 Fieldbus control enabled Ref and deceleration acceleration ramp are locked 11 EXT CTRL LOC 1 EXT2 SELECT Select external control location 2 EXT2 Effective if 1102 COMM 0 EXT1 SELECT Se...

Page 234: ...OTE EXT1 or EXT2 0 Drive control location LOCAL 10 ABOVE_LIMIT 1 Supervised parameter s value supervision high limit Bit remains 1 until supervised parameter s value supervision low limit See Group 32 SUPERVISION 0 Supervised parameter s value supervision low limit Bit remains 0 until supervised parameter s value supervision high limit See Group 32 SUPERVISION 11 EXT CTRL LOC 1 External control lo...

Page 235: ...ON OPERATION INHIBITED READY TO SWITCH ON READY TO OPERATE RFG OUTPUT ENABLED C D From any state Emergency Off OFF2 CW Bit1 0 SW Bit4 0 OFF2 ACTIVE From any state Fault SW Bit3 1 FAULT CW Bit7 1 SW Bit5 0 Emergency Stop OFF3 CW Bit2 0 SW Bit12 1 RFG ACCELERATOR ENABLED CW xxxx x1xx xx11 1111 CW Bit6 0 C CW xxxx x1xx x111 1111 SW Bit8 1 D B D OPERATING OFF3 ACTIVE KEY State State change CW CONTROL ...

Page 236: ... 1105 20000 corresponds to 100 Final reference limited by 1104 1105 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency REF2 32767 32767 Speed or frequency 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 1107 1108 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency Torque 10000 par 1108 0 0 10000 par 1108 10000 corresponds to ...

Page 237: ...X ABB Drives profile FBA Reference Value setting AI reference scaling 0 50 200 100 0 5 par 1105 100 100 AI1 input signal Fieldbus reference correction coefficient 0 50 100 0 5 Par 1108 100 0 5 par 1108 100 100 AI1 input signal Fieldbus reference correction coefficient 0 50 200 0 100 100 AI1 input signal Fieldbus reference correction coefficient ...

Page 238: ...s reference interact to produce REFERENCE values REF1 and REF2 Note fieldbus references are bipolar that is they can be positive or negative ABB Drives profile Parameter Value setting AI reference scaling 1003 DIRECTION 1 FORWARD 1003 DIRECTION 2 REVERSE 1003 DIRECTION 3 REQUEST 100 Max ref 100 163 163 Max ref Fieldbus Resultant ref reference 100 Max ref 100 163 163 Max ref Fieldbus Resultant ref ...

Page 239: ...er using the resolution listed for the parameter in section Complete parameter list on page 85 For example Data words 5 and 6 are scaled as follows Virtual addresses of the drive control The virtual address area of the drive control is allocated as follows Feedback integer Parameter resolution Scaled Value 1 0 1 mA 1 0 1 mA 0 1 mA 10 0 1 10 0 1 1 ABB Drives profile Contents Scaling ACT1 ACTUAL SPE...

Page 240: ...odule Reference As described earlier in section Control interface on page 222 the REFERENCE word is a speed or frequency reference Note REF2 is not supported by the Generic Drive profiles Reference scaling REFERENCE scaling is fieldbus type specific However at the drive the meaning of a 100 REFERENCE value is fixed as described in the table below For a detailed description on the range and scaling...

Page 241: ...apping See the user s manual supplied with the FBA module Feedback integer Parameter resolution Feedback integer Parameter resolution Scaled Value 1 0 1 mA 1 0 1 mA 0 1 mA 10 0 1 10 0 1 1 Feedback integer Parameter resolution Value of the parameter that defines 100 Feedback integer Parameter resolution Value of 100 ref 100 Scaled Value 10 0 1 1500 rpm1 10 0 1 1500 RPM 100 15 rpm 100 0 1 500 Hz2 10...

Page 242: ...242 ACS550 User s Manual Fieldbus adapter ...

Page 243: ...d and Alarm Word parameter bits parameters 0305 to 0309 See Group 03 FB ACTUAL SIGNALS on page 104 for the bit definitions The form of the display depends on the severity of the error You can specify the severity for many errors by directing the drive to ignore the error situation report the situation as an alarm report the situation as a fault Red Faults The drive signals that it has detected a s...

