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BA 357-00 * 3.0 * BA_35700_V3_enSIX.fm

S-5

Index

Overview

Attachments .................................................... 3-18
Control elements ............................................. 4-27
Control lever (joystick)  .................................... 5-32
Fluids and lubricants  ....................................... 7-14
Hydraulic control circuits  ................................. 5-34
Inside the cabin ............................................... 4-28
Labels ............................................................. 3-25
Maintenance plan ............................................ 7-12
Model and trade names  .................................... 9-2
Overview indicator and warning lights  ............ 4-33
Plug couplings ................................................. 5-34
Speed ranges .................................................. 5-11

Owner

Duties ................................................................ 2-2

Owner’s duties ....................................................... 2-2
Oxidized surfaces, treatment ............................... 7-87

P

Pallet forks ........................................................... 5-54

Adjusting the fork arms  ................................... 5-91
Setting down a load  ........................................ 5-94
Transporting loads  .......................................... 5-93
Work operation ................................................ 5-86

Pallet forks transport position ............................... 5-87
Parking brake

Automatic .......................................................... 5-6
Description ........................................................ 3-7
Manual .............................................................. 5-7
Technical data ................................................... 9-5

Parking light  ......................................................... 5-19
Payload ................................................................ 9-18
Permissible operating temperature range  ............ 3-14
Personal safety measures .................................... 2-17
Picking up a load .................................................. 5-92
Picking up remaining material  .............................. 5-83
Plug couplings ............................................. 5-33, 5-35
Precise unloading ................................................. 5-85
Preparatory measures

for maintenance .............................................. 2-17
for operation ...................................................... 2-5
for the operator ................................................. 2-3

Prerequisites for operation  ..................................... 2-4
Pressure relief – plug couplings ........................... 5-33
Protective structures  ............................................ 2-18
Pulling out and setting posts  ................................ 5-84
Pulling out material from slopes  ........................... 5-83
Putting back into operation ................................. 5-112
Putting into operation  ............................................. 4-1

Preparatory work .................................... 4-44, 4-53
Safety instructions .................................. 4-44, 4-53

Q

Qualification

Maintenance personnel ..................................... 2-2
Operating personnel ......................................... 2-2

R

Rear axle ................................................................ 9-4
Rear wiper ............................................................ 5-26
Rearview mirrors .................................................. 4-16

Adjusting the mirrors on the left ...................... 4-17
Adjusting the mirrors on the right .................... 4-18

Regulations on use  ................................................ 3-9
Relay, assignment ................................................ 9-13
Removing and spreading material in thin layers  .. 5-82
Removing material  .............................5-75, 5-76, 5-77
repairs

Information on ................................................... 1-5

Required knowledge of operator  ............................ 2-3
Reservoir, washer-system .................................... 7-72
Reversing warning system  ................................... 5-24
Rotating beacon  ................................................... 5-24

S

Safe machine operation ......................................... 3-9
Safety instructions

Attachment operation  ...................................... 2-12
Battery ...........................................2-20, 7-25, 7-31
Cleaning .......................................................... 2-23
Cooling system ................................................ 7-50
Crane-lifting .............................................. 2-14, 6-8
Electrical system  .................................... 2-19, 7-61
Entering and exiting  .......................................... 4-2
Handling oil and grease and chemicals  .......... 2-22
Hydraulic system .................................... 2-22, 7-52
Job site .............................................................. 2-6
Lifting gear applications  .................................... 2-9
Loader unit operation  ...................................... 5-30
Loading ............................................................. 6-6
Machine travel on public roads  ......................... 2-8
Machine travel operation ................................... 5-8
Maintenance ............................................. 2-16, 7-2
Operating .......................................................... 2-5
Personnel qualifications  .................................... 2-2
Prerequisites for operation  ................................ 2-4
Protective structures  ....................................... 2-18
Rearview mirrors  ............................................. 4-16
Stopping and securing  ............................. 2-8, 5-17
Stopping and securing the vehicle  .................... 2-8
Tires ................................................................ 2-19
Towing ............................................................... 6-1
Towing, loading and transporting  .................... 2-13
Trailer operation  .............................................. 2-11
Transportation ................................................. 2-15
Turn on the machine  ......................................... 2-7
Work operation ................................................ 5-67
Working with the multipurpose bucket  ............ 5-79
Working with the pallet forks ........................... 5-86
Working with the standard bucket  ................... 5-71

Safety prop for loader unit  ...................................... 7-5
Safety symbols ....................................................... 2-1
Seat adjustment  ..................................................... 4-9
Seat belt  ............................................................... 4-14

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Содержание KRAMER 5055e

Страница 1: ...Operator s manual Wheel loader 5055e 5055eL Machine model 357 00S 357 00L From serial no 357 00 0001 Version 3 0 Document number 1000363191 Language en...

Страница 2: ...ons of legal regulations in particular of the copyright protection shall be subject to civil and criminal prosecution KRAMER WERKE GmbH keep abreast of the latest technical developments and constantly...

Страница 3: ...ons on use 3 9 3 4 Labels 3 25 4 Putting into operation 4 1 Cabin control stand 4 1 4 2 Overview of control elements 4 27 4 3 Overview indicator and warning lights 4 33 4 4 Preparatory work 4 44 4 5 P...

Страница 4: ...6 Maintenance and care of attachment devices 7 80 7 17 Maintenance of options 7 81 7 18 Machine preservation 7 84 8 Malfunctions 8 1 Malfunctions of the travel drive 8 1 8 2 Malfunctions of the hydrau...

Страница 5: ...levant regulations and requirements of the following Directives and standards 2006 42 EG 2000 14 EG 2014 30 EU DIN EN ISO 12100 2011 03 DIN EN ISO 13849 1 2016 06 DIN EN 474 1 2014 03 and DIN EN 474 3...

Страница 6: ...rectives 2006 42 EG 2014 30 EU DIN EN ISO 12100 2011 03 DIN EN ISO 13849 1 2016 06 DIN EN 474 1 2014 03 and DIN EN 474 3 2010 02 Authorized representative for the compilation of technical documentatio...

Страница 7: ...rming machine travel and work operation for the first time the user operator must receive instructions on how to operate this machine The operator must carefully read and understand this Operator s Ma...

Страница 8: ...age compartment or net provided for this in the cabin Immediately replace an incomplete or illegible operator s manual by a new one In addition to the operator s manual observe and instruct the operat...

Страница 9: ...ptions always refers to the travel direction of the machine Symbols Explanation Identifies a general list 1 Identifies a list in a table position numbers 2 1 Identifies activities that must be perform...

Страница 10: ...Community EN European Norm etc et cetera from Latin and so forth EU European Union poss possibly FOPS Falling Object Protective Structure FZV Vehicle Admission Ordinance if nec if necessary HV High vo...

Страница 11: ...lso on the maintenance of the machine This is why regular maintenance and servicing is absolutely necessary Information Repair maintenance and modifications of the machine may only be performed by tra...

Страница 12: ...1 6 BA 357 00 3 0 35700_01_Vorwort fm 1 Preface Notes...

Страница 13: ...Consequences in case of non observance Avoidance of injury or death WARNING WARNING identifies a situation that can cause death or serious injury if it is not avoided Consequences in case of non obse...

Страница 14: ...or vehicle operation is prohibited for children and persons under the influence of alcohol drugs or medicine Clearly and unequivocally define the responsibilities of the operating and maintenance pers...

Страница 15: ...and owner are obligated to operate the vehicle only in a safe and working condition All persons working on or with the vehicle must have read and understood the safety instructions in this Operator s...

Страница 16: ...o operation or operate a damaged or malfunctioning vehicle If a damage or malfunction occurs during operation put the vehicle out of operation immediately and secure it against restart Have all malfun...

Страница 17: ...ery connector for secure connection Start and operate the machine only with the seat belt fastened and only from the place provided for this Check the condition and the fastening of the seat belt Have...

Страница 18: ...ilation Use existing visual aids to stay aware of the danger zone In conditions of darkness and poor visibility switch on existing work lights and ensure that motorists are not blinded by these lights...

Страница 19: ...e center Turn on the machine Start the machine only according to the Operator s Manual Observe all warning lights and indicator lights Machine operation Start and operate the machine only with the sea...

Страница 20: ...documents The attachment fitted onto the vehicle must be empty and in transport position The mounted attachment must be equipped with the mandatory lighting and protective devices Take measures again...

Страница 21: ...lations for fastening guiding and removing a load Wear protective clothing and equipment when fastening guiding and removing loads for example a hard hat safety glasses protective gloves safety boots...

Страница 22: ...st be nobody under the load Stop the machine immediately if persons enter the danger zone Use the machine for lifting gear applications ONLY if the mandatory lifting gear for example a joint rod and l...

Страница 23: ...achine is prohibited Trailer operation changes the machine s operating behavior the operator must be familiar with this and act accordingly Bear in mind the machine s steering mode and the trailer s t...

Страница 24: ...y Before starting work operate the attachment to check that it works correctly Before putting the attachment into operation ensure that nobody is in danger Lower the attachment to the ground before le...

Страница 25: ...t be used as a minimum Furthermore the tractor vehicle must be equipped with a safe braking system and sufficient tractive power Use only towing bars or cables certified by a test certification body o...

Страница 26: ...hin sight or sound of him Observe all movements of the machine and lifting gear Secure the vehicle against unintentional movement Raise the vehicle only after it is safely attached and the person atta...

Страница 27: ...ing and fastening gear that is dirty damaged or not of sufficient size In order to secure the machine on the platform use only the fastening points provided for this purpose Ensure that nobody is in o...

Страница 28: ...d during maintenance Once maintenance is over correctly install safety equipment again that has been removed Wait for the vehicle to cool down before touching components Maintenance that does not invo...

Страница 29: ...being serviced do not turn on Before performing assembly work on the vehicle support the areas to be serviced and use suitable lifting and supporting equipment for the replacement of parts over 9 kg...

Страница 30: ...r from the machine connection before working on the electrical system Modifications and spare parts Do not modify the machine and the work equipment attachment for example the safety devices lighting...

Страница 31: ...ally Safe Machines DGUV Information 200 005 are permitted to work on HV intrinsically safe machines in Germany HV systems are systems whose conductive components have been secured against contact by m...

Страница 32: ...oxyhydrogen mixture forms in batteries during normal operation and especially during charging Always wear gloves and eye protection when working with batteries Perform battery maintenance only in wel...

Страница 33: ...ouch the cabin Faraday cage If possible drive the machine out of the danger zone Warn others against approaching and touching the machine Have the live wire de energized Do not leave the vehicle until...

