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Janssen F Series, Руководство по эксплуатации

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142

11.6 Gear unit

The gear unit is located under the gear unit cover of the 
machine body and is low maintenance. 

It comprises the following components:

• The rollers are driven by an intermediate gear wheel 
   with a main drive motor.

• The upper conveyor belt and the sheet transport 
   are each driven by a separate motor. 
• The knife is driven by a motor via a conversion gear unit.
• The hopper shaft is damped 
   by a lever-spring system. 
• The gear unit for the cookie thickness adjustment is 
   also located in the gear unit housing.

Pattern roller gear wheel

Kneading roller gear 

wheel

Intermediate gear 

wheel

Drive gear wheel

Drive for "sheet transport"

Knife blade 

drive

Drive for "upper

conveyor belt"

Sheet transport

Upper conveyor belt

Circuit breaker for hopper 

grid

Содержание F Series

Страница 1: ...Operating Instructions Janssen Cookie Former F250 UL F450 UL F600 UL Translation of original operating instructions 05_2020_US_CA...

Страница 2: ...stions wishes and needs of our customers collected over many years thus creating a product to meet the requirements of the present and future as they become more demand ing in so many respects We are...

Страница 3: ...1 Congratulations on your new Janssen cookie former We wish you great enjoyment pleasure with your new machine...

Страница 4: ...2 Niederrheinische Formenfabrik Janssen GmbH Moerser Strasse 33 47798 Krefeld Phone 49 2151 24315 Fax 49 2151 29759 info nff janssen de www nff janssen de...

Страница 5: ...3 Please read carefully before use Keep for future reference These operating instructions are part of the machine Your Janssen team...

Страница 6: ...otes for the operator 2 1 Scope of delivery 12 2 2 Responsibilities 12 2 4 Instruction of the operating personnel 12 2 5 Liability 12 2 6 External interfaces 13 2 7 Marking of the machine 13 2 8 Spare...

Страница 7: ...2 Settings 29 3 6 2 1 3 Language 30 3 6 2 1 4 Info 31 3 6 2 1 5 Select programme 32 3 6 2 2 Compact controller manually operated not programmable 33 3 7 Drive scheme 34 3 7 1 Drive scheme of the rolle...

Страница 8: ...personnel 54 6 2 Requirements and safety 54 6 3 In house transport 54 6 4 Off site transport 54 6 4 1 Transportation restraint 54 6 4 2 Example of transport securing of an F250 on a pallet 55 6 4 3 Ex...

Страница 9: ...9 11 Opening and closing the hopper 73 9 12 Installation and removal of the rollers 74 9 13 Knife setting for the cookie thickness 76 9 14 Installation and removal of the knife 77 9 15 Adjusting the s...

Страница 10: ...after a longer standstill 117 11 Maintenance 11 1 Safety 118 11 1 2 Intervals maintenance schedule 118 11 1 3 Checking and testing the safety systems 119 11 1 4 Inspecting the machine 119 11 1 5 Requi...

Страница 11: ...159 12 7 8 Cleaning the heater 160 12 7 9 Cleaning the housing 161 12 7 10 Cleaning the base frame 161 12 7 11 Cleaning the operating terminal 161 13 Repairs 13 1 Qualifications of personnel 162 13 2...

Страница 12: ...ntling the machine 181 16 5 Disposal of the machine 181 17 Declaration of Conformity 182 18 Supplementary documents 18 1 Recipe book 183 18 2 Spare parts list 183 18 3 Electrical circuit diagrams 183...

Страница 13: ...e reproduction of any contents of these operating instructions including in part is only permitted with the written permission of Niederrheinische Formenfabrik Janssen Copyright Niederrheinische Forme...

Страница 14: ...ist personnel have appropriate technical training which enables them to correct faults and carry out maintenance Instructions for maintenance can be requested separately 1 3 Information for the operat...

Страница 15: ...to the customer 1 6 Typographical conventions For easy and quick comprehension various types of information in this manual are supplemented by clear illustrations and symbols 1 6 1 Warnings This warn...

Страница 16: ...ed to ensure that the operating instructions are delivered with the machine and made available to the customer 2 4 Instruction of the operating personnel The operator is obliged to ensure that instruc...

Страница 17: ...ns and equipment of the machine can be identified You will find the number on the type plate and on the side panel of the gear unit side of the machine see following figures Masch Type F250 C UL 208Y...

Страница 18: ...e or download it as a PDF Scan the following QR code with your smartphone or enter the following URL Link to the operating instructions www nff janssen de Info user_manual Link to recipes www nff jans...

Страница 19: ...u in your production processes so that you can fully concentrate on the quality of your products 3 Hygiene is the third basic principle of our Janssen cookie formers All parts and components are extre...

Страница 20: ...e sizes depend on the desired output quantity and the baking sheets used Baking surface 100 160 m2 hour Hopper volume 45 kg of dough Max sheet width 450 mm Depends on machine equipment Baking surface...

Страница 21: ...er 4 and the pattern roller 3 A dough band forms around the outer surface of the kneading roller The pattern roller 3 which can be heated and replaced from the outside embosses raised shape geometries...

Страница 22: ...ual cookies of different sizes and thicknesses with smooth or structured surfaces on flat baking sheets Changing the pattern rollers allows different products to be produced with the machine This figu...

Страница 23: ...o form dough bands or lattice work of different dimensions and thicknesses with a smooth or structured surface into high cake trays Different dough bands can be formed using different dough band rolle...

Страница 24: ...ished product The processability of the doughs depends mainly on the following 7 factors Selection of ingredients Preparation procedure Processing temperature Ambient atmosphere Kneading time Resting...

Страница 25: ...ing kneading Ingredients 250 400 sheets h Dough feed Dough forming Sheet feed Packaging Baking process In the oven Sheet racks 120 650 kg h This figure shows the production process from the ingredient...

Страница 26: ...on of the important components The subsequent sections provide information on the components with reference to Setup Operation Maintenance and Cleaning This figure shows the F450 cookie former diagona...

Страница 27: ...h pattern roller holder optional second roller holder Roller lock Knife fine adjustment Roller heating Protective grid Dough hopper Type plate Fixed castors additional grounding point optional Folding...

Страница 28: ...ide The swivelling dough hopper is located on the top of the machine body along with the swivelling protective grid 3 6 1 3 Dough hopper The dough hopper is closed by the hopper protective grid during...

Страница 29: ...ts cuts There is a residual danger during the cleaning of the knife as in this case the knife guard must be raised to make the knife acces sible Section 9 13 Knife setting for the cookie thickness p 7...

Страница 30: ...lified specialist section 11 7 1 Removal and installation of the heater p 144 3 6 1 10 Crumb tray The crumb tray is located directly below the pair of rollers and above the sheet transport in the mach...

Страница 31: ...minal can be swivelled about its vertical axis and locked in place with a clamping sleeve The operating terminal can be equipped either with analogue buttons and potentiometers Compact or a touch disp...

Страница 32: ...Section 10 5 Operation Performance controller with touch display programmable p 88 The following columns show the most important functions which are explained in more detail in section 10 5 The displ...

Страница 33: ...Roller i MENU Settings BACK Permanent Semi Auto Automatik Select program Save program Mode Speed V1 maschine m min Program 03 4 0 i Speed V2 upper conveyor belt m min 4 0 i Speed V3 sheet transport m...

Страница 34: ...ges can be selected here The entire user interface is displayed in the selected language Section 10 5 Operation Performance controller with touch display programmable p 88 This figure shows the Langua...

Страница 35: ...ation is not stored in the memory of the controller located in the machine but on our website which is maintained and kept up to date on a continuous basis This figure shows the Info screen MENU BACK...