Page 244: ...control panel display after a few seconds The message returns periodically as long as the alarm condition exists Correcting faults The recommended corrective action for faults is Use the table in section Fault listing below to find and address the root cause of the problem Reset the drive See section Fault resetting on page 249 Fault listing The following table lists the faults by code number and ...

Page 245: ...ut 1 loss Analog input value is less than AI1 FAULT LIMIT 3021 Check for and correct Source and connection for analog input Parameter settings for AI1 FAULT LIMIT 3021 and 3001 AI MIN FUNCTION 8 AI2 LOSS Analog input 2 loss Analog input value is less than AI2 FAULT LIMIT 3022 Check for and correct Source and connection for analog input Parameter settings for AI2 FAULT LIMIT 3022 and 3001 AI MIN FU...

Page 246: ... WIRING FAULT To disable response to all ground fault monitoring use parameter 3017 EARTH FAULT 17 OBSOLETE Not used 18 THERM FAIL Internal fault The thermistor measuring the internal temperature of the drive is open or shorted Contact your local ABB representative 19 OPEX LINK Internal fault A communication related problem has been detected on the fiber optic link between the control and OINT boa...

Page 247: ...ning is protocol dependent 32 EFB 2 33 EFB 3 34 MOTOR PHASE Fault in the motor circuit One of the motor phases is lost Check for and correct Motor fault Motor cable fault Thermal relay fault if used Internal fault 35 OUTP WIRING Possible power wiring error detected When the drive is not running it monitors for an improper connection between the drive input power and the drive output Check for and ...

Page 248: ...following 2007 MINIMUM FREQ is negative when 8123 PFC ENABLE is active 1002 RESERVED Not used 1003 PAR AI SCALE Parameter values are inconsistent Check for any of the following 1301 MINIMUM AI1 1302 MAXIMUM AI1 1304 MINIMUM AI2 1305 MAXIMUM AI2 1004 PAR AO SCALE Parameter values are inconsistent Check for any of the following 1504 MINIMUM AO1 1505 MAXIMUM AO1 1510 MINIMUM AO2 1511 MAXIMUM AO2 1005...

Page 249: ...r Poles 0 992 1010 1011 RESERVED Not used 1012 PAR PFC IO 1 IO configuration is not complete not enough relays are parameterized to PFC Or a conflict exists between Group 14 RELAY OUTPUTS parameter 8117 NR OF AUX MOT and parameter 8118 AUTOCHNG INTERV 1013 PAR PFC IO 2 IO configuration is not complete the actual number of PFC motors parameter 8127 MOTORS does not match the PFC motors in Group 14 R...

Page 250: ...sic Control Panel 3 Press UP and DOWN at the same time 4 Press SAVE Correcting alarms The recommended corrective action for alarms is Determine if the alarm requires any corrective action action is not always required Use the table in section Alarm listing below to find and address the root cause of the problem Alarm listing The following table lists the alarms by code number and describes each Al...

Page 251: ...tion is lost and either Drive is in local control mode the control panel displays LOC or Drive is in remote control mode REM and is parameterized to accept start stop direction or reference from the control panel To correct check Communication lines and connections Parameter 3002 PANEL COMM ERR Parameters in Group 10 START STOP DIR and Group 11 REFERENCE SELECT if drive operation is REM 2009 DEVIC...

Page 252: ...rameter 1608 To correct check Digital input configuration Communication settings 2022 START ENABLE 2 MISSING This alarm warns that the Start Enable 2 signal is missing To control Start Enable 2 function use parameter 1609 To correct check Digital input configuration Communication settings 2023 EMERGENCY STOP Emergency stop activated 2024 ENCODER ERROR The drive is not detecting a valid encoder sig...

Page 253: ...ted 5014 Button is disabled because drive is faulted 5015 Button is disabled because local mode lock is on 5018 Parameter default value can t be found 5019 Writing a non zero value is prohibited can only write a zero value 5020 Group or parameter does not exist or parameter value is inconsistent 5021 Group or parameter is hidden 5022 Group or parameter is write protected 5023 Modification is not a...

