1973 OPEL SERVICE MANUAL
shut off vacuum pump. Open refrigerant control
valve and allow some refrigerant to enter system.
Locate and repair all leaks.
7. After evacuating for 15 minutes, add
lb. of
refrigerant to system. Purge this
lb. and
ate for 15 minutes. This second evacuation is to be
certain that as much contamination is removed from
the system as possible.
8. Only after evacuating as above, system is ready
for charging. Note reading on sight glass of charging
cylinder. If it does not contain a sufficient amount
for a full charge, till to proper level.
9. Close low pressure valve on charging station.
Fully open station refrigerant control valve and al-
low all liquid refrigerant to enter system. When full
charge of refrigerant has entered system, turn off
refrigerant control valve and close both hand shut-
off valves.
10. If full charge of refrigerant will not enter system,
close high pressure control and refrigerant control
valves. Start engine and run at low idle with com-
pressor operating. Crack refrigerant control valve
and low pressure control on station. Watch low side
gauge and keep gauge below 50 psi by regulating
refrigerant control valve. Closing valve will lower
pressure. This is to prevent liquid refrigerant from
reaching the compressor while the compressor is op-
erating. When required charge has entered system,
close refrigerant control valve and close low pressure
control.
11. System is now charged and should be perform-
ance- tested before removing gauges.
Adding Refrigerant
The following procedure should be used in adding
small amounts of refrigerant that may have been lost
by leaks or while opening system for servicing the
compressor. Before adding
to replace that
lost by leaks, check for evidence of oil loss and add
oil if necessary.
This procedure will only apply if the air inlet temper-
ature is above 70 degrees F. at the condenser.
1. Remove caps from compressor gauge fittings.
Attach gauge set to gauge fittings, making sure
adapter (J- 5420) is between low pressure gauge hose
and suction gauge fitting, and J-9459 is between high
pressure gauge hose and discharge gauge fitting.
2. Start engine, turn air conditioning temperature
control knob to full cold position, blower switch to
Max Hi. Operate for ten
minutes at 2000 RPM
to stabilize system.
3. Observe the refrigerant through the sight glass
cover of receiver-dehydrator with the system operat-
ing,
see if there are any bubbles evident.
a. If no bubbles are evident, then bleed system slowly
through the discharge valve until bubbles appear in
the receiver-dehydrator. Add 1 lb. of refrigerant as
explained under “Charging the
b. If bubbles are visible in the receiver-dehydrator
with the temperature control
in the full cold
position and the blower at MAX speed, it indicates
a partial or complete plug in a line, a shortage of
refrigerant, or both. Correct condition. Add refriger-
ant
the sight glass clears, then add another 1 lb.
of refrigerant.
4. Attach flexible hose from center fitting
of gauge
set loosely to refrigerant drum or on disposable can
Open high and low pressure valves on the
gauge set slightly to purge pressure gauge lines of air.
Tighten fitting of refrigerant drum or can when satis-
fied
all air has been removed from gauge lines.
Close (clockwise) both hand
valves or gauge
set.
5. Partially charge system.
REFRIGERANT DRUM METHOD:
A. Place pail containing hot water that does not have
a temperature exceeding 125 degrees F. on scales,
place refrigerant drum in pa” containing water, note
and only open low pressure valve on gauge
set.
B. Start engine, turn temperature control knob to full
cold position and place blower switch in Max Hi.
Operate engine for 10 minutes at 2000 RPM to sta-
bilize system.
C. With compressor operating, slowly open valve on
refrigerant drum and allow refrigerant to flow into
system (through manifold gauge set) until liquid in-
dicator clears up and immediately shut off
valve
gauge set or on refrigerant drum. Check weight of
refrigerant drum and pail of water. Then slowly open
valve on gauge set (or refrigerant drum) and add one
more lb. of refrigerant. Note total amount of refriger-
ant added.
DISPOSABLE CAN METHOD:
A. Make sure the outlet valve on the J-6271 valve is
fully clockwise and attach the J-6271 to a 1 lb. can
of refrigerant by backing off the valve from the top
of the retainer, slipping the valve onto the can and
turning the valve into the retainer until tight. DO
NOT accidentally open outlet valve during this oper-
ation, as turning the valve into the retainer punctures
the top of the can to make it ready for charging.
Содержание 1900 1973
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Страница 48: ...IGNITION SYSTEM lC 27 9 3OlC19 Figure 1 C l 3 Distributor Exploded...
