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F-RAT-NX75 Annex User Manual for IB-P02F-P-FT

2.

Advanced preparation

Power supply equipment to supply 24V DC to this product

24V DC power supply

Zone sensors to check the tray, and area sensors to check loading and discharging, etc.

Sensors

Switching power supply (24V DC/10A, 240W or more)

24V DC Battery

Zone sensor

Term

A sensor to detect the existence of trays within the zone

Area sensor

A sensor to detect load and discharge of trays

Area sensor (Load)

Area sensor (Discharge)

F-RAT zone sensor

Area sensor (Discharge)

24V DC power supply

■

A switching power supply is recommended as the DC power supply (24V
DC±10%) for drivers.

■

Use a stabilized power supply that has an adequate capacity of 24V DC and
10A or higher and does not fluctuate due to load variation.

■

If the capacity of the power supply is less than the rated power of this product,
it may cause the supply voltage leading malfunction or damage.
Be sure to use the power supply with a capacity larger than the rated power of
this product.

■

For the power supply unit, use an isolation type switching power supply
compliant with the safety standard (IEC60950-1 or UL60950-1) for Information
technology equipment.

■

The power supply shall have a capacity larger than the rated value of this
product.

■

A transformer type power supply cannot be used.

■

Secure a voltage of 24V DC±10% at the power supply terminal of a driver card.

■

In addition, the power supply should not activate protection with peak current
30A for 1ms or below.

■

Operation

Since F-RAT uses MDR for each of carrier wheel transfer, roller transfer,
and drive switching (3 MDRs in total), it is not recommeded to use multiple
MDRs at the same time.

Transfer direction

Advanced preparation

Product check

Wiring

Control/Operation

Maintenance/Inspection

Appendix

IB-P02F-P-FT settings

Original notice - U1.1

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Содержание F-RAT-NX75

Страница 1: ...never necessary A PC application itoh Configurator for EtherNet IP and PROFINET hereinafter referred to as ICEP and its user manual are necessary for IB P02F P FT setting and programming Contact us for the application and user manual Module ITOH DENKI ITOH DENKI Sorting Thank you for purchasing the Right Angle Transfer Module hereinafter referred to as this product Read this manual before use Orig...

Страница 2: ... the speed 6 2 Basic operation 6 2 1 Switching the transfer surface 6 2 2 About the initial position setting teaching of the transfer surface 6 3 Program example 6 4 What to do before operation Maintenance Inspection 7 1 LED indication 7 2 Checking and releasing errors Appendix 1 Product specifications 2 3 9 11 19 21 24 28 30 34 34 35 40 41 42 43 45 46 50 52 53 INDEX Advanced preparation Product c...

Страница 3: ...Annex User Manual for IB P02F P FT 2 Advanced preparation 2 Advanced preparation Advanced preparation Product check Wiring Control Operation Maintenance Inspection Appendix IB P02F P FT settings Original notice U1 1 ...

Страница 4: ...aker could be effective Note that when using an earth leakage breaker select one that is inverter corresponding Some inverter non corresponding earth leakage breakers can be triggered since they may recognize high frequency components of the switching power supply as leakage When the 24V DC power supply unit has been incorporated check that the breaker and emergency stop switch can work properly P...

Страница 5: ... in the event of a failure as described in SW1 of the figure below add the power shutdown circuit using a PC and shut down the power from these devices in the event of a failure When the communication function on the controller is not used a failure cannot be detected from the communication data For this reason to shut down the MDR power independent overload detection devices that have the power s...

Страница 6: ...ss than the rated power of this product it may cause the supply voltage leading malfunction or damage Be sure to use the power supply with a capacity larger than the rated power of this product For the power supply unit use an isolation type switching power supply compliant with the safety standard IEC60950 1 or UL60950 1 for Information technology equipment The power supply shall have a capacity ...

