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-38-

For Machines Mfd. Since 3/21

South Bend Tools

Model SB1119/SB1120

O P E R A T I O N

Pattern Work

When using a pattern, a rub collar or ball 

bearing can be positioned either above, below, or 

between cutters. 

The pattern is usually used when the entire edge 

is to be shaped or when many duplicate pieces 

are needed. Pattern work is particularly useful 

when rough cutting irregular shapes oversize 

and then shaping the edge in a simple two-

step operation. A pattern, when attached to a 

workpiece by adding toggle clamps, hand-holds, 

or other safety devices, make a fixture. Figure 

59 shows the proper setup of a pattern and 

bearing rub collar.

You have greater flexibility when choosing the 

correct diameter rub collar for pattern work than 

for non-pattern work. If you look at Figure 59, 

you will notice that the position of the pattern 

determines the depth of cut. In other words, 

your pattern size is dependent upon the inter-

relationship of the rub collar cutting diameter 

and the desired amount of material removed. 

Changing either the cutter or the rub collar 

will change the amount of material removed. 

Planning ahead, you can best decide which rub 

collars are best suited for your application.

Always perform test cuts on scrap stock to ensure 

the pattern works as required. 

Rub

Collar

Workpiece

Template

Figure 

Figure 59. Position of pattern on workpiece and 

. Position of pattern on workpiece and 

bearing size determine depth of cut.

bearing size determine depth of cut.

Things to consider when making a pattern 

or fixture:

•  Use a material that will smoothly follow rub 

collar, ball bearing, or fence.

•  Secure workpiece to a pattern (on sides that 

will not be cut) with toggle clamps, or fasten 

with wood screws. 

•  Make your fixture stable! Use proven 

methods and materials, and attach hand-

holds for operator comfort and safety.

•  Ensure clamps and hidden screws do not 

come into contact with cutter.

•  Design your fixture so that all cutting occurs 

beneath workpiece.

•  Always consider rub collar diameter for 

correct depth-of-cut when designing your 

pattern.

•  Make sure your workpiece rests flat on work 

table, not on work fixture.

•  Remember, there are tremendous cutting 

forces involved. Fixtures must be solid and 

stable, and any workpiece must be firmly 

secured.

Use care in designing and making fixtures. 

Clamps and screws cannot touch cutter, and 

fixtures must be stable in use, with workpiece 

resting on shaper table, not on fixture. 

Workpiece must be fixed securely to the jig.

Содержание SB1119

Страница 1: ...A Tradition of Excellence South Bend Tools May 2021 by South Bend Tools For Machines Mfd Since 3 21 MODEL SB1119 SB1120 3 HP 5 HP SPINDLE SHAPER OWNER S MANUAL...

Страница 2: ...on is a process that happens through training and experience If you are not an experienced operator of this type of machinery read through this entire manual then learn more from an experienced operat...

Страница 3: ...TY 73 INTRODUCTION 2 Identification 2 Description of Controls Components 3 SB1119 Product Specifications 6 SB1120 Product Specifications 8 SAFETY 10 Understanding Risks of Machinery 10 Basic Machine S...

Страница 4: ...Do not use awkward hand positions e Keep fingers away from revolving cutter use fixtures when necessary f Use overhead guard when adjustable fence is not in place Spindle Spindle Control Control Pane...

Страница 5: ...wer until instructed to do so later in this manual Untrained users have an increased risk of seriously injuring themselves with this machine Do not operate this machine until you have understood this...

Страница 6: ...rack and pinion One turn is approximately 15 8 of movement T Guard Fence Base Lock Knobs Loosen to allow for guard fence base adjustment and tighten to secure U Guard Fence Base Adjusts forward and ba...

Страница 7: ...and tighten to secure X Featherboard Guides and supports workpiece as it moves past cutterhead V V X X W W Figure Figure 7 Featherboard controls and components Featherboard controls and components V V...

Страница 8: ...x 39 x 58 in Electrical Power Requirement 230V Single Phase 60 Hz Full Load Current Rating 20A Minimum Circuit Size 20A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 120 in Power...

Страница 9: ...Depth 3 16 in Table Size Length 39 1 4 in Table Size Width 31 1 2 in Table Size Thickness 3 1 4 in Floor to Table Height 36 1 4 in Table Fence Length 44 1 2 in Table Fence Width 1 1 4 in Table Fence H...

Страница 10: ...rical Power Requirement 230V 3 Phase 60 Hz Full Load Current Rating 16 5A Minimum Circuit Size 20A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 120 in Power Cord Gauge 12 AWG Pl...

Страница 11: ...Depth 3 16 in Table Size Length 39 1 4 in Table Size Width 31 1 2 in Table Size Thickness 3 1 4 in Floor to Table Height 36 1 4 in Table Fence Length 44 1 2 in Table Fence Width 1 1 4 in Table Fence H...