Страница 36: ...ogrammes Section 10 5 Operation Performance controller with touch display programmable p 88 Select programme screen MENU Select program Program 01 Spekulatius BACK 01 Spekulatius 02 Kipferl 03 Kuchenb...

Страница 37: ...heating and the sheet transport speed can be set manually The overall speed of the machine is constant at about 4 m min Section 10 5 Operation Performance controller with touch display programmable p...

Страница 38: ...e a uniform drive scheme The pair of rollers is driven by a main drive motor via a gear transmission This illustration shows the pair of rollers with the drive gears Upper conveyor belt Kneading rolle...

Страница 39: ...The upper conveyor belt is driven by a separate motor With the Performance controller this motor offers infini tely variable speed control With the Compact controller the speed is constant and cannot...

Страница 40: ...belt is driven by a separate motor The speed of the sheet transport can be changed both with the Performance controller as well as with the Compact controller Drive for upper conveyor belt Drive for...

Страница 41: ...bearing block with a slotted hole that is connected to the blade shaft and thus converts the rotational motion into a translatory motion The inclination or the distance of the knife to the kneading r...

Страница 42: ...heet cakes dough lattice work for fruit cakes coconut biscuits pretzels Linzer biscuits vanilla crescents tartlets etc Special rollers can also be used to form white cakes brown cakes gingerbread and...

Страница 43: ...components diameter greater than approx 0 5 mm in the dough e g nuts and whole almonds are predominantly unsuitable for processing as they can stick to the knife and prevent further continuous forming...

Страница 44: ...specialist in house transport Training in transportation Experience in the transport of machines Installation Electrical installation Mechanical setup of the machine Electrically qualified person Fit...

Страница 45: ...ks and prevent hazards that may be caused by electricity or mechanical systems Cleaning Cleaning under conside ration of the hygienic requirements in the food industry Cleaning specialist Operator Ins...

Страница 46: ...rage conditions p 63 and 15 5 Removing from service and storage of the machine p 177 Installation conditions section 7 Installation conditions p 59 Assembly and installation initial start up section 7...

Страница 47: ...are also required to observe the relevant accident prevention regulati ons safety regulations and occupatio nal health rules The operator is responsible for the intended use of the cookie moulding ma...

Страница 48: ...ne must be disconnected from the power supply Control panel with EMERGENCY STOP button Stop button Enable button Start button Protective grid Hopper Pressing the EMERGENCY STOP button immediately brak...

Страница 49: ...d and the drives are stopped Closing the protective grid and pressing the yellow Enable button deactivates the protective device and the machine can be started again 4 8 4 Circuit breaker for conveyor...

Страница 50: ...u cannot injure yourself when the hopper is open The knife guard plate is lifted mecha nically by a Bowden cable in the gear unit housing when the hopper is closed and this exposes the blade so it is...

Страница 51: ...es Compliance with this information is mandatory Make sure that these labels are not covered over and are always clearly legible Never manipulate the constructi ve safety measures 4 10 Further informa...

Страница 52: ...lift the cover with one hand and with the other hand clean the now exposed knife with a damp cloth There is a risk of cuts when doing so Consequently we recommend using cut resistant gloves for clean...

Страница 53: ...ding roller 3 which can fall to the floor and be damaged if handled carelessly 4 11 3 Closing range of the hopper The hopper must be opened and closed for roller changing and cleaning There is a possi...

Страница 54: ...m minute Baking surface Compact controller or Performance controller Operating voltage 208Y 120 V 3 Ph PE 208Y 120 V 3 Ph PE 208Y 120 V 3 Ph PE Frequency 50 60 Hz 50 60 Hz 50 60 Hz Nominal power 1 5 k...

Страница 55: ...to electrical circuit diagram www nff janssen de Info circuit_diagram 5 3 Declarations of conformity for materials used The materials used are suitable for the processing of foods section 3 3 Basic op...

Страница 56: ...house transport a logistics specialist with training in transport or experience in the transport of machinery must be used 6 2 Requirements and safety Please make sure that the machine is in perfect a...

Страница 57: ...so that the rollers are not unnecessarily loaded In the views you can see possible means of fixation using lashing straps In addition you can use stretch film for wrapping the machine to optimally sec...

Страница 58: ...450 and F600 we recommend a EUR 2 euro pallet with the dimensions 100 cm x 120 cm or larger When transporting the pallet with a forklift truck make sure that the pallet is moved very carefully Ideally...

Страница 59: ...ed and secured against falling over due to its high centre of gravity The possible lashing points for fixing the machine can be found in section 6 4 1 section 6 4 1 Transport restraint p 54 Before ini...

Страница 60: ...Unpacking Note The following information is enclosed with the delivery note and is only listed here as a supplement as these operating instructions are generally only read after unpacking When the mac...

Страница 61: ...7 1 Qualifications of personnel A qualified electrician is required for the electrical installation and for mechanical equipment a fitter with appropriate training and experience which enables them t...

Страница 62: ...60 7 5 Dimensions and weights 7 5 1 Dimensions Weight F250 7 5 2 Dimensions Weight F450 1620 980 1600 808 238 kg 1620 1600 1620 808 1620 980 1008 2220 281 kg 1620 2220 1620 1008...

Страница 63: ...61 7 5 3 Dimensions Weight F600 1620 980 2220 1158 311 kg 1620 2220 1620 1158...

Страница 64: ...socket you can make a test run with the machine If the machine starts to run in reverse stop the machine immediately and unplug the power cord from the power socket The machine is connected clockwise...

Страница 65: ...his purpose Section 12 Cleaning 7 9 Storage conditions 7 9 1 Storage of the machine The cookie moulding machine should be stored in a dry environment If necessary the machine should be covered with a...

Страница 66: ...qualified electricians who with appropriate training education and experience are able to identify risks and prevent hazards that may be caused by electricity Qualified application programmers and sof...

Страница 67: ...ntended use Always pull out the mains plug when carrying out maintenance and repair work on the machine Follow the five safety rules during initial start up or when carrying out maintenance work Gener...

Страница 68: ...h internal pin Torx T40 for switch box door 6 Small electronics screwdriver for electrical terminals 7 Phillips screwdriver PZ 2 for electronic terminals on the main switch 8 Plastic hammer 9 Pin punc...

Страница 69: ...doing so it is essential to observe the manufacturer s instructions area of use contact time temperature dry or wet cleaning etc For cleaning the machine we offer a special cleaning kit with a holder...

Страница 70: ...training instruction and education 9 2 Requirements and safety Janssen cookie formers are ready for immediate use on initial start up They must be placed in the desired location and connected to the p...

Страница 71: ...nt housing 9 4 2 Folding the sheet transport unit down For the unlocked joint the cover cap must be pushed out of the joint housing This allows the sheet transport to be folded down as well 1 1 1 2 2...

Страница 72: ...l of the sheet guide p 132 9 7 Height adjustment of the sheet transport unit Depending on the height of the baking sheet the sheet transport unit can be adjusted so that it can be transported under th...

Страница 73: ...llation For installation proceed in reverse order Note During installation you must press the handles in firmly to ensure that the gear wheels mesh correctly 9 8 Removal and installation of the convey...

Страница 74: ...ned in the range of a quarter turn If the belt cannot be adjusted remove the belt and remove from the drive roller any dough residue that has settled on the drive shaft 3 and deflection axle 4 After c...

Страница 75: ...orward very easily in order to fill the hopper with dough The hopper 2 can also be folded forwards for a roller change As soon as the hopper grid or the hopper is opened the machine stops Close The ho...

Страница 76: ...the machine body Incorrect installation of the rollers is not possible due to their design The pattern and kneading rollers have guide grooves 2 on one side in which the driving pins 3 of the drives e...

