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Overhead Ceiling Fans

21

®

Unistrut® Mounting Kit (By Others)

IMPORTANT: 

Structural Engineer of Record (SEOR) 

must perform thorough evaluation of mounting structure 
and determine final mounting requirements before fan 
is installed. Manufacturer is not liable for any problems 
that arise as the result of insufficient structure, including 
(but not limited to) vibration, noise, or safety hazards. 
Product warranty will be voided at manufacturer’s 
discretion if structure is deemed insufficient. 
Installations must comply with the following 
requirements at a minimum, but SEOR may require 
more stringent specifications at their discretion:
 

  Do not install Unistrut channels using Unistrut 

clamps. Unistrut channels must be directly 
fastened to the building structure with a threaded 
nut and bolt connection. Apply Loctite adhesive to 
all hardware connections. 

 

  Do not hang or suspend Unistrut channels from 

threaded rod or other hanging hardware. Unistrut 
channels must rest on top of building structure 
and be directly fastened to the structure with a 
threaded nut and bolt connection. Apply Loctite 
adhesive to all hardware connections.

 

  Unistrut channel span lengths must not exceed 

8 ft. For span lengths up to 8 ft., a minimum of 2 
Unistrut channels are required.

 

  Size of Unistrut channels must be specified by 

a structural engineer. Unistrut channels must be 
a minimum of 1-5/8 x 1-5/8 in. with a minimum 
material thickness of 12 gauge steel. Unistrut 
channels shall be sufficiently stiff to avoid harmonic 
resonance excitation during fan operation  
(120 RPM; +/- 20%). 

Hardware/Tools Needed (Not Included):
 • Unistrut

®

 Channels

 • Unistrut

®

 and Fan Installation Hardware

  1.  Size Unistrut channels (by others) to span the 

required distance between structural members 
of the building. Size of Unistrut channels 
and appropriate installation hardware to be 
determined by structural engineer. Contact 
Unistrut customer support (www.unistrut.us) for 
product recommendations and detailed installation 
instructions for Unistrut products.

  2.  Install Unistrut channels per the manufacturer’s 

recommendations.

  3.  Locate desired hanging location for the fan. 
  4.  Bolt universal mounting plate to Unistrut channels 

with the appropriate hardware as identified by 
structural engineer. Torque to 80 ft∙lbf (108.5 N∙m).

UNISTRUT COMPONENTS

(BY OTHERS)

Quick Start 

Guide

Gener

al

 

Information

Pr

e-Installation

Mechanical 

Installation

Fir

e System 

Integr

ation

Electrical

 

Installation

Fan
 

Netw

orking

Oper

ation And 

Maintenance

Troubleshooting

Refer

ence

Содержание AMPLIFY DS

Страница 1: ...ed 26 ga CAT 5e cable with a drain wire and must be compliant with ISO 11801 Cable must use shielded RJ45 connectors with a soldered drain and wiring configuration must follow EIA TIA T568B wiring pin...

Страница 2: ...re Optional 24 Guy Wire Installation 25 26 Standard Steel Cable Clamp 25 Gripple Hardware Optional 26 Airfoil Blade and Winglet Installation 26 27 Hub Plate Installation 27 LED Light Installation Opti...

Страница 3: ...N DOWNTUBE AND MOUNT ASSEMBLY 1 2 in 13 x 1 75 GRADE 8 BOLT 1 2 in WASHER 1 2 in 13 GRADE 8 NYLON LOCKNUT 1 2 in 13 GRADE 8 BOLT BY OTHERS 1 2 in 13 GRADE 8 NYLON LOCKNUT 1 2 in WASHER SQUARE WASHER P...

Страница 4: ...R 1 2 in 13 x 1 75 GRADE 8 BOLT 1 2 in 13 GRADE 8 NYLON LOCKNUT 1 2 in WASHER 1 2 in 13 GRADE 8 NYLON LOCKNUT 1 2 in WASHER 1 2 in 13 GRADE 8 NYLON LOCKNUT DOWNTUBE MOUNT ASSEMBLY Z PURLIN BY OTHERS S...