Страница 7: ...rom other factors have been found it is possible we cannot address them in the specifications depending on the contents We appreciate your understanding Installing the designated application A PC application ICEP and its user manual are necessary for IB P02F P FT setting and programming Contact us for the application and ICEP user manual Start the ICEP setup program Proceed to the installation acc...

Страница 8: ...0 mm or less Securely insert each connector part To select the current capacity of wiring materials secure a high safety margin based on the current value in the equipment to be used Longer wiring between the power supply unit and driver cards controllers could cause the voltage to decrease resulting in malfunction and or damage F RAT NX75 Annex User Manual for IB P02F P FT 2 Advanced preparation ...

Страница 9: ...AT NX75 Annex User Manual for IB P02F P FT 3 Product check Product check Advanced preparation Product check Wiring Control Operation Maintenance Inspection Appendix IB P02F P FT settings Original notice U1 1 ...

Страница 10: ...ration Product check Wiring Control Operation Maintenance Inspection Appendix IB P02F P FT settings Original notice U1 1 POWER BF SF LAN 2 SENA ACT 1 LAN 1 MOTA STS A IN 2 IN 3 IN 4 OUT2 OUT3 OUT4 ACT2 LAN 2 MOTB STS B SENB MA SYN MB SYN Motor Power 0V 24V FG 0V 24V Control Power Sensor A 0V ALM SEN 24V 0V OUT1 OUT3 OUT2 Sensor B IN OUT 24V SEN ALM 0V 24V IN1 IN2 IN3 IN4 OUT4 OUT1 IN 1 IB P02F P F...

Страница 11: ...11 F RAT NX75 Annex User Manual for IB P02F P FT L 4 Wiring Wiring Advanced preparation Product check Wiring Control Operation Maintenance Inspection Appendix IB P02F P FT settings Original notice U1 1 ...

Страница 12: ...t FRAT NX75 P 24 1 Mount driver cards on a flat surface where heat can be released easily Prevent chips generated during processing from entering driver cards Transfer direction Advanced preparation Product check Wiring Control Operation Maintenance Inspection Appendix IB P02F P FT settings Original notice U1 1 160 fixing hole centres 2 x 4 2mm Ø hole 38 8 84 3 137 30 5 170 POWER BF SF LAN 2 SENA ...

Страница 13: ...R connectors and driver cards When using extension cables securely connect them to the MDR connectors as well as to the driver card connectors Use the included screws and nuts to mount driver cards on the conveyor frames or control panel Mounting driver cards Connection between the F RAT main unit and driver cards Mounting sensors control devices and power supply units Wiring Mounting driver cards...

Страница 14: ...eparation Product check Wiring Control Operation Maintenance Inspection Appendix IB P02F P FT settings Original notice U1 1 1 0V 2 24V 3 IN1 4 IN2 5 IN3 6 IN4 7 OUT4 8 OUT3 9 OUT2 10 OUT1 ALM 4 1 24V 0V 3 2 SEN SEN 2 3 0V 24V 1 4 ALM 1 2 3 4 5 HBM 201 A r o t o M 1 0 1 N C CN201 Motor B IB P Series Roller transfer MDR 㸦㹋2㸧 Drive switching MDR 㸦㹋3㸧 24V DC IB P Series 24V DC Motor Power IN1 IN2 CN1 ...

Страница 15: ...F SF LAN 2 SENA ACT 1 LAN 1 MOTA STS A IN 2 IN 3 IN 4 OUT2 OUT3 OUT4 ACT2 LAN2 MOTB STS B SEN B MA SYN MB SYN Motor Power 0V 24V FG 0V 24V Control Power Sensor A 0V ALM SEN 24V 0V OUT1 OUT3 OUT2 Sensor B IN OUT 24V SEN ALM 0V 24V IN1 IN2 IN3 IN4 OUT4 OUT1 IN 1 IB P02F P FT MOTOR B LAN 1 MOTOR A MAC 00 22 21 XX XX XX CN201 CN101 IB P02F NXP 030C R8C 8103 2 1 3 4 R494 R469 LED407 LED416 LED401 LED40...