Page 254: ... 5083 Operation is not allowed because parameter lock is not open 5084 Operation is not allowed because drive is busy try again 5085 Download is not allowed because drive types are incompatible 5086 Download is not allowed because drive models are incompatible 5087 Download is not allowed because parameter sets do not match 5088 Operation failed because a drive memory error was detected 5089 Downl...

Page 255: ...an see section Main fan replacement on page 256 3 Blow clean compressed air not humid from bottom to top and simultaneously use a vacuum cleaner at the air outlet to trap the dust Note If there is a risk of the dust entering adjoining equipment perform the cleaning in another room 4 Reinstall the cooling fan 5 Restore power Maintenance Interval Instruction Heatsink temperature check and cleaning D...

Page 256: ...cement fans are available from ABB Do not use other than ABB specified spare parts Frame sizes R1 R4 To replace the fan 1 Remove power from drive 2 Remove drive cover 3 For frame size R1 R2 Press together the retaining clips on the fan cover sides and lift R3 R4 Press in on the lever located on the left side of the fan mount and rotate the fan up and out 4 Disconnect the fan cable 5 Install the fa...

Page 257: ...ward the center to release the barbs 4 When the clips barbs are free pull the housing up to remove from the drive 5 Disconnect the fan cable 6 Install the fan in reverse order noting that The fan air flow is up refer to the arrow on fan The fan wire harness is toward the front The notched housing barb is located in the right rear corner The fan cable connects just forward of the fan at the top of ...

Page 258: ... drive loading and ambient temperature Capacitor life can be prolonged by lowering the ambient temperature It is not possible to predict a capacitor failure Capacitor failure is usually followed by a input power fuse failure or a fault trip Contact ABB if capacitor failure is suspected Replacements for frame size R5 and R6 are available from ABB Do not use other than ABB specified spare parts Cont...

Page 259: ...N hp I2hd A Phd kW Phd hp Three phase supply voltage 208 240 V 04A6 2 4 6 0 75 1 3 5 0 55 0 75 R1 06A6 2 6 6 1 1 1 5 4 6 0 75 1 R1 07A5 2 7 5 1 5 2 6 6 1 1 1 5 R1 012A 2 11 8 2 2 3 7 5 1 5 2 R1 017A 2 16 7 4 5 11 8 2 2 3 R1 024A 2 24 2 5 5 7 5 16 7 4 5 R2 031A 2 30 8 7 5 10 24 2 5 5 7 5 R2 046A 2 46 2 11 15 30 8 7 5 10 R3 059A 2 59 4 15 20 46 2 11 15 R3 075A 2 74 8 18 5 25 59 4 15 20 R4 088A 2 88 ...

Page 260: ...0 R4 072A 4 72 37 50 59 30 40 R4 077A 4 Note 4 77 Note 2 60 65 Note 2 50 R5 078A 4 Note 4 77 Note 2 60 72 Note 2 50 R4 087A 4 Note 5 87 45 Note 1 77 37 Note 1 R4 096A 4 Note 5 96 45 75 77 37 60 R5 097A 4 97 Note 2 75 77 Note 2 60 R4 124A 4 Note 6 124 55 100 96 45 75 R6 125A 4 Note 6 125 55 100 96 45 75 R5 157A 4 157 75 125 124 55 100 R6 180A 4 180 90 150 156 75 125 R6 195A 4 195 110 Note 1 162 90 ...

Page 261: ...9 6 3 9 2 2 3 2 7 1 5 2 R2 06A1 6 6 1 4 5 3 9 2 2 3 R2 09A0 6 9 0 5 5 7 5 6 1 4 5 R2 011A 6 11 7 5 10 9 0 5 5 7 5 R2 017A 6 17 11 15 11 7 5 10 R2 022A 6 22 15 20 17 11 15 R3 027A 6 27 18 5 25 22 15 20 R3 032A 6 32 22 30 27 18 5 25 R4 041A 6 41 30 40 32 22 30 R4 052A 6 52 37 50 41 30 40 R4 062A 6 62 45 60 52 37 50 R4 077A 6 77 55 75 62 45 60 R6 099A 6 99 75 100 77 55 75 R6 125A 6 125 90 125 99 75 1...

