9
E.
Remove unit from shipping skid (if provided.)
1. Tilt the boiler to one side and slide a small roller
under the raised base.
2.
Tilt the boiler to the other side and slide another
roller under the base.
3.
Place a larger pipe roller on floor behind the skid.
4.
Roll the boiler forward or backward off the skid and
onto the pipe roller.
F.
Move boiler to its permanent location.
A
.
Move boiler to approximate installed position.
B.
Remove all crate fasteners.
C.
Open outside container and remove all inside protective
spacers and bracing.
D.
Remove all boiler hold-down fasteners.
a. Direct communication with outdoors. Minimum
free area of 1 square inch per 4,000 Btu per hour
input of all equipment in space.
b. Vertical ducts. Minimum free area of 1 square
inch per 4,000 Btu per hour input of all
equipment in space. Duct cross-sectional area
shall be same as opening free area.
c. Horizontal ducts. Minimum free area of 1
square inch per 2,000 Btu per hour input of all
equipment in space. Duct cross-sectional area
shall be same as opening free area.
Alternate method for boiler located within confined
space. Use indoor air if two permanent openings
communicate directly with additional space(s) of
sufficient volume such that combined volume of all
spaces meet criteria for unconfined space. Size each
opening for minimum free area of 1 square inch per
1,000 Btu per hour input of all equipment in spaces,
but not less than 100 square inches.
7. Ventilation Duct Louvers and Grilles. Equip outside
openings with louvers to prevent entrance of rain
and snow, and screens to prevent entrance of insects
and rodents. Louvers and grilles must be fixed in
open position or interlocked with equipment to
open automatically before burner operation. Screens
must not be smaller than ¼ inch mesh.
Consider the blocking effect of louvers, grilles and
screens when calculating the opening size to provide
the required free area. If free area of louver or grille
is not known, assume wood louvers have 20-25
percent free area and metal louvers and grilles have
60-75 percent free area.
II. Unpacking the Boiler
DANGER
Do not install boiler where gasoline or other
flammable vapors or liquids, or sources
of hydrocarbons (i.e. bleaches, cleaners,
chemicals, sprays, paint removers, fabric
softeners, etc.) are used or stored.
NOTICE
Boiler crate is equipped with a tip & tell label.
If label indicates boiler has been tipped over
during shipping, remove crate and inspect
before trucker leaves.
CAUTION
Do not drop boiler. Do not bump boiler jacket
against floor.
NOTICE
Due to the low water content of the boiler,
incorrect sizing of the boiler with regard to the
heating system load will result in excessive
boiler cycling and accelerated component
failure. Thermal Solutions DOES NOT warrant
failures caused by incorrectly sized boiler
applications. DO NOT oversize the boiler to
the system. Modular boilers greatly reduce the
likelihood of boiler oversizing.
WARNING
Installation of this boiler should be undertaken
only by trained and skilled personnel from a
qualified service agency.
WARNING
Boiler air vent is shipped loose for EVCA 750-
2000. Refer to water piping and trim section prior
to filling the boiler with water.
Содержание EVCA SERIES
Страница 13: ...13 Figure 3 Typical Sidewall Pressurized Venting Optional Figure 2 Typical Sidewall Pressurized Venting ...
Страница 14: ...14 Figure 4 Typical Vertical Pressurized Venting ...
Страница 16: ...16 Figure 6 Vertical Air Intake Piping Figure 5 Horizontal Air Intake Piping ...
Страница 19: ...19 Figure 8 Schematic Boiler Piping ...
Страница 25: ...25 Figure 9a 208 230 480V 1PH 3PH 60HZ Supply Power Wiring Schematic ...
Страница 26: ...26 Figure 9b 120V 1PH 60HZ Supply Power Wiring Schematic ...
Страница 27: ...27 Figure 9c Control Wiring Schematic EVCA 750 2000 ...
Страница 29: ...29 Figure 9e Control Wiring Schematic EVCA 3000 ...
Страница 32: ...32 Figure 10 Modular System Horizontal Air Intake Piping ...
Страница 33: ...33 Figure 11 Modular System Vertical Air Intake Piping ...
Страница 34: ...34 Figure 12 Modular System Typical One Pipe Water Piping ...
Страница 35: ...35 Figure 13 Modular System Typical Primary Secondary Water Piping ...
Страница 36: ...36 Figure 14 Modular System Typical Primary Secondary without System Pump ...
Страница 37: ...37 Figure 15 Modular System Typical Reverse Return Water Piping ...
Страница 38: ...38 Figure 16 Modular System Reverse Return with System Pump Only ...
Страница 39: ...39 Figure 17 Modular System Typical Primary Secondary with Reverse Return ...
Страница 55: ...55 Figure 18 Cleaning Secondary Heat Exchanger 1 2 ...
Страница 56: ...56 This page intentionally left blank ...
Страница 58: ...58 Figure 19 Boiler Combustion Chamber ...
Страница 60: ...60 Figure 20 Burner Assembly FRONT VIEW TOP VIEW ...
Страница 62: ...62 Figure 21a UL FM CSD 1 Main Gas Train Assembly EVCA 750 2000 ...
Страница 64: ...64 Figure 21b UL FM CSD 1 Main Gas Train Assembly EVCA 3000 ...
Страница 66: ...66 Figure 22a DB B Gas Train 750 Figure 22b DB B Gas Train 1000 2000 ...
Страница 68: ...68 Figure 22c DB B w POC Gas Train 750 Figure 22d DB B w POC Gas Train 1000 2000 ...
Страница 70: ...70 Figure 22e DB B Gas Train EVCA 3000 Figure 22f DB B w POC Gas Train EVCA 3000 ...
Страница 72: ...72 Figure 23 Jacket ...
Страница 74: ...74 Figure 24 EVCA 750 1000 and 1500 Secondary Heat Exchanger and Housing ...
Страница 78: ...78 Figure 25b EVCA 3000 Secondary Heat Exchanger and Housing ...
Страница 80: ...80 Figure 26 Control Panel Assembly ...
Страница 82: ...82 Figure 27 Bishop Pilot Assembly ...
Страница 97: ...97 NOTES ...
Страница 98: ...98 NOTES ...
Страница 99: ...99 NOTES ...