Страница 34: ...tive equipment for example with a breathing mask Do not allow the oil and oily wastes to get into the ground or stretches of water Absorb the escaping oil immediately with a binding agent and dispose...

Страница 35: ...e cleaner there is a risk of injury from splashing parts Wear appropriate protective clothes Do not use any dangerous and aggressive detergents Wear appropriate protective clothes Operate the machine...

Страница 36: ...2 24 BA 357 00 3 0 Sicherheit_E fm 2 Safety Notes...

Страница 37: ...working lights option 8 FOPS guard grid category I series category II option 9 4 eye hooks cabin disassembly 2 10 Rotating beacon option 11 Cabin open canopy cabin cpl 3 12 Rear left working light sta...

Страница 38: ...s 23 Rear hooks for loading tying down the machine left right 24 Towing device1 25 Rear power socket for rear attachments option 26 Door arrester2 27 Door handle with lock door 2 28 Hydraulic oil radi...

Страница 39: ...nations Model designation on the type label field 5 on the machine front right see Type labels on page 3 26 Trade name glued to the machine on the outside The letter S or L in the designation indicate...

Страница 40: ...nt Hydraulic pump gear pump Speed controlled volumetric flow Hydraulic four wheel power steering with emergency steering features Planetary steering axles front and rear rear oscillating design front...

Страница 41: ...he travel direction is possible at any time even while moving If the accelerator pedal is being pressed when changing the travel direction the machine brakes and then accelerates immediately thereafte...

Страница 42: ...supplying the hydraulic steering and providing the boost pressure To safeguard the work hydraulics temperature monitors have been integrated in the machine If a temperature monitor reacts the performa...

Страница 43: ...e spring applied brake can be activated either automatically or manually The automatic activation of the spring applied brake is carried out in two steps hold function active standstill control and pa...

Страница 44: ...the machine The insulation monitor enables you to discover insulation faults during machine operation To protect the battery a discharge monitory is installed in the machine The discharge monitor redu...

Страница 45: ...n safety as well as the safety of others depends to a great extent on how the machine is moved and operated Read this Operator s Manual carefully prior to the first drive Basic rule careful and pruden...

Страница 46: ...r Data Confirmation for setup modes approved attachments and specific requirements If the machine is licensed as a forestry tractor1 agricultural or forestry license no attachments are listed in the l...

Страница 47: ...as Use as a carrier machine for equipment that has not been certified released by the manufacturer Use in stretches of water or flood areas Lifting and transporting people Machine travel with liquid m...

Страница 48: ...ng licenses is required for driving the machine Driving licence category L Self propelled work machines up to 25 kph Agricultural or forestry tractors up to 40 kph with trailer 25 kph Driving licence...

Страница 49: ...In the case of self propelled work machines capable of less than 20 km h 12 44 mph the operating company is required pursuant to 4b FZV to affix their first name surname and place of residence compan...

Страница 50: ...arning triangle with design certification 1 warning light with design certification 1 wheel chock that matches the wheels of the machine 1 safety vest made of yellow or orange fluorescent material wit...

Страница 51: ...petent in HV systems and must be documented in written form Subsequent inspections of detected defects must be performed too The competent inspection authority may require the inspection report to be...

Страница 52: ...n ABE Data Confirmation or in the license certificate of self propelled work machines For attachments that are not listed in the National Type Approval Germany the Data Confirmation Germany the regist...

Страница 53: ...authorized service center see chapter 5 Fitting attachments from other manufacturers opt on page 5 95 In the case of non EU countries follow and comply with the national regulations of these countrie...

Страница 54: ...or the specific attachment If uncertified attachments are installed or if parts of the quickhitch or attachment are subsequently modified or replaced the operation licence and the warranty become void...

Страница 55: ...Bucket3 superlightweight material 357 00S 357 00L 1000266582 1850 72 83 without ripper teeth 0 9 1 1 31 7 38 8 Picking up transporting and loading very lightweight material p 0 9 t m p 56 lb ft Multi...

Страница 56: ...ilage manure or recycling material Manure forks4 357 00S 357 00L 1000292255 1700 66 92 Round bale clamp4 357 00S 357 00L 1000177701 Clamping width 800 31 50 1800 70 86 Payload 1200 kg 2645 5 lb Silage...

Страница 57: ...tly modified or replaced the operation licence and the warranty become void In addition to the Operator s Manual observe and instruct the operator in all other generally applicable legal and other man...

Страница 58: ...0 64 96 without ripper teeth 0 5 0 65 17 6 22 9 Loosening picking up transporting and loading loose or solid material p 1 8 t m p 112 lb ft 10002884062 1650 64 96 without ripper teeth Bucket lightweig...

Страница 59: ...specific attachment If uncertified attachments are installed or if parts of the quickhitch or attachment are subsequently modified or replaced the operation licence and the warranty become void In ad...

Страница 60: ...ching devices see data sheet for attachments 30 para 10 11 12 StVZO Germany Leaflet with specific instructions for hitching agricultural or forestry equipment onto the machine according to German legi...

Страница 61: ...BA 357 00 3 0 35700_03_Einleitung fm 3 25 Introduction 3 3 4 Labels Labels overview USA USA 20 20 LoF XX Fig 4 4x 5x 4x USA...

Страница 62: ...e meets the requirements of the Machine Directive 2006 42 EC within the European Community and that the conformity procedure has been performed Fig 5 Fig 6 USA Example type label indications 1 Machine...

Страница 63: ...s that the cab does not protect against substances that pose a risk to health and that therefore the machine is not authorized for work operation with sprays The label is installed inside the cab at t...

Страница 64: ...ne Gearbox View vehicle underside The type label arrow is located on the gearbox housing Front and rear axles View of lower side of machine The type label with the serial number of the axle is located...

Страница 65: ...3 29 Introduction 3 Operating motor The type label of the operating motor is located on the engine Gear pump of work hydraulics View of lower side of machine The serial number of the gear pump is loc...

Страница 66: ...l indication of danger Caution All persons must stay clear of the danger zone of the machine Located at front left and right of vehicle frame and at rear of machine Caution Read the operator s manual...

Страница 67: ...ns Warning Lifting or transporting persons on the machine in the bucket or on the pallet forks is prohibited Located on the front left pillar in the cab No passengers Warning Nobody can be carried as...

Страница 68: ...op before performing maintenance on the loader unit Located on the prop No naked flames Caution A mixture of oxygen and hydrogen oxyhydrogen is released by the battery during charging Explosion hazard...

Страница 69: ...curing the transport Information The symbols for the slinging points A and tie down points B may also appear separately on their own labels Located on left and right of machine frame above the front a...

Страница 70: ...ion pressures see chapter 9 on page 9 6 Located inside the cabin on left side of front window Operation of control level joystick with switch for 3rd control circuit The label indicates the functions...

Страница 71: ...add any water B Use only ATF Suffix A brake fluids see chapter 7 Braking system on page 7 74 and Overview Fluids and lubricants part 1 on page 7 14 Located near the brake fluid tank Battery disconnect...

Страница 72: ...Located on the window on the right near the joystick Notice sign Clean Indicates that conductive components cannot be cleaned with a high pressure cleaner see chapter 7 Cleaning and maintenance on pa...

Страница 73: ...or forestry applications An operator s cabin damaged in an accident deformation may not be repaired It must be replaced by an authorized service center Perforating welding or separating elements from...

Страница 74: ...ng the cabin door CAUTION Crushing hazard due to incorrectly locked door Failure to observe this can cause injuries to arms and hands Before starting machine travel lock the door or secure it in the d...

Страница 75: ...the door completely and let it lock into place in arrester C Release the door out of the arrester 1 Press the button D The door is released from the lock by spring action 2 Close the door Information...

Страница 76: ...ow adjuster Ensure that the fully open side window is engaged in the arrester Opening the side window 1 Slide lever A upward 2 Press the side window outward and press the end of the lever downward in...

Страница 77: ...when exiting the machine Use special care when exiting CAUTION Danger of injury from flying glass splinters if a windowpane is smashed If possible ask for help before smashing a windowpane Protect fac...

Страница 78: ...the emergency hammer 4 Carefully exit the cabin Information On machines with an agricultural or forestry license1 an emergency hammer is available and the rear window is designated as an additional em...

Страница 79: ...ident hazard when adjusting the operator seat during machine travel Can cause serious injury or death Adjust the operator seat only at machine standstill Lock the seat adjustment lever safely into pla...

Страница 80: ...machine can only be switched on if the operator has taken his place in the operator seat If the operator seat is relinquished for more than 3 seconds during machine travel the machine is braked until...

Страница 81: ...e following positions A Weight adjustment B Backrest adjustment C Horizontal seat adjustment Weight adjustment 1 Sit down on the operator seat 2 Adjust the weight Fig 53 B A Fig 54 A B C Fig 55 A D We...

Страница 82: ...age the lever in the required position It must not be possible to move the operator seat to another position Backrest adjustment 1 Sit down on the operator seat 2 Pull handle B up and at the same time...

Страница 83: ...correctly adjusted or defective operator seat Can cause injury to spinal column Adjust the operator seat to the operator s weight before putting the machine into operation or when changing operators D...

Страница 84: ...operator seat 2 Pull handle A upward or press it downward until the arrow is in the middle of window B Within this visible range the individual height can be adjusted up to the minimum suspension trav...

Страница 85: ...ion to backrest Pull in or push out the backrest extension over the perceptible notches The backrest extension can be individually adjusted up to the end stop To remove pull the backrest extension upw...

Страница 86: ...ems in your clothes WARNING Accident hazard due to damaged or dirty seat belt Can cause serious injury or death in the event of an accident Keep the seat belt and buckle clean Check the seat belt and...

Страница 87: ...terrain Fastening the seat belt 1 Sit down on the operator seat 2 Hold seat belt 24 at buckle latch A and run it steadily over the hips to buckle B 3 Insert buckle latch A into buckle B until it lock...

Страница 88: ...les within the job site Move material only in transport position If the field of vision cannot be safely adjusted with the mirrors the operator must take appropriate measures e g person guiding the op...

Страница 89: ...nts ensure that the mirror bracket is turned far enough to the front about 45 to avoid touching the door window 2 Adjust the left rearview mirror The outer edge of the machine must be visible on the i...

Страница 90: ...ensure that the mirror bracket is turned far enough to the front about 45 to avoid touching the door window 2 Adjust the rearview mirror on the right The outer edge of the machine must be visible on...

Страница 91: ...system components or cables orange labeled 1 Stop and park the vehicle 2 Apply the parking brake 3 Switch off motor isolating switch 4 Turn the machine off and remove the ignition key 5 Lock the lock...

