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Shindaiwa DGK20FS, Руководство владельца и оператора

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Table of Contents 

1. Safety Instructions ······························································ 2

 

2. Specifications ····································································· 6

 

2-1. Specifications ·································································· 6

 

2-2. Ambient Conditions ·························································· 7

 

3. Applications ········································································ 7

 

4. Part Names ········································································· 7

 

4-1. External View / Part Names ··············································· 7

 

4-2. Operation Panel Configuration ··········································· 9

 

5. Equipment ········································································ 10

 

5-1. Controller ····································································· 10

 

5-2. Spill Containment··························································· 13

 

5-3. Switches ······································································ 14

 

5-4. Fuel Piping Switch (3Way Fuel Valve) ································ 15

 

6. Transport/Installation ························································· 16

 

6-1. Transport Procedures ····················································· 16

 

6-2. Installation Procedures ··················································· 16

 

7. Load Connections ····························································· 17

 

7-1. Load Cable Selection ····················································· 17

 

7-2. Connecting Load Cables ················································· 18

 

8. Pre-Operation Inspection ··················································· 20

 

8-1. Checking Engine Oil ······················································· 20

 

8-2. Checking Coolant ·························································· 21

 

8-3. Checking the Fuel ·························································· 23

 

8-4. Checking the Fan Belt ···················································· 23

 

8-5. Checking the Spill Containment ········································ 24

 

8-6. Checking for Fuel, Oil and Coolant Leak····························· 24

 

8-7. Checking the Battery ······················································ 24

 

9. Operating Procedures ························································ 25

 

9-1. Initial Startup/Pre-Check ················································· 25

 

9-2. Procedures during Operation ··········································· 27

 

9-3. Stopping Operation ························································ 28

 

9-4. Protective Functions ······················································· 29

 

9-5. Connecting with External Fuel Tank ··································· 32

 

10. Inspection/Maintenance ···················································· 33

 

11. Long-Term Storage ·························································· 43

 

12. Troubleshooting ······························································ 45

 

13. Circuit Diagram ······························································· 48

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание DGK20FS

Страница 1: ...birth defects or other reproductive harm Always start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Do not modify or tamper with the exhaust s...

Страница 2: ......

Страница 3: ...ration Store this manual in a specified location where it will be secure and available for consulting at any time Order another copy from the authorized distributor where this generator was purchased...

Страница 4: ...Load Connections 17 7 1 Load Cable Selection 17 7 2 Connecting Load Cables 18 8 Pre Operation Inspection 20 8 1 Checking Engine Oil 20 8 2 Checking Coolant 21 8 3 Checking the Fuel 23 8 4 Checking the...

Страница 5: ...n the power switch is in the ON position It will cause injury by rotating parts such as cooling fans and fan belt Always turn the power switch to the OFF position and stop the engine then close and lo...

Страница 6: ...is leaking repair the leaking location before operation Always be sure to wipe up any spilled fuel or oil Allow the generator to cool before covering with the protective cover Never allow flame to com...

Страница 7: ...y fix the equipment with rope or similar item to avoid any unexpected move when transporting by truck or other vehicle CAUTION PROPERTY DAMAGE Do not use the equipment for any improper applications Im...

Страница 8: ...hesis Warnig Caution Part no X505 007571 Warning Fire Part no X505 007650 EPA Regulation Complied Notice Part no X505 008400 Spill containment bolts Part no M707 000380 Warning Injury Part no X505 007...

Страница 9: ...oke in mm 4 3 35x3 78 85x96 Continuous Rated Output hp 33 5 Rated Speed rpm 1 800 Displacement cu in liters 133 2 179 Combustion System Direct Injection Turbo charged Cooling Method Water cooled Start...

Страница 10: ...er source for lighting and similar equipment Power source for electrical tools and household appliances 4 1 External View Part Names CAUTION PROPERTY SECONDARY DAMAGE Do not use for any application ot...

