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SMARTZONE UPS INSTALLATION MANUAL

 

1 

 

 

  

Contents 

Section 1 

– Overview ...................................................................................................... 4

 

SKU List ....................................................................................................................... 5

 

UPSs (Uninterruptable Power Supplies) .................................................................. 5

 

EBPs (External Battery Packs)................................................................................. 5

 

MBS (Maintenance Bypass Switch) ......................................................................... 6

 

Battery Cartridges and Cartridge Sets ..................................................................... 6

 

Section 2 

– Handling (Safety) .......................................................................................... 7

 

Important Safety Warnings .......................................................................................... 7

 

Overview .................................................................................................................. 7

 

Handling Instructions ................................................................................................ 7

 

Preparation .............................................................................................................. 7

 

Installation ................................................................................................................ 8

 

Operation ................................................................................................................. 9

 

Maintenance, service, and faults .............................................................................. 9

 

Section 3 

– UPS, EBP and MBS Mounting ................................................................... 11

 

Racks ......................................................................................................................... 11

 

Four-Post Racks .................................................................................................... 11

 

Install 2U UPS Units (U01N11L, U01N11V, U01S11L, U01S11V, U01N12L, U01N12V, 
U01S12L, U01S12V, U01N13V, U01S13V, U02N11L, U02N11V, U02S11L, U02S11V, 
U02N12L, U02N12V, U02S12L, U02S12V, U03N11L, U03N11V, U03S11L, U03S11V, 
U03N12L, U03N12V, U03S12L, U03S12V) ....................................................................... 11

 

Install 2U EBP Units (UVP024, UVP036, UVP048, UVP072) ............................................. 16

 

Install 3U UPS Units (U05N11V, U05S11V, U06N11V, U06S11V, U06N12V, U06S12V, 
U10N11V, U10S11V, U10N12V, U10S12V, U10N32V, U10S32V, U15N32V, U15S32V, 

Содержание smartzone U01N11L

Страница 1: ...Installation Manual V2 3 1 20 kVA Uninterruptible Power Supply 1 20 kVA External Battery Pack Maintenance Bypass Switch Battery Cartridges...

Страница 2: ...on 8 Operation 9 Maintenance service and faults 9 Section 3 UPS EBP and MBS Mounting 11 Racks 11 Four Post Racks 11 Install 2U UPS Units U01N11L U01N11V U01S11L U01S11V U01N12L U01N12V U01S12L U01S12V...

Страница 3: ...gle Phase UPS and Associated EBP U01N11L U01N11V U01S11L U01S11V U01N12L U01N12V U01S12L U01S12V U01N13V U01S13V U02N11L U02N11V U02S11L U02S11V U02N12L U02N12V U02S12L U02S12V U03N11L U03N11V U03S11L...

Страница 4: ...ppendix D What s Included 5 10kVA VRLA 1 Phase UPS U05N11V U05S11V U06N11V U06S11V U06N12V U06S12V U10N11V U10S11V U10N12V U10S12V 83 Appendix E What s Included 10 20kVA VRLA 3 Phase UPS U10N32V U10S3...

Страница 5: ...rating 1000 m no derating Protection Class IP20 All units require mounting support when mounted in a rack A rail mounting kit and a tower mounting kit are provided with most units The rail mounting ki...

Страница 6: ...440 640 86 5 2U 28 1 61 9 ULC372 NA U03N11V U03S11V 440 600 86 5 2U 27 6 60 8 UVC072 UVP072 U03N12L U03S12L 440 640 86 5 2U 20 6 45 4 ULC372 NA U03N12V U03S12V 440 600 86 5 2U 27 9 61 5 UVC072 UVP072...

Страница 7: ...m Net Weight kg lbs ULC024 193 173 78 2 7 5 9 ULC048 193 173 78 4 0 8 8 ULC272 193 340 78 5 3 11 8 ULC372 193 506 78 8 0 17 6 UVC024 202 153 74 5 3 11 6 UVC036 153 306 74 7 7 16 9 UVC048 202 304 74 10...