Страница 92: ...o not touch damaged high voltage system components or cables orange labeled The battery connector connects or disconnects the entire electrical system from the battery If the battery and electrical sy...

Страница 93: ...r plate on page 4 19 3 Grasp the plug part A of the battery connector on the handle and pull out of the socket part B of the battery connector horizontally Information The socket part is firmly instal...

Страница 94: ...off motor isolating switch 1 Push down button A The entire traction and works electronics are out of operation The parking brake is applied Switch on motor isolating switch 1 Pull button A upwards If...

Страница 95: ...ignition keys blue coded 1x master key red for coding the blue ignition keys Information The immobilizer has only one master key The immobilizer must be replaced by an authorized service center if the...

Страница 96: ...d The key will be registered as a valid ignition key 5 Turn the ignition key blue back and remove Step 4 can now be repeated for other keys to be coded Coding can be performed for a maximum 10 keys Co...

Страница 97: ...ined Safety functions If more than 5 keys with different invalid codes are inserted and turned in the ignition lock within 1 minute then the immobilizer remains enabled for 15 minutes and does not acc...

Страница 98: ...4 26 BA 357 00 3 0 35700_04_Inbetriebnahme_01 fm 4 Putting into operation...

Страница 99: ...ments You can unfold the pages for a better overview This chapter describes the controls and contains information on the function and the handling of the indicator lights and controls in the cabin The...

Страница 100: ...pen side window door1 4 4 16 Switch bar in the control lever console 4 32 17 Fuses 7 65 9 11 18 Ignition lock 4 54 19 Storage net for documents 20 Operator seat foldable 4 7 21 Document box opt 1 22 A...

Страница 101: ...BA 357 00 3 0 35700_04_Inbetriebnahme_02_a3 fm 4 29 Putting into operation 4 Indicating instrument joystick multifunctional lever Indicating instrument joystick multifunctional lever...

Страница 102: ...h button for menu navigation in the digital display4 37 Multifunctional lever turn indicators windshield wipers horn For more information see page 48 Push button signal horn 5 25 49 Rotary switch and...

Страница 103: ...BA 357 00 3 0 35700_04_Inbetriebnahme_02_a3 fm 4 31 Putting into operation 4 Switch panels Switch panels...

Страница 104: ...steering opt 5 2 65 Toggle switch red parking brake 5 6 Front switch panel A in the console control lever For more information see page 66 Rocker switch gray machine headlights parking light low beam...

Страница 105: ...diately and get in touch with an authorized service center Indicator and warning lights When ignition is switched on all warning and indicator lights on the gauge illuminate briefly for a check and th...

Страница 106: ...ort a critical error during operation A steady warning signal sounds In the digital display 45in areas B and C the symbol 5 appears An error message is displayed in the digital display 45 in area F as...

Страница 107: ...rating motor Power electronics machine controller The warning light 43 flashes if the maximum allowable temperature from one of the mentioned components is exceeded In the digital display 45in area G...

Страница 108: ...see see chapter 7 Charging the battery on page 7 34 and Charging the battery on page 7 34 44 Indication Meaning Measure All LEDs illuminate Good battery charge condition The machine can be operated w...

Страница 109: ...isplay The following table gives an overview of the structure of the digital display When the machine is turned on the main indicator appears on the display 45 Use the buttons 46 and 47 to request and...

Страница 110: ...Meaning A Indicator display high speed range hare Illuminates if high speed is enabled with switch 62 see chapter 5 Overview of speed ranges on page 5 11 Indicator display work speed range turtle Ill...

Страница 111: ...rol elements of the machine are in neutral During the neutral check both turn indicators flash in the display The indicator display extinguishes when the machine is ready for travel operation Indicato...

Страница 112: ...peration of 3rd control circuit on page 5 44 Warning indicator Error STOP Illuminates if the machine electronics report a critical error during operation An error message is displayed in the digital d...

Страница 113: ...ed Inspection work can be planned in accordance with the operating hours indicator display maintenance If less than 20 operating hours remain before the next inspection is due the remaining number of...

Страница 114: ...oo high see chapter 7 Monitoring the hydraulic oil filter on page 7 54 Warning indicator hydraulic motor temperature Illuminates if the temperature in the hydraulic motor is too high see Warning light...

Страница 115: ...of hours until the next inspection F is displayed in the display By pressing on the push button 46 the digital display will scroll down one level in the service indication If error messages are prese...

Страница 116: ...y attention to all safety instructions CAUTION Falling hazard when entering or exiting Entering or exiting incorrectly can cause injury Keep the mandatory climbing aids clean Use the mandatory climbin...

Страница 117: ...ing persons in the cabin and or on the machine is prohibited Tell persons to leave the danger zone The machine may only be used in technically perfect condition in accordance with its designated use a...

Страница 118: ...eas with plus temperatures at temperatures of less than 0 C 32 F and first driving to the site of application after charging At battery temperatures of under 20 C 4 F there is the danger that the elec...

Страница 119: ...t Designation X 1 Batteries sufficiently loaded 2 Oil level in hydraulic reservoir OK 3 Water level in washer reservoir OK 4 Loader unit lubricated 5 Brake system including Parking brake OK 6 Brake fl...

Страница 120: ...7 Transport locks installed 8 Joystick for lift and tilt hydraulics of the loader unit locked 9 Front edge protection fitted to bucket 10 Compliance with requirements of machine documentation Data Con...

Страница 121: ...page 3 23 Information In Germany transporting material on public roads with a loaded attachment is prohibited Information Observe the legal regulations of your country Carrying or transporting accompa...

Страница 122: ...ntrol circuit on page 5 42 Switch off the working lights during machine travel on public roads see chapter 5 Working lights on page 5 23 Check all signaling and light systems for correct function see...

Страница 123: ...nsole as far as possible Control lever joystick 9 is secured and can no longer be moved Unlocking 1 Push the lock lever 7 backwards as far as it will go into the control lever console Joystick loader...

Страница 124: ...hments for KRAMER quickhitch facility on page 3 18 Attachments for SKID STEER quickhitch currently not available on page 3 21 or Attachments for EURO quickhitch on page 3 23 Loader unit operation see...

Страница 125: ...e on page 5 6 4 As required open the battery cover plate and connect the battery connector training required 5 As required close the battery cover plate and lock it see Locking the battery cover plate...

Страница 126: ...ing drive the machine is ready for operation 4 Release the parking brake see chapter 5 Parking brake on page 5 6 5 Select the travel direction see chapter 5 Selecting a travel direction and starting m...

Страница 127: ...alking speed 2 Check and if necessary synchronize the track synchronization of the wheels of the front and rear axles see Synchronizing the steering system on page 5 3 Information The steering system...

Страница 128: ...wheels parallel during straight ahead machine travel 2 Stop the vehicle 3 Slide the lock on switch 63 downward and press the switch to position B Rear axle steering is locked front axle steering is i...

Страница 129: ...still machine or at walking speed Do not synchronize during machine travel on public roads 1 If the front axle steering optional is switched on change the steering to all wheel steering see Changing o...

Страница 130: ...eposit any objects in the area of the pedal Accelerator pedal 6 is located on the right in the cabin Engine and machine speed is continuously adjusted with accelerator pedal Maximum speed depends on t...

Страница 131: ...damage the travel drive brakes and electric motor Select the next lower speed range before performing downhill machine travel Reduce engine speed remove your foot from the accelerator pedal Reduce the...

Страница 132: ...dicator display G 1 in the digital display in the gauge briefly illuminates After about 3 seconds the park function automatically applies and the indicator light 41 in the indicating instrument blinks...

Страница 133: ...switched off if the parking brake is applied drive interlock This is displayed by the illumination of the indicator light 41 After releasing the parking brake the indicator light extinguishes and the...

Страница 134: ...drive brakes and electric motor Overloading the hydraulic motor in overrun and exceeding the maximum achievable torque of the hydraulic motor acceleration due to grade resistance result in an emergen...

Страница 135: ...rk CAUTION Accident hazard during machine travel on snow and ice Inappropriate speed on snowy and or icy roads can cause accidents and injury Adapt your travel speed to the road conditions NOTICE Dama...

Страница 136: ...g machine travel the machine is braked until it comes to a standstill and the parking brake engaged once in standstill Limp home mode Information If the accelerator pedal failed due to a defect and th...

Страница 137: ...ermore the machine reaches maximum speed only on level asphalted ground with an empty bucket and without a trailer Speed range Travel speed Recommended 0 7 km h 0 4 35 m h Used for work involving shor...

Страница 138: ...the press switch is located in the instrument panel underneath the steering wheel Select low speed range 1 Press rocker switch 62 to position A Turtle Indicator display A 2 in the digital display in...

Страница 139: ...his tone warns persons near the machine during reverse travel Information The travel drive must be in neutral position before the machine can be put into operation 1 Release the parking brake Indicato...

Страница 140: ...pposite direction immediately Only select the other travel direction when the machine is at a standstill Press the accelerator pedal carefully 1 Reduce the engine speed Remove your foot from the accel...

Страница 141: ...gital display on the gauge The travel direction is in the neutral position 4 Apply the parking brake see Manual parking brake on page 5 7 Switching on the differential lock The 100 front axle differen...

Страница 142: ...ching off the differential lock Information The differential lock cannot be disabled immediately when under pressure 1 First reduce the travel speed and possibly briefly brake the machine with the bra...

Страница 143: ...ion key Secure the machine accordingly chocks for example NOTICE Battery damage Ammonia gases cause damage to the battery cells Do not park the machine in cowsheds near manure storage sites or other p...

Страница 144: ...ground and lower it Operation see Control lever joystick overview on page 5 32 8 Release the pressure in the hydraulic system see Pressure relief plug couplings on page 5 33 9 Actuate motor isolating...

Страница 145: ...ne is switched off while low beam is still switched on parking lights 66 0 A B Fig 110 Side marker light operation Function ON Press switch 66 to position A Indicator light in the press switch illumin...

Страница 146: ...r are operated with multifunctional lever 35 The multifunctional lever is located on the left of the steering wheel Fig 111 35 42 0 A B 66 High beam operation Function ON 1 Press switch 66 to position...

Страница 147: ...turn indicator system is faulty Have the turn indicator system repaired 35 R L Fig 112 40 2 1 E Operating the turn indicators Function Right Press the multifunctional lever 35 in the direction R Indic...

Страница 148: ...ht in the press switch flashes Indicator light 40 in indicating instrument flashes If a rear attachment trailer is installed the indicator display also blinks E 2 in the digital display in the indicat...

