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Oliver Machinery

4065 Table Saw

Table of Contents

Introduction ...................................................5

Specifications .................................................6

Identification ............................................... 10

Safety .......................................................... 12

Electricals..................................................... 14

Minimum Circuit Size Required for Model

4065 Table Saw ............................................ 14

Grounding ..................................................... 14
Electrical Wiring ........................................... 15
230V/460V Conversion................................. 16

Setup ........................................................... 17

Shop Preparation .......................................... 17
Receiving ...................................................... 18
Unboxing & Inventory .................................. 19
Lifting Table Saw Main Unit from Pallet ....... 21
Cleaning ........................................................ 21
Leveling Main Unit........................................ 22
Essential Mechanical Inspections Before

Assembly ...................................................... 22

Electrical Connection and Tests ................... 26

Assembly ..................................................... 27

Rails and Extension Table Installation .......... 27
Fence Setup .................................................. 30
Dust Collection ............................................. 32
Moving and Leveling the Saw ....................... 32

Accessories .................................................. 33

Operation .................................................... 34

After Using the Table Saw ............................ 47

Calibrations and Adjustments ....................... 48

Blade to Miter Slot Alignment ..................... 48
Fence Lock Tightness Adjustment ................ 49
Fence to Miter Slot Alignment ..................... 49
Fence Squareness Adjustment ..................... 50
Fence Height Adjustment ............................ 50
Fence Scale Adjustment ............................... 51
Miter Gauge Angle Indicator Adjustment .... 51
Blade Tilt Angle Pointer Adjustment ............ 52
Blade Angle Positive Stops Adjustments ...... 52
Spreader/Riving Knife Mounting Bracket

Alignment Adjustment ................................. 54

Maintenance ................................................ 55

Dust Accumulation Removal ........................ 55
Trunnion Components Cleaning and

Lubrication ................................................... 56

Belt Tension Adjustment .............................. 57
Belt Replacement ......................................... 58
Table Insert Setup ........................................ 59

Troubleshooting ........................................... 61

Wiring Diagrams .......................................... 65

For Stock # 4065.002 (230V/460V, 3Ph) ...... 65
For Stock # 4065.003 (230V/460V, 3Ph) ...... 66

Parts List ...................................................... 67

Maintenance Record .................................... 84

Notes ........................................................... 85

Warranty and Service ................................... 86

Содержание 4065

Страница 1: ...er s Manual For Models Manufactured Since 06 2023 Oliver Machinery 1 800 559 5065 921 Thomas Ave SW Renton WA 98057 info olivermachinery net WWW OLIVERMACHINERY NET Stock Number 4065 002 4065 003 Manu...

Страница 2: ......

Страница 3: ...ED OLIVER MACHINERY RESERVES THE RIGHT TO EFFECT AT ANY TIME WITHOUT PRIOR NOTICE THOSE ALTERATIONS TO PARTS FITTINGS AND ACCESSORY EQUIPMENT THAT THEY MAY DEEM NECESSARY FOR ANY REASON WHATSOEVER SAV...

Страница 4: ...1 Making a Cross Cut 43 Making a Miter Cut 45 Making a Bevel Cut 45 Cutting with Dado Set 46 After Using the Table Saw 47 Calibrations and Adjustments 48 Blade to Miter Slot Alignment 48 Fence Lock Ti...

Страница 5: ...specifications drawings and photographs in this manual should match the machine delivered If you find any differences or anything that seems confusing in this manual please check our website for an up...

Страница 6: ...t Dimensions Fully Assembled Dimensions 82 L x 48 D x 44 H Footprint 74 L x 39 D Fully Assembled Weight 814 lbs Shipment Info Table Saw Main Unit Packaging Wood Crate with Pallet Base Dimensions 43 1...

Страница 7: ...censed electrician required Saw Details Stock Number 4065 002 4065 003 Table Saw Type Cabinet Arbor Size 1 Max Blade Diameter 14 16 Max Dado Blade Diameter 12 Max Dado Blade Width 11 16 Max Blade Tilt...