Page 262: ...90 or 0 90 The output current is then 0 90 I2N or 0 90 I2hd Altitude derating In altitudes 1000 4000 m 3300 13 200 ft above sea level the derating is 1 for every 100 m 330 ft If the installation site is higher than 2000 m 6600 ft above sea level please contact your local ABB distributor or office for further information Single phase supply derating For 208 240 V series drives a single phase supply...

Page 263: ...in contacts of the disconnector EN 60947 3 a circuit breaker suitable for isolation in accordance with EN 60947 2 Other regions The disconnecting device must conform to the applicable safety regulations Fuses Branch circuit protection must be provided by the end user and sized per national and local electric codes The following tables provide fuse recommendations for short circuit protection on th...

Page 264: ...A 2 88 0 100 110 JJS 110 114A 2 114 125 150 JJS 150 143A 2 143 200 200 JJS 200 178A 2 178 250 250 JJS 250 221A 2 221 315 300 JJS 300 248A 2 248 350 JJS 350 00467918 xls B ACS550 x1 see below Input current A Input power mains fuses IEC 269 gG A UL Class T A Bussmann type 03A3 4 3 3 10 10 JJS 10 04A1 4 4 1 05A4 4 5 4 06A9 4 6 9 08A8 4 8 8 15 JJS 15 012A 4 11 9 16 015A 4 15 4 20 JJS 20 023A 4 23 25 3...

Page 265: ...ductors routed through conduit 124A 4 124 160 175 JJS 175 125A 4 125 157A 4 157 200 200 JJS 200 180A 4 180 250 250 JJS 250 195A 4 195 246A 4 245 350 JJS 350 00467918 xls B ACS550 U1 see below Input current A Input power mains fuses IEC 269 gG A UL Class T A Bussmann type 02A7 6 2 7 10 10 JJS 10 03A9 6 3 9 06A1 6 6 1 09A0 6 9 0 16 15 JJS 15 011A 6 11 0 017A 6 17 0 25 25 JJS 25 022A 6 22 0 027A 6 27...

Page 266: ...C Based on EN 60204 1 and IEC 60364 5 2 2001 PVC insulation 30 C 86 F ambient temperature 70 C 158 F surface temperature cables with concentric copper shield not more than nine cables laid on cable ladder side by side Based on NEC Table 310 16 for copper wires 90 C 194 F wire insulation 40 C 104 F ambient temperature not more than three current carrying conductors in raceway or cable or earth dire...

Page 267: ...h the EM1 and EM3 screws see section Power connection diagrams on page 20 ACS550 U1 frame sizes R1 R4 Remove the EM1 screw drive is shipped with EM3 removed see section Power connection diagrams on page 20 Frame sizes R5 R6 Remove both the F1 and F2 screws see section Power connection diagrams page 21 The screws M4 16 make an internal ground connection that reduces electro magnetic emission Where ...

Page 268: ...gated to neighboring low voltage networks In some cases the natural suppression in transformers and cables is sufficient If in doubt use a supply transformer with static screening between the primary and secondary windings Do NOT install an external RFI EMC filter Using an EMC filter grounds the input power through the filter capacitors which could be dangerous and could damage the drive Drive s p...

Page 269: ...procedure 1 Select appropriate ring lugs from the following table 2 Remove the screw on terminal lugs if supplied 3 Attach the ring lugs to the drive end of the cables 4 Isolate the ends of the ring lugs with insulating tape or shrink tubing 5 Attach the ring lugs to the drive Wire size Manufacturer Ring lug Crimping tool No of crimps mm2 kcmil AWG 16 6 Burndy YAV6C L2 MY29 3 1 Ilsco CCL 6 38 ILC ...

Page 270: ...e cables 2 Attach screw on lugs to the drive 70 2 0 Burndy YAL26T38 MY29 3 2 Ilsco CRA 2 0 IDT 12 1 Ilsco CCL 2 0 38 MT 25 1 Thomas Betts 54110 TBM 8 3 95 3 0 Burndy YAL27T38 MY29 3 2 Ilsco CRA 3 0 IDT 12 1 Ilsco CCL 3 0 38 MT 25 1 Thomas Betts 54111 TBM 8 3 95 3 0 Burndy YA28R4 MY29 3 2 Ilsco CRA 4 0 IDT 12 1 Ilsco CCL 4 0 38 MT 25 2 Thomas Betts 54112 TBM 8 4 Wire size Manufacturer Ring lug Crim...