Страница 149: ...blind other motorists This can cause serious injury or death Always switch off the working lights during machine travel on public roads When operating the machine only switch on the working lights wh...

Страница 150: ...machine is an obstruction to the normal flow of traffic during work operation the machine is equipped with a warning identification at the front and rear according to DIN 30710 opt Get informed on an...

Страница 151: ...se WARNING Accident hazard due to persons in the danger zone when reversing the machine Persons can be overlooked and injured during backward machine travel Do not rely on the backup warning system Ad...

Страница 152: ...inuous wiping AUS Turn rotary switch 49 clockwise fully back Window wipers return to starting position Fig 120 49 Wash water front rear window Function ON Press and hold rotary switch 49 toward the st...

Страница 153: ...frost in an enclosed space and if necessary to de ice the windows using some suitable foreign substances The air that is accelerated by the fan is guided by two nozzles to the front window into the fo...

Страница 154: ...conditioning system at least once a month Clean the heat exchanger condenser regularly Daily in dusty or dirty work conditions see chapter 7 Air conditioning opt currently not available on page 7 81 H...

Страница 155: ...mation The air conditioning system allows you to select the same operating modes as with the heating and ventilation system The heating output is reduced if the air conditioning is used as well Fig 12...

Страница 156: ...supplier before working under overhead electric lines WARNING Danger of accident due to uncontrolled movements of the joystick Uncontrolled movements of the joystick can cause serious injury or death...

Страница 157: ...ermissible payloads WARNING Risk of injury due to material falling from a raised loader unit Falling loads for example large bales or stacks of bales can cause serious or fatal injury Never transport...

Страница 158: ...B D 53 54 52 51 55 56 Operation Function A To the left Tilts in the attachment B To the right Tilts out the attachment C Forwards Lowering the loader unit D Backward Raises the loader unit 53 Push but...

Страница 159: ...left on the loader unit Push button C is located on the left inside the loader unit 1 If necessary turn the ignition key in the ignition lock to setting II The motor isolating switch cannot be switche...

Страница 160: ...refully clean the plug couplings and flexible lines before connecting them Before connecting the flexible lines turn off the machine Information The hydraulic system of the machine is still pressurize...

Страница 161: ...with the SKID STEER quickhitch Fig 126 B A Control circuits Hydraulic connections Operation see page 3rd control circuit A B 5 42 Continuous operation of 3rd control circuit 5 44 Fig 127 C A Control c...

Страница 162: ...value for as long as the requirement persists The oil volume setting requires the following conditions to be fulfilled Machine is turned on and ready to operate see chapter 4 Turn on the machine on p...

Страница 163: ...h on 3rd control circuit continuous operation see Continuous operation of 3rd control circuit on page 5 44 2 Set the oil volume To do this turn the rotary switch 75 counterclockwise or clockwise until...

Страница 164: ...under high pressure can penetrate through the skin Seek medical attention immediately if hydraulic oil penetrates the skin or eyes Only open sections of the hydraulic system after the pressure in them...

Страница 165: ...still pressurized even when the machine is switched off This is why the hydraulic plug couplings can be released however they cannot be re attached if the pressure in the hydraulic lines has not been...

Страница 166: ...s from the attachments are connected to the plug couplings on the machine e g with SKID STEER attachments to the plug couplings A B of the FASTER block see Hydraulic control circuits plug couplings ov...

Страница 167: ...uit see Control lever joystick overview on page 5 32 The 3rd control circuit can also be operated with the Continuous operation option see Continuous operation of 3rd control circuit on page 5 44 WARN...

Страница 168: ...the attachment Press the rocker switch 52 on the joystick to the left The attachment is locked in the quickhitch Attachment is secured against unintentional unlocking 3 During machine travel on public...

Страница 169: ...itch 72 downward and press the rocker switch to position B Indicator display C 1 in the digital display illuminates in the indicating instrument The 3rd control circuit is ready for operation 2 Press...

Страница 170: ...nto operation Flow rate indications and consumer pressure on the plug couplings of the machine see chapter 9 Usable consumer pressure at 3rd control circuit on page 9 8 Switching on the 3rd control ci...

Страница 171: ...nction 1 Switch off continuous operation of the 3rd control circuit To do this push the rocker switch 73 into position A Indicator display C 2 in the digital display in the indicating instrument extin...

Страница 172: ...cker switch 72 downward and press the rocker switch to position B Indicator display C 1 in the digital display illuminates in the indicating instrument 3 Switch on continuous operation of the 3rd cont...

Страница 173: ...ctivity Function 1 Switch off continuous operation of the 3rd control circuit To do this push the rocker switch 73 into position A Indicator display C 2 in the digital display in the indicating instru...

Страница 174: ...to tipping over of vehicle The weight ratios of the machine change with a loaded attachment There is a tipping hazard in particular in curves Can cause serious injury or death Travel with loader unit...

Страница 175: ...Can cause serious injury or death Always check the attachments for correct locking CAUTION Risk of injury due to pressure A fine jet of hydraulic oil under high pressure can penetrate through the ski...

Страница 176: ...lid for use with the approved pallet forks The correct tire types with the correct tire pressures must be used The load diagram also applies to released buckets if the specified capacities and materia...

Страница 177: ...ning picking up transporting and loading loose or solid materials Machine travel on public roads with a full standard bucket is prohibited in Germany In other countries observe and comply with their n...

Страница 178: ...alid for use with the approved pallet forks The correct tire types with the correct tire pressures must be used The load diagram also applies to released buckets if the specified capacities and materi...

Страница 179: ...oosening picking up transporting and loading loose or solid materials Machine travel on public roads with a full standard bucket is prohibited in Germany In other countries observe and comply with the...

Страница 180: ...ad diagram windscreen or front trim left is only valid for use with the approved pallet forks The correct tire types with the correct tire pressures must be used see chapter 3 Attachments for KRAMER q...

Страница 181: ...ks with fixed fork arms are not certified for travel on public roads in Germany Pallet forks with foldable fork arms are authorized for transport on public roads in Germany The fork arms must be raise...

Страница 182: ...f the two hand controls see Removing an attachment from a SKID STEER quickhitch on page 5 64 WARNING Accident hazard due to attachments incorrectly locked in the quickhitch Can cause serious injury or...

Страница 183: ...r unit until the quickhitch facility engages in the lifting points of the attachment To do this pull the joystick to the rear D 6 Tilt in the quickhitch completely To do this press the joystick to the...

Страница 184: ...the attachment is secured against unintentional unlocking It can only be unlocked from the quickhitch by means of the two hand controls Information In order to avoid damage to the attachment lock fol...

Страница 185: ...ar to those without hydraulic function see Fit and lock attachments without any hydraulic function to KRAMER quickhitch on page 5 57 2 Connecting hydraulic lines to the machine see Connecting hydrauli...

Страница 186: ...the attachment and if need be close the multi purpose bucket having released the pressure 2 Apply the parking brake 3 Release the pressure in the hydraulic lines of the 3rd control circuit see Pressu...

Страница 187: ...from the quickhitch by means of the two hand controls see Unlocking the attachment on page 5 43 WARNING Accident hazard due to incorrect locking of attachment Can cause serious injury or death Check...

Страница 188: ...h facility engages in the lifting points of the attachment To do this pull the joystick downward D 6 Tilt in the quickhitch completely To do this press the joystick to the left A 7 Lock the attachment...

Страница 189: ...ible lines from the attachment Lower the attachment to the ground and ensure it cannot tip over Information If the attachment is placed in direct sunlight after having been taken off the oil in the hy...

Страница 190: ...se the plug couplings on the quickhitch with protective caps Information Once it is locked the attachment is secured against unintentional unlocking It can only be unlocked from the quickhitch by mean...

Страница 191: ...ins E and center bores of the attachment regularly for damage Have damaged parts immediately replaced by an authorized service center Only lock and unlock empty attachments without any load Ensure tha...

Страница 192: ...vel ground and ensure it cannot tip over Information It is removed in the same way as with the KRAMER quickhitch see Attachment on KRAMER quickhitch on page 5 56 Information If the attachment is place...

Страница 193: ...ing over of vehicle A tipping vehicle can cause serious injury or death There is a tipping hazard in particular in curves Lower the loader unit to transport position before starting machine travel Ada...

Страница 194: ...ous injury or death Before starting work check that the attachment is safely locked onto the quickhitch by means of the lock ram CAUTION Accident hazard due to overload and sudden movements Overload a...

Страница 195: ...5 102 Operating time of battery NOTICE The battery can be damaged both by charging it too frequently as well as by charging new batteries it too late deep discharge Observe the notes on charging batte...

Страница 196: ...21 or Attachments for EURO quickhitch on page 3 23 Information In Germany transporting material on public roads with a loaded attachment is prohibited Information Observe the legal regulations of you...

Страница 197: ...before starting machine travel Do not exceed the permissible payloads pay attention to the load diagram and act accordingly CAUTION Danger of falling material when transporting loads with a raised lo...

Страница 198: ...unit otherwise yields very easily making it difficult to perform any precise lifting movement see Load stabilizer for loader unit opt on page 5 108 Information Machine travel on public roads with a fu...

Страница 199: ...s damage to the machine The manufacturer does not give any warranty for any such damage Check before starting work WARNING Accident hazard due to unlocked attachment The attachment can come off unexpe...

Страница 200: ...al 4 Raise the loader unit a little To do this pull the joystick backward D Loading if the material is hard to penetrate Load as for loading loose material but in addition 1 Slightly tilt the bucket i...

Страница 201: ...k forward C 3 Setting the digging angle To do this press the joystick to the right B 4 Travel forward Once the bucket has penetrated the soil 5 Set the digging angle slightly flatter To do this push t...

Страница 202: ...tly To do this push the joystick forward slightly C Once the bucket has penetrated the soil 4 Set the digging angle slightly flatter To do this push the joystick to the left A so that the layer being...

Страница 203: ...Raise the loader unit evenly To do this pull the joystick backward D 5 Tilt in the bucket To do this press the joystick to the left A 6 Reverse out of the material 7 Lower the loader unit to the tran...

Страница 204: ...on If possible load material with the wind behind you to keep the dust away from your eyes air filters and fans Freeing the machine Proceed as follows if the machine should get stuck when picking up m...

Страница 205: ...nd fully tilt before starting machine travel Do not exceed the permissible payloads pay attention to the load diagram and act accordingly CAUTION Danger of falling material when transporting loads wit...

Страница 206: ...oader unit otherwise yields very easily making it difficult to perform any precise lifting movement see Load stabilizer for loader unit opt on page 5 108 Information Machine travel on public roads wit...