Страница 12: ...are as follows Death or catastrophic harm WILL occur Moderate injury or fire MAY occur Death or catastrophic harm COULD occur Machine or property damage may occur Basic Machine Safety Owner s Manual...

Страница 13: ...zard by verifying that all fastening devices are properly secured and items attached to spindles have enough clearance to safely rotate Chuck Keys or Adjusting Tools Tools used to adjust spindles chuc...

Страница 14: ...ng Cutter Contact Keep unused portion of cutter below table Use smallest table insert possible Adjust fences and guards as close as practical to cutter or use zero clearance fence or box guard Always...

Страница 15: ...process is as follows 1 Unpack the machine and inventory the contents of the box crate 2 Clean the machine and its components 3 Identify an acceptable location for the machine and move it to that loca...

Страница 16: ...119 20 Amps Grounding Requirements This machine must be grounded In the event of certain types of malfunctions or breakdowns grounding provides a path of least resistance for electric current in order...

Страница 17: ...e Extension Cords Minimum Gauge Size 10 AWG Maximum Length Shorter is Better 50 ft We do not recommend using an extension cord with this machine If you must use one only use it if absolutely necessary...

Страница 18: ...agent Inventory NOTICE If you cannot find an item on this list carefully check around inside the machine and packaging materials Often these items get lost in packaging materials while unpacking or t...

Страница 19: ...1 Put on safety glasses and disposable gloves 2 Coat all surfaces that have rust preventative with a liberal amount of your cleaner or degreaser and let them soak for a few minutes 3 Wipe off the surf...

Страница 20: ...quired by the maintenance and service described in this manual Physical Environment The physical environment where your machine is operated is important for safe operation and longevity of parts For b...

Страница 21: ...e power equipment Assembly The machine must be fully assembled before it can be operated Before beginning the assembly process refer to Required for Setup on Page 13 and gather all listed items To ens...

Страница 22: ...e 17 Straightedge Table Insert Table Surface Flat Head Screws 1 of 3 Figure Figure 17 Straightedge and surface pattern Straightedge and surface pattern 3 Adjust flat head screws so ends of straightedg...

Страница 23: ...iratory illness Reduce your risk by wearing a respirator and capturing the dust with a dust collection system Recommended CFM 400 CFM at Each Port Do not confuse this CFM recommendation with the ratin...

Страница 24: ...nexpected results that can lead to serious injury death or machine property damage The test run consists of verifying the following Motor powers up and runs correctly Spindle rotates in correct direct...

Страница 25: ...tion If machine does not start safety feature of STOP button is working correctly Congratulations Test run is complete If machine does start immediately turn it OFF and disconnect power Safety feature...

Страница 26: ...2 Turns machine OFF To reduce the risk of serious injury when using this machine read and understand this entire manual before beginning any operations The purpose of this overview is to provide the n...

Страница 27: ...d yields poor results Excessive Warping Workpieces with excessive cupping bowing or twisting are dangerous to cut because they are unstable and often unpredictable when being cut DO NOT use workpieces...

Страница 28: ...most cases the shaper should run in the FOR direction FOR REV Switch FOR REV Switch Figure Figure 32 Location of FOR REV switch Location of FOR REV switch Incorrectly feeding stock feeding WITH rotati...

Страница 29: ...and feed rate so the resulting cut is smooth and requires very little sanding to finish Reduce cutter speed or feed rate if your workpiece becomes glazed or burned Increase cutter speed or feed rate i...

Страница 30: ...k of injury read and follow entire Owner s Manual carefully and do research on shop made guards and safety jigs Note To make your own box guard see Making Box Guards on Page 43 to find instructions an...

Страница 31: ...workpieces start by feeding with your hands then use push sticks to finish the operation so your hands are not on the end of the workpiece as it passes through the cutter Figure Figure 38 Side view of...

Страница 32: ...with the table Figure Figure 40 Table inserts front of cutter guard removed Table inserts front of cutter guard removed for clarity for clarity Table Inserts Table Inserts Adjusting Spindle Height The...

Страница 33: ...44 Individual fence controls Individual fence controls Fence Fence Lock Handle Lock Handle Fence Fence Lock Knob Lock Knob Operating Spindle Height Digital Readout The Model SB1119 SB1120 is equipped...

Страница 34: ...provide support for the workpiece as it passes over the cutter when removing material from the whole face of your workpiece or it can be set up for partial face removal Attempting to operate shaper w...

Страница 35: ...8 until workpiece contacts cutter in desired location when pressed against infeed fence Figure Figure 48 Guard fence base adjustment components Guard fence base adjustment components Guard Fence Guard...

