Body Work 9•6
7.4
7.5
10
Fit M8 rivserts into the holes and
enlarge the pilot holes in the nose cone
to 8mm.
11
Locate from your parts two M8x16mm
setscrews, two M8 washers and two
spring washers.
12
Place a spring washer followed by a
standard washer on each setscrew.
13
Secure the nose cone with M8
setscrews.
7.6
14
Clamp the lower part of the nose to the
lower bracket and drill a pilot hole
through the nose using the rivsert as a
guide (Fig 7.6).
15
Remove the nose and enlarge the hole
in the nose with an 8mm drill.
16
Locate an M8x16mm setscrew one
washer and one spring washer.
17
Place a spring washer on the setscrew
followed by a standard washer.
18
Refit the nose with the M8 setscrew,
Check the alignment for the final time,
slacken of the bolts and readjust if
necessary.
8
Fixing – Bonnet Catch
1
Replace the bonnet on to the car.
ensuring that it is correctly positioned
on the location blocks (Fig 8.1).
NOTE:
The bonnet is held on with four over center
latches, as well as sitting on two mounting
blocks moulded in to the side panels. The
large part of the latch is positioned at the
bottom.
8.1
2
Tape the areas where the over latches
are to be positioned, to prevent
scratching of the panels.
3
Using a catch as a template mark the
five holes to be drilled.
4
Remove the catch and drill five 4.1mm
holes.
NOTE:
The top of the catch unit needs to be level
with the top edge of the side panels. Ensure
there is sufficient tension in the catch to
hold the bonnet securely. The catch should
also be fitted 50mm from the edges of the
bonnet.
5
Using 4x16mm rivets, secure the catch
to the panels.
6
Repeat the process for the other three
corners. Space the fronts 50mm from
the front edge of the bonnet.
9
Fixing – Lower Body
NOTE:
The side panels that were fitted earlier now
need finally securing on the underside. They
are secured with twenty 4mm rivets.
1
Re-check the alignment of the front
body panels.
2
Clamp the under edge of the side panel
to the chassis to secure it while drilling.
3
Drill ten 4.1mm holes on the lower edge
of the body at 200mm intervals with the
first rivet 50mm from the front. Drill the
holes through both body and chassis at
the same time.
4
Secure with 4mmx16mm large head
rivets (Fig 9.1).
9.1
NOTE:
It is normal for a small amount of distortion
to occur when the rivets are pulled up.
10
Fixing – Lighting
NOTE:
There are only two lights to be fitted. There
is a fog light and a brake light on the rear of
the car.
50
mm
Содержание AeroRace 2008
Страница 23: ...Wiring Loom 3 4 Wiring Schematics Analogue Dash Harness Westfield Zetec Harness ...
Страница 40: ...Revision 37 ...
Страница 41: ...Differential and Rear Brakes 5 2 ...
Страница 45: ...Flexible Brake Hoses 6 2 Parts Required A Flexible Rear Brake hoses B Flexible Front Brake hoses A B ...
Страница 67: ...Rollcage 10 2 Parts Required A Rollcage Kit ...
Страница 91: ...Suspension Set up 14 2 N O ...