Страница 207: ...s damage to the machine The manufacturer does not give any warranty for any such damage Check before starting work WARNING Accident hazard due to unlocked attachment The attachment can come off unexpe...

Страница 208: ...ld up the front half of the bucket by about 10 to 15 cm 3 9 to 5 9 in 3 Move off the machine The material rolls into the bucket and is picked up at the same time Information This position allows to st...

Страница 209: ...structures Backfilling with maximum safety and without damaging slopes Picking up remaining material 1 Fold up the front half of the bucket multipurpose bucket 2 Tilt out the bucket 3 Lower the bucket...

Страница 210: ...ures safe loading and transport The multipurpose bucket allows to grab large objects This ensures safe loading and transport Pulling out and setting posts 1 Open the multipurpose bucket from above and...

Страница 211: ...as the bucket opens Unloading from the bottom of the bucket for increased tilt out heights Advantage of working method The dumping height can be increased by at least 55 cm 21 6 in depending on bucket...

Страница 212: ...wise damaged fork arms pallet forks Before starting work ensure that the fork arms on the fork frame are safely locked WARNING Accident hazard and tilting hazard due to incorrect use of attachment Fai...

Страница 213: ...x 2 Fold up the fork arms 3 Install the safety pin on the fork arms 2 x 4 Lower the loader unit to transport position ground clearance about 250 mm 9 84 in Get informed on and follow the legal regulat...

Страница 214: ...m Important information on setting down loads Loads must only be set down on a suitable base with sufficient stability and load bearing capacity Do not stack or set down in higher places loads which a...

Страница 215: ...evice Observe the application limits of the fork lift and its Operator s Manuals Perform frequent visual checks Have regular checks performed according to the Operator s Manual and the legal regulatio...

Страница 216: ...load diagram Can cause serious injury or death Do not exceed the maximum loads stated otherwise machine stability is no longer ensured To determine which vehicle the attached load diagram applies see...

Страница 217: ...per slide rail of the fork frame are not damaged and whether they are firmly screwed CAUTION Crushing hazard when shifting the fork arms Fingers and hands can be crushed and injured between the fork f...

Страница 218: ...the fork arms are at a right angle to the load The fork arms must be the furthest possible apart and at an equal distance from the left and right side of the load 2 Drive the vehicle forward Drive th...

Страница 219: ...load before transporting it Fit the rear of the pallet forks with a protective device Ensure good visibility of the material you want to pick up and of the work and travel range WARNING The machine c...

Страница 220: ...bulk loads drive the machine backward for improved visibility Setting down a load 1 With the material in transport position approach the deposit location from the front e g stack or loading area so th...

Страница 221: ...ility test in accordance with the EC machine guideline or the DIN EN 474 3 standard must be checked and documented by an authorized service center In the case of non EU countries follow and apply the...

Страница 222: ...death After locking an attachment check whether catch bolts E of the quickhitch can be seen on either side in the mounting bores of the attachment Information Before connecting the hydraulics of the...

Страница 223: ...Operation 5 Stability calculations for attachments from other manufacturers Overview with bucket according to ISO 14397 1 Overview with pallet forks according to ISO 14397 1 L1 L3 L2 F1 F2 GH SN SA L1...

Страница 224: ...nter of gravity of attachment Measurement mm in L2 Axle base between center of front axle and center of rear axle mm in L3 Distance between load center payload and center of front axle mm in GH Load o...

Страница 225: ...ad diagram Pallet forks DIN EN 474 3 Rough terrain 60 S 0 6 Firm and level ground 80 S 0 8 Bucket ISO 14397 1 50 S 0 5 F2 pmax GH x L2 L3 GN S x GN V GA x L1 L2 GH F1 F2 Affix the maximum authorized m...

Страница 226: ...tion Load diagram sample Enter the calculated values GN in the load diagram Information Affix the completed load diagram in the cabin in a water proof position that is easily visible for the user oper...

Страница 227: ...the loader unit is only possible if the machine is turned on Emergency lowering 1 Stop the machine immediately 2 Turn the vehicle off and remove the ignition key 3 Apply the parking brake 4 Ensure tha...

Страница 228: ...care Proceed as follows in case of a bursting hose or pipe 1 Stop the machine immediately 2 Apply the parking brake 3 Secure the danger zone 4 Disable the road travel lock for the joystick if it is e...

Страница 229: ...ed control can be used in connection with the option oil volume adjustment see Oil volume setting on page 5 36 Information To achieve maximum travel speed in normal operation the slide switch 76 must...

Страница 230: ...the way to the rear B Driving speed 0 km h 0 mph 2 As required set the oil volume via the rotary switch 75 to the volume of oil needed for the attachment see Oil volume setting on page 5 36 3 Use rock...

Страница 231: ...rol was disabled the function must be re enabled and set Fig 196 56 B N 3 76 A B 75 Operating Lever position Result Disabling the low speed control 1 Push the slide control 76 all the way to the rear...

Страница 232: ...er to avoid damage to the attachment as well as to the machine check the function and response direction after connecting the electric cables before putting into operation The switch panel with the pr...

Страница 233: ...lluminates The electrical circuit 1 is enabled for as long as the push button is pressed AUS Press rocker switch 61 to position A The power supply is switched off Operation Function Continuous operati...

Страница 234: ...ry or death Always switch on the load stabilizer during machine travel on public roads Lower the loader unit to the transport position NOTICE The loader unit yields easily with the load stabilizer swi...

Страница 235: ...on and off by means of a travel speed control Travel speed over 7 km h ON Travel speed below 6 km h OFF The continuous operation is suitable for longer trips off road or on public roads The tilt switc...

Страница 236: ...e damage or damaging the electronics allow the machine to run for a while after operation under full load so that the temperature can stabilize and until the fan has turned off the power electronics N...

Страница 237: ...over 2 weeks see chapter 4 Disconnecting the battery connector on page 4 21 10 Take additional measures to secure the machine by placing chocks under the downhill sides of the wheels Activities durin...

Страница 238: ...f the hydraulic rams that are not paint coated 3 Remove the battery and store in a well ventilated and cool and frost free space Putting the machine back into operation 1 If necessary have the battery...

Страница 239: ...of operation and disposing of it Ensure that there is no leakage of environmentally hazardous fluids and consumables and that the machine presents no other hazards at its storage place Make certain t...

Страница 240: ...your country All parts must be disposed of in the correct waste disposal sites for the different materials Separate the material as you recycle parts Ensure environmentally compatible disposal of con...

Страница 241: ...connection with suitable towing facilities such as a towing coupling hooks and eyes Ensure that no one is between the vehicles during towing The max towing distance is 300 m 328 yards The hydraulic sy...

Страница 242: ...lly if the parking brake is released manually Serious injuries and death can result Before releasing the parking brake secure the machine against unintentional movement for example by placing chocks u...

Страница 243: ...e the ignition key 2 Disconnect the battery connector 3 Secure the machine to prevent it from rolling away e g with wheel chocks 4 Insert two M6x60 screws in the threads A on the parking brake B and s...

Страница 244: ...ailer coupling for fitting attachments or for raising loading and tying down the machine 1 Put the towing vehicle with sufficient traction force and a safe braking system in the towing position 2 Atta...

Страница 245: ...otrude screw Unscrew both hexagon socket protrude screws at the same time To do this alternately unscrew each screw a maximum of one turn at a time 1 Alternating between one and the other unscrew both...

Страница 246: ...es not fall short of the minimum axle load of the steering axle of the transport vehicle Otherwise the steering behavior of the vehicle is seriously affected Place partial loads so as to ensure an eve...

Страница 247: ...the machine 6 Raise the loader unit enough so that it will not touch the access ramps 7 Carefully drive the vehicle onto the middle of the transport vehicle 8 Set the drive to a neutral position see...

Страница 248: ...points on the machine see Crane lifting the machine on page 6 8 Have loads fastened and crane operators only instructed by experienced persons The person guiding the crane operator must be within sigh...

Страница 249: ...ucket 2 Empty and tilt in the standard bucket and lower it to transport position see chapter 4 Raising the attachment to transport position on page 4 52 3 Set the drive to a neutral position see chapt...

Страница 250: ...l short of the minimum axle load of the steering axle of the transport vehicle Failure to meet the minimum rated capacity will cause a hazardous loss of steering control Place partial loads so as to e...

Страница 251: ...ratchet straps or chains of sufficient size onto the platform Do not place cables belts etc over sharp edged objects Use only tested ropes belts hooks shackles with screw and socket pins with lockable...

Страница 252: ...6 12 BA 357 00 3 0 35700_06_Transport fm 6 Transport Notes...

Страница 253: ...rials and consumables required for the maintenance work as well as the numbers of the maintenance sets A B or C can be found in the spare parts list The manufacturer shall not be liable for damage or...

Страница 254: ...e serious injury or death Maintenance that does not involve HV components e g replacing fuses where the maintenance personnel must work near HV components and in the event of an error could trigger an...

Страница 255: ...arking brake Turn the machine off and remove the ignition key Disconnect the battery connector Observe the danger indications and safety instructions during maintenance Always park the machine on firm...

Страница 256: ...ve equipment NOTICE Damage from loose parts in the battery compartment Remove all tools and objects from the battery compartment before closing the battery cover plate NOTICE Damage from using incorre...

Страница 257: ...g brake 4 Raise the loader unit high enough so that the safety prop can be safely installed 5 Turn the machine off and remove the ignition key 6 Unscrew the retaining screw A and remove the safety pro...

Страница 258: ...nual of the attachment manufacturer as well Work description1 Service center User operator Service center Oil and filter changes Delivery inspection Every 10 o h once a day Every 20 o h Inspection A I...

Страница 259: ...e hydraulic oil reservoir6 Check the electric motors clean if necessary Check the pedals Clean them and apply grease or oil if necessary Check the locks door arrester Clean them and apply grease or oi...

Страница 260: ...nector for damage and to determine it is securely seated3 Battery check charging level and charge if necessary Clean and check the battery terminals Measure the insulation resistance of the HV compone...

Страница 261: ...erformed by an authorized service center acknowledgement of warranty claims 2 Observe the manufacturer s indications for the lubrication of attachments Work description1 Service center User operator S...

Страница 262: ...ce center Functional check Delivery inspection Every 10 o h once a day Every 20 o h Inspection A Inspection B Inspection C Service and parking brake2 3 Steering system2 synchronous position of wheels...

Страница 263: ...number of hours until the next inspection F 2 Information Maintenance intervals see Maintenance plan on page 7 6 Error code display Error code indicator travel drive and work hydraulics If an error o...

Страница 264: ...7 12 BA 357 00 3 0 35700_07_Wartung fm 7 Maintenance Maintenance label Affixed on the cabin...