Страница 5: ...915065 IMPORTANT ELECTRICAL CABLES FROM MOTOR MUST BE ON SAME SIDE AS BLACK PLASTIC VFD COVER CABLES ARE NOT LONG ENOUGH TO REACH CIRCUIT BOARD FROM OPPOSITE SIDE MOTOR MUST BE REMOVED AND ROTATED 180...

Страница 6: ...SCREWS TO 96 IN LBF TORQUE TO 25 FT LBF 34 N m TORQUE TO 60 IN LBF 6 8 N m SUPPLIED FIRE RELAY RED WHITE YELLOW NC BLUE COMMON BLACK RED FIRE ALARM CONTROL PANEL RED WHITE FIRE ALARM RELAY INSTALLATIO...

Страница 7: ...ST BE FULLY SEATED AND IN PROPER ORIENTATION FOR FAN OPERATION STEP 7 MOTOR CABLE CONNECTION TO VFD RED BLACK WHITE GREEN POWER SOURCE L3 L2 L1 GROUND BLACK WHITE GREEN POWER SOURCE L2 L1 GROUND 1 PHA...

Страница 8: ...o Not Modify 1 2 On Off Off Off Off 2 3 Off On Off Off Off 3 4 On On Off Off Off 4 5 Off Off On Off Off 5 6 On Off On Off Off 6 7 Off On On Off Off 7 8 On On On Off Off 8 9 Off Off Off On Off 9 10 On...

Страница 9: ...D CAT 5e CABLE TO FAN S FACTORY SUPPLIED SHIELDED 90 ADAPTER CAT 5e CABLE STEP 11 CONTROLS INSTALLATION STANDARD TOUCHSCREEN CONTROL REFER TO CONTROL MANUAL PAGE 2 FACTORY INSTALLED RJ12 CABLE TO TOUC...

Страница 10: ...TO CONTROL MANUAL PAGES 7 8 IMPORTANT BLADE COUNT AND FAN SIZE MUST BE SET APPROPRIATELY IN CONTROL MENUS FOR PROPER FAN OPERATION STEP 12 FAN START UP RECESSED MOUNT ADVANCED TOUCHSCREEN CONTROL REFE...

Страница 11: ...the risk of fire electric shock or injury to persons observe the following 1 Installation work and electrical wiring must be done by qualified person s in accordance with all applicable codes and sta...

Страница 12: ...provided solely as a convenience to the user Indoor The ideal environment for the storage of fans and accessories is indoors above grade in a low humidity atmosphere that is sealed to prevent the ent...

Страница 13: ...4 GRIPPLE FACTORY INSTALLED VFD FIRE ALARM LANDING POINT COMMUNICATION CABLE WITH RJ45 SPLITTER LIGHT POWER PLUG OPTIONAL LIGHT COMMUNICATION PLUG OPTIONAL Shielded CAT 5e Control Cable 1 Hub Plate 1...

Страница 14: ...2 in Grade 8 Hex Bolt 4 Gripple Installation Kit Optional 20 Ft Guy Wire 4 GUY WIRE GUY WIRE GUY WIRE CLAMP ASSEMBLY GUY WIRE CLAMP BOLT LE CONNECTOR QUICK LINK Gripple Fastener Kit Optional Bag 9162...

Страница 15: ...fan must be installed in the center of four adjacent sprinklers with at least 3 ft of vertical clearance between the fan and sprinkler deflectors Fan must also be interlocked to shut down upon receiv...

Страница 16: ...tion Quick Start Guide B A 3 FT CLEARANCE AROUND BLADES 2X FAN DIAMETER FROM HVAC MINIMUM 10 FT ABOVE FINISHED FLOOR HVAC DIFFUSER WHEN FULL DIFFUSER OUTLET IS BELOW HVLS FAN HVLS FAN MUST BE 1X FAN D...

Страница 17: ...c Required Loose Components Included I Beam Clamping Plate 2 I Beam Clamping Plate Shim 2 Required Components from Bag 915428 1 2 in 13 x 2 1 2 in Grade 8 Hex Bolt 4 1 2 in 13 Grade 8 Nylon Locknut 4...

