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92GR MM188 (10---87)

GENERAL

INFORMATION

CONTENTS

Page

SAFETY PRECAUTIONS

. . . . . . . . . . . . . . . . . . .

SECTION 1 --- SPECIFICATIONS

Machine Specifications

1---1

. . . . . . . . . . . . . . . . . .

Machine Dimensions

1---3

. . . . . . . . . . . . . . . . . . .

SECTION 2 --- OPERATION

Preparation for Operation

2---1

. . . . . . . . . . . . . . .

Operation of Controls

2---2

. . . . . . . . . . . . . . . . . . .

Machine Components

2---2

. . . . . . . . . . . . . . . .

Controls and Instruments

2---3

. . . . . . . . . . . . .

Brake Pedal

2---4

. . . . . . . . . . . . . . . . . . . . . . . .

Directional Pedal

2---4

. . . . . . . . . . . . . . . . . . . .

Main Brush Height Adjustment

Knob

2---4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator Seat

2---4

. . . . . . . . . . . . . . . . . . . . . . .

Main Brush Speed Lever

2---5

. . . . . . . . . . . . .

Main Brush Power Lift Lever

2---5

. . . . . . . . . .

Throttle Lever

2---6

. . . . . . . . . . . . . . . . . . . . . . .

Main Brush Pressure Knob

2---6

. . . . . . . . . . .

Side Brush Lever

2---6

. . . . . . . . . . . . . . . . . . . .

Hopper Door Lever

2---6

. . . . . . . . . . . . . . . . . .

Vacuum Fan and Hopper Lift

Lever

2---6

. . . . . . . . . . . . . . . . . . . . . . . . . .

Main Brush Lift Lever

2---7

. . . . . . . . . . . . . . . . .

Operating Lamps Switch

2---7

. . . . . . . . . . . . .

Hazard Lamp Switch

2---7

. . . . . . . . . . . . . . . . .

Turn Signal Lever

2---7

. . . . . . . . . . . . . . . . . . . .

Clogged Dust Filter Indicator

2---7

. . . . . . . . . .

Dust Filter Shaker Pushbutton

Switch

2---7

. . . . . . . . . . . . . . . . . . . . . . . . . .

Dump Door Indicator

2---7

. . . . . . . . . . . . . . . .

Fuel Level Gauge

2---7

. . . . . . . . . . . . . . . . . . . .

Engine Coolant Temperature

Gauge

2---7

. . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Oil Pressure Gauge

2---8

. . . . . . . . . . .

Steering Wheel

2---8

. . . . . . . . . . . . . . . . . . . . . .

Brush Pressure Indicator

2---8

. . . . . . . . . . . . .

Battery Condition Gauge

2---8

. . . . . . . . . . . . .

Engine Hour Meter

2---8

. . . . . . . . . . . . . . . . . .

Side Brush Switch

2---8

. . . . . . . . . . . . . . . . . . .

Diesel Pre---Heat Indicator

2---8

. . . . . . . . . . . .

Ignition Switch

2---8

. . . . . . . . . . . . . . . . . . . . . .

Parking Brake

2---8

. . . . . . . . . . . . . . . . . . . . . . .

Side Brush Height Adjustment Knob

2---9

. . .

Page

Hopper Support Bar

2---9

. . . . . . . . . . . . . . . . .

To Engage Hopper Support Bar

2---9

. . .

To Disengage Hopper Support Bar 2---9

Hydraulic Pressure Gauge

2---10

. . . . . . . . . . . .

Stabilizer Leg

2---10

. . . . . . . . . . . . . . . . . . . . . . .

Fuses and Circuit Breakers

2---10

. . . . . . . . . . .

Machine Operation

2---11

. . . . . . . . . . . . . . . . . . . . .

Normal Sweeping Operation

2---11

. . . . . . . . . .

Pre---Start Checklist

2---11

. . . . . . . . . . . . . .