Страница 57: ...I I 1 D 36 1973 OPEL SERVICE MANUAL I Figure 1 D 27 Alternator Exploded View 301D27...
Страница 95: ...j 1J 74 1973 OPEL SERVICE MANUAL i I m Figure 13 1 Windshield Wiper and Horn Opel 1900 Manta...
Страница 96: ...I I WIRING DIAGRAMS lJ 75 Figure lJ 2 Windshield Wiper and Horn Rallye...
Страница 97: ...1 J 76 1973 OPEL SERVICE IMANUAL L J Figure lJ 3 Wind hield Wiper and Horn Gl...
Страница 98: ...I I I WIRING DIAGRAMS 1J 77 I I Figure 1 J 4 Turn Signal and Hazard Flasher Opel 1900 Manta I...
Страница 99: ...I i L I lJ 78 1873 OPEL SERVICE MANUAL Figure lJ 5 Turn Signal and Hazard Flasher GT...
Страница 100: ...I WIRING DIAGRAMS 15 79 I I Figure lJ 6 Oil Fuel Temp Tach Stop and Brake Warning Light GT I...
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Страница 102: ...I WIRING DIAGRAMS lJ 81 r Figure 1 J 8 Blower and Lighter GT...
Страница 103: ...I I lJ 82 1973 OPEL SERVICE MANUAL Figure lJ 9 indicator Lights and Gauges Opel 1900 Manta...
Страница 104: ...I I WIRING DIAGRAMS IJ 83 I Figure 1 J 10 Indicator Lights and Gauges Ratlye...
Страница 106: ...EhMB SWITCH R GHiDOOR 301J12...
Страница 107: ...1 J 86 1973 OPEL SERVICE MANUAL i Figure 1 J l 3 Headlamps Opel 1900...
Страница 108: ...I I I WIRING DIAGRAMS lJ 87 Figure lJ 14 Headlamps Manta...
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Страница 112: ...WIRING DIAGRAMS lJ 91 R Figure lJ 18 Right Parking Tail and Instrument Panel Lighting Opel 1900 Manta...
Страница 113: ...1 J 92 1973 OPEL SERVICE MANUAL d 5 Figure 1 19 Starting lgniiion and Charging Opel 1900 Manta...
Страница 114: ...I I WIRING DIAGRAMS lJ 93 I Figure lJ 20 Starting Ignition and Charging GT...
Страница 115: ...1 J 94 1973 OPEL SERVICE MANUAL i I I Figure lJ 21 Instrument Panel GT...
Страница 116: ...I I 1 I WIRING DIAGRAMS lJ 95 Figure lJ 22 A C Generator and Regulator All Models...
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Страница 118: ...WIRING DIAGRAMS lJ 97 c I N I I Figure 1 J 24 Seat Belt Warning System Automatic Transmission Opel 1900 Manta...
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Страница 120: ...WIRING DIAGRAMS lJ 99 Figure lJ 26 Seat Belt Warning System Automatic Transmissionl GT...
Страница 121: ...lJ 100 1973 OPEL SERVICES MANUAL I Figure 1 J 27 Heated Rear Glass Opel 1900 Manta...
Страница 122: ...I WIRING DIAGRAMS 1 J 101...
Страница 123: ...1 J 102 1973 OPEL 9ER IC MANUAL...
Страница 128: ...SPECIAL BODY TOOLS GENERAL INFORMATION 2A 5 W REGULATOR INING INSTALLER J 21828 J 21549 2A 1...
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Страница 360: ...GROUP 7 TRANSMISSION 7A I Clutch 7A 1 7B I Manual Transmission 1 76 12 1 7c I Automatic Transmission 1 7C 36 1 I I I...
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Страница 372: ...Figure 7A 9 Exploded View of Clutch Pedal and Housing...
Страница 395: ...79 34 1973 OPEL SERVICE MANUAL 1 9 Engine Transmission Figure 78 57 Exploded View of Manual Transmission...
Страница 423: ...Third Clutch Applied Low Band Released...
Страница 424: ...AUTOMATIC TRANSMISSION C 63...
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Страница 499: ...7C 138 1973 OPEL SERVICE MANUAL 4 5 I Figure 7C 234 Special Tools Automatic Transmission 7C223...
Страница 502: ...HOOD FENDERS AND GRILLE G R O U P 8 I I Section I I Page No 1 8A 1 Grille 1 814 2 Hood Fenders and...
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Страница 566: ...REFRIGERANT COMPONENTS ALL MODELS 9B 57 SUPPORT BRACE LARGE Figure 98 84 Compressor Installation GT...
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