Westfield AeroRace 2008, Руководство по сборке

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Engine & Associated Systems 11•6
7.1
4
Drill the other two holes using the
bracket as a guide and rivet in position.
5 Secure the expansion tank to the
bracket with an M5x16mm dome
headed set screw and nyloc nut. Place a
washer either side of the cap screw.
6
Position the tank so that it is level. Drill a
hole for the other mounting through the
scuttle using the tank as a guide.
7 Secure with an M5 dome headed set
screw and nyloc nut. Fit a washer either
side of the screw (Fig 7.2).
7.2
8
Fit the reducing hose to the lower outlet
on the expansion tank and secure with
30mm jubilee clip (Fig 7.3).
9 Locate the aluminium pipe from your
parts. Fit to the reducing hose and
secure with a 25mm jubilee clip. It then
runs down to the ‘T’ in the main lower
aluminium water pipe (Fig 7.4).
7.3
7.4
10 Fit the small bore kinked hose to the
end of the small bore aluminium pipe
and secure with 25mm jubilee.
11
Place a jubilee clip on to the hose.
Secure the hose to the main water pipe
‘T’ piece. Secure with the remaining
25mm jubilee clip.
12 Secure the small bore aluminium pipe to
the large upper main pipe with cable
ties.
13
Locate the small silicon bung from your
parts.
14 Fit the bung to the spare union on the
thermostat housing. Secure with a
25mm jubilee clip (Fig 7.5).
7.5
8 Fitting – Sender Wires
1 Locate the coil plug on the wiring loom
it should be exiting the offside of the
tunnel and is marked coil (Fig 8.1).
8.1
2 Plug the connector in to the coil which is
located at the rear of the engine rocker
cover (Fig 8.2).
8.2
3
The plug has a wire spring clip that
needs to be removed before fitting the
plug and then needs to be repositioned
to lock the plug in place.
NOTE:
Most sender plugs are mounted in a similar
way with a spring retaining clip.
4 Locate the crank position connector on
the wiring loom, it should run down the
nearside bulkhead with the starter
motor wires.
5 Plug the connector in to the sender
which is found at the lower near side of
the engine block just before the gearbox
(Fig 8.3).
6
Fit the retaining spring clip as done for
the coil connector.
8.3
7 Locate the water temperature wires
(green and black) the black wire has an
eyelet crimped to it, and the green wire
has a spade connector. They should exit
the tunnel on the nearside.
8
The sender is located on the thermostat
housing next to the engine water outlet
(Fig 8.4).
300mm
15mm