To Start Machine

2---11

. . . . . . . . . . . . . . . . .

To Sweep

2---11

. . . . . . . . . . . . . . . . . . . . . . .

To Dump Hopper

2---12

. . . . . . . . . . . . . . . .

Post Operation Checklist --- Engine

Operating

2---12

. . . . . . . . . . . . . . . . . . . . . .

To Stop Machine

2---12

. . . . . . . . . . . . . . . . .

Post Operation Checklist --- Engine

Stopped

2---13

. . . . . . . . . . . . . . . . . . . . . . .

Operation on Grades

2---13

. . . . . . . . . . . . . . . .

Machine Troubleshooting

2---14

. . . . . . . . . . . . .

Transporting Machine

2---15

. . . . . . . . . . . . . . . . . . .

Pushing or Towing Machine

2---15

. . . . . . . . . . .

Machine Jacking

2---15

. . . . . . . . . . . . . . . . . . . .

Machine Tie---Downs

2---16

. . . . . . . . . . . . . . . . .

Machine Storage

2---17

. . . . . . . . . . . . . . . . . . . . . . .

Storing Machine

2---17

. . . . . . . . . . . . . . . . . . . . .

SECTION 3 --- MAINTENANCE

Recommended First 50---Hour Machine

Inspection

3---1

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance Chart

3---2

. . . . . . . . . . . . . . . . . . . . .

Lubrication

3---4

. . . . . . . . . . . . . . . . . . . . . . . . .

Engine

3---4

. . . . . . . . . . . . . . . . . . . . . . . . .

Rear Wheel Support Pivot

3---4

. . . . . . . . .

Steering Gear

3---4

. . . . . . . . . . . . . . . . . . .

Side Brush Pivot Pins

3---5

. . . . . . . . . . . . .

Stabilizer Leg Pivot Pin

3---5

. . . . . . . . . . .

Front Wheel Bearings

3---5

. . . . . . . . . . . .

Hydraulics

3---6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Fluid

3---6

. . . . . . . . . . . . . . . . . . . . . .

Hydraulic Fluid Reservoir

3---6

. . . . . . . . . . . . .

Hydraulic Fluid Filter

3---7

. . . . . . . . . . . . . . . . .

To Replace the Hydraulic

Fluid Filter Element

3---7

. . . . . . . . . . . . . .

Directional Control Pedal “Neutral”

Position Adjustment

3---7

. . . . . . . . . . . . . . . . . . .

Speed Limiter

3---8

. . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Fluid Leaks

3---8

. . . . . . . . . . . . . . . .

Содержание 92 GR

Страница 1: ...Operator Manual...

Страница 2: ...hine is maintained regularly per the maintenance instructions provided D The machine is maintained with Tennant Company supplied or equivalent parts Parts and supplies may be ordered by phone or mail...

Страница 3: ...ROCEDURES j DUMPING HOPPER j USING HOPPER SUPPORT BAR j LUBRICATION AND MAINTENANCE j LUBRICATION AND MAINTENANCE CHART j CHANGING HYDRAULIC FLUID CAPACITY OF RESERVOIR j HYDRAULIC FLUID FILTER j TENN...

Страница 4: ...tilation will cause asphyxiation Check exhaust system regularly for leaks WARNING Do not operate machine in flammable or explosive environment Machine is not designed for such an environment It could...

Страница 5: ...Avoid moving parts of the machine Do not wear loose jackets shirts or sleeves when working on machine because of the danger of becoming caught in moving parts Keep shields and guards in position Wear...

Страница 6: ...Go Slow On Grades And Slippery Surfaces 5 Before Leaving Machine Stop On Level Surface Stop Engine And Set Parking Brake If So Equipped When Parking Remove Key 6 Use TENNANT CONPANY Supplied Or Equiva...