Страница 265: ...d if necessary Perform a functional check and synchronize the steering system Perform a functional check of the braking system Check hydraulic oil level Add oil if necessary Check hydraulic oil radiat...

Страница 266: ...nd Biodegradable oil AVILUB Syntofluid 46 Year round PANOLIN HLP Synth 46 Grease zerks loader unit axles As required High pressure multi purpose grease Lithium soap branded grease AVIALITH EP 2 KP 2 K...

Страница 267: ...r round 20 C 4 F Air conditioning option 4 About 0 85 kg 1 87 lb Refrigerant R 134a Aggressive media 5 option As required Anti corrosion protection ELASKON 2000 ML ELASKON UBS light ELASKON Aero 46 sp...

Страница 268: ...anging biodegradable oil ensure that the remaining amount of the original hydraulic fluid in the hydraulic system does not exceed 8 manufacturer indications Do not add mineral oil the content of miner...

Страница 269: ...h damaged high voltage system components or cables orange labeled 1 Switch off motor isolating switch 2 Turn the machine off and remove the ignition key 3 Lock the lock with the ignition key A 4 Press...

Страница 270: ...perator seat forwards 1 Pull handle A and push operator seat fully backwards 2 Unscrew the 3 hexagon screws B on each side of the operator seat 3 Fold the operator seat forward and secure against fall...

Страница 271: ...al components motors power electronics instrument panels connectors etc using a high pressure cleaner NOTICE Damage to machine due to cleaning work Pay attention to the lower side in particular when c...

Страница 272: ...ot clean inside the cabin Electrical components and damping material must be covered and not directly exposed to the water jet Cover the breather filter on the hydraulic oil reservoir and cover of the...

Страница 273: ...re recommended for cleaning Broom Vacuum cleaner Damp cloth Bristle brush Water with mild soap solution Cleaning the seat belt lap belt CAUTION Risk of injury Dirty or malfunctioning automatic safety...

Страница 274: ...eath Keep the floor under the pedals clean Do not place any objects in the leg room Clean the pedal plates 1 Park the machine on firm and level ground 2 Apply the parking brake 3 Lower the loader unit...

Страница 275: ...not point the water jet of the high pressure cleaner at the seals of hydraulic cylinders Do not clean sensitive electrical components motors power electronics instrument panels connectors etc using a...

Страница 276: ...engine cool down Wear protective equipment NOTICE The humidity penetrating while cleaning the motors causes the electronics to fail and leads to engine damage The engine must be cold If water should u...

Страница 277: ...ging the battery to explode Safety instructions WARNING Risk of injury due to chemicals The batteries contain acids which are poisonous and corrosive This is why batteries can release explosive gases...

Страница 278: ...insulation or cell plugs The following must be observed if the battery is cleaned with a high pressure cleaner Before cleaning check whether the cell connectors are firmly tightened and inserted Befo...

Страница 279: ...loths Checking threaded fittings Check all threaded fittings regularly even if they are not listed in the maintenance plans Immediately tighten loose connections See chapter Technical data for the tig...

Страница 280: ...machine off and remove the ignition key 7 Lubricate grease zerk A of the oscillation type bearing Lubricating the planetary drive bearing front and rear axles Information Maintenance intervals see Mai...

Страница 281: ...on page 7 6 Lubricant see chapter 7 Fluids and lubricants on page 7 14 1 Apply a thin coat of grease to door arrester B Lubricate the window lock Information Maintenance intervals see Maintenance plan...

Страница 282: ...bricate more frequently when in heavy duty operation H Lubricate the grease zerks of the quickhitch bearing every 10 operating hours Lubricate more frequently when in heavy duty operation I Lubricate...

Страница 283: ...s Read and observe the Operator s Manual of the battery Only use batteries with a closed battery tray Do not smoke avoid fire and open flames Do not put any tools or other metallic objects on the batt...

Страница 284: ...on page 9 9 CAUTION Risk of injury from incorrect handling of the battery The incorrect handling of the battery can result in injury The charging maintenance and changing of the batteries may only be...

Страница 285: ...ing the battery Environment Always observe the national environmental protection guidelines or waste disposal laws when disposing of used batteries Always follow the manufacturer s indications on disp...

Страница 286: ...which the battery is being charged The surfaces of the battery cells must be free during the charging process in order to ensure sufficient ventilation Do not smoke or use an open flame when working a...

Страница 287: ...power source during the charging process this can cause sparking which can ignite the gas mixture caused by the charging process Serious injuries and death can result Route the mains cable so that no...

Страница 288: ...ehicle so that the battery charger is protected against rain and snow Environment Avoid environmental damage Immediately neutralize released battery acid with plenty of water Observe the legal regulat...

Страница 289: ...ignition key 7 Open the battery cover plate 8 Only disconnect the battery connector up to serial number 357 00 0049 After serial number 357 00 0050 the start up protection in the vehicle is activated...

Страница 290: ...orized service center 2 If the insulation has been checked switch the motor isolating switch off again turn the ignition key to position 0 and remove the ignition key 3 Connect the power plug C of the...

Страница 291: ...he battery charger The charging is interrupted for a minute 3 Disconnect the mains cable connector from the power source 4 Wind up the mains cable and stow it securely on the battery charger 5 Close a...

Страница 292: ...Safety instructions for handling the battery on page 7 31 Wear protective clothing when installing and removing the battery Only use batteries with insulated cells and insulated end posts that have b...

Страница 293: ...itch 5 Turn the machine off and remove the ignition key 6 Open the battery cover plate 7 Pull the battery connector A on the strap horizontally out of the bushing 8 Loosen the connection B M8 Removing...

Страница 294: ...2 Approach the battery with pallet fork from the rear of the machine 3 Move the fork tines as far as possible carefully into the supports B on the battery tray 4 Slightly raise the fork arms and pull...

Страница 295: ...l stopped on the rear of the machine Pay attention that the battery tray engages in the front clamp 2 Driving in reverse carefully draw the pallet forks backwards out of the supports B on the battery...

Страница 296: ...he screws B and tighten them hand tight 3 Align the rear part 4 Tighten the fastening screws 5 Per side connect one plug and socket connection A to the rear lights Rectification 1 Tighten the connecti...

Страница 297: ...othing when installing and removing the battery Only use batteries with insulated cells and insulated end posts that have been approved by the manufacturer Park the machine in a horizontal position to...

Страница 298: ...ver plate Persons can be injured by the loosened battery cover plate falling off Secure the battery cover plate against falling off before loosening the hinges 1 Secure the battery cover plate against...

Страница 299: ...attery tray and remove them with the sleeves 2 Knock the crane gear perpendicular onto the supports A on the battery tray To do this attach the hooks so they cannot fall on battery cells when the cran...

Страница 300: ...Knock the crane gear off the battery tray To do this deposit the hooks so they cannot fall on battery cells when the crane gear is loosened 4 Align the battery tray 5 Insert the retaining bolts A wit...

Страница 301: ...Place the battery cover plate onto the machine 3 On the hinges of the battery cover plate manually screw in two screws A each in the threads in the rear wall of the cabin 4 Place gas struts on the le...

Страница 302: ...lines Hot hydraulic lines can cause skin burns Allow hydraulic lines to cool down Wear protective equipment Information on cleaning work on the cooling system Dirt on the radiator fins reduces the rad...

Страница 303: ...Check and clean the outside of the radiator once a day Clean the radiator more frequently in dusty or dirty work conditions Information Observe the maintenance intervals see Maintenance plan on page...

Страница 304: ...ydraulic lines that are under pressure Wear protective equipment when handling hydraulic oil Do not allow hydraulic oil to reach hot machine parts Do not smoke when handling hydraulic oil Avoid contac...

Страница 305: ...ontact an authorized service center if the filter insert is contaminated with metal chippings otherwise follow on damage can result Environment Hydraulic oil is harmful to the environment Dispose of o...

Страница 306: ...the hydraulic oil is too high see chapter 4 Warning light red temperature on page 4 35 Check the hydraulic oil level too little oil in the hydraulic oil reservoir The filter element or the hydraulic o...

Страница 307: ...ed by an authorized service center Information Observe the maintenance intervals see Maintenance plan on page 7 6 Specifications and fill quantities see Fluids and lubricants on page 7 14 Information...

Страница 308: ...air is in the hydraulic system This can cause damage to the hydraulic oil pump Have an authorized service center perform a check of the hydraulic system if necessary Do not use the machine unless the...

Страница 309: ...pen breather filter B by hand 8 Add hydraulic oil with the filter insert in place 9 Check the hydraulic oil level in sight glass A If the oil level is visible in the lower half of the oil level sight...

Страница 310: ...ur bare hands wear protective gloves and clothes Wear safety glasses to protect the eyes If oil contacts the eye flush immediately with clean water and seek emergency medical treatment Seek immediate...

Страница 311: ...cumulators Never search for leaks with your bare hands Have the membrane accumulator checked only by an authorized service center in accordance with the maintenance plan intervals Never weld or solder...

Страница 312: ...safe working condition Leaks and damaged pressure lines must be immediately repaired or replaced by an authorized service center Have hydraulic hoses replaced by an authorized service center every 6...

Страница 313: ...y connector see chapter 4 Battery connector on page 4 20 Check the insulation for damage WARNING Accident hazard due to high electrical voltages Improper performance of work on the electrical system c...

Страница 314: ...n which tools spare parts etc can touch electrical components or contacts Take off and set aside any rings metal bracelets etc before working on electrical components Do not clean very sensitive elect...

Страница 315: ...uses In order to avoid damage to the electrical system use only fuses of the specified load capacity amperage Information Observe the maintenance intervals see Maintenance plan on page 7 6 Daily check...

Страница 316: ...n damage the electrical system and result in fires The safety and functionality of the machine is no longer guaranteed if incorrect fuses are used Only use fuses with the specified rated value see cha...

Страница 317: ...see label B on the side in the cabin 1 Lower the loader unit 2 Apply the parking brake 3 Actuate the motor isolating switch 4 Turn the machine off and remove the ignition key 5 Remove the relevant cov...

Страница 318: ...ons The training must include the following factual information the hazard sources on the machine safety measures and the corresponding rules of conduct In order to be permitted to perform maintenance...

Страница 319: ...onnector 7 Folding the operator seat forwards 8 Unscrew the fastening screws of the cover 9 Pull cover B with the fuse board out of the connector strip or take off cover A from the fuse box 10 Remove...

Страница 320: ...ust be performed by electrically trained persons The training must include the following factual information the hazard sources on the machine safety measures and the corresponding rules of conduct In...