Страница 8: ...x 3 8 Blade Alignment w Miter Slot 0 0079 Table Insert Provided Zero clearance insert Included Blade Information Stock Number 4065 002 4065 003 Type General purpose 72T blade General purpose 80T blade...

Страница 9: ...display for blade angle and height Safety Blade Guard Polycarbonate blade guard with anti kickback paws Riving Knife Steel riving knife Number of Dust Ports 1 Dust Port Size 4 Minimum CFM Required 500...

Страница 10: ...10 Page Oliver Machinery 4065 Table Saw Identification...

Страница 11: ...4065 Table Saw OLIVERMACHINERY NET 11 Page...

Страница 12: ...eath or serious injury WARNING This means if the warning is not taken seriously it CAN cause death or serious injury CAUTION This means if the precaution is not taken it MAY cause minor or moderate in...

Страница 13: ...erial sawdust oil and other liquids increase the risk of tripping or slipping Be sure to clean up the table before starting the machine Ensure the work area is well lighted and a proper exhaust system...

Страница 14: ...sed electrician to ensure the designated circuit is properly sized for safe operation If a circuit is available but does not meet the minimum circuit size requirement listed above a new circuit must b...

Страница 15: ...mpatible strain relief to protect and secure the electrical wire at the exit hole of the connection box Use a compatible conduit connector if the machine is wired with armored cables or conduit Use ri...

Страница 16: ...your machine to run at a 460V 1 Rewire the motor 2 The transformer fuse is behind the fuse panel Relocate the transformer fuse to the 460V position 3 Replace the existing thermal relay with the new r...

Страница 17: ...chine Please refer to Electricals on page 14 for details regarding electrical requirements Lighting Adequate lighting is needed to operate this machine Overhead non glare lighting should be installed...

Страница 18: ...ht service and it will be left outside of your workshop by default On the day of delivery please be sure help is available to move the machine to its final location WARNING The total weight of the 406...

Страница 19: ...cause injury Crate 1 The table saw crate contains the saw and a box with accessories Blade Guard Assembly Miter Gauge Push Stick Arbor Wrench x2 Handwheel Handle Hand Tool Kit for Assembly Item Descr...

Страница 20: ...ont Rail 1 14 Rear Rail 1 15 Fence Tube 1 16 M8 Flat Head Hex Screw 7 17 M8 Socket Head Cap Screw 7 18 M6 Hex Bolt 8 19 M8 Nut 10 20 M8 Spring Washer 16 21 M6 Spring Washer 8 22 M8 Flat Washer 17 23 M...

Страница 21: ...ced then lift the main unit from overhead Lower the table saw gently to the floor to prevent damaging the casters and the cabinet then move the main unit to the designated location for operation Clean...

Страница 22: ...ical Inspections Before Assembly This table saw has been tested and calibrated before leaving the manufacturing facility It should not require extensive adjustments The essential checks provide an opp...

Страница 23: ...ove the table insert 4 Loosen the blade height handwheel knob and raise the blade to the maximum height 5 Make sure the blade is mounted securely on the arbor and the blade can be raised to the maximu...

Страница 24: ...miter slot Using a dial indicator with a base that glides along the miter slot will result in a more accurate measurement If a dial indicator is not available a combination square can be used as an al...

Страница 25: ...mm approx 3 64 13 64 BELOW the saw blade This ensures the riving knife does not catch the workpiece and provides maximum protection against kickback 3 Check the distance between the riving knife and t...

Страница 26: ...rgency stop button The blade should gradually come to a stop Observe the rotation direction of the blade through the table insert Illuminate the blade with a flashlight as needed If the saw blade runs...

Страница 27: ...hten the fasteners yet 4 Tighten the nut on the right side of the table and measure the distance between the tabletop and the front rail top surface 5 Adjust the left end of the front rail so the fron...

Страница 28: ...other end of the screw insert the M8 spring washer 20 M8 flat washers 22 and hand tighten the M8 nuts 19 15 Insert the M8 spring washer 20 M8 flat washer 22 into the cap screw 17 and then insert that...