Страница 77: ...ow turn the roller lock with the quick release system 180 to the right position 2 To allow the driving pins to engage in the guide grooves of the roller turn the roller a bit while tensioning with the...

Страница 78: ...ed on the roller according to your specifi cations However you can also form the cookies up to 3 mm thinner for a given engraving depth 2 Attention If the dough is too firm hard or cool there is a ris...

Страница 79: ...eets The sensors can be easily adjusted in height manually using the fixing nuts If a sheet passes the sensor and it does not light up yellow either the distance to the sheet is too great the baking s...

Страница 80: ...of cookies as viewed in the discharge direction with solid cookies Adjusting the distance from the dough sensor to the cookie The dough sensor should be positi oned about 2 mm above the cookie The se...

Страница 81: ...g can be operated via the operating terminal with the Performance controller See section 10 5 3 7 Roller heating p 98 With the Compact controller the heating can be activa ted in two levels by means o...

Страница 82: ...ugh box holder and then put back in place 9 20 Use of the roller holder The roller holder is the optimal way to store your rollers They are protected and always ready to hand Furthermore they can dry...

Страница 83: ...e controller The operation of the cookie moulding machine and its controller is descri bed in the following section 10 MENU Main menu Back Programs Settings Info Language Admin emergency stop Arr t d...

Страница 84: ...ty functions In general the machines stop imme diately if safety relevant devices are interrupted or disconnected such as the hopper grid the belt cartridge or the EMERGENCY STOP button Enable Release...

Страница 85: ...r the control panel on the rear of the machine 3 The terminal can be conveniently swivelled about its vertical axis and locked in place with a rotating clamping sleeve The operating modes are set and...

Страница 86: ...or production with dough 10 4 1 2 Automatic mode sensor operation If the operating mode switch is turned to Automatic and the machine is started using the start button the machine will only begin oper...

Страница 87: ...When the first cookie has arrived at the dough sensor 4 both the conveyor belt and the sheet transport run and load the baking sheet until the sheet is completely covered with cookies and the machine...

Страница 88: ...heat the surface of the pattern rollers with a roller heating feature This facilitates better release of the dough from the pattern roller except for honey or syrup dough For these doughs the roller...

Страница 89: ...ing depending on the version 10 4 1 8 Restarting after a longer standstill After a longer standstill two cases must be considered Case one The production was interrupted for a longer time and there is...

Страница 90: ...tion Operating hours display The most important functions are shown in the following columns The button bar on the right next to the display is identical to that of the Compact controller The display...

Страница 91: ...nly one submenu per item 10 5 2 Main Menu The Menu button in the function bar takes you to the Main Menu There you can choose from the following areas which are explained separately on the following p...

Страница 92: ...ngs can be made in this mode Speed V1 of the entire machine Speed V2 of the upper conveyor belt Speed V3 of the sheet transport Knife speed Roller heating MENU BACK Permanent Semi Auto Automatik Selec...

Страница 93: ...n this mode Speed V1 of the entire machine Speed V2 of the upper conveyor belt Speed V3 of the sheet transport Knife speed Roller heating Cookie position relative to the front edge of the sheet MENU S...

Страница 94: ...V3 of the sheet transport Knife speed Roller heating Cookie position relative to the front edge of the sheet Factor for row spacing Number of rows of cookies MENU Settings BACK Permanent Semi Auto Au...

Страница 95: ...uit in mm close Notice Measure the length of the pastry in mm in running direction after forming L 10 5 3 2 Info pop up window When the buttons for further information are pressed explanatory notes wi...

Страница 96: ...this case it should be noted that the cookies may no longer be optimally shaped This depends largely on the dough MENU Settings BACK Permanent Semi Auto Automatik Select program Save program Mode Spe...

Страница 97: ...be stretched again by increasing the speed of the belt V2 slightly so that the pastry case is placed on the baking sheet with a geometrically round shape MENU Settings BACK Permanent Semi Auto Automat...

Страница 98: ...et to run a little faster 2 so that the cookies do not fold over at the edge when transferred from the upper conveyor belt to the baking sheet 1 82 V3 V2 V3 V2 MENU Settings BACK Permanent Semi Auto A...

Страница 99: ...2 the recipe must be changed or the dough temperature must be kept cooler Please note that at level 2 the mechanical loads are significantly higher and the mechanism wears out faster MENU Settings BAC...

Страница 100: ...ess parame ters of the dough production must be changed MENU Settings BACK Permanent Semi Auto Automatik Select program Save program Mode Speed V1 maschine m min Program 03 4 0 i Speed V2 upper convey...

Страница 101: ...he formed cookie Enter this value with an accuracy of about 1 mm MENU Settings BACK Permanent Semi Auto Automatik Select program Save program Mode Speed V1 maschine m min Program 03 4 0 i Speed V2 upp...

Страница 102: ...te The higher the value the greater the spacing MENU Settings BACK Permanent Semi Auto Automatik Select program Save program Mode Speed V1 maschine m min Program 03 4 0 i Speed V2 upper conveyor belt...

Страница 103: ...round 5 10 MENU Settings BACK Permanent Semi Auto Automatik Select program Save program Mode Speed V1 maschine m min Program 03 4 0 i Speed V2 upper conveyor belt m min 4 0 i Speed V3 sheet transport...

Страница 104: ...Permanent Semi Auto Automatik Select program Save program Mode Speed V1 maschine m min Program 03 4 0 i Speed V2 upper conveyor belt m min 4 0 i Speed V3 sheet transport m min 4 1 i Knife Level 1 i Ro...

Страница 105: ...ou can do this under Select programme or Save programme Section 10 5 8 Create new programme using Select programme and overwrite MENU Settings BACK Permanent Semi Auto Automatik Select program Save pr...

Страница 106: ...ion 10 5 2 Main menu you can access the Language selection Different languages can be selected here The entire user interface is displayed in the selected language MENU Language BACK German English Es...

Страница 107: ...can be accessed via an app on your smartphone by scanning the QR code or entering the URL provided The information is available for download in PDF format Note This information is not stored in the m...

Страница 108: ...QR code and the URL link to our website MENU BACK Spare parts list Take a look at our website www nff janssen de Info spareparts MENU BACK Recipes Take a look at our website www nff janssen de Info r...

Страница 109: ...de and the URL link to our website MEN ZUR CK Maintenance Take a look at our website www nff janssen de Info maintenance MENU BACK Instruction manual Take a look at our website www nff janssen de Info...

Страница 110: ...and the URL link to our website MENU BACK Cleaning Take a look at our website www nff janssen de Info cleaning MENU BACK Electric circuit diagrams Take a look at our website www nff janssen de Info c...

Страница 111: ...109 The QR code and the URL link to our website MENU BACK Questions Take a look at our website www nff janssen de...

Страница 112: ...Kipferl Step 2 The selected button flashes and the programme must be confirmed with the Select programme button 2 at the bottom Step 3 You are then taken back to the Settings level 3 for the selected...

Страница 113: ...ve programme takes you to an input window for the programme information step 3 see next page MENU Settings BACK Permanent Semi Auto Automatik Select program Save program Mode Speed V1 maschine m min P...

Страница 114: ...entries Step 4 You can now Save the values or Quit the process MENU Save values under BACK Quit Save Program 1 Roller number 2 Roller number 3 Roller number 02 Kipferl 365 680306J 796 180625J 1 2 3 4...

Страница 115: ...er your user ID and password and confirm them with OK You can obtain the user ID and the password from the write authorized person in your team or the write authorized person can enable your values by...

Страница 116: ...factory All others are given consecutive numbers and can be configured and named individually Step 1 To create a New programme select a programme number that is still free e g No 08 as shown on the ri...