Страница 18: ...gle to be determined by structural engineer 2 Mount structural steel angles to steel trusses bar joists using 4 grade 8 1 2 in 13 bolts by others to accommodate varying material thickness and supplied...

Страница 19: ...d 9 16 in Drill Bit 1 Locate desired fan hanging location Using the supplied wood beam brackets as a template mark and drill 4 9 16 in holes in the wood beam Be sure bottom of brackets are flush or sl...

Страница 20: ...red fan hanging location Using the supplied z purlin mounting brackets as templates mark and drill 4 9 16 in holes in each z purlin Z PURLIN BACKING PLATE 1 2 in 13 x 1 3 4 in GRADE 8 HEX BOLT Z PURLI...

Страница 21: ...an lengths must not exceed 8 ft For span lengths up to 8 ft a minimum of 2 Unistrut channels are required Size of Unistrut channels must be specified by a structural engineer Unistrut channels must be...

Страница 22: ...3 If fan was supplied with the optional LED light assembly connect the male light power 3 pin and light communication 2 pin plugs in the motor hub assembly to their corresponding female connectors in...

Страница 23: ...e multiple times if length allows Do not allow the cable to come in contact with any sharp edges 3 Align the loose end of the safety cable referred to as the dead end with the length of cable that is...

Страница 24: ...e into the open hole of the No 4 Gripple connector Note that the cable will only feed through the Gripple connector in one direction marked on the Gripple connector with an arrow 6 Pull the loose end...

Страница 25: ...onsist of two parts the u bolt and the saddle Steel cable clamps must be installed with the u bolt over the dead end of the guy wire and the saddle over the live end of the guy wire Failure to install...

Страница 26: ...ure that they do not interfere with fan rotation NOTE If necessary the guy wires can be loosened by inserting the long end of a 1 16 in allen wrench into either of the pin holes on the No 4 Gripple co...

Страница 27: ...LY 5 16 in 18 x 2 in GRADE 8 HEX BOLT 2 PER BLADE MOTOR STRUT AIRFOIL BLADE AIRFOIL BLADE AIRFOIL RETAINING RING AIRFOIL RETAINING RING AIRFOIL RETAINING RING SHIM 4 Repeat steps 1 through 3 on remain...

Страница 28: ...b covering plate until the u nuts on the LED light mounting bracket are aligned with the mounting holes in the hub retention bracket Install 2 1 4 in 20 x 3 4 in grade 5 hex bolts into the u nuts usin...

Страница 29: ...ith the supplied normally closed PAM 1 fire alarm relay or an equivalent electromechanical or reed relay for proper function of the fire alarm emergency stop feature Solid state relays or other digita...

Страница 30: ...the motor power motor ground and hall sensor cables into the VFD circuit board as shown below The motor power and hall sensor cables are designed to only fit in one orientation Use the wire color refe...

Страница 31: ...r Power and Ground Cable Connection Quick Start Guide General Information Pre Installation Mechanical Installation Fire System Integration Electrical Installation Fan Networking Operation And Maintena...

Страница 32: ...Hall Sensor Cable Connection Reference Troubleshooting Operation And Maintenance Fan Networking Electrical Installation Fire System Integration Mechanical Installation Pre Installation General Inform...

Страница 33: ...for electrical wiring 3 Insert the electrical plug into the receptacle and twist to lock the plug in place 4 Secure any loose power cable to the building structure to ensure it does not interfere with...

Страница 34: ...munication cable or shielded CAT 5e by others that complies with the following specifications Cable must be twisted pair shielded 26 ga CAT 5e cable with a drain wire and must be compliant with ISO 11...

Страница 35: ...ble run Unspool appropriate amount of cable and cut to length IMPORTANT Individual CAT 5e cable lengths must not exceed 200 ft in order to prevent network communication issues 2 Strip and remove 2 in...

Страница 36: ...ettings are as follows Position 6 On Position 7 Off Position 8 Off 4 Verify that the low voltage wiring terminal strip on the VFD circuit board is wired as shown in the diagram and picture on this pag...