Страница 321: ...and remove the ignition key 5 Open the battery cover plate 6 Disconnect the battery connector 7 Folding the operator seat forwards 8 Unscrew the fastening screws of the cover 9 Take off cover A from t...

Страница 322: ...nted or damaged fine dust filter can cause health damage to respiratory tracts Replace damaged or dirty fine dust filter with a new one Clean the fine dust filter every 20 operating hours however repl...

Страница 323: ...Remove fastening screws on the trim A to the left and right Allen key 3 mm 0 1 in 2 Pull away trim A a little 3 Remove fine dust filter B and check it for damage 4 Knock dust filter B on either side o...

Страница 324: ...tion window A Information Add only clean tap water Add a suitable cleaning agent if required At temperatures around or below the freezing point add antifreeze for washer systems to the water Refer to...

Страница 325: ...Information Maintenance on the axles and drive may only be performed by an authorized service center for reasons of safety warranty and liability Observe the maintenance intervals see Maintenance plan...

Страница 326: ...ystem looked at by an authorized service center Brakes are crucial to safety Incorrect maintenance can cause brake failure For safety and technical reasons as well as for reasons of warranty and liabi...

Страница 327: ...Only add brake fluid up to the MAX mark of the sight glass If the braking system loses too much brake fluid have the braking system checked by an authorized service center The brake fluid must comply...

Страница 328: ...han certified Can cause serious injury or death Install only approved tires wheels see chapter 9 on page 9 6 Have wheels changed by an authorized service center if possible WARNING Risk of tires burst...

Страница 329: ...on key 6 Check the tires and the rims also on the inside for cracks aging and tread thickness 7 Remove foreign bodies from the tire tread 8 Remove traces of oil and grease from the tires 9 Check the w...

Страница 330: ...he machine Do not use the jack as a jack stand Do not turn on the machine if it is jacked up Have wheels changed by an authorized service center if possible WARNING Accident hazard due to wrong tires...

Страница 331: ...only until the wheel can be moved freely 9 Put a jack stand under the axle tube ensuring stability 10 Lower the machine onto the jack stand 11 Completely remove the wheel nuts 12 Remove the wheel Mou...

Страница 332: ...erator s Manuals of the attachments Clean attachments after using them and check them for damage Repair or have repaired any potential damages Do not work with damaged attachments Lubricate the lubric...

Страница 333: ...aping refrigerant can cause serious injury Do not open tubes hoses or other components Avoid all contact with the refrigerant Wear protective equipment CAUTION Injury hazard during control work on the...

Страница 334: ...he dehumidifier replaced every 2 years Information To avoid damage only refill with the refrigerants indicated on the type label see Fig 256 arrow Daily visual check by the user operator CAUTION Risk...

Страница 335: ...tective equipment 1 Apply the parking brake 2 Turn the machine off and remove the ignition key 3 Remove cover A from the protective screen 4 Clean heat exchanger C with a water jet do not use a high p...

Страница 336: ...ine The machine can be specially protected ex works against corrosion for work with aggressive media for example in a saline environment However this anti corrosion protection is affected by external...

Страница 337: ...onnect the plug and socket connections All parts of the machine for example Axles gearbox trim panels servicing lids loader unit quickhitch with the exception of Piston rods chromium coating Cabin cab...

Страница 338: ...plan on page 7 6 Cleaning NOTICE Contrary to the instructions in section Cleaning and maintenance on page 7 19 do not clean machines with anticorrosion protection with a bristle brush nor with a stea...

Страница 339: ...eat the oxidized area follows Electric connections Remove the remaining protective wax at the oxidized area with an Elaskon cleanser Treat the affected areas with an oxide cleanser for example with El...

Страница 340: ...7 88 BA 357 00 3 0 35700_07_Wartung fm 7 Maintenance Notes...

Страница 341: ...ng or empty battery Charge battery or replace it with a new one 7 31 Malfunctioning fuse Check the fuses Contact an authorized service center if necessary 9 11 Loose or oxidized cable connections in s...

Страница 342: ...esence switch not actuated Sit down on the operator seat 4 7 Joystick is locked Unlock the joystick 4 51 Malfunctioning fuse Check the fuses Contact an authorized service center if necessary 9 11 Inco...

Страница 343: ...time see chapter 7 Error code display on page 7 11 NOTICE Ignoring error messages can cause technical damage Proceed as specified in the error code table see Error code tables on page 8 8 If the error...

Страница 344: ...nt these can be called up one after the other in the display The error messages are displayed in the order of their occurrence Calling up error messages The following conditions must be fulfilled for...

Страница 345: ...Machine electronics number 2 Machine electronics version 3 Parameter data number 4 Parameter data version 5 ECU symbol means that data of machine control unit is displayed Display electronics indicat...

Страница 346: ...ation in the display screen If the error menu is completely gone through with the push button 46 the display will return to the service display B again By using push button 47 one can return to the ma...

Страница 347: ...g fm 8 7 Malfunctions 8 Error codes If the machine electronics report an error a warning light 38 or 39 illuminates in the gauge and an error code is displayed for 3 seconds in the display of the gaug...

Страница 348: ...rrected by an authorized service center 12 Red N004 MLS Master main controller control error controller Machine goes into emergency shutdown 19 Yellow N004 MLS Master main controller Missing communica...

Страница 349: ...ency shutdown 19 Yellow N004 MLS Interface A B I O controller Missing communication between components Both electric engines go via ramp into emergency shutdown 518421 12 Yellow N004 MLS Interface A B...

Страница 350: ...roller Error description not identifiable Operating engine immediately goes into emergency shutdown Critical error 1 Repeat startup process 2 If the error occurs again have the error corrected by an a...

Страница 351: ...or occurs again have the error corrected by an authorized service center 12 Red N004 MLS Safe A B safety controller control error controller Machine goes into emergency shutdown Machine able to travel...

Страница 352: ...it on again 2 If the error occurs again have the error corrected by an authorized service center 11 Yellow N004 ICE_PIO controller StVZO module Error description not identifiable Both electric motors...

Страница 353: ...Acknowledge error 2 Turn off the machine and then turn it on again 3 If the error occurs again have the error corrected by an authorized service center 4 Red N039 Signal range exceeded or short circui...

Страница 354: ...gency shutdown Critical error 1 Unlock motor isolating switch 2 Turn off the machine and then turn it on again 3 If the error occurs again have the error corrected by an authorized service center 7 Re...

Страница 355: ...t to machine ground sensor ground Machine travel function is blocked Error 1 Turn off the machine and then turn it on again 2 If the error occurs again have the error corrected by an authorized servic...

Страница 356: ...gnal outside of the valid range only all wheel drive possible 27 Yellow S022 Switch steering mode changeover Open circuit or short circuit to ground only all wheel drive possible 519355 5 Yellow Y006...

Страница 357: ...d exceeded by far Machine immediately goes into emergency shutdown 12 Yellow N004 Control error controller Temperature on the heat sinks is faulty Machine can continue to be operated without loss of o...

Страница 358: ...Error 1 Turn off the machine and then turn it on again 2 If the error occurs again Critical error Have the error rectified by an authorized service center 16 Yellow N004 Threshold exceeded Vehicle can...

Страница 359: ...ircuit to vehicle ground sensor ground 28 Yellow B042 Potentiometer joystick Signal 1 Open control circuit or short circuit to positive supply voltage 517121 3 Yellow B042 Potentiometer joystick Signa...

Страница 360: ...limp home mode Critical error 1 Turn off the machine and then turn it on again 2 If the error occurs again have the error corrected by an authorized service center 3 Yellow R011 Potentiometer Signal...

Страница 361: ...or short circuit to positive supply voltage Differential lock without function Error 1 Turn off the machine and then turn it on again 2 If the error occurs again have the error corrected by an author...

Страница 362: ...ng applied brake Signal range exceeded or short circuit to positive supply voltage 26 S199 Switch spring applied brake Signal outside of the valid range 27 S199 Switch spring applied brake Open circui...

Страница 363: ...or occurs again have the error corrected by an authorized service center 27 Yellow S025 Push button joystick Open circuit or short circuit to ground Differential lock without function 28 Yellow S025 B...

Страница 364: ...an authorized service center 1 Yellow N004 Threshold exceeded by far Operating engine immediately goes into emergency shutdown Drive engine goes via ramp into emergency shutdown 12 Yellow N004 Contro...

Страница 365: ...eeded Vehicle can still be operated in emergency operation 518444 0 Yellow N004 Threshold exceeded by far Operating engine immediately goes into emergency shutdown Drive engine goes via ramp into emer...

Страница 366: ...Raising lowering no speed control possible Error 1 Turn off the machine and then turn it on again 2 If the error occurs again have the error corrected by an authorized service center 4 Yellow B043 Pos...

Страница 367: ...it on again 2 If the error occurs again have the error corrected by an authorized service center 26 S040 Switch release unlocking Signal outside of the valid range Quick unlocking without function 27...

Страница 368: ...tch joystick Open control circuit or short circuit to positive supply voltage 517122 3 Yellow D002 Potentiometer rocker switch joystick Signal range exceeded or short circuit to positive supply voltag...

Страница 369: ...e valid range 3rd control circuit and quick unlocking without function 27 Yellow S032 Switch operation Open circuit or short circuit to ground 3rd control circuit and quick unlocking without function...

Страница 370: ...exceeded or short circuit to positive supply voltage Pressure relief without function Error 1 Turn off the machine and then turn it on again 2 If the error occurs again have the error corrected by an...

Страница 371: ...ad stabilizer without function 27 Yellow S044 Button Open circuit or short circuit to ground Load stabilizer without function 519369 5 Yellow Y020 Magnetic valve Power too low or open wiring Load stab...

Страница 372: ...9903 3 Yellow R003 Potentiometer Signal 2 Signal range exceeded or short circuit to positive supply voltage Error 1 Turn off the machine and then turn it on again 2 If the error occurs again have the...

Страница 373: ...ick Signal outside of the valid range Front power outlet without function 27 Yellow S067 Button joystick Open circuit or short circuit to ground Front power outlet without function 519765 24 Yellow K0...

Страница 374: ...age if relays contacts are closed 518083 26 N021 Relays 2 Status short circuit voltage if relays contacts are open 27 N021 Relays 2 Status open circuit no voltage if relays contacts are closed 518084...

Страница 375: ...e training must include the following factual information the hazard sources on the machine safety measures and the corresponding rules of conduct In order to be permitted to perform work on the HV sy...

Страница 376: ...off ca 0 4 sec Lastly a longer pause follows approx 2 sec indicating the end of the start of the flash code The number of times the LED is repeatedly switched off e g 4 times consecutively off flash c...