Страница 29: ...close to the floor as shown in the picture 21 Mount the shelf brackets 3 using the remaining M8 Philips screws 8 spring washers 20 flat washers 12 and nuts 19 Please note that the screw holes on the c...

Страница 30: ...to Miter Slot Alignment on page 49 for details about checking and readjusting the fence to miter slot alignment 6 Use a square to verify the fence face is perpendicular to the table Refer to Fence Squ...

Страница 31: ...the fence until it is barely touching the blade 9 Check the readings on the scale to see if the reading is 0 If so the fence is set up Otherwise see Fence Scale Adjustment on page 51 for adjustments 1...

Страница 32: ...dequate suction may damage the machine and cause other hazardous situations Check the dust shroud and the dust collection system regularly to make sure it is not jammed or filled up Moving and Levelin...

Страница 33: ...zero clearance insert that matches the kerf of the saw blade These OEM table inserts are made of high density phenolic which is durable and stable for temperature and humidity changes Touchup Paint Ke...

Страница 34: ...injuries such as amputation or even death may occur WARNING Kickback is another common cause of table saw accidents Whenever possible USE ANTI KICKBACK DEVICES such as a blade guard or riving knife w...

Страница 35: ...tioned in the alignment zone Replace repair the blade guard when it is damaged 5 INSTALL RIVING KNIFE for non through cuts or when it is impossible to use the blade guard for a through cut The riving...

Страница 36: ...ieces on a table saw whenever possible To cut an odd shaped object it must be securely fastened on a special jig that allows the operator to feed the workpiece safely 11 DADO BLADES When installing da...

Страница 37: ...to a dust collection device and enable dust collection before work begins Wear a dust mask to prevent inhalation of harmful wood dust Avoid cutting wood species that are known to trigger allergic rea...

Страница 38: ...e 6 BAD FEEDING TECHNIQUES will greatly increase the risk of accidents and must be avoided NEVER perform freehand cuts NEVER feed a workpiece sideways NEVER pull a workpiece from behind the blade NEVE...

Страница 39: ...he left hand to stop the arbor from rotating then loosen the arbor nut with the wrench in the right hand Pull the wrench towards the front of the saw rotate counterclockwise to loosen the nut 6 Remove...

Страница 40: ...ing bolt to swap the riving knife spreader 5 When installing a different anti kickback device make sure the pins on the mounting bracket fit through the holes of the device installed Tighten the mount...

Страница 41: ...ghout the entire cut Prepare to use push stick s if feeding a workpiece gets the hands close to the saw blade The hands should be at least 6 away from the saw blade When cutting a big workpiece make s...

Страница 42: ...kpiece the hand can get close to the saw blade In this case use a push stick to finish the cut 11 When feeding a workpiece with a push stick position the push stick close to the blade Doing so prevent...

Страница 43: ...ove the workpiece 3 Use the provided miter gauge to support the workpiece for the cross cut 4 Mark the workpiece to set the width of cut WARNING NEVER use the fence to set the width when making a cros...

Страница 44: ...blade to come to a complete stop before retrieving the workpiece 12 Never back out a cut while the blade is still spinning If it is necessary to stop a cut in the middle of the process stop the saw a...

Страница 45: ...then re secure the fence 4 When feeding a workpiece at a steep miter angle the workpiece may get pulled sideways by the resistance of cutting Make sure the workpiece does not slide by holding it firml...

Страница 46: ...ll the blades are arranged in the correct orientation 4 Adjust the blade height to set the depth of cut then lock the blade height handwheel to make sure the depth of cut stays consistent When making...

Страница 47: ...en the operator leaves the machine for any reason 2 WAIT until the motor comes to a complete stop 3 LOWER the saw blade so it goes below the table 4 CLEAN UP before departure 5 LOCK the power switch b...

Страница 48: ...from the power source 2 Raise the blade to the maximum height and set the blade tilt to 0 3 Mark the blade to set a reference point near the edge of the saw blade 4 Move the reference point towards t...