Страница 8: ...the local safety rules No liability is assumed for not following the safety rules Handling Instructions Before moving the UPS be sure to use the original packaging materials to prevent or reduce the p...

Страница 9: ...only to an earth grounded outlet that is easily accessible and close to the UPS system Permanently wired UPS systems must be installed and wired by trained qualified electricians only For permanently...

Страница 10: ...the building source To fully disconnect the UPS system first press the OFF Enter button then disconnect the input source Mains Prevent fluids or other foreign objects from entering the UPS system Main...

Страница 11: ...not disassemble any components in the UPS system UPS EBP MBS etc Risk of electrical shock do not touch uninsulated battery terminals Risk of explosion if battery cartridge is replaced with an incorre...

Страница 12: ...ue to physical configuration and physical weight of the unit Four Post Racks The UPS EBP and MBS units come with the hardware required for installation in a standard EIA or JIS seismic rated four post...

Страница 13: ...n each rail Figure 2 Install the Rear Side of Rails d Tighten all 12x screws to secure the left and right rails to the rack e Install the 4x M5 cage nuts in the rack front equipment rail with square h...

Страница 14: ...ove the faceplate see figure below Figure 5 Remove the Faceplate c Make sure the screen is rotated in the proper orientation for mounting in a rack The screen may be manually rotated turn for rack or...

Страница 15: ...he latches on the faceplate CAUTION A small amount of arcing may occur when connecting the internal battery cartridge This is normal and will not harm personnel Connect the cables quickly and firmly 4...

Страница 16: ...he rack a After installing the mounting brackets onto the UPS slide the UPS into the rack on the rail kit see figure below Figure 8 Slide UPS into the Rack b Align the mounting brackets with the screw...

Страница 17: ...directly under the UPS unit It is recommended to install all subsequent EBP units directly under the previous EBP unit 1 Install the URMKIT2 rail kit a Install the front side of the rail kit with 3x...

Страница 18: ...e 4x M5 cage nuts in the rack front equipment rail with square holes One in each of the first locations below the bottom rail kit screw and one in each of the first locations above the top rail kit sc...

Страница 19: ...14 Remove the Faceplate b Pull both battery cartridge connectors through the middle hole in the chassis connect a battery cartridge to each connector see figure below Press the connector tightly toge...

Страница 20: ...a positive snap of the latches on the faceplate 4 Install the mounting brackets a Remove the 2x Phillips Flat Head M4x8 screws from the front of each side the EBP and retain b Align the mounting brac...

Страница 21: ...6N11V U06S11V U06N12V U06S12V U10N11V U10S11V U10N12V U10S12V U10N32V U10S32V U15N32V U15S32V U20N32V U20S32V 1 Install the URMKIT2 rail kit a Install the front side of the rail kit with 2x Phillips P...

Страница 22: ...of the third locations above the top rail kit screw see figure below Figure 21 Install Cage Nuts in the Front Equipment Rail with Square Holes 2 Install the mounting brackets a Remove the 4x Phillips...

Страница 23: ...unit into the rack on the rail kit see figure below Figure 23 Slide UPS into the Rack b Align the mounting brackets with the screw holes on the rack and secure the UPS with the supplied 4x Phillips H...

Страница 24: ...quent EBP units directly under the previous EBP unit 1 Install the URMKIT2 rail kit a Install the front side of the rail kit with 2x Phillips Pan Head M5 screws see figure below on each rail Do not ti...

Страница 25: ...uts in the rack front equipment rail with square holes One in each of the third locations above the top rail kit screw see figure below Figure 27 Install Cage Nuts in the Front Equipment Rail with Squ...

Страница 26: ...ng brackets with the screw holes on each side of the EBP and secure with the previously removed Phillips Flat Head M4 8 screws see figure below Figure 29 Install the Mounting Bracket 4 Remove the Batt...

