INDEX
INTRODUCTION
SYMBOLS FOR DEVICES COMPLYING WITH EUROPEAN AND NON
EUROPEAN STANDARS ..................................................................................... I
SCOPE OF THE MANUAL AND EXPLANATION OF USED
SYMBLOS ........................................................................................................... I
HOW TO USE THIS MANUAL .......................................................................... III
AGENT AND MANUFACTURER IDENTIFICATION .......................................... VII
1
GENERAL INFORMATION
1.1.
GENERAL AND SAFETY INFORMATION ........................................... 1.1
1.2.
MACHINE PRESENTATION ................................................................. 1.3
1.3.
MACHINE IDENTIFICATION .............................................................. 1.5
1.4.
ADDRESS FOR CORRESPONDENCE ............................................... 1.7
1.5.
ENCLOSED DOCUMENTATION ......................................................... 1.7
2
TECHNICAL SPECIFICATIONS
2.1.
MACHINE DESCRIPTION ................................................................... 2.1
2.2.
TECHNICAL DATA ............................................................................... 2.7
2.2.1
Operating dimension .......................................................... 2.7
2.2.2
Sanding belts ....................................................................... 2.7
2.2.3
Belt ....................................................................................... 2.9
2.2.4
Roller, roller and pad combined and pad working units .. 2.9
2.2.5
Pneumatic system ............................................................ 2.11
2.2.6
Air suction system ........................................................... 2.11
2.3.
OPTIONAL TECHNICAL SPECIFICATIONS ...................................... 2.13
2.3.1
Belt ..................................................................................... 2.13
2.3.2 Belt vacuum device unit ....................................................... 2.13
2.3.3
Roller, roller and pad combined and pad working units 2.15
2.3.4
Oscillating blowers unit .................................................... 2.17
2.3.5
Brush unit .......................................................................... 2.19
2.3.6
Polishing unit ..................................................................... 2.21
2.3.7
Cleaning unit with rotating blowers ............................... 2.21
2.4.
PLANE UNIT TECHNICAL DATA ....................................................... 2.23
2.4.1 Operating dimension ............................................................ 2.23
2.4.2 Plane roller ............................................................................ 2.23
2.4.3 Conveyor belt ........................................................................ 2.25
2.4.4 Air suction system ............................................................... 2.25
2.5.
NOISE LEVELS ................................................................................. 2.27
2.6.
DUST EMISSION .............................................................................. 2.29
2.7.
ARRANGEMENT AND SPECIFICATION OF THE SAFETY PLATES .. 2.31
2.8.
ARRANGEMENT AND DESCRIPTION OF BASIC EMERGENCY .............
DEVICES AND SAFETY DEVICES ................................................... 2.35
3
SAFETY INFORMATION - SAFE WORKING CONDITIONS
3.1.
SAFETY REGULATIONS ...................................................................... 3.1
3.2.
SAFETY RULES FOR HANDLING ....................................................... 3.1
3.3.
SAFETY RULE FOR ADJUSTMENT AND OPERATION ....................... 3.3
3.4.
SAFETY RULES FOR OPERATION OF PLANE UNIT .......................... 3.7
3.5.
SAFETY RULES FOR MAINTENANCE ................................................ 3.9
3.6.
OTHER DANGERS ............................................................................... 3.9
4
INSTALLATION
4.1.
TRANSPORT AND PACKING ............................................................... 4.1
4.2.
UNPACKING AND CLEANING ............................................................ 4.1
4.3.
MACHINE POSITIONING ................................................................... 4.3
4.4.
LIFTING AND ASSEMBLY ................................................................... 4.5
4.5.
LEVELLIING ....................................................................................... 4.9
4.6.
ELECTRIC CONNECTION ................................................................... 4.9
4.7.
PNEUMATIC CONNECTION ............................................................. 4.13
4.8.
DUST SUCTION - CONNECTION TO THE
SYSTEM ............................................................................................. 4.15
5
MACHINE SETTING UP
5.1.
SANDING BELT ASSEMBLY AND DISASSEMBLY ....................... 5.1
5.2.
PAD ASSEMBLY - DISASSEMBLY ................................................ 5.5
5.3.
ALIGNMENT OF THE WORKING UNITS EQUIPPED
WITH ROLLER ................................................................................ 5.7
5.4.
ADJUSTING THE DRIVING ROLLER ............................................. 5.9
5.5.