Страница 7: ...ON LEFT SIDE LIFT ARM AND ON HOPPER SUPPORT BAR 04306 WARNING INSTRUCTIONS To Engage Safety Support Bar 1 Lift Hopper To Extreme Up Position 2 Set Parking Brake 3 Dismount Machine And Lower Safety Su...

Страница 8: ...Ignition Switch 2 8 Parking Brake 2 8 Side Brush Height Adjustment Knob 2 9 Page Hopper Support Bar 2 9 To Engage Hopper Support Bar 2 9 To Disengage Hopper Support Bar 2 9 Hydraulic Pressure Gauge 2...

Страница 9: ...Brush Wire Brush 3 28 To Check and Adjust Main Brush Pattern 3 29 To Check and Adjust Wire Brush Pattern 3 30 Side Brush 3 30 To Replace Side Brush 3 30 To Adjust Side Brush Maximum Height 3 31 To Ad...

Страница 10: ...SECTION 1 SPECIFICATIONS CONTENTS Page Machine Specifications 1 1 Machine Dimensions 1 3...

Страница 11: ...00 rpm Accessories system rated pressure 2000 psi 13 790 kPa Dump cylinder system rated pressure 500 psi 3450 kPa Propelling motor internal gear motor 29 9 cu in 490 cc displacement per revolution 450...

Страница 12: ...5 mm length 50 in 1270 mm Main brush wire diameter 15 in 380 mm length 50 in 1270 mm Side brush rotary diameter 26 in 660 mm Sweeping path width 50 in 1270 mm w o side brush 66 in 1676 mm w side brush...

Страница 13: ...92GR MM188 11 87 1 3 MACHINE DIMENSIONS 111 5 in 2830 mm 71 in 1805 mm 90 5 in 2300 mm 81 5 in 2070 mm 108 in 2745 mm 60 5 in 1535 mm TOP VIEW SIDE VIEW 01431...

Страница 14: ...92GR MM188 6 87 1 4...

Страница 15: ...ine Oil Pressure Gauge 2 8 Steering Wheel 2 8 Brush Pressure Indicator 2 8 Battery Condition Gauge 2 8 Engine Hour Meter 2 8 Side Brush Switch 2 8 Diesel Pre Heat Indicator 2 8 Ignition Switch 2 8 Par...

Страница 16: ...c fluid level in the hydraulic fluid reservoir using the sight gauge provided TENNANTr hydraulic fluid is recommended If TENNANTr hydraulic fluid is not available use only new approved hydraulic fluid...

Страница 17: ...OLS A B C D E F G H I J 04300 MACHINE COMPONENTS A Operator Seat F Hopper Inspection Door B Instrument Panel G Side Brush C Overhead Guard H Side Brush Height Adjustment Knob D Engine Cover I Hopper S...

Страница 18: ...ine Oil Pressure Gauge F Main Brush Power Lift Lever V Steering Wheel G Throttle Lever W Brush Pressure Indicator H Main Brush Pressure Knob X Battery Condition Gauge I Side Brush Lever Y Engine Hour...

Страница 19: ...Directional Pedal Neutral Position Adjustment in the Maintenance section WARNING Always use the brake pedal for normal stopping and controlling machine speed on downgrades to prevent loss of machine...

Страница 20: ...Position MAIN BRUSH POWER LIFT LEVER The main brush power lift lever raises and lowers the wire brush It has three positions up hold and down To raise the wire brush push the lever into the up positio...

Страница 21: ...de brush rotating provided that the main brush is also operating Pulling the control lever back stops the side brush rotation NOTE The side brush will not operate unless the main brush is also operati...

Страница 22: ...The clogged dust filter indicator lights when the dust filters become clogged and excessively restrict vacuum air flow Lower the hopper shut off the main brush and vacuum fan and push the dust filter...

Страница 23: ...ndercharging are indications that one or more electrical components is in need of repair ENGINE HOUR METER The hour meter records the number of hours the machine has been operated This information is...