Page 271: ...uct these tests on the drive Motor connection specifications Motor connection specifications Voltage U2 0 U1 3 phase symmetrical Umax at the field weakening point Frequency 0 500 Hz Frequency resolution 0 01 Hz Current See section Ratings on page 259 Field weakening point 10 500 Hz Switching frequency Selectable See the availability in the table below Cable temperature rating 90 C 194 F rating min...

Page 272: ...04 Definitions on page 292 2 12 kHz switching frequency is not available 3 Not tested Sine filters further extend the cable lengths Requirements Checking and conclusions R1 frame size 8 kHz fsw Category C2 150 m 490 ft cable Check operational limits for R1 and 8 kHz for a 150 m 490 ft cable a du dt filter is needed Check EMC limits EMC requirements for Category C2 are met with a 150 m 490 ft cable...

Page 273: ...EAS the function either monitors a calculated temperature value based on a motor thermal model or an actual temperature indication given by motor temperature sensors The user can tune the thermal model further by feeding in additional motor and load data The most common temperature sensors are motor sizes IEC180 225 thermal switch e g Klixon motor sizes IEC200 250 and larger PTC or PT100 Ground fa...

Page 274: ... Motor cable requirements for CE C Tick compliance on page 274 Grounding See section Ground connections on page 266 For CE compliant installations and installations where EMC emissions must be minimized see section Effective motor cable screens on page 275 Drive s motor connection terminals The drive s motor and input power terminals have the same specifications See section Drive s power connectio...

Page 275: ... the drive At the motor end the motor cable screen must be earthed 360 degrees with an EMC cable gland or the screen wires must be twisted together into a bundle not longer than five times its width and connected to the PE terminal of the motor See section Motor cable length for 400 V drives columns EMC limits on page 272 to check the maximum motor cable lengths and the need for filters for 400 V ...

Page 276: ...276 ACS550 User s Manual Technical data WARNING Do not use RFI EMC filters on IT systems ...

Page 277: ...values can exceed RMAX The resistor power rating must be high enough to dissipate the braking power This requirement involves many factors the maximum continuous power rating for the resistor s the rate at which the resistor changes temperature resistor thermal time constant maximum braking time ON If the regeneration braking power is larger than the resistor rated power there is a limit to the ON...

Page 278: ...column 208 240 V drives Type code ACS550 01 U1 see below Resistance Resistor1 minimum continuous power rating Deceleration to zero rating Prcont Continuous ON 60 s ON 25 Duty RMAX RMIN Pr3 3 s ON 27 s OFF 10 Duty Pr10 10 s ON 50 s OFF 17 Duty Pr30 30 s ON 180 s OFF 14 Duty Pr60 60 s ON 180 s OFF 25 Duty ohm ohm W W W W W Three phase supply voltage 208 240 V 04A6 2 234 80 45 80 120 200 1100 06A6 2 ...

Page 279: ...80 V 03A3 4 641 120 65 120 175 285 1100 04A1 4 470 120 90 160 235 390 1500 05A4 4 320 120 125 235 345 570 2200 06A9 4 235 80 170 320 470 775 3000 08A8 4 192 80 210 400 575 950 4000 012A 4 128 80 315 590 860 1425 5500 015A 4 94 63 425 800 1175 1950 7500 023A 4 64 63 625 1175 1725 2850 11000 1 Resistor time constant specification must be 85 seconds Type code ACS550 U1 see below Resistance Resistor1 ...

Page 280: ...e same rating as used for the power input to the drive The maximum length of the resistor cable s is 10 m 33 ft See section Power connection diagrams on page 20 for the resistor cable connection points Mandatory circuit protection The following setup is essential for safety it interrupts the main supply in fault situations involving chopper shorts Equip the drive with a main contactor Wire the con...

Page 281: ... in mixing signal types on the same cable Do not mix relay controlled signals using more than 30 V and other control signals in the same cable Run relay controlled signals as twisted pairs especially if voltage 48 V Relay controlled signals using less than 48 V can be run in the same cables as digital input signals Control connection specifications Analog inputs and outputs See section Control ter...