Страница 117: ...lt The Permanent mode is suitable for this application Step 4 You can now save the values with Save programme MENU BACK Permanent Semi Auto Automatik Select program Save program Mode Speed V1 maschine...

Страница 118: ...team or the write authorized person can enable your values by entering the access data With the enable your modifications are now updated in the programme Note You can overwrite and rename all progra...

Страница 119: ...button must be pressed Only then is the machine once again ready for operation 10 5 10 Restarting after a longer standstill After a longer standstill two cases must be considered Case one The producti...

Страница 120: ...Basic setting for the spacing of the knife to the kneading roller Lubrication of the gear unit Installation and removal of the heater Installation and removal of electrical parts or the controller 11...

Страница 121: ...n immediate stop of all moving parts in the machine It must not be possible to switch these components on again until the blue acknowledgement button release reset has been pressed If this is not the...

Страница 122: ...following situations The upper conveyor belt cartridge must be cleaned before each time the machine is taken out of or put into operation or after a working shift If the conveyor belt cannot be adjust...

Страница 123: ...oved or installed in two steps for cleaning or replacement of the conveyor belt Removal Step 1 Swivel the dough sensor 1 upwards and the sheet transport 2 down wards 1 2 3 1 2 Step 2 Pull the conveyor...

Страница 124: ...follows Removal Step 1 Turn the removed conveyor belt cartridge 180 with the handles facing down preferably on a table and position the cartridge with the gold coloured clamping levers facing your bo...

Страница 125: ...body Doing so raises the frame for the conveyor belt guide 1 in the guide groove of the cartridge frame 2 This lever movement causes the belt to relax a little Cartridge frame with handle strip Clampi...

Страница 126: ...3 Pull apart the frame for the conveyor belt guide and the cartridge frame With your left hand grasp and pull the belt drive shaft and with your right hand press the wiper on the cartridge frame cross...

Страница 127: ...125 Step 4 Now you have disassembled the belt drive cartridge into its two compo nents Frame for conveyor belt guide Cartridge frame with handle strip 4...

Страница 128: ...126 Step 5 You can now remove the conveyor belt to clean the cartridge or replace the belt Section 12 7 5 Cleaning Conveyor belt cartridge p 154 Deflection axle Belt drive shaft 5...

Страница 129: ...everse order Step 1 Slide the frame for the conveyor belt guide into the belt as shown Centre the belt as shown below Note the direction arrow printed on the inside of the belt Step 2 Wrap the belt ar...

Страница 130: ...uide frame into the guide groove of the cartridge frame as shown on the right Incorrect installation is virtually impossible due to the design of the guide system Frame for conveyor belt guide Cartrid...

Страница 131: ...the belt guide frame with the belt into the car tridge frame press on the belt drive shaft until the belt guide frame engages and the clamping levers move up Push the clamping levers into the car trid...

Страница 132: ...t transport drive belts The transport drive belts of the sheet transport system can be replaced easily as needed You can order the belts in the ideal length from us 11 3 1 Removal and installation of...

Страница 133: ...n angle as shown Note Grease the head of the connector somewhat beforehand The pressing requires a bit of strength Step 2 Now twist the connector from the angled position into the hollow belt while pr...

Страница 134: ...ep 1 The sheet guide must be inserted from the rear of the machine into the desired position and threaded diagonally to the thin cross member in front of the sheet transport drive shaft Step 2 Once th...

Страница 135: ...133 1 3 2 Click Cross member Clamping screw Sheet transport drive shaft Baking sheet 1 2 3...

Страница 136: ...moval and installation of the knife The figure on the next page shows the basic setup The knife blade is clamped in the knife bracket with two knife pins The knife blade tension is provided via the kn...

Страница 137: ...clamping screw Knife clamping lever Knife pin Bearing position of the blade shaft Knife bracket Shaft offset Locking screw for bearing position Fine adjustment for bearing position Strip steel knife...

Страница 138: ...the knife and undo the knife blade clamping screw 2 1 2 3 1 1 2 3 3 1 2 3 Step 3 Once the knife clamping lever is completely relaxed you can drive the two knife pins 3 out of the holes with a mandrel...

Страница 139: ...e the knife blade clamping screw 2 to tension the knife blade The knife is optimally tensioned when the bracket is absolutely straight at the bottom Installation To install the new knife blade please...

Страница 140: ...on fine adjustment is turned anti clockwise the cookies are cut off thicker on the right side R Turn it clockwise and they will be cut off thinner Ideally the cookies should be cut off to the left L a...

Страница 141: ...optimum is for the knife to cut directly at the dough band of the kneading roller 1 This gives you the cookie thickness which has been engraved on the roller according to your specifications However y...

Страница 142: ...istance of about 3 mm to the surface of the kneading roller and thus cut off the cookies with the maximum thickness which is also engraved in the pattern roller This means that the knife is located di...

Страница 143: ...ife adjustment for cookie thickness Knife bracket 2 Blade shaft 5 Knife distance gauge Knife Cam disk 1 Axial bearing block 2 Blade shaft 3 Locking screws Blade shaft Knife position relative to kneadi...

Страница 144: ...t are each driven by a separate motor The knife is driven by a motor via a conversion gear unit The hopper shaft is damped by a lever spring system The gear unit for the cookie thickness adjustment is...

Страница 145: ...er 3 months in the case of daily use in 1 shift operation To do so lightly brush the tooth flanks of all gears with grease Note The gears run in during the first 500 hours of operation or after 3 mont...

Страница 146: ...d by disonnecting the two connection cables on the heater housing and lossening the fastening screws The heating element can be removed by disconnecting the power plug on the heater housing and unscre...

Страница 147: ...closed or clogged or the cross flow fan is blocked due to heavy contamination After the temperature switch off has been triggered the heating unit can be put back into operation manually To do this r...

Страница 148: ...familiar with the necessary safety measures Before carrying out maintenance work in a de energized state observe the five basic safety rules 1 Disconnect 2 Secure against restarting 3 Verify absence...

Страница 149: ...ut by technically trained specialist personnel Detailed information can be requested from the manufacturer All maintenance work must only be performed by qualified personnel who are familiar with the...

Страница 150: ...onal injury Before restarting it is essential to restore the electrical equipment to its proper condition 11 8 2 Documenting maintenance Document the maintenance steps carried out on your Janssen cook...

Страница 151: ...s Check that all cable glands are firmly seated and leak tight Check the cable routing and the bending radiuses If cable ducts are available make sure that the cables are routed through the cable duct...

Страница 152: ...ting agents as much as possible Cleaning and disinfection are defined as follows according to DIN 10516 Cleaning Cleaning is the removal of unwanted substances e g food residues deposits from rooms sy...

Страница 153: ...ing agents for cleaning the Janssen cookie formers and alkaline cleaning agents in the case of heavy soiling with fats and oils When doing so it is essential to observe the manufacturer s instruc tion...

Страница 154: ...o grease or oil and remove deposits and residues Step 5 Clean all surfaces with clean water and a cloth This removes the dirt particles and detergent residues Step 6 Dry all damp surfaces with a dry c...

Страница 155: ...opper grid and the hopper forward and clean the inside and outside of the hopper with a microfib re cloth and for coarser dirt with a medium hard plastic brush 12 7 2 Cleaning the rollers Remove the p...

Страница 156: ...ed To clean the front and back of the knife lift the cover with one hand and with the other hand clean the now exposed knife with a damp cloth There is a risk of cuts when doing so Caution The blade i...

Страница 157: ...racket and the blade shaft with a medium hard plastic brush or a cloth After the knife and knife bracket are clean clean the knife guard 2 1 12 7 4 Cleaning the crumb tray The crumb drawer 1 can be pu...