Страница 11: ...Door Oil Drain Plug Coolant Drain Plug Battery Alternator Check Door Air Cleaner Oil Filter Oil Filler Oil Level Indicator Fuel Tank Inside Fan Guard Radiator Inside Engine Check Door Fuel Filter Pre...

Страница 12: ...9 4 2 Operation Panel Configuration Circuit Breaker Controller Voltage Regulator Power Switch 1 4 3 2...

Страница 13: ...ove left or to change the mode The button can change the mode only if the main screen with the indicator of currently selected mode is displayed RIGHT button Use this button to move right or to change...

Страница 14: ...o use LOAD No use OPERATION DISPLAY Note The displayed information is structured into pages and screen Use PAGE button to switch over the pages 2 Operation Display Use Up and Down button to move betwe...

Страница 15: ...the value is 1 2 Terminal Cover Open The value is 1 while the terminal cover is open 3 Spill Containment Fluid Level Check If the spill containment is filled with liquid the value is 1 4 Air Filter Cl...

Страница 16: ...sed when installing an additional module Alarm List It is an alarm list If an error occurs during operation the operation display will automatically switch to the alarm screen Resolve the reason and p...

Страница 17: ...e spill containment capacity accumulated enough liquid to reach to about 8 gal 30 3 liters Refer to section 10 Inspection Maintenance 9 Flushing Liquid in Spill Containment Note Water can also accumul...

Страница 18: ...ge the lever of the three way fuel valve turned to the B side to supply fuel from the internal tank It is turned to the B side when the generator is shipped from the factory Note When disconnecting pi...

Страница 19: ...lifting up the generator Using other parts when lifting up the generator could cause the result of falling No persons should ever be under a lifted generator CAUTION INJURY Always be sure to use Lifti...

Страница 20: ...n malfunction fault or reduced insulation of electrical components Be sure to thoroughly inspect and perform maintenance if using in such locations 7 1 Load Cable Selection Select cable for use that h...

Страница 21: ...ill result in cable burnout Terminal cover must remain closed during operation or breaker will trip 1 Single Phase Three Wire Output Terminal and Receptacle For single phase three wire type load U W t...

Страница 22: ...le are as show below Maximum individual allowable kVA as shown below Unit kVA 1 phase 3 wireoutput terminal 1 phase 120 V receptacle Total CON1 CON2 U W 20 20 U N G 10 Total 2 4 10 W N G 10 10 Maximum...

Страница 23: ...gine to add oil before checking the oil level again An accurate oil level reading cannot be obtained if the generator is not placed in leveled position Do not overfill with oil to avoid engine damage...

Страница 24: ...is in between FULL and LOW If the sub tank coolant is lower than the LOW level add coolant to the sub tank and radiator 1 Filling the Sub Tank Remove the sub tank cap Fill the sub tank with coolant un...

Страница 25: ...so could result in a chemical reaction and the creation of toxic substances Change the LLC every 1 000 hours or every 1 year LLC is a toxic substance Wear rubber gloves and other protective wear when...

Страница 26: ...wipe up any spilled fuel 8 4 Checking the Fan Belt 1 Fan Belt Tension Press your finger against the middle of the fan belt approx 98N If the slack is 0 22 to 0 26 inch the tension is normal 2 Fan Bel...

Страница 27: ...ns 8 6 Checking for Fuel Oil and Coolant Leak Open the check door and check for fuel oil and coolant leakage from fuel piping connections and similar locations 8 7 Checking the Battery CAUTION FIRE If...

Страница 28: ...s or bring flame near the battery as it generates flammable gas WARNING EXHAUST GAS POISONING Do not operate the generator in poorly ventilated areas such as indoors or tunnels as the exhaust gas of t...

Страница 29: ...d and closed suddenly especially in strong winds and the sloped place and your finger might be pinched in a door CAUTION FIRE Do not carry flammable items such as fuel gas and paint or items that are...

Страница 30: ...tage to the specified value 60Hz 240V Press the Stop button to shut off the engine Press the Left button or Right button to select AUTO mode Turn the Circuit Breaker to ON position The engine starts w...

