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Daily Maintenance Checklist

Duplicate this page for routine use.

For the week of:

Maintenance Check Item

Mon.

Tues.

Wed.

Thurs.

Fri.

Sat.

Sun.

Check the safety interlock
operation.

Check the parking brake
operation.

Check the operation of the
control handles .

Check the fuel level.

Check the engine oil level.

Check the air filter condition.

Clean the engine cooling
fins.

Check unusual engine
noises.

Check unusual operating
noises.

Check the level of the
hydraulic fluid.

Check hydraulic hoses for
damage.

Check for fluid leaks.

Check the tire pressure.

Check the instrument
operation.

Lubricate all grease fittings.

1

Touch-up damaged paint.

1. Immediately after every washing, regardless of the interval listed.

Notation for Areas of Concern

Inspection performed by:

Item

Date

Information

34

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Содержание Sand Pro 2040Z

Страница 1: ...m No 3396 642 Rev A Sand Pro 2040Z Traction Unit Model No 08706 Serial No 314000001 and Up Model No 08706TC Serial No 314000001 and Up G023363 Register at www Toro com Original Instructions EN 3396 64...

Страница 2: ...rotection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Replacements may be ordered through the engine manufacturer Introduction This machine i...

Страница 3: ...Wheel Lug Nuts 25 Using the Parking Brake 25 Starting and Stopping the Engine 26 Using the Safety Interlock System 26 Driving the Machine 27 Raking a Sand Trap 28 Breaking in the Machine 29 Pushing o...

Страница 4: ...aterial carefully Become familiar with the controls safety signs and the proper use of the equipment If the operator s or mechanic s cannot read or understand the information it is the owner s respons...

Страница 5: ...crease the hazard of personal injury Before leaving the operator s position stop on level ground move the control handles to the neutral position set the parking brake stop the engine and remove the k...

Страница 6: ...energy Disconnect the battery and remove the spark plug wires before making any repairs Disconnect the negative battery terminal first and the positive terminal last Connect the positive terminal fir...

Страница 7: ...ty Value K of 1 dBA Sound pressure level was determined according to the procedures outlined in EN ISO 11201 Wear hearing protection Vibration Level Hand Arm Measured vibration level for right hand 1...

Страница 8: ...place any decal that is damaged or lost 109 7232 1 Fast 3 Neutral 2 Slow 4 Reverse 115 8226 1 Tipping hazard read the Operator s manual always wear a seat belt when operating do not remove the rollove...

Страница 9: ...igh speed slow down and turn gradually 2 Warning do not operate the machine unless you are trained 6 Warning wear a seat belt 3 Warning keep bystanders away 7 Warning read the Operator s Manual before...

Страница 10: ...Operator s Manual 2 Press down to lower the attachment 127 0371 1 Read the Operator s Manual for information on fuses Headlights 15A Attachment 10A Engine start 25A Battery 20A 2 Read the Operator s M...

Страница 11: ...ter part number 6 Air filter 20 Read the Operator s Manual for information on fuses Headlights 15A Attachment 10A Engine start 25A Battery 20A 7 Tire pressure 0 48 bar 21 Belt routing 8 Wheel nut torq...

Страница 12: ...rom the ignition and remove the wire from the spark plug 4 Warning keep away from moving parts keep all guards and shields in place Battery Symbols Some or all of these symbols are on your battery 1 E...

Страница 13: ...rvice decal 130 2620 1 Apply the CE service decal if required Model 08706TC only Roll bar 1 Bolt 4 Flange locknut 4 Spring washer 4 7 Bracket 2 Install the ROPS Model 08706TC only Media and Additional...

Страница 14: ...tachment installed Refer to the attachment Installation Instructions for information on installing the attachment 3 Installing the Front Weights Parts needed for this procedure Front weights as needed...

Страница 15: ...5 A B C D 1 4 2 5 3 G023895 Figure 5 1 Red cover 4 Black cover 2 Positive cable 5 Negative cable 3 Boot 3 Slide the red boot away from the end of the positive battery cable and use a bolt 5 16 x 3 4...

Страница 16: ...ust be CE compliant Europe apply the CE service decal 130 2620 over the existing service decal 127 0371 7 Installing the ROPS Model 08706TC Only Parts needed for this procedure 1 Roll bar 4 Bolt 4 Fla...

