Ski-Doo 2005 MACH Z, Руководство по ремонту, Страница: 211 / 343

Section 06 DRIVE SYSTEM
Subsection 02 (DRIVE PULLEY)
Insert O-rings no. 20 and slider shoes no. 9 into
governor cup no. 7 so that groove in each slider
shoe is vertical to properly slide in guides.
Install a slider shoe fork into slider shoe grooves to
maintain them for governor cup installation. Pro-
ceed on 3 set of slider shoes.
A16B02A
529 005 500
TYPICAL
Make sure to align governor cup arrow with sliding
half and fixed half mark.
NOTE: If fixed half has no mark, align governor
cup mark with segment no. 1 of inner half . Seg-
ments are identified on engine side.
A16D0EA
1
TYPICAL
1. Align
Carefully slide governor cup into sliding half. Align
mark of governor cup with mark of fixed half.
Remove forks and push governor cup down.
INSTALLATION
CAUTION: Do not apply antiseize or any lubri-
cant on crankshaft and drive pulley tapers.
CAUTION: Never use any type of impact
wrench at drive pulley removal and installa-
tion.
Clean mounting surfaces as described in CLEAN-
ING above.
Drive Pulley Assembly
The following installation procedure must be
strictly adhered.
Install drive pulley on crankshaft extension.
Install a new conical spring washer no. 3 with its
concave side towards drive pulley then install drive
pulley bolt
no. 2 .

WARNING
Never substitute conical spring washer
and/or bolt with jobber ones. Always use
BRP genuine parts for this particular case.
Use the drive pulley holder (P/N 529 035 674). See
removal procedure.
Torque drive pulley bolt to 120 N•m (89 lbf•ft).
Install drive belt and guard.
Raise and block the rear of the vehicle and support
it with a mechanical stand.

WARNING
Ensure that the track is free of particles which
could be thrown out while track is rotating.
Keep hands, tools, feet and clothing clear of
track. Ensure nobody is standing near the ve-
hicle.
Accelerate the vehicle at low speed (maximum
30 km/h (20 MPH)) and apply the brake, repeat 5
times.
Retorque drive pulley bolt to 120 N•m (89 lbf•ft).

WARNING
After 10 hours of operation the transmission
system of the vehicle must be inspected
to ensure the drive pulley bolt is properly
torqued.
198
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