Страница 27: ...ews from each battery baffle Remove and retain the battery baffles see figure below Figure 31 Remove the Battery Baffles d Refer to the handling instruction take out all three battery cartridges see f...

Страница 28: ...s on the rack and secure the EBP with the supplied 4x Phillips Hex Head M5 screws see figure below Note The top Phillips Hex Head M5 screws will screw into the cage nuts The bottom Phillips Hex Head M...

Страница 29: ...crews see figure below Figure 36 Reinstall Battery Baffles and Screws c Reconnect the Battery Cartridge connectors see figure below Press each connector tightly together to ensure a proper connection...

Страница 30: ...ches on the faceplate Install 3U MBS Unit UMB20K It is recommended to install the MBS directly above the UPS unit it connects to 1 Install the URMKIT2 rail kit a Install the front side of the rail kit...

Страница 31: ...ttom rail kit screw and one in each of the third locations above the top rail kit screw see figure below Figure 40 Install Cage Nuts in the Front Equipment Rail with Square Holes 2 Install the mountin...

Страница 32: ...MBS into the rack on the rail kit see figure below Figure 42 Slide MBS into the Rack b Align the mounting brackets with the screw holes on the rack and secure the MBS with the supplied 4x Phillips Hex...

Страница 33: ...in the rack front equipment rail with square holes One behind the holes in each rail kit rail One behind the slot in the in each rail kit rail One behind the first equipment rail hole above each rail...

Страница 34: ...nt side of the rail kit with 2x Phillips Pan Head M5X12 screws see figure below on each rail Do not tighten the screws Figure 46 Install the Front Side of Rails d Adjust the rail size according to the...

Страница 35: ...sides of EBP faceplate until the latches release see figure below Then remove the faceplate form the front of the unit Figure 48 Press the Latches to Remove Faceplate 3 Remove the Battery Cartridges a...

Страница 36: ...e EBP c Refer to the handling instruction remove all battery cartridges see figure below Figure 50 Remove Battery Cartridges from EBP 4 Install the EBP chassis into the rack a Slide the EBP chassis in...

Страница 37: ...an Head M5 screws see figure below Figure 52 Secure the Mounting Brackets to the Rack 5 Reinstall battery cartridges a Refer to the handling instruction reinsert all four battery cartridges into the E...

Страница 38: ...eavy Removing the units from its carton requires a minimum of two people The 3 phase EBP UVP480 cannot be mounted in a two post rack there is no shelf to support the weight of this unit The weight of...

Страница 39: ...Tower mounting stands are required for each individual unit 2U Units U01N11L U01N11V U01S11L U01S11V U01N12L U01N12V U01S12L U01S12V U01N13V U01S13V U02N11L U02N11V U02S11L U02S11V U02N12L U02N12V U02...

Страница 40: ...o Remove Faceplate b Remove the faceplate see figure below Figure 57 Remove the Faceplate 3 Connect the internal battery cartridge a Connect the internal battery cartridge connector see figure below P...

Страница 41: ...l battery cartridge This is normal and will not harm personnel Connect the cables quickly and firmly b Before the installation of the UPS faceplate place the unit into the tower kit manually rotate th...

Страница 42: ...o the front of the UPS Should have a positive snap of the latches on the faceplate see figure below Figure 60 Example of Snapping the Faceplate onto the Front of the UPS d Install the faceplate on the...

Страница 43: ...ate b Pull both battery cartridge connectors through the middle hole in the chassis connect a battery cartridge to each connector see figure below Press the connector tightly together to ensure a prop...

Страница 44: ...12V U10N11V U10S11V U10N12V U10S12V UVP240 1 Assemble the tower kit with one extender for each set of tower feet a Align to interlock a tower foot and one extender at a right angle and rotate to snap...

Страница 45: ...to ensure a proper connection f The larger battery cartridges connect to connectors 1 and 3 each half of the smaller battery cartridge connect to connectors 2 and 4 Figure 65 Tower Kit for 3U Units g...