Page 282: ...to the drive with a cable use only Category 5 Patch ethernet cable The maximum length that is tested to meet EMC specifications is 3 m 9 8 ft Longer cables are susceptible to electromagnetic noise and must be user tested to verify that EMC requirements are met Where long runs are required especially for runs longer than about 12 m 40 ft use a RS232 RS485 converter at each end and run RS485 cable D...

Page 283: ...x1 Frame size W BTU hr m3 h ft3 min 04A6 2 R1 55 189 44 26 06A6 2 R1 73 249 44 26 07A5 2 R1 81 276 44 26 012A 2 R1 118 404 44 26 017A 2 R1 161 551 44 26 024A 2 R2 227 776 88 52 031A 2 R2 285 973 88 52 046A 2 R3 420 1434 134 79 059A 2 R3 536 1829 134 79 075A 2 R4 671 2290 280 165 088A 2 R4 786 2685 280 165 114A 2 R4 1014 3463 280 165 143A 2 R6 1268 4431 405 238 178A 2 R6 1575 5379 405 238 221A 2 R6...

Page 284: ... 165 077A 4 R5 1295 4423 250 147 078A 4 R4 1295 4423 280 165 087A 4 R4 1440 4918 280 165 096A 4 R5 1440 4918 250 147 097A 4 R4 1440 4918 280 165 124A 4 R6 1940 6625 405 238 125A 4 R5 1940 6625 350 205 157A 4 R6 2310 7889 405 238 180A 4 R6 2810 9597 405 238 195A 4 R6 3050 10416 405 238 246A 4 R6 3050 10416 405 238 00467918 xls B Drive Heat loss Air flow ACS550 x1 Frame size W BTU hr m3 h ft3 min ...

Page 285: ...52 178 88 52 03A9 6 R2 73 249 88 52 06A1 6 R2 127 434 88 52 09A0 6 R2 172 587 88 52 011A 6 R2 232 792 88 52 017A 6 R2 337 1151 88 52 022A 6 R3 457 1561 134 79 027A 6 R3 562 1919 134 79 032A 6 R4 667 2278 280 165 041A 6 R4 907 3098 280 165 052A 6 R4 1117 3815 280 165 062A 6 R4 1357 4634 280 165 077A 6 R6 2310 7889 405 238 099A 6 R6 2310 7889 405 238 125A 6 R6 2310 7889 405 238 144A 6 R6 2310 7889 4...

Page 286: ...drives is located in ACS550 Technical Reference Manual Mounting dimensions IP21 UL type 1 and IP54 UL type 12 Dimensions for each frame size Ref R1 R2 R3 R4 R5 R6 mm in mm in mm in mm in mm in mm in W11 98 0 3 9 98 0 3 9 160 6 3 160 6 3 238 9 4 263 10 4 W21 98 0 3 9 98 0 3 9 H11 318 12 5 418 16 4 473 18 6 578 22 8 588 23 2 675 26 6 a 5 5 0 2 5 5 0 2 6 5 0 25 6 5 0 25 6 5 0 25 9 0 0 35 b 10 0 0 4 1...

Page 287: ...R3 R4 R5 R6 mm in mm in mm in mm in mm in mm in W 125 4 9 125 4 9 203 8 0 203 8 0 267 10 5 302 11 9 H 330 13 0 430 16 9 490 19 3 596 23 5 602 23 7 700 27 6 H2 315 12 4 415 16 3 478 18 8 583 23 0 578 22 8 698 27 5 H3 369 14 5 469 18 5 583 23 0 689 27 1 736 29 1 880 34 7 D 212 8 3 222 8 7 231 9 1 262 10 3 286 11 3 400 15 8 00467918 xls B X0031 H H2 W H3 D ...

Page 288: ...ef R1 R2 R3 R4 R5 R6 mm in mm in mm in mm in mm in mm in W 213 8 4 213 8 4 257 10 1 257 10 1 369 14 5 410 16 1 W2 222 8 8 222 8 8 267 10 5 267 10 5 369 14 5 410 16 1 H3 461 18 1 561 22 1 629 24 8 760 29 9 775 30 5 926 36 5 D 234 9 2 245 9 6 254 10 0 285 11 2 309 12 2 423 16 7 00467918 xls B Enclosure Weight R1 R2 R3 R4 R5 R6 kg lb kg lb kg lb kg lb kg lb kg lb IP21 UL type 1 6 5 14 3 9 0 19 8 16 3...