Страница 17: ...4 Align the holes in the brackets the roll bar and the frame 5 Install a bolt with a spring washer through each hole Important Ensure that each spring washer is positioned so that the convex side face...

Страница 18: ...osition to start the engine Release the key when the engine starts The key will move automatically to the Run position To shut the engine off rotate the key counterclockwise to the Off position Choke...

Страница 19: ...k on the lever of the parking brake To release it push the lever forward Hour Meter The hour meter Figure 9 indicates the total hours of machine operation The hour meter runs whenever the ignition swi...

Страница 20: ...Toro genuine parts When it comes to reliability Toro delivers replacement parts designed to the exact engineering specification of our equipment For peace of mind insist on Toro genuine parts Operatio...

Страница 21: ...fer to the Light Kit Installation Instructions G023729 Figure 13 2 Add or remove weights as necessary 3 Secure the weights with the 2 bolts and the 2 nuts For most of the attachments use the existing...

Страница 22: ...into the port 5 Remove the dipstick from the tube and check the oil level If the oil level is low slowly pour only enough oil into the fill tube to raise the oil level to the upper limit mark on the...

Страница 23: ...r smoke when handling fuel and stay away from an open flame or where fuel fumes may be ignited by a spark Store fuel in an approved container and keep it out of the reach of children Do not buy more t...

Страница 24: ...e used but they must be only conventional petroleum based products not synthetics or biodegradable fluids The specifications must fall within the listed range for all of the following material propert...

Страница 25: ...7 psi Figure 19 1 Valve stem 2 Lug nut Torquing the Wheel Lug Nuts Service Interval After the first 8 hours Every 100 hours Torque the lugs nuts Figure 19 to 61 to 75 N m 45 to 55 ft lb Using the Park...

Страница 26: ...he Slow position and turn the ignition key to the Off position Remove the key from the switch to prevent accidental starting Note In an emergency simply turn the ignition key to the Off position Using...

Страница 27: ...ntering and leaving sand traps Use extreme caution around ditches creeks or other hazards Use caution when operating the machine on a steep slope Reduce your speed when making sharp turns or when turn...

Страница 28: ...o trap on the same course Make the adjustments on the rake for optimum results in your particular area Learning How to Rake Practice raking in a large and level trap on the course Practice starting an...

Страница 29: ...sely so that you can notice and correct minor difficulties which could lead to major problems Inspect the machine frequently during the break in period for signs of oil leakage loose fasteners or any...

Страница 30: ...oving vehicle emblem is dangerous and can lead to accidents causing personal injury Do not drive the machine on a public street or roadway Use extreme caution when loading the machine onto the transpo...

Страница 31: ...down a ramp to avoid tipping backward Ensure that an attachment is installed and in the raised position when loading the machine onto a transport vehicle Figure 31 1 Trailer 3 Not greater than 13 degr...

Страница 32: ...sand is deep enough you can rake right up to the edge of the trap in level areas If the sand feathers out to the turf stay far enough away from the edge to avoid disturbing the underlying soil Do not...

Страница 33: ...fluid Check the tire pressure Check the safety interlock system Check the condition of the hydraulic lines and hoses Inspect and clean the machine Every 100 hours Torque the wheel lug nuts Grease the...

Страница 34: ...ne oil level Check the air filter condition Clean the engine cooling fins Check unusual engine noises Check unusual operating noises Check the level of the hydraulic fluid Check hydraulic hoses for da...

Страница 35: ...nt Lubrication Greasing the Machine Service Interval Every 100 hours Grease Type No 2 lithium grease Grease each grease fitting located on the front wheel hub the belt tensioner and the attachment lif...

Страница 36: ...her Viscosity SAE 30 refer to the following chart for other viscosities Figure 38 Important Using multi viscosity oils such as 10W 30 increases oil consumption Check the oil level more frequently when...

Страница 37: ...Install the dipstick 10 Dispose of the used oil according to local codes Changing the Engine Oil Filter Service Interval After the first 8 hours Change the engine oil filter Every 100 hours Change th...

Страница 38: ...sty conditions Note Changing the air filter before it is necessary only increases the chance of dirt entering the engine when the filter is removed 1 Park the machine on a level surface stop the engin...

