Westfield AeroRace 2008, Руководство по сборке

Страница: 60 / 99

Body Work 9•4
3.1
2 Counter sink the holes drilled and fit
4mm countersunk rivets into the holes
and pull up with a rivet gun.
NOTE:
Do not remove the scuttle until the rivets are
secured.
3
The panel may require pulling down to
meet the chassis top rail. If this is
required use a G clamp and a piece of
wood to pull the two together (Fig 3.2).
3.2
4 Drill two 4.1mm holes into the side of
the chassis through the body (Fig 3.3).
NOTE
Check the body for center alignment and the
400mm offset before drilling
5
Counter sink the holes and secure with
4mm counter sunk rivets.
3.3
NOTE:
The section of the body that covers the
upper rollcage mount needs to be cut off to
allow fitment of the cage
6 Remove the section of the rear body
work with a jig saw or similar, using a
fine blade (Fig 3.4).
3.4
7 Working on the side panels drill four
4.1mm holes along both sides of the
engine bay, space at about 230mm (Fig
3.5).
3.5
8
Counter sink the holes drilled and
secure with 4mm counter sunk rivets.
4 Fixing – Rear panel
NOTE:
Before removing the scuttle it is advisable to
mark the position of the front edge on the
side panel.
Use either masking tape to draw on or use a
china graph pencil to mark the body work.
Do not use felt tip pen on the body panels.
1 Remove the scuttle. Create 16mm
clearance holes through the side panels
so that the rivserts for attaching the
scuttle have sufficient clearance (Fig
4.1).
4.1
2 Drill the remaining two holes in the
chassis, through the pre drilled holes in
the body, just before the rear scuttle
mounting block (Fig 3.5).
4.2
3 Counter sink the holes and secure with
two 4mm counter sunk rivets.
5 Fixing – Scuttle
1 Place the scuttle back onto its mounting
blocks. Mark the position of the rivserts
onto the scuttle.
2
Drill two 6.5mm hole in the scuttle
flange for the fitting bolts that secure to
the chassis rivserts.
3 Locate two M6x20mm setscrews from
your parts along with two M6 repair
washers and two M6 spring washers
4
Place the spring washer on the
setscrews followed by the repair washer
secure the scuttle to the chassis (Fig
5.1).
5.1