Страница 16: ...WAGO Remote Input 25mA max Remote output 100mA max Inputs outputs are PNP only Remote input interface circuit diagram Advanced preparation Product check Wiring Control Operation Maintenance Inspection Appendix IB P02F P FT settings Original notice U1 1 1 10 1 0V 2 24V 3 INPUT1 4 INPUT2 5 INPUT3 CN302 Inputs outputs connector 6 INPUT4 7 OUTPUT4 8 OUTPUT3 9 OUTPUT2 10 OUTPUT1 Remote output interface...

Страница 17: ...0 5mm2 0 50 1 5mm2 AWG 20 14 Teaching Term Operation to perform the initial setting of the transfer surface position Teaching must be performed after the power is turned on HBM 201 M3 Drive switching HBM 201 Wiring for HBM 201 Wiring for HBM 201 Power connector CN1 Connect the 24V DC and 0V cables to CN1 2 pin 1 Do not connect multiple power cables to one pole Failure to follow this could result i...

Страница 18: ...7 8 OFF OFF OFF OFF OFF OFF OFF OFF SW2 SW3 3 W S 2 W S 1 2 3 4 5 6 7 8 ON OFF ON ON OFF OFF OFF 5 6 7 8 90 1 2 3 4 ON HBM 201BP HBM 201BN OFF HBM 201B F RAT NX75 Annex User Manual for IB P02F P FT 4 Wiring Wiring for HBM 201 Advanced preparation Product check Wiring Control Operation Maintenance Inspection Appendix IB P02F P FT settings Original notice U1 1 ...

Страница 19: ... settings F RAT NX75 Annex User Manual for IB P02F P FT 5 1 Setting preparation 5 2 Property settings 21 24 Advanced preparation Product check Wiring Control Operation Maintenance Inspection Appendix IB P02F P FT settings Original notice U1 1 ...

Страница 20: ...ing the IP address Creating the project file Registering IB P02F P FT to be used IB P02F P FT property settings Writing properties Complete Creating the IB P02F P FT ladder logic Writing the ladder logic F RAT NX75 Annex User Manual for IB P02F P FT 5 2 Property settings 6 1 Creating the ladder logic Advanced preparation Product check Wiring Control Operation Maintenance Inspection Appendix IB P02...

Страница 21: ...are OFF under the factory settings Do not change 5 1 Setting preparation Make sure that all DIP switches on SW1 of IB P02F P FT are turned OFF Change the xx part of the IP address 192 168 1 xx using ICEP Setting preparation Controller settings 192 168 1 1 255 255 255 0 has been set under the IB P02F P FT factory settings IB P02F P FT IP address and gateway address settings connection check Setting...

Страница 22: ...lect Network Nodes for which the connection has been confirmed will be shown under Network Status 3 Set the IP address to 192 168 1 XXX and Subnet mask to 255 255 255 0 Click OK 3 When changing the network address and gateway address refer to ICEP user manual chapter 9 Other functions section 6 Dialog IP address 192 168 1 XXX Subnet mask 255 255 255 0 Default gateway 192 168 1 254 5 IB P02F P FT s...

Страница 23: ... F RAT the project file needs to be created by ICEP Before executing operations such as writing the ladder logic and or property settings to IB P02F P FT IB P02F P FT to be used needs to be registered 1 Open the project from the project tree window right click Device and click Add This completes the setting preparation 1 Enter the network address for IB P02F P FT 2 Set the NodeID the part xx of Ne...

Страница 24: ...ow and display the IP address for the corresponding IB P02F P FT In the property settings set the F RAT ladder logic selection and transfer speed to be written to IB P02F P FT 1 Double click Property to open the property setting window 2 Project tree window 5 IB P02F P FT settings F RAT NX75 Annex User Manual for IB P02F P FT 5 2 Property setting Advanced preparation Product check Wiring Control O...