Страница 24: ...the machine hydraulic system to keep the hopper in the raised position The hydraulic system may leak internally allowing the hopper to lower crushing anything under it TO ENGAGE HOPPER SUPPORT BAR 1...

Страница 25: ...S Fuses are a one time circuit protection device designed to stop the flow of current in the event of a circuit overload Never substitute higher value fuses than those specified in this manual Circuit...

Страница 26: ...e make sure all safety devices are in place and operate properly Check the foot and parking brakes and the steering control for proper operation Do not start the machine unless you are in the operator...

Страница 27: ...aise position 2 Press the side brush position switch back into the up position 3 Move the main brush power lift lever into the up position 4 Move the main brush speed lever into the off position 5 Mov...

Страница 28: ...the parking brake before leaving the machine unattended to keep it from creeping or rolling POST OPERATION CHECKLIST ENGINE STOPPED Check skirts for damage wear and adjustment Check for wire or string...

Страница 29: ...es worn Replace brushes Brushes not adjusted properly Adjust brushes Debris caught in brush Free mechanism of debris drive mechanism Main brush drive failure See Hydraulic System Trouble shooting Main...

Страница 30: ...ecure the machine s position WARNING Always block the machine tires before jacking the machine up to keep it from rolling off jack 4 Use a scissors or hydraulic type jack of adequate capacity to raise...

Страница 31: ...cks from the tires MACHINE TIE DOWNS The machine may be tied down at each of the four corners of the machine at the locations specified To tie the machine down use the tie down lug provided A B 01456...

Страница 32: ...t sludge and other undesirable deposits from forming 1 Empty the debris hopper 2 Change engine oil 3 Place the main brush height control lever in the raise position 4 Park the machine in a cool and dr...

Страница 33: ...92GR MM188 10 87 2 18...

Страница 34: ...ce 3 19 Electrical System 3 20 Battery 3 20 Electrical Schematic 3 21 Electrical Schematic Accessories 3 22 Page Belts and Chains 3 23 Engine Fan Belt 3 23 Static Drag Chain 3 23 Debris Hopper 3 24 Ho...

Страница 35: ...92GR MM188 11 87 3 65536 Page To Replace Hopper Door Hinge Seal 3 38 Brakes and Tires 3 39 Service Brakes 3 39 Parking Brakes 3 40 Tires 3 40...

Страница 36: ...recommended 1 Check the brush pattern for correct brush adjustment 2 Change the hydraulic fluid filter 3 Check the torque of the engine cylinder head cap screws 4 Perform all 50 hour interval lubricat...

Страница 37: ...92GR MM188 11 87 3 65538 MAINTENANCE CHART 1 2 3 4 5 6 7 8 9 10 11 12 13 5 14 15 16 17 04305 MAINTENANCE LOCATIONS...

Страница 38: ...8 Hydraulic fluid reservoir Check fluid level HYDO 1 17 Hopper dust filter Inspect clean or replace 2 5 Dust seals Check for damage or wear 5 13 Fuel water trap Clean 1 200 Hours 16 Stabilizer leg pi...

Страница 39: ...es involved The engine oil capacity is 7 qt 6 6 L with filter REAR WHEEL SUPPORT PIVOT There is a grease fitting which is used to lubricate the rear wheel support pivot bearing Access to the grease fi...

Страница 40: ...B 01459 SIDE BRUSH PIVOT PINS A Pivot Pin B Side Brush Motor STABILIZER LEG PIVOT PIN The stabilizer leg pivot pin should be lubricated with a general purpose water resistant lithium base moly disulp...

Страница 41: ...ydraulic fluid used must match closely the viscosity specifications given in the chart for TENNANT Hydraulic Fluid as well as the other features described Do not substitute automatic transmission flui...

Страница 42: ...ed 1 Stop the engine and engage the machine parking brake WARNING Always stop the machine on a level surface stop the engine and engage the parking brake before working on the machine to keep it from...