Страница 377: ...5700_08_Betriebsst rung fm 8 37 Malfunctions 8 Fig 268 F E Fuse box 2 E Flash code LED H7 F Defective fuse 2 F29 3 9F14 4 F4 5 2F14 6 9F33 7 4F4 8 5F11 2 9 9F1 10 F30 11 5F11 12 F31 13 4F8 14 5F11 3 1...

Страница 378: ...training must include the following factual information the hazard sources on the machine safety measures and the corresponding rules of conduct In order to be permitted to perform work on the HV syst...

Страница 379: ...H18 The flash code is composed as follows the LED is repeatedly switched briefly on approx 0 2 sec and off ca 0 4 sec Lastly a longer pause follows approx 2 sec indicating the end of the start of the...

Страница 380: ...fan switch Fan cannot be switched off Short circuit in cable or fan switch Reduced fan output Dirty contacts Undersized electric lines Condenser very dirty Cleaning the condenser 7 81 Insufficient hea...

Страница 381: ...rating output Clogged fan duct Refrigerant level too low Humidity in system System cools with interruptions Line interruption insufficient ground connections Malfunctioning fan motor Very loud system...

Страница 382: ...8 42 BA 357 00 3 0 35700_08_Betriebsst rung fm 8 Malfunctions...

Страница 383: ...Power 1 kW kilowatts 1 36 hp Horse Power 1 kN Kilo newton 224 8 lbf Pound force Length indications 1 mm Millimeter 0 03937 in inches 1 m meter 3 281 ft Foot 1 m meter 1 0936 yards 1 km kilometer 0 622...

Страница 384: ...version of the loader unit S standard loader unit L extended loader unit 9 2 Engine Information Tow electrical motors are installed in the machine The technical specifications of the motors are liste...

Страница 385: ...synchronous motor Housing protection IP 54 max operating voltage current rating 48 V 226 A Power 15 kW S 2 60 minn 20 4 hp at 2110 min 1 maximal 34 kW 46 2 hp Max torque 220 Nm 162 3 ft lb Max engine...

Страница 386: ...stributed to all 4 wheels by means of the cardan shaft King pin inclination 7 Camber 1 5 Steering angle Max 38 Toe in 0 mm 0 in Track width1 1 Standard tires 12 0 18 1262 mm 49 7 in Designation Design...

Страница 387: ...lide force Designation Design Dry multi disc brake with electro magnetic release function Installation location flange mounted on the hydraulic motor Steering system Design Hydrostatic 4 wheel steerin...

Страница 388: ...re pressure bar psi Wheel rims Front Rear Size Wheel offset mm in 12 0 182 NHS 12PR 145A6 A317 2 Standard tires 3 0 43 psi 2 5 36 psi 9x18 38 0 15 in 325 70 R18 MPT AC70G TL125G 3 5 50 psi 3 0 43 psi...

Страница 389: ...orque 200 Nm 147 5 ft lb LS 1200 min 1 Max engine speed without load 3000 rpm Designation Volume About 40 l 8 8 gal Return suction filter 0 5 bar 7 15 psi pre tension Designation Hydraulic pump Gear p...

Страница 390: ...rod side Base side 260 bar 3715 psi Quickhitch cylinder Secondary protection 260 bar 3715 psi Designation Hydraulic pump 19 cm3 U 54 l min 1 16 in U 14 26 gpm 3000 min 1 Lifting cylinder Raise 5 2 s...

Страница 391: ...uring continuous operation without pause and the environmental temperature is above 20 C min 3 h Service life light work4 min 5 h Charge temperature 5 to 45 C 23 to 113 F Charge duration 5 to 8 5 hour...

Страница 392: ...185 F Weight 12 kg 26 45 lb Input voltage 80 V DC Max input current on UB B 100 A Max input current on UB 450 A Standby current 40 mA Output voltages 80 V DC and 24 V DC Output power 500 W continuous...

Страница 393: ...ig 271 1 2 Item Fuse Rated current A Protected circuit 1 Not assigned Not assigned Not assigned F004 5 Search lighting switch radio F005 10 Interior light rotating beacon window wiper interval relay F...

Страница 394: ...control elements of the drive control F14 30 Heating 8F4 10 DC DC converter B1 F29 2 Standby consumer 9F14 Not assigned F4 4 Main contactor valve timing load stabilizer front axle steering 2F14 5 Spr...

Страница 395: ...left 4F5 2 3 Turn indicator right indicator light hazard warning lights 3 5F5 3 Sensory mechanism 5F4 1 3 Parking and rear light right 5F4 3 Parking and rear light left search light switch Fig 274 1 2...

Страница 396: ...251 ft lb M18 280 Nm 206 ft lb 400 Nm 295 ft lb 470 Nm 346 ft lb M20 395 Nm 291 ft lb 560 Nm 413 ft lb 660 Nm 486 ft lb M22 540 Nm 398 ft lb 760 Nm 560 ft lb 890 Nm 656 ft lb M24 680 Nm 501 ft lb 970...

Страница 397: ...irements of DIN EN 474 1 and the Directive 2000 14 EC Measurements performed on asphalted surface Outside noise level Machine model Sound power level dBA with cabin Measured value 80 9 Guaranteed valu...

Страница 398: ...s performed in accordance with the requirements of Directives 2009 76 EC and 2009 63 EC Measurements performed on asphalted surface 1 Agricultural or forestry license not currently obtained Outside no...

Страница 399: ...extremities of the body 2 5 8 2 feet s Maximum effective value of weighted acceleration for body 0 5 1 64 feet s l m s2 m s2 Weight S standard loader unit L extended loader unit Kerb weight1 4150 kg 9...

Страница 400: ...1980 2600 4366 5732 Payload kg lb 1170 2579 990 2182 Breakout force kN lbf 4 lifting cylinder 4 Breakout force kN mechanical hydraulic 30 4 32 3 6834 2 7261 3 24 4 33 0 5485 3 7418 7 Breakout force k...

Страница 401: ...ndard loader unit L extended loader unit Payload safety factor 1 25 A 1750 kg 3858 lb 1600 kg 3528 lb Payload safety factor 1 67 B 1310 kg 2889 lb 1200 kg 2646 lb Movable payload3 Transport position S...

Страница 402: ...t position of the loader unit and is not specified in the load diagram 2000 kg 4409 lb 1850 kg 4078 lb Movable payload3 Transport position Safety factor 1 67 B 1500 kg 3307 lb 1400 kg 3087 lb Designat...

Страница 403: ...I Load over height3 5 2880 mm 113 4 in 3280 mm 129 1 in J Tilt out height3 5 2350 mm 92 5 in 2620 mm 103 2 in K Tilt reach1 320 mm 12 6 in 410 mm 16 1 in L Tilt out angle1 42 42 M Tilt in angle1 48 51...

Страница 404: ...2 3050 mm 120 8 in 3300 mm 129 9 in B Pallet height1 2 2830 mm 111 4 in 3050 mm 120 1 in C Tilt in angle in transport position 19 21 D Tilt out angle 25 25 Turning radius with pallet forks horizontal...

Страница 405: ...11 in H Pin height3 5 3050 mm 121 in I Load over height3 5 2750 mm 108 2 in J Tilt out height3 5 2310 mm 90 9 in K Tilt reach1 315 mm 12 4 in L Tilt out angle1 45 M Tilt in angle1 43 N Front rear tra...

Страница 406: ...allet forks S standard loader unit A Pin height1 2 3050 mm 120 8 in B Pallet height1 2 2830 mm 111 4 in C Tilt in angle in transport position 15 D Tilt out angle 30 Turning radius with pallet forks ho...

Страница 407: ...ht1 2 3050 mm 120 in 3300 mm 130 in B Pallet height1 2 2950 mm 116 1 in 3200 mm 126 in C Tilt in angle in transport position 15 15 D Tilt out angle 68 68 Turning radius with pallet forks horizontal fo...

Страница 408: ...9 26 BA 357 00 3 0 35700_09_Technische_Daten fm 9 Technical data...

Страница 409: ...Battery charger 7 37 Battery connector Disconnect 4 21 Safety instructions 4 20 Battery cover plate Close 4 19 7 17 Locking 4 19 Open 4 19 7 17 Behavior during thunderstorm 2 21 Biodegradable oils 7...

Страница 410: ...tructions 2 19 7 61 Technical data 9 9 Emergency exit 4 5 Emergency lowering 5 101 Engine 9 2 Entering and exiting 4 2 Equipment on board 3 14 Error code display 7 11 Error codes 8 7 EURO quickhitch L...

Страница 411: ...Tie down points 3 33 Tire pressure 3 34 Use protective clothing and goggles 3 35 Inspections 3 15 Interior light 5 24 J Job site 2 6 Joystick Locking unlocking 4 51 Overview 5 32 K KRAMER quickhitch L...

Страница 412: ...ce 2 18 Mechanical integrity 2 7 Mirror adjustment 4 16 Model designation 3 3 9 2 Modifications to the vehicle 2 18 Motor isolating switch Switch off 4 22 Switch on 4 22 Moving material 5 83 Multifunc...

Страница 413: ...aintenance personnel 2 2 Operating personnel 2 2 R Rear axle 9 4 Rear wiper 5 26 Rearview mirrors 4 16 Adjusting the mirrors on the left 4 17 Adjusting the mirrors on the right 4 18 Regulations on use...

Страница 414: ...3 Technical data 9 5 Stopping 5 15 Switch on 4 54 Switches 4 32 Switching off machine 5 16 Symbols 3 26 T Technical data 9 1 Axles 9 3 Battery 9 9 Coolant 9 14 Counter shaft 9 3 Dimensions 9 21 Elect...

Страница 415: ...labels 3 30 Battery charge 3 32 Burn hazard 3 31 Ensure machine stability 3 30 Fastening the seat belt 3 30 General indication of danger 3 30 High voltage system 3 30 No lifting eyes for machine load...

Страница 416: ...S 8 BA 357 00 3 0 BA_35700_V3_enSIX fm Index...

Страница 417: ...BA 357 00 3 0 BA_35700_V3_enSIX fm S 9 Index...

Страница 418: ...S 10 BA 357 00 3 0 BA_35700_V3_enSIX fm Index...

Страница 419: ...t have already been delivered and that will not be implemented on these vehicles Technical data dimensions and weights are only given as an indication Responsibility for errors or omissions not accept...

Страница 420: ...Kramer Werke GmbH Wacker Neuson Str 1 D 88630 Pfullendorf Phone 49 7552 9288 0 E mail info kramer de www kramer de Order no 1000363191 Language en...

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