Страница 25: ...alue settings Ladder logic count value settings Ladder logic count value settings Motor Error Network Acceleration Deceleration Timer Counter Pulse Counter Reads the property settings from IB P02F P FT Writes the property settings Writes the ladder logic Maintains the changed property settings and closes the property setting window Writes the ladder logic and property settings to multiple controll...

Страница 26: ...RAT nominal speed Speed range Setting STEP MB Gear Stage 2 stage Nominal speed 60m min 5 IB P02F P FT settings F RAT NX75 Annex User Manual for IB P02F P FT Speed indicates the value when trays are not placed on carrier wheels and rollers If a speed that does not conform to the setting STEP has been registered the approximate speed value that conforms to the setting STEP will be adapted The regist...

Страница 27: ...nsfer direction with the ladder logic command and Direction under properties For details on the ladder logic refer to ICEP user manual chapter 4 Create ladder logic Reference F RAT transfer direction For details and other settings refer to the ICEP user manual V ribbed pulley M1 Carrier wheel transfer CW CCW M2 Roller transfer CW CCW 5 IB P02F P FT settings F RAT NX75 Annex User Manual for IB P02F...

Страница 28: ...1 Switching the transfer surface 6 2 2 About the initial position setting teaching of the transfer surface 6 3 Program example 6 4 What to do before operation 30 34 34 35 40 41 42 43 F RAT NX75 Annex User Manual for IB P02F P FT Advanced preparation Product check Wiring Maintenance Inspection Appendix IB P02F P FT settings Control Operation Original notice U1 1 ...

Страница 29: ...e IP address Creating the project file Registering IB P02F P FT to be used IB P02F P FT property settings Writing properties Complete Creating the IB P02F P FT ladder logic Writing the ladder logic 5 2 Property settings 6 1 Creating the ladder logic F RAT NX75 Annex User Manual for IB P02F P FT Advanced preparation Product check Wiring Maintenance Inspection Appendix IB P02F P FT settings Control ...

Страница 30: ...c name ladder logic s writer name ladder creation date and time ladder build date and time and ladder logic size Program window A window for creating the ladder logic etc Various icons Use various icons to describe the ladder logic Ladder logic window Creating the ladder logic 6 Control Operation 6 1 Creating the ladder logic 1 2 3 Ladder logic Term A program ladder logic to define each motor oper...

Страница 31: ...ist window Double click Device List to display the program window as below Select X Y M D T C PC S or SD for Device Type to display the list of selected contacts Comments can be entered in the Comment field The current value will be displayed in the Value field during ladder monitoring Description of each window Comment field Value field Contact usage status will be displayed when used Output usag...

Страница 32: ...ual chapter 4 Create ladder logic F RAT NX75 Annex User Manual for IB P02F P FT Creating the ladder logic Setting the IP address Creating the project file Registering IB P02F P FT to be used IB P02F P FT property settings Writing properties Complete Creating the IB P02F P FT ladder logic Writing the ladder logic Advanced preparation Product check Wiring Maintenance Inspection Appendix IB P02F P FT...

Страница 33: ...r logic for reading to the driver card check Logic backup and click Logic DnL Since it takes approximately one or two minutes to write the ladder logic for reading it depends on the size we recommend writing only when it is necessary Double click Writing the ladder logic 6 Control Operation This completes the ladder logic writing Do not turn off the power during writing Also be sure not to unplug ...

Страница 34: ...d 2 6 Control Operation F RAT NX75 Annex User Manual for IB P02F P FT 60m min 7 5 61 7m min Every 0 012m min 7 7 61 6m min Every 0 012m min Roller Setting MA MB Category Carrier wheel speed Roller speed F RAT nominal speed Speed range Setting STEP Speed indicates the value when trays are not placed on carrier wheels and rollers If a speed that does not conform to the setting STEP has been register...