Страница 43: ...Loosen the cable to increase the machine speed when the hopper is raised A B C D 01463 SPEED LIMITER CABLE A Speed Limiter Cable B Flat Sided Sheave C Cable Adjusting Nut D Directional Pedal HYDRAULI...

Страница 44: ...3 65545 92GR MM188 11 87 04307 HYDRAULIC SCHEMATIC...

Страница 45: ...leshooting Side brush turns slowly Hydraulic control valve See Hydraulic Components or not at all failure Troubleshooting Hydraulic motor failure See Hydraulic Components Troubleshooting Relief valve...

Страница 46: ...ng Gear pump failure See Hydraulic Components Troubleshooting Lift arms binding Replace and or adjust lift arm linkage Hopper door will not roll out Hydraulic control valve See Hydraulic Components fa...

Страница 47: ...r worn Replace gerotor set Output shaft failure Replace output shaft and bearings Hydraulic gear pump Pump leaking Install seal kit pump failure Gear set failure Replace gear set Shaft failure Replace...

Страница 48: ...ed with an air hose Check them for clogging after every 100 hours of operation Blow out all dust dirt etc between the fins if necessary This should be done only after the radiator has cooled off to av...

Страница 49: ...cing the air filter element reset the service indicator by pushing the reset end of the indicator A B C 00212 AIR CLEANER SERVICE INDICATOR A Service Indicator B Red Indicator Window C Indicator Reset...

Страница 50: ...gh an overflow pipe FUEL WATER TRAP The fuel water trap separates water from the fuel It is located in front of the radiator Drain the water trap of water daily To drain the water trap loosen the drai...

Страница 51: ...leak proof seal After the fuel filter has been reassembled it is necessary to remove air from the fuel system See Bleeding Fuel System FUEL INJECTION PUMP The fuel injection pump controls the engine...

Страница 52: ...gn matter entering the system NOTE Electrical equipment such as starters should be shielded during priming to prevent fuel entry Carry out steps 1 and 2 while operating the fuel lift pump priming leve...

Страница 53: ...fuel Drain water trap Fuel too thick Change fuel grade Clogged fuel nozzle Clean or replace nozzle Low compression Repair engine Engine overheating Check radiator Check lubricating system Timing wrong...

Страница 54: ...ght up to proper operating temperatures To re torque cap screws follow the correct sequence Loosen one head cap screw or riser at a time one quarter turn 90 degrees then re torque it to the correct va...

Страница 55: ...r taking hydrometer readings WARNING Avoid contact with battery acid Battery acid can cause severe burns Wash immediately and get medical attention if contact with battery acid occurs If when checking...

Страница 56: ...3 65557 92GR MM188 11 87 04309 ELECTRICAL SCHEMATIC...

Страница 57: ...92GR MM188 11 87 3 65558 01502 ELECTRICAL SCHEMATIC ACCESSORIES...

Страница 58: ...rs of operation Proper belt deflection is obtained when the belt deflects 0 5 in 13 mm from a force of 10 to 12 lb 4 5 to 5 4 kg applied at the midpoint of the longest span A B 00577 ENGINE FAN BELT A...

Страница 59: ...e done with the dust filters in the machine WATER Soak the dust filter in a water and mild detergent solution Rinse the dust filter until it is clean The maximum water pressure allowable is 40 psi 275...

Страница 60: ...ames of each filter Tighten the bolts 5 Replace the two side L brackets and four filter retaining tabs 6 Reconnect the shaker motor wire connectors 7 Push the hopper cover open lower and store the pro...

Страница 61: ...on a level surface stop the engine and engage the parking brake before working on the machine to keep it from rolling 2 Slide a 1 5 in 40 mm thick block under each side of the rear of the hopper This...

Страница 62: ...he bolts 3 Loosen the activating arm pinch bolt 4 Hold the stabilizer leg in the fully raised position A B C D 01440 STABILIZER LEG A Stabilizer Leg B Arm C Pinch Bolt D Bumper 5 Position the arm so i...