Page 289: ...te Storage and transportation in the protective package Altitude 0 1000 m 0 3 300 ft 1000 2000 m 3 300 6 600 ft if PN and I2N derated 1 every 100 m above 1000 m 300 ft above 3 300 ft Ambient temperature Min 15 C 5 F no frost allowed Max fsw 1 or 4 40 C 104 F 50 C 122 F if PN and I2N derated to 90 Max fsw 8 40 C 104 F if PN and I2N derated to 80 Max fsw 12 30 C 86 F if PN and I2N derated to 65 to 5...

Page 290: ... aluminium AlSi Extruded aluminium AlSi Package Corrugated board expanded polystyrene plywood raw wood heat dried Package wrap consists of one or more of the following PE LD plastic wrap PP or steel bands Disposal The drive contains raw materials that should be recycled to preserve energy and natural resources The package materials are environmentally compatible and recyclable All metal parts can ...

Page 291: ...nce with the relevant standard IEC 61800 3 2004 Mark Applicable standards EN 50178 1997 Electronic equipment for use in power installations IEC EN 60204 1 2005 Safety of machinery Electrical equipment of machines Part 1 General requirements Provisions for compliance The final assembler of the machine is responsible for installing an emergency stop device a supply disconnecting device IEC EN 60529 ...

Page 292: ...hat complies with the requirements of UL 508C and for ACS550 U1 C22 2 No 14 When this feature is selected and properly adjusted additional overload protection is not required unless more than one motor is connected to the drive or unless additional protection is required by applicable safety regulations See parameters 3005 MOT THERM PROT and 3006 MOT THERM RATE The drives are to be used in a contr...

Page 293: ...he same EMC emission limits as the earlier class second environment unrestricted distribution Compliance with the IEC EN 61800 3 2004 The immunity performance of the drive complies with the demands of IEC EN 61800 3 category C2 see page 292 for IEC EN 61800 3 definitions The emission limits of IEC EN 61800 3 are complied with the provisions described below First environment drives of category C2 1...

Page 294: ... of the drive do not fulfil the requirements specified in the documentation delivered with the unit and other relevant documentation Units subjected to misuse negligence or accident Units comprised of materials provided or designs stipulated by the purchaser In no event shall the manufacturer its suppliers or subcontractors be liable for special indirect incidental or consequential damages losses ...

Page 295: ...274 6 229 356 6 252 436 6 265 724 6 305 464 6 313 599 6 316 896 6 335 607 6 370 049 6 396 236 6 448 735 6 498 452 6 552 510 6 597 148 6 741 059 6 774 758 6 844 794 6 856 502 6 859 374 6 922 883 6 940 253 6 934 169 6 956 352 6 958 923 6 967 453 6 972 976 6 977 449 6 984 958 6 985 371 6 992 908 6 999 329 7 023 160 7 034 510 7 036 223 7 045 987 7 057 908 7 059 390 7 067 997 7 082 374 7 084 604 7 098 ...

Page 296: ...296 ACS550 User s Manual Technical data ...

Page 297: ... derating 262 environment limit 289 shipping limit 289 ambient conditions 289 ambient temperature derating 262 environment limit 289 shipping limit 289 analog cable requirements 282 analog I O connections 22 specifications 22 analog input parameter group 115 data parameter 101 fault limit parameters 142 filter parameters 115 less than min auto reset parameter 143 less than min fault parameter 140 ...

Page 298: ...I O interface 38 control board overtemperature fault code 247 overtemperature fault parameter 142 temperature data parameter 102 control cable connections 22 requirements 281 control panel 41 cable requirements 282 comm error fault parameter 140 display bar graph 147 148 display decimal point form parameters 147 display max parameters 148 display min parameters 148 display process variables parame...

Page 299: ...mp shape parameter 131 ramp time PFC parameter 186 ramp zero select parameter 132 time parameter 131 default values listing for macros 82 listing for parameters 85 derating adjustment example 262 altitude 262 single phase supply 262 switching frequency 262 temperature 262 derivation time PID parameter 161 derivation time parameter 133 device overtemperature fault code 245 diagnostics 243 EFB comm ...