Страница 37: ...ng Fans 37 First Fan Quick Start Guide General Information Pre Installation Mechanical Installation Fire System Integration Electrical Installation Fan Networking Operation And Maintenance Troubleshoo...

Страница 38: ...D Modbus Address Settings Dipswitch 3 Fan Number Modbus Address Position 1 Position 2 Position 3 Position 4 Position 5 Position 6 7 8 N A 1 RESERVED FOR HVLS FAN CONTROLS Do Not Modify 1 2 On Off Off...

Страница 39: ...ns 39 Quick Start Guide General Information Pre Installation Mechanical Installation Fire System Integration Electrical Installation Fan Networking Operation And Maintenance Troubleshooting Reference...

Страница 40: ...Minute Interval Check all fasteners for tightness Adjust and tighten as necessary 24 Hour Interval Inspect all fan components Check all fasteners airfoil retaining ring the safety cable and guy wires...

Страница 41: ...n on pages 36 39 All fans must have a unique Modbus address setting on dipswitch bank 3 8 Are motor power motor ground and hall cables connected to all VFDs Yes No No connection between motor and VFD...

Страница 42: ...rol light up Yes No Contact factory Everything is working properly Problem Advanced Touchscreen control will not turn on 1 Is the power adapter cable wired into the control panel Yes No No supply powe...

Страница 43: ...y seated If rapid blinking persists test shielded CAT 5e cables for functionality and replace faulty cables if applicable Otherwise contact factory 6 Does communication wiring on VFD of fan 2 directly...

Страница 44: ...pletely 1 Are fan size and blade count set appropriately in the control for all installed fans Yes No Incorrect torque speed command to fans Set fan size and blade count using instructions in the appr...

Страница 45: ...ust have a unique Modbus address setting on dipswitch bank 3 6 Do fans operate as expected Yes No Contact factory Everything is working properly Problem One or more fans run but are making excessive n...

Страница 46: ...e on fan nameplate includes 170LV or 170HV set dipswitch 1 position 1 to ON and dipswitch 1 position 2 to OFF 7 Do fans operate as expected Yes No Contact factory Everything is working properly Proble...

Страница 47: ...and FIRE terminals on all fan VFDs and reconnect fire alarm relay wiring Turn fans on using control Do fans operate as expected Yes No Fire alarm relays and or fire alarm relay wiring are defective Re...

Страница 48: ...ly to their corresponding female plugs in the downtube Reconnect the motor hub assembly 7 6 Are the LED light power 3 pin and communication 2 pin plugs connected between the motor hub assembly and the...

Страница 49: ...an VFD as shown in the wiring diagram on pages 36 39 6 Does LED light operate as expected Yes No Contact factory Everything is working properly Problem LED light is flickering 1 Are the LED light powe...

Страница 50: ...al product using instructions on in appropriate control manual 4 Install blades on fan 3 Motor Over Temperature Internal motor temperature exceeds maximum value resulting in reduced fan speed or shutd...

Страница 51: ...ault is displayed in Last Fault Code Values are retained after power cycle 7 Second Last Fault R R xxx 8 Third Last Fault R R xxx 9 Fourth Last Fault R R xxx 10 Fifth Last Fault R R xxx Diagnostics 11...

Страница 52: ...ollowing minimum clearances Airfoils will be installed a minimum of 10 feet above finished floor Airfoils will be installed with a minimum horizontal and vertical clearance of 3 feet to any obstructio...

Страница 53: ...e that complies with the specifications included in the IOM Individual CAT 5e cable lengths do not exceed 200 feet CAT 5e Cable Functionality All CAT 5e cables have been tested for functionality inclu...

Страница 54: ...been saved for future reference Safety Cable and Guy Wires I have taken photos showing close up views of the installed safety cable and guy wires for at least one representative fan Photos have been s...

Страница 55: ..._______ Date____________________Time______________ AM PM Notes ____________________________________________ _________________________________________________ __________________________________________...

Страница 56: ...ither on the specific product page or in the literature section of the website at Greenheck com Resources Library Literature Phone 715 359 6171 Fax 715 355 2399 Parts 800 355 5354 E mail gfcinfo green...

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