Страница 63: ...rush in the restricted down position Main brush pattern adjustments are made by turning the height adjustment knob behind the side shroud next to the operator s left leg TO REPLACE MAIN BRUSH OR WIRE...

Страница 64: ...he brush drive plug and out of the main brush compartment NOTE If the brush dose not come off easily remove the three plastic screws located on the brush drive arm and thread bolts into the holes to p...

Страница 65: ...to keep the machine from moving 4 Lower the main brush to the floor for 15 to 20 seconds NOTE If no chalk or other material is available allow the brushes to spin for two minutes 5 Raise the main brus...

Страница 66: ...amage Remove any string or wire found tangled on the side brush or side brush drive hub The side brush should be replaced when the remaining brush bristle measures 2 5 in 65 mm in length The side brus...

Страница 67: ...hopper support bar before working under a raised hopper Do not rely on the machine hydraulic system to keep the hopper in the raised position The hydraulic system may leak internally allowing the hopp...

Страница 68: ...rk the machine on a level surface and engage the parking brake 3 Raise the hopper engage the hopper support bar and lower the hopper onto the support bar 4 Stop the engine WARNING Always engage the ho...

Страница 69: ...crushing anything under it 4 Stop the engine WARNING Always stop the machine on a level surface stop the engine and engage the parking brake before working on the machine to keep it from rolling 5 Rem...

Страница 70: ...engine 10 Raise the hopper lower the hopper support bar and lower the hopper 11 Stop the engine BRUSH DOOR SKIRTS The brush door skirts are located on the bottom of each of the two brush compartment...

Страница 71: ...lts 6 Remove the skirt mounting bracket the rear floor skirt and the brush contact skirt 7 Remove the brush contact skirt from the skirt mounting bracket 8 Mount a new brush contact skirt to the skirt...

Страница 72: ...ng plate 7 Install a new seal on the backing plate 8 Bolt the seal and backing plate to the cross shaft 9 Check the seal adjustment as described in To Adjust Hopper Dust Dump Door TO CHECK AND ADJUST...

Страница 73: ...chine on a level surface and engage the parking brake 3 Raise the hopper engage the hopper support bar and lower the hopper onto the hopper support bar WARNING Always engage the hopper support bar bef...

Страница 74: ...pper door and the hopper Check the seal for wear or damage after every 100 hours of operation TO REPLACE HOPPER DOOR HINGE SEAL 1 Empty the hopper 2 Stop the machine on a level surface and engage the...

Страница 75: ...int Brake pads will be permanently damaged requiring replacement Body paint can be damaged also unless you wipe the area with a clean cloth and wash it with soapy solution immediately 1 Make sure that...

Страница 76: ...urled knob on the end of the parking brake clockwise If the knob adjustment is inadequate fully loosen the knob loosen the brake cable mounting nuts thread the lower nuts closer to the end of the cabl...

Страница 77: ...art 4 1 Metric Bolt Torque Chart 4 1 Bolt Identification 4 1 Thread Sealant and Locking Compounds 4 1 Hydraulic Fitting Information 4 2 Hydraulic Tapered Pipe Fitting NPT Torque Chart 4 2 Hydraulic Ta...

Страница 78: ...313 407 424 552 1 00 in 500 650 678 881 757 984 1026 1334 NOTE Decrease torque by 20 when using a thread lubricant METRIC BOLT TORQUE CHART Thread Class 8 8 Class 10 9 Size Torque ft lb Nm Torque ft l...

Страница 79: ...____ 0 25 0 44 20 9 ft lb 12 Nm 0 38 0 56 18 20 ft lb 27 Nm 0 50 0 75 16 30 ft lb 41 Nm 0 62 0 88 14 40 ft lb 54 Nm 0 75 1 12 12 70 ft lb 95 Nm 1 0 1 31 12 90 ft lb 122 Nm HYDRAULIC O RING FITTING TOR...

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