Страница 46: ...tches on the faceplate 3 Phase Units U10N32V U10S32V U15N32V U15S32V U20N32V U20S32V UVP480 UMB20K The UVP480 cannot be tower mounted due to physical constrains Since this External Battery Pack unit i...

Страница 47: ...1S12L U01S12V U01N13V U01S13V U02N11L U02N11V U02S11L U02S11V U02N12L U02N12V U02S12L U02S12V U03N11L U03N11V U03S11L U03S11V U03N12L U03N12V U03S12L U03S12V U05N11V U05S11V b Properly insert the plug...

Страница 48: ...again that all wiring is correct q Tighten the cable gland to the terminal block housing to secure the cable to the UPS r Leave the terminal block cover off the housing for the next step of connectin...

Страница 49: ...d earth ground q After completing the wiring confirm again that all wiring is correct r Tighten the cable gland to the terminal block housing to secure the cable to the UPS s Replace the terminal bloc...

Страница 50: ...The ground wire is not provided with the 5 10kVA EBP units v Refer to Appendix K for the ground screw location and ground wire size w Plug the EBP battery cables into the battery connector s Either c...

Страница 51: ...to function in the system d Power ON all UPS output breakers refer to the appropriate SmartZone UPS User Manual for the location of the input breaker on each UPS unit e Power ON all UPS input breaker...

Страница 52: ...local regulations 1 Connect the UPS to the input source a All 3 phase UPS units 10 20kVA have a hardwire input U10N32V U10S32V U15N32V U15S32V U20N32V U20S32V i The wired connections must be appropria...

Страница 53: ...the terminal block housing to secure the cable to the UPS ix Leave the terminal block cover off the housing for the next step of connecting the load s 2 Connect the load s to the UPS a All 3 phase UPS...

Страница 54: ...ion of Power Cables for Single Feed SKU Wiring Number of Phases Voltage Current Full Load maximum External Input Circuit Breaker typical Wire Size typical U10N32V Input Output 3 1 380 400 415 VAC 220...

Страница 55: ...ired 100 A not required 10 mm2 16 mm2 25 mm2 16 mm2 Input Output 3 3 380 400 415 VAC 380 400 415 VAC 34 9 A each phase 22 8 A each phase 40 A each phase Not required 40 A each phase not required 10 mm...

Страница 56: ...ire under the appropriate screw as indicated on the back of the UPS see the appropriate diagram in Figures 67 70 Note Each part of the system input battery and load must maintain a connected earth gro...

Страница 57: ...y have up to 8 EBP units connected Figure 67 UPS Wiring Connections for a Single Feed with 3 Phase IN and Single Phase OUT System Jumpers SJ2 SJ5 and SJ11 Figure 68 UPS Wiring Connections for a Single...

Страница 58: ...UAL 57 Figure 69 UPS Wiring Connections for a Dual Feed with 3 Phase IN and Single Phase OUT System Jumpers SJ8 and SJ11 Figure 70 UPS Wiring Connections for a Dual Feed with 3 Phase IN and 3 Phase OU...

Страница 59: ...one 5 20kVA UPS User Manual for the location of the input breaker on each UPS unit 3 Power ON all UPS input breakers refer to the appropriate SmartZone 5 20kVA UPS User Manual for the location of the...

Страница 60: ...with relevant wiring rules follow the requirements below All UPS units in the system must be same SKU All UPS units in the system must be connected to the same Input Mains source All UPS units in the...

Страница 61: ...onfiguration between UPS units in the parallel system as shown in Figure 72 The ring configuration ensures high reliability of the control 4 Parallel Mode Setup and Startup a Each UPS unit in the Para...

Страница 62: ...olated and removed from the system to perform periodic maintenance All 3 phase UPS units may optionally be connected through a Maintenance Bypass Switch unit Figures 73 through 76 show the high level...