Страница 35: ...ide of V ribbed pulley Area sensor on the left side when viewing V ribbed pulley from the front Area sensor on the right side when viewing V ribbed pulley from the front SA SA F RAT V ribbed pulley F RAT NX75 Annex User Manual for IB P02F P FT Advanced preparation Product check Wiring Maintenance Inspection Appendix IB P02F P FT settings Control Operation Original notice U1 1 1 0V 2 24V 3 IN1 4 IN...

Страница 36: ...P02F P FT Stop signal output from RemoteOUT2 IB P02F P FTSignal input to SensorAlarm A No signal input to SensorAlarm B Start to switch to the roller surface Switching to the roller surface preparing reception complete Area sensor for loading ON OFF Run the carrier wheel transfer MDR Stop running the carrier wheel transfer MDR loading comple Area sensor for discharge ON OFF 6 Control Operation F R...

Страница 37: ... Control Operation F RAT NX75 Annex User Manual for IB P02F P FT Basic operation Turn on the power Load Discharge Set the initial position of the transfer surface Transfer surface switch Transfer surface switch Prepare reception Teaching Term Term Operation to perform the initial setting of the transfer surface position Teaching must be performed when the power is turned on Turn 24V DC on Set the ...

Страница 38: ... Operation F RAT NX75 Annex User Manual for IB P02F P FT Basic operation Transfer surface switch F RAT operation Turn on the power Load Discharge Set the initial position of the transfer surface Transfer surface switch Transfer surface switch Prepare reception Transfer surface switch Load Run the roller transfer MDR Stop running the roller transfer MDR loading complete Start to switch to the carri...

Страница 39: ...nsfer surface switch F RAT operation Area sensor Area sensor Zone sensor for the load conveyor Zone sensor for the discharge conveyor Load conveyor MDR Discharge conveyor MDR On the side of V ribbed pulley F RAT zone sensor Zone sensor for the load conveyor Zone sensor for the discharge conveyor Load conveyor MDR Discharge conveyor MDR On the side of V ribbed pulley F RAT zone sensor F RAT zone se...

Страница 40: ... OFF Carrier Wheel ON ON OFF 3Hｚ 2 OFF OFF OFF PWR ERR STATUS Transfer surface status Output CN2 4 Output CN2 5 Input CN2 1 Input Output Output Input Input CN2 2 M3 Drive switching MDR Run in the roller surface direction Stop Run in the carrier wheel surface direction M3 Drive switching MDR HBM 201 M3 ON OFF ON OFF ON OFF ON OFF Carrier Wheel Carrier Wheel Roller Roller CN2 4 CN2 5 CN2 1 CN2 2 ON ...

Страница 41: ... 24V 0V ON OFF ON OFF ON OFF ON OFF Power OFF Power ON Teaching operation Teaching complete Roller surface on standby OFF OFF OFF ON ON OFF OFF OFF OFF OFF HBM 201 M3 CN2 4 Refer to CN2 CN2 5 CN2 1 CN2 2 Teaching operation Carrier Wheel Roller teaching If teaching has not been set the transfer surface cannot be switched During teaching operation do not load trays on the F RAT When teaching fails b...

Страница 42: ...position Roller transfer MDR M2 Carrier wheel transfer MDR M1 Drive switching MDR M3 F RAT zone sensor Area sensor Carrier wheel discharge direction Zone sensor for the load conveyor 5 2 1 4 3 Basic operation example V ribbed pulley Operation by loading through roller transfer and discharging through carrier wheel transfer Program example Program example 6 3 Program example Do not load trays from ...

Страница 43: ...r transfer MDR External abnormalities such as scratches dents or breakage e c a f r u s e h t n o r a e w s k c a r C l e e h w r e i r r a C Roller drive belt for roller transfer Cracks looseness wear on the surface Driver card Damage deformation Screw looseness on secured positions Mounting failure for driver cards and connectors Damage to cables Wiring failure Contact the supplier Re tighten sc...