Страница 158: ...er each shutdown Frame for conveyor belt guide You can clean the frame easily with rinse water and brushes Please also clean the belt drive roller thoroughly with a medium hard plastic brush as dough...

Страница 159: ...d right away so that it does not shrink in circumference Important note The cotton band can become narro wer after washing and this is no reason for a complaint Cartridge frame with handle strip Defle...

Страница 160: ...e trans port rollers with a damp cloth or a hard plastic brush Sheet sensors When you have opened the hopper and removed the crumb tray you can also clean the sheet sensors from above Sheet guide Remo...

Страница 161: ...damp cloth and a medium hard plastic brush with the rollers conveyor belt cartridge and crumb tray removed All areas are easily accessible from above as well as from the back and front of the machine...

Страница 162: ...d remove the heater once a month and clean the interior of the heater housing and the heater housing plate 2 regularly You can disconnect the heating element from the power supply by the plug and remo...

Страница 163: ...can use a medium hard plastic brush 12 7 10 Cleaning the base frame Clean the base frame with a cloth and water For corners and edges you can use a medium hard plastic brush 12 7 11 Cleaning the oper...

Страница 164: ...end using cut resistant gloves for cleaning and assembly when installing and removing the knife The figure shows cut protection gloves 13 4 Required tools Normal machine operation No special tools are...

Страница 165: ...ents for proper forming of cookies In accordance with the intended use only food doughs may be formed in the Janssen F250 F450 and F600 series cookie moulding machines especially shortcrust doughs hon...

Страница 166: ...epare the dough one day in advance so that the sugar can incorporate fully and the dough does not stick in the pattern roller especially with regard to the sugar content Store the dough overnight in a...

Страница 167: ...tick Do a test with a handful of dough Press a piece of dough firmly into the roller and try to pull it out again If this works the nature of the dough suggests forming will be smooth and achievable w...

Страница 168: ...rent or even require differences This means there are natural limits to the desire for the machine to adapt to the recipe With decades of experience in the development of cookie moulding machines our...

Страница 169: ...ted recipes that you can process very well with our Janssen cookie formers Since doughs are generally made up of different natural ingredients the dough properties can have different effects depending...

Страница 170: ...Thickness of the cookies 3 about 7 As JANSSEN has no influence on these dimensional deviations they are outside our area of responsibility and are therefore not a reason for comp laints The cookies a...

Страница 171: ...1 The thinner warmer or softer the cookie the more the cookie is compressed and becomes slightly thicker and wider in the middle Rule 2 The thicker colder or harder the cookie the less the cookie is c...

Страница 172: ...ttle binding because the recipe is not suitable for the machine 1 It may be necessary to knead the dough a little longer 2 Let the dough rest for about 5 8 hours cooled and covered with a linen cloth...

Страница 173: ...adding fat or liquid 3 The dough stays on the kneading roller but accumulates on the knife 1 The dough is probably too soft and cannot slide over the cutting blade 2 The dough is probably too soft be...

Страница 174: ...liquid or keeping it cooler Alternatively you can try setting the knife speed to level 2 The knife oscillates moves back and forth faster and may be able to cut the soft dough pieces better Caution L...

Страница 175: ...The cookies have doughy edges or fringes around the edges The knife is too close to the kneading roller and is peeling the dough band off Adjust the knife setting a little thinner so that no dough is...

Страница 176: ...eets are strongly deformed crooked 2 The sensor is defective You can check this by holding a metallic object against the sensor The sensor should light up yellow when it comes into contact with metal...

Страница 177: ...er of the drive roller 1 Straight running can be adjusted with the small adjusting wheel for the belt adjustment If the wheel is turned to the left the belt also moves to the left If the wheel is turn...

Страница 178: ...rectly 2 An EMERGENCY STOP button is activated 2 1 An EMERGENCY STOP button is defective 3 The conveyor belt cartridge is not inserted or not inserted correctly 1 Close the hopper grid and hopper and...

Страница 179: ...177 If you cannot correct the fault your self contact your dealer or us...

Страница 180: ...iod of stand still the machine should be taken out of service and stored correctly otherwise there is a risk of contamination for the subsequent production of cookies Never pull the mains plug while t...

Страница 181: ...ng from service and storage of the machine Clean the machine carefully Section 12 Cleaning after shutdown Switch off the main switch on the front of the machine before discon necting the machine from...

Страница 182: ...pany or by persons with training and experience in handling hazardous substances 16 Dismantling and disposal 16 2 Requirements and safety Environmental hazards may arise if not disposed of properly an...

Страница 183: ...less steel for use in the food industry Anodized aluminium Bronze bearings Spring steel Electronic components and motors 16 5 Disposal of the machine After complete dismantling the machine s parts mus...

Страница 184: ...slation applied listed below including any amendments thereto in force at the time of the declaration The manufacturer bears the sole responsibility for issuing this declaration of conformity 17 Decla...

Страница 185: ...e recipe book from us 18 2 Spare parts list You can request the spare parts list from us 18 3 Electrical circuit diagrams The electrical circuit diagrams are attached to these operating instruc tions...

Страница 186: ...184 Quick Start for Janssen Cookie Formers F250 UL F450 UL F600 UL supplementary to the original operating instructions 05_2020_US_CA...

Страница 187: ...o that you have enough room to move around it Lock the steering castors of the machine 19 Quick start Step 2 Connect the machine to the power supply with the power cable and turn on the main switch Lo...

Страница 188: ...yor belt cartridge If the sheets should get stuck you must set the height adjustment of the sheet trans port downwards slightly Note If some of the sheets differ extremely from the other sheets due to...

Страница 189: ...ean and free of dough residue on both sides Note If the knife is not free of dough residues the cookies cannot be formed properly Step 7 Install the kneading roller and the pattern roller that is suit...

Страница 190: ...3 Kuchenb den 04 Kipferl 05 Nussteig 06 Printen 07 Marzipan 08 09 10 11 Select program sheet transport convoyeur de plaques heating Chauffage de 0 1 permanent automatic Performance Compact MENU Main m...

Страница 191: ...he desired cookie thickness Step 9 In the first step fill only a handful of dough into the hopper and switch the machine on in Permanent mode and make sure that the dough does not stick to the pattern...

Страница 192: ...e lower edge of the dough sensor should be located about 2 mm above the formed cookie Very important If the cookie is 2 mm below the sensor the sensor lights up yellow 2 When you pull the cookie away...

Страница 193: ...gs otherwise the desired number of cookie rows cannot be achieved MENU Settings BACK Permanent Semi Auto Automatik Select program Save program Mode Speed V1 maschine m min Program 01 Spekulatius 4 0 i...

Страница 194: ...ost continuously and does not stop otherwise a row will be incorrectly formed due to the short standstill This cannot be prevented due to the process as the dough is elastic and a damaged area is left...

Страница 195: ...tween the rows of cookies may become larger You can also see that for this Semi automatic mode the lower 1 setting options are not available This Semi automatic mode is more robust and process reliabl...

Страница 196: ...the left or right turn the adjusting wheel very carefully in the direction in which the belt is to move The adjustment is very sensitive so turn the adjustment wheel only very slightly about 10 and w...

Страница 197: ...195 We wish you much joy pleasure with your new machine...

Страница 198: ...e reproduction of any contents of these operating instructions including in part is only permitted with the written permission of Niederrheinische Formenfabrik Janssen Copyright Niederrheinische Forme...

Страница 199: ...Do you have any questions Contact us...

Страница 200: ...n_cd_operating_instructions_F_Book_UL_200510 indd Niederrheinische Formenfabrik Janssen GmbH Moerser Strasse 33 47798 Krefeld Phone 49 2151 24315 Fax 49 2151 29759 info nff janssen de www nff janssen...