Страница 63: ...SMARTZONE UPS INSTALLATION MANUAL 62 Figure 73 Wiring Diagram for Single Feed with 3 Phase Input and Single Phase Output Figure 74 Wiring Diagram for Single Feed with 3 Phase Input and 3 Phase Output...

Страница 64: ...and 3 Phase Output 1 Connect the MBS to the input source a The MBS unit has a hardwire input UMB20K i The wired connections must be appropriately sized and protected 1 Refer to the table below for the...

Страница 65: ...d cable gland and appropriate hole on terminal block housing Note Ensure that the cable gland is separated on each side of the terminal block house to allow for the cable to be secured to the housing...

Страница 66: ...again that all wiring is correct viii Tighten the cable gland to the terminal block housing to secure the cable to the UPS ix Leave the terminal block cover off the housing for the next step of connec...

Страница 67: ...A each phase 50 A each phase not required 16 mm2 10 mm2 Wire Specification of Power Cables for Dual Feed SKU Wiring Number of Phases Voltage Current Full Load maximum External Input Circuit Breaker M...

Страница 68: ...A each phase 30 4 A each phase 50 A each phase Not required 50 A each phase not required 16 mm2 10 mm2 16 mm2 10 mm2 Terminal screw tightening torque 4 5Nm 40 in lbs Use cables and input circuit brea...

Страница 69: ...ase In and 3 Phase Out System Jumpers 3x SJ1 and 3x SJ4 Factory Default Figure 79 MBS Wiring Connections for a Dual Feed with 3 Phase In and Single Phase Out System Jumpers SJ6 SJ7 SJ8 SJ9 SJ10 SJ11 F...

Страница 70: ...SMARTZONE UPS INSTALLATION MANUAL 69 Figure 81 Bus Bar Jumpers...

Страница 71: ...will not allow the UPS to transition to Battery state while the battery cartridges are being replaced 2 Turn off the breaker on the back of all the EBP units in the system this will reduce arching whi...

Страница 72: ...ernal battery cartridge connector see figure below Figure 84 Disconnect the Internal Battery Cartridge Connector b Remove and retain the screws 2x screws toward the center of the unit on the battery c...

Страница 73: ...he UPS to transitions to the Normal state about 30 seconds 8 Note If adding or removing EBP units to the system at the same time appropriately adjust battery capacity on the system in the UPS see Smar...

Страница 74: ...h battery cover near the center of the unit slide the battery cover toward the center then remove and retain all 4 screws and 2 battery covers see figure below Figure 87 Remove the Faceplate c Pull bo...

Страница 75: ...er all EBP battery cartridges in the system have been replaced and are connected to the system 5 Change the UPS in the system back to the Normal state 6 Allow time for the UPS to transitions to the No...

Страница 76: ...of the EBP this will reduce arching while connecting and disconnecting the battery cartridges b Remove the faceplate by pressing both sides of EBP faceplate until the latches release see figure below...

Страница 77: ...er of above steps h Connect the new battery cartridges to the EBP Press each connector tightly together to ensure a proper connection The larger battery cartridges connect to connectors 1 and 3 each h...

Страница 78: ...stem at the same time with new battery cartridges of the same SKU for that unit EBP 1 Change the UPS in the system to the Bypass state this will not allow the UPS to transition to the Battery state wh...

Страница 79: ...lane in the unit there will be some resistance when inserting the cartridges f Reinstall the battery baffle the screws reverse order of above steps g Replace the EBP faceplate h Turn the breaker on th...

Страница 80: ...SMARTZONE UPS INSTALLATION MANUAL 79 Advanced Setup Menu Page Battery Setup Page before running the manual battery test 7 Manually run a battery test to ensure all battery cartridges are connected...

Страница 81: ...ble 1 cable USB 1 to USB B 1 2M Serial Cable 1 cable Internal Battery Cartridge Installed UVC036 UVC024 UVC048 or UVC072 depending on UPS SKU 1 cartridge 2 pin EPO Plug with shorting wire installed 1...