ADJUSTING THE STANDARD PAD ............................................. 5.11
5.6. SANDING BELT OSCILLATION CONTROL AND
ADJUSTMENT ............................................................................. 5.15
5.7.
SANDING BELT STRECHING ...................................................... 5.17
5.8.
HAMMERS AND FRONT DISSECTED PRESSERS ..................... 5.19
5.9.
TOOLS ASSEMBLY AND DISASSEMBLY ................................... 5.21
5.10. BELT CENTERING ADJUSTMENT ............................................... 5.25
5.11. AUTOMATIC POSITIONER (OPTIONAL DEVICE) SETTING ....... 5.29
6
OPERATING AND USE
6.1.
CONTROL BOARD .......................................................................... 6.1
6.1.1
Basic control functions .................................................. 6.3
6.1.2
Basic module control functions .................................... 6.5
6.1.3
Check control .............................................................. 6.13
6.1.4
Control functions of the unit ..................................... 6.17
6.2.
CONTROLS OUT OF THE CONTROL BOARD ............................. 6.27
6.3.
MACHINE START UP .................................................................. 6.33
6.4.
EMERGENCY STOP .................................................................... 6.35
6.5.
MACHINE STOP AT THE END OF THE WORKING CYCLE ........ 6.35
6.6.
USE OF THE WORK TABLE AUTOMATIC
POSITIONER (OPTIONAL) .......................................................... 6.37
6.7.
AUTOMATIC SYNCHRONISED OPERATION OF
THE PAD (OPTIONAL) ................................................................ 6.41
6.8.
TIME-CONTROL ELECTRONIC PROGRAMMER
OF PAD QUASAR 470 (OPTIONAL) ........................................... 6.43
6.9.
ELECTRONIC SECTIONAL PAD OPERATION (OPTIONAL) ....... 6.45
6.10. OSCILLATING BLOWER OPERATION (OPTIONAL) .................... 6.51
6.11. CLEANING ROLLER OPERATION (OPTIONAL) ......................... 6.53
6.12. SANDING ROLLER OPERATION (OPTIONAL) ........................... 6.53
6.13. SANDING BELT BREAK-WORKPIECE JAMMING ...................... 6.55
7
MAINTENANCE
7.1.
GENERAL MACHINE CLEANING .................................................. 7.1
7.2.
SCHEDULED MAINTENANCE ....................................................... 7.3
7.3.
HAMMERS AND FRONT DISSECTED PRESSERS ..................... 7.17
7.4.
PLANE ROLLER .......................................................................... 7.17
7.5.
TOOLS ......................................................................................... 7.19
7.6.
CONVEYOR BELT ........................................................................ 7.21
7.7.
TABLE LIFTING CHAIN STRETCHING ........................................ 7.23
7.8.
CONVEYOR BELT FEED UNIT .................................................... 7.31
7.9.
TABLE LIFTING UNIT .................................................................. 7.39
7.10. LUBRIFICANT COMPARATVE TABLE ......................................... 7.43
7.11. WORKING UNIT BELT TENSIONING .......................................... 7.45
7.12. STRETCHING THE BELTS OF THE SCOTCH-BRITE
CLEANING OR POLISHING ROLLER UNIT (OPTIONAL) .......... 7.51
7.13. SANDING BELT PRESERVATION ............................................... 7.53
7.14. SAFETY AND EMERGENCY DEVICES CONTROL ...................... 7.55
7.15. REMOVAL - STORAGE - DEMOLITION ....................................... 7.59
7.16. EMERGENCY SITUATIONS ......................................................... 7.59
8
TROUBLE SHOOTING GUIDE
8.1.
POSSIBLE TROUBLES, CAUSES, CURES ..................................... 8.1
8.2.
TROUBLES DURING WORKING .................................................. 8.11
9
SPARE PARTS REPLACEMENT
9.1.
REPLACEMENT OF THE SANDING BELT ..................................... 9.1
9.2.
PAD REPLACEMENT ..................................................................... 9.1
9.3.
TOOLS REPLACEMENT ................................................................. 9.1
9.4.
PLANE ROLLER REPLACEMENT .................................................. 9.3
9.5.
CYLINDRICAL MODULES REPLACEMENT .................................. 9.5
9.6.
REPLACEMENT OF DRIVING BELTS ............................................ 9.9
9.7.
REPLACEMENT OF BELTS OF SCOTCH-BRITE
CLEANING OR POLISHING ROLLER UNIT (OPTIONAL) .......... 9.21
X
ENGLISH