Страница 201: ...n Cookie Formers F250 F450 F600 Supplement to original operating instructions 08_2022_EN jan_anl_F250_450_600_Forming_dough_texture_2022_EN indd jan_anl_F250_450_600_Forming_dough_texture_2022_EN indd...

Страница 202: ...2 Niederrheinische Formenfabrik Janssen GmbH Moerser Stra e 33 47798 Krefeld Tel 49 0 2151 24315 Fax 49 0 2151 29759 info nff janssen de www nff janssen de...

Страница 203: ...o different doughs 12 3 2 Tolerance range 12 3 3 Test roller 13 4 Faulty forming 4 1 Uneven forming due to soft doughs 14 4 2 Uneven forming due to sticky doughs 16 4 3 Uneven forming due to doughs th...

Страница 204: ...Kneading time Resting time Processing parameters during forming For reference we would like to refer to our recipe book There you will find versatile recipes that can be processed with our Janssen Co...

Страница 205: ...he kneading roller 4 and the pattern roller 3 A dough band forms around the outer surface of the kneading roller The pattern roller 3 which can be heated and replaced from the outside embosses raised...

Страница 206: ...um biscuit thickness as engraved in the forming roller The knife cuts off at the base of the biscuits directly at the dough mantle of the kneading roller see view C view B and cross section view A A V...

Страница 207: ...it thickness setting The ideal shaping thickness should be slightly below the maximum biscuit thickness setting see illustration on the right Note There is no exact value as it depends largely on the...

Страница 208: ...ut at the base of the biscuits but at a greater distance from the dough mantle of the kneading roller see view C view B and section view A A Thicker imprints of the biscuits are visible on the dough m...

Страница 209: ...9 Too thin biscuit thickness setting This biscuit thickness setting see illustration on the right is clearly too thin and can lead to faulty shaping results View B Cross section view A A too thin...

Страница 210: ...he biscuits but also cuts off layers of the dough mantle of the kneading roller see view C view B and section view A A No imprints of the biscuits are visible on the dough mantle of the knea ding roll...

Страница 211: ...o thick biscuit thickness setting This biscuit thickness setting see picture on the right is clearly too thick There is a fringed edge of dough around the biscuit View A A Cross section view A A too t...

Страница 212: ...e outside our area of responsibility and are therefore not the subject of complaints subject of complaints 3 2 Tolerance range The biscuits are cut off after forming This cutting process causes the bi...

Страница 213: ...r and wider in the middle Rule 2 The thicker colder or harder the biscuit the less the biscuits are compressed 3 3 Test roller If a high tolerance fit is required we strongly recommend that a test rol...

Страница 214: ...nife Reason Too soft dough can have several causes 1 the dough is too warm 2 it has too much liquid or fat 3 the butter margarine is too soft or has unfavourable working properties 4 the dough has bee...

Страница 215: ...th our machines Clarified butter vegetable fat or shortening can also be critical As a rule butter is less sticky than margarine Note on 4 The dough was kneaded too long Shortcrust dough consisting of...

Страница 216: ...t sticks in the forming roller is missing in the biscuit Reason Sticking of the dough in the forming roller can have many causes 1 the dough has too little binding 2 the dough is too warm or too cold...

Страница 217: ...oo soft see 4 1 1 1 2 and 1 2 4 shortcrust pastries usually have a little more binding than 1 2 3 shortcrust pastries Note on 2 The dough is too warm or cold Dough that is too warm or too cold tends t...

Страница 218: ...ughs can have the following causes 1 The liquid or fat content is too low and thus too dry crumbly and without binding 2 The dough is too cold and therefore too firm 3 The dough has been kneaded too b...

Страница 219: ...at room temperature 1 2 3 shortcrust pastry should be slightly cooler 13 17 C Generally the dough should feel grippy and smooth see Janssen Recipe book Note on 3 The dough is kneaded too short If the...

Страница 220: ...also push together on the knife and cannot be formed Possible activities Change recipe or prepare new dough see Janssen Recipe book 4 5 Uneven forming due to too thick biscuits If the biscuits are too...

Страница 221: ...small the problem arises that the smaller and lighter the biscuits the more difficult it is to form them evenly in a row The small biscuits adhere differently to the knife are deposited unevenly on th...

Страница 222: ...ould be checked in any case with an additional test with the actual dough Depending on the characteristics of the dough this information can of course also be incorrect Marzipan or soft gingerbread fi...

Страница 223: ...ft gingerbread dough that is very easy to form Exception 2 Kipferl made from 1 2 3 shortcrust pastry recipe from Janssen recipe book Exception 1 Fine leaf made from fondant dough All critical dimensio...

Страница 224: ...thick biscuits there is a risk that the dough does not fill the deep mould and the biscuits are not fully formed see 2 This effect occurs especially with sharp edged biscuits A strong rounding of the...

Страница 225: ...mportant If the outer dimensions are too small while the thickness remains the same see 3 there is a risk that the mould will no longer be filled optimally Small biscuits also have the problem that th...

Страница 226: ...ss of the biscuits should generally be between 2 5 7 mm in special cases less or more depending on the dough and mould filling behaviour see 5 1 General information on pastry dimensions Most faulty fo...

Страница 227: ...27 Do you have any questions Contact us...

Страница 228: ...nl_F250_450_600_Forming_dough_texture_2022_EN indd jan_anl_F250_450_600_Forming_dough_texture_2022_EN indd 28 Niederrheinische Formenfabrik Janssen GmbH Moerser Stra e 33 47798 Krefeld Tel 49 0 2151 2...

Страница 229: ...sen Cookie Formers F250 F450 F600 Supplement to original operating instructions R jan_anl_F250_450_600_Forming_knife_setting_2022_EN indd jan_anl_F250_450_600_Forming_knife_setting_2022_EN indd jan_an...

Страница 230: ...2 Niederrheinische Formenfabrik Janssen GmbH Moerser Stra e 33 47798 Krefeld Tel 49 0 2151 24315 Fax 49 0 2151 29759 info nff janssen de www nff janssen de...

Страница 231: ...haft 12 3 1 1 Adjust pastries thicker on the right side 14 3 1 2 Adjust pastries thinner on the right side 15 3 2 Forming too thin due to incorrectly adjusted knife shaft 16 3 2 1 Reduce distance betw...

Страница 232: ...mperature Ambient atmosphere Kneading time Resting time Processing parameters during forming For reference we would like to refer to our recipe book There you will find a variety of recipes that can b...

Страница 233: ...neading roller 4 and the pattern roller 3 A dough band forms around the outer surface of the kneading roller The pattern roller 3 which can be heated and replaced from the outside embosses raised shap...

Страница 234: ...imum biscuit thickness engraved in the forming roller The knife cuts off at the base of the biscuits directly at the dough mantle of the kneading roller see view C view B and cross section view A A Wa...

Страница 235: ...it thickness setting The ideal shaping thickness should be slightly below the maximum biscuit thickness setting see illustration on the right Note There is no exact value as it depends largely on the...

Страница 236: ...ut at the base of the biscuits but at a greater distance from the dough mantle of the kneading roller see view C view B and section view A A Thicker imprints of the biscuits are visible on the dough m...

Страница 237: ...9 Too thin biscuit thickness setting This biscuit thickness setting see illustration on the right is clearly too thin and can lead to faulty shaping results View B Cross section view A A too thin...

Страница 238: ...he biscuits but also cuts off layers of the dough mantle of the kneading roller see view C view B and section view A A No imprints of the biscuits are visible on the dough mantle of the knea ding roll...