Страница 49: ...ator near the front edge of the table 4 Slide the fence towards the dial indicator so it engages the contact point of the dial indicator Lock the fence and then set the dial indicator to zero 5 Slide...

Страница 50: ...the fence Make sure the fence is elevated approximately 1 16 above the table Fence Height Adjustment 1 There should be a 1 16 gap between the fence face and the table The gap allows the fence to slid...

Страница 51: ...a Rip Cut on page 41 to make the rip cut 4 Measure the new width of the scrap piece 5 To adjust the indicator loosen the screws that hold the indicator in place reposition the indicator and then reti...

Страница 52: ...the reading Blade Angle Positive Stops Adjustments There are two positive stops for setting the blade tilt angle at 0 and 45 These positive stops are calibrated at the factory and should not require f...

Страница 53: ...lt can be found on top of the gear block 77 in the parts diagram and it s secured by the jam nut 7 To adjust the stop bolt adjust the blade angle so the stop bolt is not in contact with the trunnion b...

Страница 54: ...4 Raise the saw blade to maximum height 5 Use the arbor wrench to loosen the mounting nut and remove the spreader riving knife 6 Loosen up the two hex cap screws on the bracket 7 Adjusting the top bo...

Страница 55: ...et Monthly Clean trunnion slides worm gear and elevation rails Lubricate with self cleaning dry lube Every 6 12 months Inspect the anti kickback pawls of the blade guard Resharpen as needed Every 6 12...

Страница 56: ...w from the power source 2 Remove the motor access panel 3 Remove the table insert 4 Use a vacuum to remove as much dust inside the cabinet as possible 5 Remove gum up grease on the front and rear trun...

Страница 57: ...belt should deflect by 1 8 1 4 4 If the belt is cracking or showing any sign of damage follow the instructions in Belt Replacement in the next section instead 5 If the belt is too loose slightly loos...

Страница 58: ...hrough the gap between the motor pulley and the elevation bracket 32 in the parts diagram 5 Install the new belt First slide the belt through the gap between the motor pulley and the elevation bracket...

Страница 59: ...table insert make sure the insert is locked securely on the table and the blade is lowered completely 4 Put on protective gear 5 Connect the saw to a power source 6 Set the blade angle to 0 so the bla...

Страница 60: ...ent blade tilt angles The dado insert can only be slotted when the dado blades are perpendicular to the table Attempting to slot the dado insert at a beveled angle can destroy the dado insert and may...

Страница 61: ...or further assistance Machine stalls or does not come up to speed Extension cord is too light or too long Use a shorter heavier cord that meets this machine s electrical requirements Feeding rate is t...

Страница 62: ...customer service for further assistance Blade misaligned with the miter slot Warped blade Replace blade Table misaligned Align the miter slot to the blade Blade elevation tilt handwheel binds or is d...

Страница 63: ...e facing down to improve stability when feeding Improper feeding techniques Never rotate the workpiece into the back side of the blade when feeding Saw dust escape and blow toward the operator Dust co...

Страница 64: ...e right hand side of the blade and vice versa Using a saw blade with different kerf Adjust the scale pointer The fence scale pointer is not adjusted Adjust the scale pointer The edge of a rip cut is n...

Страница 65: ...re touching any enclosed electrified parts Touching an electrified part WILL result in serious personal injury or death WARNING Faulty electrical work can cause electrocution and is a fire hazard All...

Страница 66: ...ng any enclosed electrified parts Touching an electrified part WILL result in serious personal injury or death WARNING Faulty electrical work can cause electrocution and is a fire hazard All electrica...

Страница 67: ...4065 Table Saw OLIVERMACHINERY NET 67 Page Parts List Table and Blade Guard...

Страница 68: ...68 Page Oliver Machinery 4065 Table Saw Cabinet...

Страница 69: ...4065 Table Saw OLIVERMACHINERY NET 69 Page Motor and Blade Lift Assembly...

Страница 70: ...70 Page Oliver Machinery 4065 Table Saw Trunnion Assembly...