Страница 44: ...may not reach the specified value depending on ambient temperature When the carrier wheel cassette has been replaced perform running operation thoroughly to eliminate any bends from belts When the start up inspection has finished perform the trial run with careful attention to the following points and check that operation is correctly performed Trial run Check below before the trial run When the r...

Страница 45: ...pection 7 1 LED indication 7 2 Checking and releasing errors 46 50 F RAT NX75 Annex User Manual for IB P02F P FT Advanced preparation Product check Wiring Maintenance Inspection Appendix IB P02F P FT settings Control Operation Original notice U1 1 ...

Страница 46: ...Ds and error signals on the driver card controller and perform recovery work LED indication is found at the following locations 7 1 LED indication IB P02F P FT LED indication IB P02F P FT F RAT NX75 Annex User Manual for IB P02F P FT Advanced preparation Product check Wiring Maintenance Inspection Appendix IB P02F P FT settings Control Operation Original notice U1 1 ...

Страница 47: ...0 OFF No error ON System fault error Bus Fault BF LED 421 OFF No error ON Bus fault error LINK LAN A LAN B LED 408 409 OFF Disconnected LAN cable electrically ON Connected LAN cable electrically ACT ACT1 ACT2 LED 400 401 OFF No sending receving data Flash Sending receving data LED LED pattern Description Green MOT A MOT B Red STS A STS B MOTOR MOT A MOT B STS A STS B LED 415 416 417 418 OFF OFF Mo...

Страница 48: ...erature threshold Auto Manu Run Stop Motor Thermal 6 Higher than the motor temperature threshold Lower than the motor temperature threshold Auto Manu Run Stop Back EMF Error 7 Motor voltage has been 40V or over for 2 sec Motor voltage has been 60V or over for 0 1 sec Motor voltage is less than 40V Manu Run Stop Motor Port current limit Motor port current has been 7A or over for 0 1 sec Motor port ...

Страница 49: ... setting Teaching setting incomplete Teaching setting complete Take one of among the following measures Thermal error Driver card temperature is 85 C or more or MDR temperature is 110 C or more Driver card temperature is 75 C or less and MDR temperature is 95 C or less Lock error MDR has been locked when switching the transfer surface Eliminate the cause of lock Low voltage error The voltage has b...

Страница 50: ...yed on this window 3 Error Information window Whether or not errors occur on the connected controller is displayed collectively No Error is displayed for the MDR where no error occurs Error for the MDR where an error occurs and for IBs that have not been connected 1 The IP address for the selected controller is displayed To specify other controllers click an optional IP address on to switch to the...

Страница 51: ...ress in SelectIP The error status for the selected controller is displayed in Motor Error List 1 Select the MDR of which error is to be released under Error Clear Setting and click Clear 2 Select the MDR and click 7 Maintenance Inspection F RAT NX75 Annex User Manual for IB P02F P FT Advanced preparation Product check Wiring Maintenance Inspection Appendix IB P02F P FT settings Control Operation O...

Страница 52: ...52 F RAT NX75 Annex User Manual for IB P02F P FT Appendix Appendix Advanced preparation Product check Wiring Maintenance Inspection Appendix IB P02F P FT settings Control Operation Original notice U1 1 ...

Страница 53: ...olled optimally The stopping distance of trays and throughput depends on the size material bottom status of trays ambient temperature and or the speed Driver card specifications Transfer throughput Applicable wires to connectors included as standard Power connector Control connector Time from RUN signal input to motor starting 15 msec or less Protection Static current Model Power supply voltage Wi...

Страница 54: ...Technology for tomorrow http www itoh denki co ITOH DENKI 490 Av des Jourdies P A E les Jourdies 74800 St Pierre en Faucigny France 0 0 P Original notice U1 1 ...

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