Страница 239: ...o thick biscuit thickness setting This biscuit thickness setting see picture on the right is clearly too thick There is a fringed edge of dough around the biscuit View A A Cross section view A A too t...

Страница 240: ...ped transversely to the shaping direction with different biscuit thicknesses The knife does not cut parallel to the base of the biscuits see view C and section view A A View C Cross section view A A D...

Страница 241: ...eading roller The left bearing L of the knife shaft is fixed the right bearing R of the knife shaft can be shifted in position to a small extent so that the knife shaft can be aligned parallel to the...

Страница 242: ...w turned a few angular degrees counterclockwise and fixed by means of the locking screw Goal The biscuits must be exactly the same thickness on the left L and on the right R in the direction of shapin...

Страница 243: ...tion below clockwise by a few angular degrees and fix it by means of the locking screw Goal The biscuits must be exactly the same thickness on the left L and right R in the direction of shaping rotata...

Страница 244: ...maximum biscuit thickness setting see illustration on the right Thick imprints 1mm see view C of the biscuits remain on the kneading roller mantle which means that the biscuits cannot be cut to the de...

Страница 245: ...ce is 3 5 mm The blue knife distance gauge shows the number 3 5 3 2 1 Reduce distance between knife and kneading roller If the biscuits are generally shaped too thinly the distance between the knife a...

Страница 246: ...kneading roller and tighten the locking screws on the axial bearing block Check that the distance gauge is relatively tightly clamped between the knife and the kneading roller on both sides to the le...

Страница 247: ...he forming To do this set the biscuit thickness setting to the maximum value again At the maximum biscuit thickness setting a very thin band of dough 1mm should now be formed around the biscuits see i...

Страница 248: ...ideal shaping thickness should be slightly below the maximum biscuit thickness setting see illustration on the right Note There is no exact value as this depends largely on the elasticity of the doug...

Страница 249: ...dough mantle of the kneading roller see view C view B and sectional view A A Wafer thin imprints of the biscuits are visible on the dough mantle of the kneading roller A B A C Dough mantle on the knea...

Страница 250: ...biscuits are formed too thick at maximum biscuit thickness setting that even a thick dough mantle 1 mm see view C of the kneading roller is cut off as well No imprints of the biscuits remain on the k...

Страница 251: ...correct position in the axial bearing block Step 3 The biscuit thickness setting of the The knife must be set to the maximum thickness Step 4 It is absolutely necessary to adjust the knife shaft of t...

Страница 252: ...the kneading roller and tighten the locking screws on the axial bearing block Check that the knife distance gauge is relatively tightly clamped between the knife and the kneading roller on both sides...

Страница 253: ...the forming To do this set the biscuit thickness setting to the maximum value again Bei maximaler Geb ckdickeneinstellung sollte nun ein hauchd nnes Teigband 1mm um die Geb cke herum mit ausgeformt w...

Страница 254: ...ideal forming thickness should be slightly below the maximum biscuit thickness setting see illustration on the right Note There is no exact value as this depends largely on the elasticity of the doug...

Страница 255: ...e dough mantle of the kneading roller see view C view B and sectional view A A Wafer thin imprints of the biscuits are visible on the dough mantle of the kneading roller View View C With this setting...

Страница 256: ...such as forming rollers forming roller adapters kneading rollers upper conveyor belts and knives 4 1 Uneven forming due to incorrect assembly of the forming roller adapters or non matching forming ro...

Страница 257: ...rollers of the K series have adapters with bolts on both sides The bolts must not be removed under any circumstances and must have a tight fit in both the forming roller adapter and the forming roller...

Страница 258: ...ng roller adapters If this is not the case a new F series forming roller should be created Caution Under no circumstances should you try to readjust the knife shaft in this case These extreme irregula...

Страница 259: ...r flanges 4 2 Exceptions for the use of Forming roller adapters The F series forming roller adapters are suitable for K series forming rollers under the following require ments Forming roller adapter...

Страница 260: ...ts for the intended Use 1 The forming roller adapters fit exactly in the inner ring 94 mm of the forming roller 2 The stabilising rod for K400 K450 K580 forming rollers 25 mm must fit exactly into the...

Страница 261: ...ting of the machine for forming 1 The correct bearing of the forming rollers especially when using forming roller adapters for older Janssen forming rollers of the previous K series 2 Die korrekte Gru...

Страница 262: ...nl_F250_450_600_Forming_knife_setting_2022_EN indd jan_anl_F250_450_600_Forming_knife_setting_2022_EN indd 34 Niederrheinische Formenfabrik Janssen GmbH Moerser Stra e 33 47798 Krefeld Tel 49 0 2151 2...

Страница 263: ...s_controls_2022_EN indd jan_anl_F250_450_600_Settings_controls_2022_EN indd MENU Main menu Back Programs Settings Info Language Admin emergency stop Arr t d urgence stop machine machine d arr t start...

Страница 264: ...2 Niederrheinische Formenfabrik Janssen GmbH Moerser Stra e 33 47798 Krefeld Tel 49 0 2151 24315 Fax 49 0 2151 29759 info nff janssen de www nff janssen de...

Страница 265: ...mation about the drive scheme 1 1 Drive units 4 1 2 Forming process 4 1 3 Speed V1 V2 unnd V3 5 1 4 Sensors 6 1 5 Controls 6 2 General information about the controls 2 1 Control Compact with examples...

Страница 266: ...ss Step 1 To shape pastries with Jansseen cookie formers the dough is placed in the hopper and pulled in and shaped by the pair of rollers Step 2 Immediately after forming the knife cuts the embossed...

Страница 267: ...ng roller are approxi mately the same as the distances between the cookies of the formed cookies on the upper conveyor belt The speed V3 of the baking tray transport can be used to adjust a little the...

Страница 268: ...sensor detects the incoming baking tray 1 5 Controls Janssen cookie formers can be operated with two basic controls Control Compact Control Performance The advantages and functions of the different co...

Страница 269: ...the pair of rollers and the speed V2 of the upper conveyor belt run at a standard speed of 4 m min and cannot be varied The speed V3 of the baking tray transport can be set faster and slower for the r...

Страница 270: ...so that the cookies do not bake together and if possible no row of cookies overlaps the edge of the tray at the end see illustration on the right Example 1 The speed V3 is usually about as fast as the...

Страница 271: ...re clearly too large the speed V3 of the baking tray transport is too fast see Fig below Example 2 If the pastries push together on the baking tray or bend at the front edge the speed V3 of the baking...

Страница 272: ...machine and the speed V2 of the upper conveyor belt should run at the same speed In special cases longer pastries very large figures or cake layers can be stretched by a slightly faster speed V2 of t...

Страница 273: ...e can be operated in Permanent Semi Automatic and Automatic mode The Semi Automatic mode is comparable to the Automatic mode of the Compact control However in contrast to the Performance control the d...

Страница 274: ...try row overlaps the sheet edge at the end see Fig below The speed V3 is usually about as fast as the speed V2 of the upper conveyor belt and the speed V1 of the machine The forming roller shown below...

Страница 275: ...r Parame tereinstellung f r die optimale Backblechbelegung mittels der Reihenz hlung und dem Reihenabstand festlegen siehe Abb rechts Die untern abgebildete Formwalze konnte aufgrund der Geb ckgeometr...

Страница 276: ...on the baking tray is very unfavorable Reducing the speed V3 of the lower baking tray transport would not be effective here since the pastries would be very strongly compressed MENU Settings BACK Per...

Страница 277: ...rows of pastries In this case the placement of the baking tray is optimal MENU Settings BACK Permanent Semi Auto Automatik Select program Save program Mode Speed V1 maschine m min Program 03 4 0 i Sp...