Страница 36: ...Lock Knob 1 of 2 1 of 2 3 Tighten lock knobs when fence faces will best support workpiece 4 Adjust outfeed fence face to same plane as infeed face 5 Turn shaper ON 6 Run a test piece through shaper se...

Страница 37: ...re 54 Cutting with rub collar between cutters Cutting with rub collar between cutters Using Rub Collars Rub collars are used when shaping curved or irregular workpieces such as arched doors or round t...

Страница 38: ...shaping Using starting pin for irregular shaping Next swing the work into the cutter while holding the workpiece firmly against the starting pin After the cut has been started the workpiece should be...

Страница 39: ...ake a sample cut on a piece of scrap wood 9 If everything is correct feed workpiece along cutter using firm pressure to keep work against rub collar Only feed against cutter rotation Sometimes the sta...

Страница 40: ...st decide which rub collars are best suited for your application Always perform test cuts on scrap stock to ensure the pattern works as required Rub Collar Workpiece Template Figure Figure 59 Position...

Страница 41: ...install on shaper 3 Position safety guard as low as possible while still clearing cutter or create custom box guard see Making Box Guards on Page 43 4 Adjust infeed and outfeed table featherboards to...

Страница 42: ...e best way to reduce the risk associated with shaping inherently dangerous small stock 3 Remove 2 cap screws shown in Figure 61 from each fence mounting bracket Figure Figure 61 Fence mounting bracket...

Страница 43: ...ds do not need to get near the cutter to maintain feeding pressure If a kickback does occur featherboards will also slow down or stop the workpiece Figure 63 shows the dimensions of a basic featherboa...

Страница 44: ...stick can be used to keep the workpiece firmly against the fence while cutting When using this method only apply pressure before the cutter otherwise pushing the workpiece against or behind the cutter...

Страница 45: ...making a custom box guard The thickness of your workpiece will determine the height of the box guard Therefore you will need to build a separate box guard for each workpiece of a different thickness A...

Страница 46: ...er This all purpose power feeder boasts a 1 2 HP motor that provides high torque from a single phase power supply It has 7 72 FPM variable speed control and automatically compensates for variations in...

Страница 47: ...of these heavy duty roller tables Figure 73 Model T28369 Heavy Duty Roller Table Model T28369 Heavy Duty Roller Table T28923 Bear Crawl Papa Bear Mobile Base We took years of input and months of testi...

Страница 48: ...t C2042 Drawer Joint 3 4 Bore 25 8 Diameter 3 4 Cutter Height C2083 Vertical Panel Raising 3 4 Bore 25 8 Diameter 11 2 Cutter Height C2085 Female Sash 3 4 Bore 25 8 Diameter 5 8 Cutter Height C2097Z O...

Страница 49: ...maintenance or serious personal injury may result Cleaning Protecting Cleaning the Model SB1119 SB1120 is relatively easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dr...

Страница 50: ...while machine is not in use 4 Completely cover machine with tarp or plastic sheet that will keep out dust and resist liquid or moisture If machine will be stored in near direct sunlight use cover tha...

Страница 51: ...d saw dust Apply a thin coat of lubricant to the racks using a wire brush before replacing the guard fence assembly Adjust the assembly forward and back to distribute the grease Figure Figure 77 Locat...

Страница 52: ...e to tension belt 5 Check V belt tension by pressing center of belt with your thumb see Figure 80 If belt is not worn or cracked belt does not need to be replaced Proceed to Step 5 If belt is worn or...

Страница 53: ...pplied in the next step 5 Remove spindle and replace bearings inside bearing housing If you need pointers regarding bearing replacement call Technical Support 6 Slide spindle into spindle housing and...

Страница 54: ...sting table inserts Calibrating Fence Scales The Model SB1119 SB1120 features forward and reverse spindle rotation either fence face can function as the infeed or outfeed fence However the scales indi...

Страница 55: ...Step 3 Figure Figure 88 Location of gib adjustment hardware Location of gib adjustment hardware 4 Loosen gib jam nut shown in Figure 88 Aligning Fence Faces For safe and accurate shaping the fence fac...

Страница 56: ...ration A damaged or worn fence should be replaced If choosing to replace or use wooden boards as fence faces follow the instructions below to ensure each is properly flattened and aligned correctly To...

Страница 57: ...t contact cutter Aligning Pulleys Pulley alignment is important to the performance of your shaper If the pulleys are just slightly out of alignment the shaper may suffer from power loss and decreased...

Страница 58: ...4 Adjusting Spindle Gib The gib controls the smoothness of the slide movement as well as the run out or end play of the spindle Tightening the gib too much will make it hard to adjust the height of t...

Страница 59: ...iple readings and make multiple adjustments to the adjusting hex bolt at each corner of the spindle housing Figure Figure 98 Illustration of using machinist s square to Illustration of using machinist...