Страница 31: ...from the fuel filter Repeat Steps 3 through 5 at least 3 times until air does not come out from the air bleeder plug Repeat Steps 3 through 5 at least 3 times until air does not come out from the air...

Страница 32: ...cator lamps Check the fault location when the engine is automatically stopped or an indicator lamp illuminates to stop the engine Protection Feature List No Action Abnormality Breaker Trip Engine Auto...

Страница 33: ...from the coolant sub tank if the generator overheats Do not touch the coolant sub tank If the coolant temperature rises above 212 F 100 during operation the alarm message Sd T Coolant will appear and...

Страница 34: ...4 Engine Overspeed This generator is equipped with a function such that the engine is automatically stopped if an engine fault occurs causing the engine speed to increase excessively If the engine sp...

Страница 35: ...er Crank If the engine fails to start the alarm message Sd Start Fail will appear and the engine will be automatically stopped If that happens set the Power Switch to Stop and inspect the machine Refe...

Страница 36: ...air bleeding Air may remain in hoses or pipes immediately after connecting the external fuel tank resulting in unstable engine speed and engine shut off Do not leave the generator unattended for unman...

Страница 37: ...me close to the generator Close all doors and covers if you are going to be away from this generator Please be careful about a strong wind and the opening and shutting of the door at the sloping place...

Страница 38: ...Clean Fuel injector Check Elimination of carbon in the exhaust system Elimination of carbon in the exhaust system Generator Indicators Gauges Alarms Check Insulation test Others Spill containment flui...

Страница 39: ...r Shortly after starting the engine always be sure to check that there is no oil leaking from the seal surface Note Request the authorized distributor where the generator was purchased to perform this...

Страница 40: ...en the air bleeding plug Air bleeding plug tightening torque 8 to 12N m 0 8 to 1 2kgf m Note After reinserting be sure to always start the engine and check that there is no fuel leakage If water is ac...

Страница 41: ...Isuzu part no After replacing the filter always air out the fuel system Refer to section 9 3 Procedures during Operation 6 Electromagnetic Fuel Pump Filter Cleaning Replacement Clean Replace Every500...

Страница 42: ...Remove the subtank and flush the coolant from the subtank Reattach the subtank to its original position and fill with coolant until it reaches the FULL level Fill the radiator with coolant until it re...

Страница 43: ...faucet lever after the liquid has been flushed and apply sealant coating to the plug or wrap it in thread seal tape 10 Spill Containment Cleaning Inspection WARNING INJURY Do not attempt to lift the...

Страница 44: ...ction 9 3 Procedures during Operation After reassembling check that there is no fuel leakage Spill Containment Cleaning Inspection Use a high pressure cleaner or similar equipment to clean the inside...

Страница 45: ...akers on load side and switches for any equipment using the generator are at OFF before turning the breaker to ON Also be sure to advise personnel on the load side that power will be turned on before...

Страница 46: ...than 70 of the rated output for about half an hour until the exhaust gas become mostly colorless The carbon will be easier to be accumulated when the unit runs at less than 30 of rated output Note Whe...

Страница 47: ...ing so that rain cannot enter through the suction or exhaust ports Note Maintain fluid of the removed battery to the appropriate level and recharge every month 2 Double Stacking Storage Procedures WAR...

Страница 48: ...d 3 Battery terminal is OFF or loosen 4 Battery terminal is corroded 5 Power switch or relay is defective 6 Starter motor is defective 7 ECU Engine Controller or controller is defective 1 Check batter...

Страница 49: ...Change to clean fuel White smoke comes out from Muffler 1 Too much or too little oil to cylinder 2 Water is interfused in fuel line 3 Fuel injection nozzle is defective 4 Coolant temperature is too l...

Страница 50: ...l is OFF or loose 4 Battery terminal is corroded 5 Fuse is blown 6 Disconnected circuit loose terminal or departed 7 Controller or Power Switch is defective 1 Check battery liquid or Change 2 Change b...

Страница 51: ...48 13 Circuit Diagram...

Страница 52: ...2022 2021...

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