Страница 71: ...4065 Table Saw OLIVERMACHINERY NET 71 Page Rails...

Страница 72: ...72 Page Oliver Machinery 4065 Table Saw Extension Table...

Страница 73: ...4065 Table Saw OLIVERMACHINERY NET 73 Page Rip Fence Assembly...

Страница 74: ...74 Page Oliver Machinery 4065 Table Saw Miter Gauge...

Страница 75: ...7P 4 1 1 19 381388 904 Knob 1 1 2 006002 056 Flat Washer 8 5 23 2t 1 1 20 000102 102 Cap Screw M5 0 8P 8 2 1 21 574852 000 Angle Ruler 1 1 22 002301 201 Round Head Rivet 2 5 2 1 23 041401 007 Bubble...

Страница 76: ...1305 056 Plastic Bag 1400 620 0 1t 1 6 27 041306 002 Plastic Bag 190 130 0 15t 1 6 28 924556 000 Styrofoam for rail assembly 1 6 29 520001 892 Cardboard Packaging 1230 460 170 mm 1 6 3 250799 620 Poin...

Страница 77: ...Extension Table 1 8 12 174862 008 Supporting Bracket 2 8 13 174870 008 Right Supporting Bracket 1 8 14 174869 008 Lower Supporting Bracket 2 8 15 174871 008 Extension Bracket 1 8 16 190311 008 Suppor...

Страница 78: ...Grooves 1 22 001902 101 Set Lock Screw M6 1 0P 10 2 23 TN010020 V Belt 220 J12 220 J12 1 24 008303 100 Lock Nut M14 2 0P 1 25 006001 171 Flat Washer 14 2 26 2t 1 26 001902 109 Set Lock Screw M6 1 0P...

Страница 79: ...n 1 59 051451 000 Trunnion 1 60 000403 103 Pan Head Phillips Screw M6 1 0P 12 2 61 174885 000 Bracket 1 62 000003 104 Hex Screw M8 1 25P 20 1 63 006001 040 Flat Washer 8 30 3t 1 64 361397 901 UP Down...

Страница 80: ...w M6 1 0P 45 1 93 360355 901 Pin 2 94 000103 109 Cap Screw M6 1 0P 30 2 95 660002 000 Magnet 2 96 924859 000 Side Blade Cover Assembly 1 97 250705 000 Thumb Screw 1 98 000801 102 Button Hex Socket Scr...

Страница 81: ...615 Fixing Bar 2 130 TN010084 Plate 1 131 020003 000 Strain Relief SB7R 3 1 132 020008 000 Strain Relief SBR5 2 2 133 001501 101 Cap w Spring Washer Flat Washer M8 1 25P 20 8 2 13 7 8 5 19 2t 8 134 1...

Страница 82: ...8015 000 Magnetic Switch Assembly 7 5HP 230 460V 60HZ 3PH 1 154 1 1 823030 012 Magnetic Switch 7 5HP 230V 3PH 1 154 1 2 170977 901 Back Board 1 154 1 3 003303 101 Phillips Head Screw 3 16 24NC 1 2 2 1...

Страница 83: ...59 230403 000 Foot 4 160 174863 000 Side Panel 1 161 230387 000 Door Latch 1 162 340007 615 Fastener 2 163 000401 104 Pan Head Phillips Screw M4 0 7P 10 2 164 1 575163 000 Tilting Scale 1 164 2 572094...

Страница 84: ...84 Page Oliver Machinery 4065 Table Saw Maintenance Record Date Task Operator...

Страница 85: ...4065 Table Saw OLIVERMACHINERY NET 85 Page Notes...

Страница 86: ...orized distributor This warranty does not apply to defects due to direct or indirect misuse abuse negligence accidents unauthorized repairs alternation outside our facilities lack of maintenance acts...

Страница 87: ......

Страница 88: ...always adding new Industrial Woodworking products to the line For complete up to date product information visit us online at WWW OLIVERMACHINERY NET or call toll free 1 800 559 5065 SAVE THIS MANUAL F...

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