Страница 39: ...otherwise malfunctioning Do not clean the electrodes because grit entering the cylinder may damage the engine 4 For each spark plug set the gap between the center electrode and the side electrode to...

Страница 40: ...t plate and the seat Replacing the Fuel Filter Service Interval Every 800 hours The fuel line has an in line filter Replace it as follows 1 Loosen the hose clamp on the carburetor side of the filter a...

Страница 41: ...rroded DANGER Jump starting a weak battery that is cracked or frozen or has a low electrolyte level or an open shorted battery cell can cause an explosion resulting in serious personal injury Do not j...

Страница 42: ...hts sold separately 2 Attachment 10A 3 Engine start 25A 4 Battery 20A To replace a fuse remove it by simply pulling it out from the fuse block and install a new fuse Important Always use a fuse of the...

Страница 43: ...uting could damage the machine and cables causing sparks Sparks can cause the battery gases to explode resulting in personal injury Always disconnect the negative black battery cable before disconnect...

Страница 44: ...l Every 100 hours Check the battery cable connections Keep the top of the battery clean If the machine is stored in a location where temperatures are extremely high the battery will discharge more rap...

Страница 45: ...top plate and not against the transmission internal stop Replacing the Drive Belt and the Tensioner Pulley 1 Park the machine on a level surface stop the engine remove the key and wait for all moving...

Страница 46: ...m to temporarily stretch the tensioner spring and align the belt to the tensioner pulley Controls System Maintenance Adjusting the Control Handle Position There are 2 height positions for the control...

Страница 47: ...G Mechanical or hydraulic jacks may fail to support the machine and cause serious injury Use jack stands when supporting the machine 3 Press down on the seat or place a weight on the seat to press the...

Страница 48: ...knut when it is tight Figure 64 Right hand side shown 1 Locknut 2 Most resistance firmest feel 3 Damper 4 Medium resistance medium feel 5 Least resistance softest feel 3 Adjust the tracking refer to A...

Страница 49: ...e carburetor is fully opened 4 Pull up the cable housing of the choke cable Figure 66 until the choke cable has almost no slack and tighten the clamp screw 5 Ensure that the choke valve moves to the f...

Страница 50: ...the high idle speed with the air cleaner removed 1 Start the engine and allow it to warm up thoroughly 2 Loosen the jam nut on the high idle speed setscrew a few turns 3 Move the throttle control so t...

Страница 51: ...tch until the lift cylinder rod moves in and out several times If the cylinder rod does not move after 10 to 15 seconds or if the pump makes abnormal sounds stop the engine immediately and determine t...

Страница 52: ...n hydraulic fluid and install it by hand until the gasket contacts the mounting surface 13 Tighten the filter 3 4 turn further 14 Fill each of the hydraulic reservoirs with fresh hydraulic fluid until...

Страница 53: ...ngs weather deterioration and chemical deterioration Make all necessary repairs before operating WARNING Hydraulic fluid escaping under pressure can penetrate skin Fluid injected into the skin must be...

Страница 54: ...mixing instructions from the stabilizer manufacturer Do not use an alcohol based stabilizer ethanol or methanol Toro fuel stabilizer is available from your Authorized Toro Distributor Important Do no...

Страница 55: ...ead sulfation of the battery Note The specific gravity of a fully charged battery is 1 250 Note Store the battery in a cool environment to avoid quick deterioration of the charge in the battery To pre...

Страница 56: ...ectrical connections for good contact Clean the connector terminals thoroughly with electrical contact cleaner apply dielectric grease and connect the terminals again 9 A relay or switch is worn 9 Con...

Страница 57: ...sing 4 Replace the spring 5 The hydraulic fluid level is low 5 Add hydraulic fluid to the reservoirs The machine does not drive 6 The hydraulic fluid is too hot 6 Allow the hydraulic fluid to cool dow...

Страница 58: ...Notes 58...

Страница 59: ...3766 3636 Jean Heybroek b v Netherlands 31 30 639 4611 Victus Emak Poland 48 61 823 8369 European Privacy Notice The Information Toro Collects Toro Warranty Company Toro respects your privacy In order...

Страница 60: ...ot limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period o...

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