Westfield AeroRace 2008, Руководство по сборке

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Engine & Associated Systems 11•3
FITTING OF ENGINE AND SYSTEMS
1 Fitting – Chassis Mount
1 Locate the passenger side chassis engine
mount from your parts [A].
2 Position the bracket on the flat plate
welded to the chassis.
3
Secure using M8x25mm bolts with plain
washers on both sides and nyloc nuts
(Fig 1.1).
1.1
2 Assembly – Radiator
1 Locate from your parts the radiator [C]
the fan [R] and its mounting bracket [S].
2
Secure the fan to its mounting bracket
using four M6x20mm set screws and
four M6 nyloc nuts (Fig 2.1).
2.1
3 Fit the fan switch to the radiator it
locates in the hole on the passenger side
of the radiator (Fig 2.2).
2.2
4
Place the fan and its mounting bracket
on to the back of the radiator.
NOTE:
The fan mounting bracket is clamped
between the radiator and the radiator
mounting brackets that are fitted in part 3
Spacers are fitted between radiator
assembly and the chassis brackets
5
Align the holes in the mounting bracket
with the lugs moulded to the radiator.
6 Proceed to part three (fitting radiator
brackets)
3 Fitting – Radiator Brackets
1
Locate from your parts the two
aluminium radiator brackets [B], along
with two M6x16 dome head set screws.
2 Place a spring washer on each set screw.
3 Fit the aluminium brackets to the
radiator with one M6x16 cap head
screw for each bracket (Fig 3.1).
3.1
NOTE:
The aluminium brackets need to be fitted to
the radiator before they are riveted to the
car.
4
Attach the radiator to the lower
mounting brackets welded to the
chassis. Fix using M6x16 dome head set
screw one spring washer and one plain
washer.
5 Position the radiator so that it is sitting
level to the chassis.
6 Using the aluminium brackets as a
template drill six 4.1mm holes in the
upper face of the chassis cross member
(not all the way through).
7 Secure with six 4.1mm rivets (Fig 3.2).
3.2
4 Preparing – Engine
NOTE:
Your engine will be supplied to you ready to
fit with a gearbox throttle bodies and
senders fitted.
Be careful when lifting the engine into the
car, take your time and use proper lifting
equipment
Do not position yourself under a suspended
engine or torque any bolts.
1
To fit the engine the gear stick needs to
be removed to clear the tunnel (Fig 4.1).
2 Remove the three bolts securing the
gearstick. Note how the stick fits the
detent in the box for refitting (Fig 4.2).