Страница 60: ...of 4 1 of 4 9 When spindle is squared to table re tighten jam nuts without turning hex stand offs 10 Repeat Step 5 to confirm squareness If necessary repeat Steps 7 9 11 Install motor access panel and...

Страница 61: ...eed rate cutting speed too fast 2 Decrease feed rate cutting speed Page 27 3 Workpiece crooked fence loose or misadjusted 3 Straighten or replace workpiece adjust fence Page 31 4 Machine undersized fo...

Страница 62: ...e boards with straightedge verify parallelism Page 53 Workpiece kicks back toward operator 1 Taking too deep of cut 1 Make several passes of light cuts Always reduce cutting depth when working with ha...

Страница 63: ...ctable results including serious injury or fire Motor Wiring The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine Always use the wiring diagram...

Страница 64: ...ircuit Board 00273838 Circuit Board 00273838 1 3 2 PE PE X2 X1 4 3 4 14 13 C Motor 230V R L1 S L2 U T1 V T2 W T3 10V ACM AVI AFM MO1 MCM PE MI1 MI2 MI3 MI4 MI5 24 24 DCM DCM RA RB RC RA RC NC21 NC22 L...

Страница 65: ...I5 24 24 DCM DCM RA RB RC RA RC NC21 NC22 L1 1 L2 3 L3 5 NO13 T1 2 T2 4 T3 6 NO14 53 61 54 62 SDE MA 18 SDE AP2 11 W6 A B ACM AVI 10V ME300 VFD T1 T3 MI1 54 54 MI2 MI3 13 L3 L3 PE 14 13 T3 T2 T1 PE 53...

Страница 66: ...B1120 E L E C T R I C A L Electrical Component Photos Figure Figure 103 Control panel wiring Control panel wiring Figure Figure 104 Spindle RPM and height sensors Spindle RPM and height sensors Figure...

Страница 67: ...Photos Cont Figure Figure 106 SB1119 electrical box wiring SB1119 electrical box wiring Figure Figure 107 Motor junction box wiring Motor junction box wiring Figure Figure 108 SB1120 electrical box wi...

Страница 68: ...9 16 7 12 11 4 5 10 9 8 7 6 5 4 13 9 16 7 12 17 27 26 14 15 18 9 19 1 20 21 22 23 24 25 2 25 3 25 4 25 5 25 1 29 28 30 31 32 15 9 19 27 26 23 33 18 24 22 21 34 14 1 25 6 148 149 157 158 159 67 65 64...

Страница 69: ...FENCE BASE 59 8 PSB1119059 8 E STOP BUTTON RENY 250V 22MM 18 PSB1119018 FENCE SCALE 59 9 PSB1119059 9 POTENTIOMETER W CORD 10K OHM 24G 3W 45 19 PSB1119019 FLAT WASHER 6MM 59 10 PSB1119059 10 GROUND LA...

Страница 70: ...19167 AUX CONTACTOR SDE AP2 11 137 PSB1119137 CABLE CHAIN 168 PSB1119168 JUMPER M919 138 PSB1119138 PHLP HD SCR M5 8 X 10 169 PSB1119169 PHLP HD SCR M4 7 X 10 139 PSB1119139 PHLP HD SCR M4 7 X 8 170 P...

Страница 71: ...4 86 87 88 58 57 56 89 42 54 174 175 176 122 123 173 C C 40 41 42 43 44 45 46 47 180 182 116 186 187 188 123 1 123 5 123 4 123 3 123 2 177 179 178 184 180 181 182 REF PART DESCRIPTION REF PART DESCRIP...

Страница 72: ...E FRONT SB1120 82 PSB1119082 SET SCREW 5 16 18 X 5 16 123 5 PSB1120123 5 BALL BEARING 6204 2NSE REAR SB1120 83 PSB1119083 COLLAR 124 PSB1119124 FENDER WASHER 10MM 84 PSB1119084 FLAT HD CAP SCR M6 1 X...

Страница 73: ...63 6 PSB1119063 6 SPACER 1 1 4 ID X 2 OD X 1 2 L 150 PSB1119150 SPINDLE WRENCH 50MM 63 7 PSB1119063 7 SPINDLE 1 1 4 151 PSB1119151 COMBO SCREWDRIVER 1 X 1 4 63 8 PSB1119063 8 HEX NUT M42 2 M40 2 5 152...

Страница 74: ...ake the operator aware of the machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of these safety labels If any label is removed or...

Страница 75: ...standard of any domestic or foreign government industry or authority In no event shall South Bend s liability under this warranty exceed the original purchase price paid for this machine Any legal act...

Страница 76: ...southbendtools com Printed In Taiwan CS21788...

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