TEO-540-C1A Engine Maintenance Manual
72-10
© 2018 Avco Corporation. All Rights Reserved
Page 116
November 2018
TEO-540-C1A Engine Maintenance Manual
Engine Assembly Procedure
A.
Complete the sequence of steps in Table 2.
B.
Copy and complete the
Engine Assembly Checklist
in this chapter as a record of maintenance
for reference.
Table 2
Sequence of Engine Assembly Procedures
Step
Reference
Step
Reference
Step 1
Review the “General Assembly
Practices” in this chapter
Step 5
Install the
connecting
rods on the
crankshaft
(Figure 4).
“Connecting Rod Installation” procedure
in Chapter 72-20
Begin “Crankshaft Assembly” procedure.
Complete the “Alignment Dowel Inspection” in
Chapter 72-20.
Step 2
Ensure the
crankshaft
trigger gear
assembly
fits
correctly in
the
counterbore
end of the
crankshaft
(Figure 1).
“
Crankshaft Trigger Gear Assembly
Fit Verification
” procedure in Chapter
72-20
Figure 1
Crankshaft Trigger Gear Assembly
Figure 4
Connecting Rods
Step 6
“Counterweight Installation” procedure
in Chapter 72-20
Figure 5
Counterweights
Step 3
Install a
new
expansion
plug on the
crankshaft
(Figure 2).
“Expansion Plug Installation” procedure
in Chapter 72-20
Figure 2
Expansion Plug
Install the
counter-
weights on
the
crankshaft
(Figure 5).
Step 4
Start
installation
of the
crankshaft
solid-ring
oil seal on
the
crankshaft
(Figure 3).
(or install
the split oil
seal later)
“Solid-Ring Oil Seal Installation”
procedure in Chapter 72-20
Figure 3
Solid-Ring Oil Seal
Step 7
Install the
piston
cooling
nozzles (if
removed)
(Figure 6).
“Piston Cooling Nozzle Installation” (if
removed)” procedure in Chapter 72-20
Figure 6
Piston Cooling Nozzles