Страница 278: ...is inactive during the placement of the baking tray regard less of whether a cookie has been optimally or less optimally shaped under the sensor in between see figure below Example 4 Automatic mode I...

Страница 279: ...ange of functions you want to use 3 1 Advantages of Compact control The Compact control stands for robust and simple operation It has only pushbuttons and rotary knobs and does not overload with exten...

Страница 280: ...or different products It is particularly well suited if in addition to small pastries you also want to produce cake bases continuous dough bands for cake trays or longer pastries longer than approx 70...

Страница 281: ...n Heating adjustable 3 levels adjustable 3 levels Operating modes Permanent Automatic large distances between rows of cookies cannot be reduced Permanent Semi Aut Automatic large distances between row...

Страница 282: ..._anl_F250_450_600_Settings_controls_2022_EN indd jan_anl_F250_450_600_Settings_controls_2022_EN indd 20 Niederrheinische Formenfabrik Janssen GmbH Moerser Stra e 33 47798 Krefeld Tel 49 0 2151 24315 F...

Страница 283: ...Recipe book for Janssen Cookie Former F Series and K Series Let yourself be inspired 06_2022_EN_USA...

Страница 284: ...1 Niederrheinische Formenfabrik Janssen GmbH Moerser Strasse 33 47798 Krefeld Phone 49 2151 24315 Fax 49 2151 29759 info nff janssen de www nff janssen de Recipes for Janssen Cookie Former...

Страница 285: ...2 3 160 220 C 12 ingredients mixing kneading 120 650 kg h 250 400 blades h shaping sheet feeding baking packing racks 2...

Страница 286: ...endly alternative to the classic roll out processes Our recipe book shows you selected recipes which you can process very well with our Janssen pastry moulding machines Since doughs are generally com...

Страница 287: ...tity used in relation to the other recipe components is important but also the type of fat The use of butter and or baking margarine with the fol lowing specifications is recommended for the productio...

Страница 288: ...n the production of dough bands or cake bands on the other hand a slightly elastic dough can have advantages with regard to the forming result As a rule wheat flours with a grinding degree of between...

Страница 289: ...es of the pastry can be significantly influenced As a rule fine grained sugars and icing sugar are used The latter is particularly recommended if the dough is to be processed directly without storage...

Страница 290: ...t embedded flour components swollen flour components Ideal shortcrust pastry A shortcrust pastry that is easy to process is characterised by the fact that the flour components are em bedded in the fat...

Страница 291: ...tries 14 Crunchy butter biscuit 16 Almond biscuit 18 Pretzels with nuts 22 Pretzels with chocolate 24 The baked goods listed below are characterised by a clear structure a firm crunchy break which is...

Страница 292: ...Add egg yolk flavors and milk and mix for 2 min Step 3 Add flour and knead for 5 minutes Note Times may vary depending on the amount of dough volume of the kneading vessel 16 17 Ingredients granulated...

Страница 293: ...nd egg yolk and mix for 2 min Step 3 Add flour and baking powder and knead it to a smooth dough Note Times may vary depending on the amount of dough volume of the kneading vessel 18 19 Ingredients gra...

Страница 294: ...lt and butter for 3 min Step 2 Add egg and mix for 2 min Step 3 Add flour and knead it to a smooth dough Note Times may vary depending on the amount of dough volume of the kneading vessel 20 21 Ingred...

Страница 295: ...rs and milk and mix for 2 min Step 3 Add flour and grated hazelnuts and knead for 3 5 minutes Note Times may vary depending on the amount of dough volume of the kneading vessel 22 23 Ingredients granu...

Страница 296: ...flavors and milk and mix for 2 min Step 3 Add flour and knead for 5 minutes Note Times may vary depending on the amount of dough volume of the kneading vessel 24 25 Ingredients granulated sugar fine 1...

Страница 297: ...Recipes for delicate shortcrust doughs 26 Short Bread 30 Vanilla Kipferl Linzer biscuits 32 34 The pastries listed in the following are characterised by a delicate crum bly consistency Tea Biscuits 2...

Страница 298: ...ith centre bar Step 1 Mix sugar butter lecithin and salt for ca 1min at slow speed Step 2 Add egg yolk egg flavors and mix at slow speed for 0 5 min and at high speed for 0 5 min Step 3 Add starch and...

Страница 299: ...r 1 min Step 2 Add flour and mix slowly for ca 2 min then fast for 1 min and slowly again for 0 5 min Step 3 Store dough in a cool place Step 4 Knead well before further processing Note Times may vary...

Страница 300: ...semolina and mix for ca 1 min Step 4 Add flour and knead for ca 3 5 min Step 5 Store dough in a cool place Step 6 Knead well before further processing Note Times may vary depending on the amount of do...

Страница 301: ...flour and mix for ca 1 min Step 4 Add flour and knead for ca 3 5 min Step 5 Store dough in a cool place Step 6 Knead well before further processing Note Times may vary depending on the amount of dough...

Страница 302: ...37 Recipes for endless dough for molding of cake bases 36 Endless dogh endless lattice 36 Perfect for production in cake lines From cake base to lattice your cake production is supported optimally...

Страница 303: ...ing powder and knead for ca 5 min Step 4 Store dough in a cool place overnight Step 5 Add remaining water and knead dough before starting production Note Times may vary depending on the amount of doug...

Страница 304: ...41 Even special doughs run on Janssen machines whether hearty gluten free or vegetarian there is a wide va riety of biscuit mixes to choose from 40 Recipes for gluten free doughs...

Страница 305: ...avors and milk and mix for 1 min Step 3 Add corn starch rice flour and tapioca starch and knead for 3 minutes Note Times may vary depending on the amount of dough volume of the kneading vessel 42 Ingr...

Страница 306: ...45 Recipes for Printen dough and gingerbread dough 44 Gingerbread 44 Printen 46 Even the traditional sweet strong and durable doughs can be formed wonderfully in our machines...

Страница 307: ...nead with the appropriate amount of egg yolk under the storage dough Step 3 Dissolve the remaining egg white in the potash and also knead in the egg yolk with the corresponding amount Step 4 Let the d...

Страница 308: ...y Step 8 Knead well at slow speed Step 9 Cover the dough and let it rest at room temperature for at least one day Step 10 Briefly knead the dough before processing and then pour into the machine Work...

Страница 309: ...51 Marzipan in any shape 50 With our machines it is also possible to form marzipan paste For example for the decoration of cakes...

Страница 310: ...ant It is also possible to mix and shape shortcrust dough with marzipan 52 53 sugar sucrose Starch syrup and or invert sugar cream water FONDANT min 65 80 max 10 15 max 10 20 marzipan crude mass min 5...

Страница 311: ...55 Recipes for savoury pastries 54 Savoury pastries and crackers are a tasty starter with a meal or a side dish with a glass of wine...

Страница 312: ...nead for 1 min Step 3 Add water and knead for ca 9 minutes This basic recipe can be varied in many ways by adding hearty cheeses and spices such as chilli or thyme Note Times may vary depending on the...

Страница 313: ...d water and and knead it to a smooth dough Step 4 Brush with egg yolk and garnish with spices Note Times may vary depending on the amount of dough volume of the kneading vessel 58 59 Ingredients firm...

Страница 314: ...l rights reserved The reproduction of any contents of these operating instructions including in part is only permitted with the written permission of Niederrheinische Formenfabrik Janssen Copyright Ni...

Страница 315: ...Niederrheinische Formenfabrik Janssen GmbH Moerser Stra e 33 47798 Krefeld Tel 49 0 2151 2431 Fax 49 0 2151 29759 info nff janssen de www nff janssen de jan_kat_rez_EN_USA_06_2022 indd...

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