Page 300: ...meter 173 parameters 173 174 parity parameter 173 protocol id parameter 173 protocol select parameter 187 relay output word data parameter 101 station id parameter 173 status words data parameters 104 status parameter 173 UART errors count parameter 173 values data parameter 101 efficiency 282 ELV Extra Low Voltage 23 EM1 and EM3 screws location 20 on corner grounded TN system 267 on IT systems 26...

Page 301: ...rameters 171 ext comm module parameter group 171 command words data parameters 104 config file CPI firmware revision parameter 171 config file id revision parameter 171 config file revision parameter 171 fault function parameter 142 fault time parameter 142 fieldbus appl program revision parameter 171 fieldbus CPI firmware revision parameter 171 fieldbus parameter refresh parameter 171 fieldbus pa...

Page 302: ...ation 12 procedures 11 tools 14 wiring overview 18 insulation check 24 integration time PID parameter 161 integration time parameter 133 interlocks parameter 181 internal setpoint PID parameter 163 IR compensation frequency parameter 137 parameters 137 voltage parameter 137 isolation between AC power source and drive 263 IT system connections 268 warning about filters 6 276 warning about screws at...

Page 303: ...ty 14 id run parameter 99 load curve break point frequency 141 load curve max fault parameter 141 load curve zero speed load 141 maintenance triggers 139 nominal current parameter 99 nominal frequency parameter 99 nominal power parameter 99 nominal speed parameter 99 nominal voltage parameter 98 phase fault code 247 requirements 14 stall fault code 246 thermal protection 273 motor cable checking i...

Page 304: ...ode 248 fieldbus fault code 248 hz rpm fault code 248 listing ranges resolutions defaults 85 PCU 1 power control unit fault code 249 PCU 2 power control unit fault code 248 PFC IO fault code 249 PFC mode fault code 248 PFC ref neg fault code 248 save changes 122 table version parameter 146 user load curve fault code 249 view parameter 124 parameter mode Assistant Control Panel 49 Basic Control Pan...

Page 305: ... history parameters 106 process PID sets parameter groups 159 process variables data parameter 102 product inquiries 309 training 309 profiles EFB comm 202 proportional gain parameter 133 protection circuit required w chopper 280 disconnecting device disconnecting means 263 enclosure standard 291 environmental 289 motor thermal 273 PT100 temperature sensor 151 PTC temperature sensor 151 R radiatio...

Page 306: ...ID parameter 164 slip compensation ratio parameter 138 soft keys Assistant Control Panel 42 specifications control connections 281 input power 263 mains 263 speed and direction signed data parameter 100 at fault history parameter 106 data parameter 100 max limit parameter 125 min limit parameter 125 speed control parameter group 133 acceleration compensation parameter 134 automatic tuning paramete...

Page 307: ...ions parameter group 152 autochange parameter 186 booster parameter 154 enable parameter 153 source parameter 154 speed control 114 start time parameter 153 stop time parameter 153 timed mode parameter 114 tools 14 top cover see hood torque at fault history parameter 106 boost current parameter 129 data parameter 100 max limit select parameter 126 max limit parameter 127 min limit select parameter...

Page 308: ...1 and F2 screws 6 filter on corner grounded TN system 6 filter on IT system 6 high temperatures 6 listing 5 not field repairable 6 parallel control connections 5 qualified installer 5 weight 288 wiring control 22 fault parameter 142 installation 24 installation steps IP21 cables 25 installation steps IP21 conduit 26 installation steps IP54 cables 27 installation steps IP54 conduit 28 overview 18 r...

Page 309: ...navigating to www abb com drives and selecting Drives World wide service contacts on the right pane Product training For information on ABB product training navigate to www abb com drives and select Drives Train ing courses on the right pane Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to www abb com drives then select successively Drives Document Library Ma...

Page 310: ... Telephone 358 10 22 11 Fax 358 10 22 22681 Internet www abb com ABB Inc Automation Technologies Drives Motors 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 1 262 785 3200 1 800 HELP 365 Fax 1 262 780 5135 ABB Beijing Drive Systems Co Ltd No 1 Block D A 10 Jiuxianqiao Beilu Chaoyang District Beijing P R China 100015 Telephone 86 10 5821 7788 Fax 86 10 5821 7618 Internet www abb com ...

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