Страница 82: ...ry Cartridge Installed UVC036 UVC048 or UVC072 depending on UPS SKU 1 cartridge Schuko CEE7 EU1 16P to C14 or C20 Input Power Cord depending on UPS SKU 1 cable BS1363A to C14 Input Power Cord 1 cable...

Страница 83: ...Sheet Internal Battery Cartridge Set Installed UVD024 UVD036 UVD048 or UVD072 depending on EBP SKU ordered 2 cartridges Rack Rail Mounting Kit URMKIT2 1 kit o Left Slide Rail 1 rail mechanism o Right...

Страница 84: ...1 kit o Left Slide Rail 1 rail mechanism o Right Slide Rail 1 rail mechanism o Phillips Pan Head M5x12 Screw 12 screws o Phillips Hex Head M5x25 Screw 4 screws o M5x25 Cage Nut 4 cage nuts o Installat...

Страница 85: ...Slide Rail 1 rail mechanism o Phillips Pan Head M5x12 Screw 12 screws o Phillips Hex Head M5x25 Screw 4 screws o M5x25 Cage Nut 4 cage nuts o Installation Sheet 1 sheet Battery Cable EBP UPS Battery C...

Страница 86: ...1 rail mechanism o Right Slide Rail 1 rail mechanism o Phillips Pan Head M5x12 Screw 12 screws o Phillips Hex Head M5x25 Screw 4 screws o M5x25 Cage Nut 4 cage nuts o Rail Installation Sheet 1 sheet...

Страница 87: ...Battery Pack Temperature Sensor Cable 1 cable Rack Rail Mounting Kit URM480 1 kit in EBP o 4U Left Slide Rail 1 rail mechanism o 4U Right Slide Rail 1 rail mechanism o Phillips Pan Head M5x25 Screw 12...

Страница 88: ...heet Internal Battery Cartridge Set Installed UVD240 3 cartridges External Battery Pack Temperature cable 1 cable Rack Rail Mounting Kit URMKIT2 1 kit o Left Slide Rail 1 rail mechanism o Right Slide...

Страница 89: ...dge Set Installed UVD480 4 cartridges External Battery Pack Temperature cable 1 cable Rack Rail Mounting Kit URM480 1 kit o 4U Left Slide Rail 1 rail mechanism o 4U Right Slide Rail 1 rail mechanism o...

Страница 90: ...s Pan Head M5x12 Screw 12 screws o Phillips Hex Head M5x25 Screw 4 screws o M5 Cage Nut 4 cage nuts o Installation Sheet 1 sheet SJ1 Bus Bar Jumpers Installed 3 jumpers SJ2 Bus Bar Jumper 1 jumper SJ3...

Страница 91: ...1 cable USB 1 to USB B 1 2M Serial Cable 1 cable Internal Battery Cartridge Installed ULC024 ULC048 or ULC372 depending on UPS SKU 1 cartridge 2 pin EPO Plug with shorting wire installed 1 piece Rack...

Страница 92: ...ULC024 ULC272 or ULC372 depending on UPS SKU 1 cartridge Schuko CEE7 EU1 16P to C14 or C20 Input Power Cord depending on UPS SKU ordered 1 cable BS1363A to C14 or C20 Input Power Cord depending on th...

Страница 93: ...SMARTZONE UPS INSTALLATION MANUAL 92 Appendix K Ground Screw Location and Ground Wire Size 1 3kVA UPS Units 5kVA UPS Unit...

Страница 94: ...SMARTZONE UPS INSTALLATION MANUAL 93 6 10kVA UPS Units 10 20kVA 3 Phase UPS Units...

Страница 95: ...SMARTZONE UPS INSTALLATION MANUAL 94 1 3kVA EBP Units 5 10kVA EBP Unit 10 20kVA EBP Unit...

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