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Overhead Ceiling Fans

17

®

Quick Start 

Guide

Gener

al

 

Information

Pr

e-Installation

Mechanical 

Installation

Fir

e System 

Integr

ation

Electrical

 

Installation

Fan
 

Netw

orking

Oper

ation And 

Maintenance

Troubleshooting

Refer

ence

Mounting Installation

DANGER

Always disconnect, lock and tag power source before 
installing or servicing. Failure to disconnect power 
source can result in fire, shock or serious injury.

DANGER

Pour écarter les risques d’incendie, de choc électrique 
ou de blessure grave, veiller à toujours débrancher, 
verrouiller et étiqueter la source de courant avant 
l’installation ou l’entretien.

The following mounting installations are covered in this 
manual. Identify the supplied mounting kit (page 14), 
locate the appropriate installation within this manual.
  •  I-Beam Mounting Kit (page 17)
  •  Steel Truss Mounting Kit (page 18)
  •  Wood Beam Mounting Kit (page 19)
  •  Z-Purlin Mounting Kit (page 20)
 • Unistrut

®

 Mounting Kit (by others, page 21)

I-Beam Mounting Kit 
(For Flanges up to 10 in. Wide)

IMPORTANT: 

Structural Engineer of Record (SEOR) 

must perform thorough evaluation of mounting structure 
and determine final mounting requirements before fan 
is installed. Manufacturer is not liable for any problems 
that arise as the result of insufficient structure, including 
(but not limited to) vibration, noise, or safety hazards. 
Product warranty will be voided at manufacturer’s 
discretion if structure is deemed insufficient.
Installations must comply with the following 
requirements at a minimum, but SEOR may require 
more stringent specifications at their discretion:
 

  Do not install HVLS fans on fabricated I-beams.

 

  HVLS fans should only be installed on I-beams that 

are part of the existing building structure.

 

 

I-beam must have a minimum flange width of 5 

inch and a minimum flange thickness of 1/2 inch.

 

  Do not weld HVLS fans to I-beams.

 

  Do not use I-beam mounting kit on any other type 

of structure (steel trusses, steel angles, etc.).

Required Loose Components (Included):
  •  I-Beam Clamping Plate (2)
  •  I-Beam Clamping Plate Shim (2)
Required Components from Bag # 915428:
  •  1/2 in. – 13 x 2-1/2 in. Grade 8 Hex Bolt (4)
  •  1/2 in. – 13 Grade 8 Nylon Locknut (4)
  •  1/2 in. Washer (8)

Hardware/Tools Needed (Not Included):
  •  Torque Wrench
  •  3/4 in. Socket and Ratchet
  •  3/4 in. Wrench

  1.  Using appropriate lifting equipment, raise the 

downtube and mount assembly until the universal 
mounting plate is positioned on the bottom of the 
I-beam.

  2.  Using the universal mounting plate as a guide, 

identify the appropriate set of mounting slots to 
use for installation. The universal mounting plate 
can accommodate I-beams with a flange width 
up to 10 in., a flange thickness up to 1 in., and a 
vertical web thickness up to 2-3/4 in.

  3.  Attach (1) I-beam clamping plate shim and (1) 

I-beam clamping plate to the universal mounting 
plate using (2) 1/2 in. – 13 x 2-1/2 in. grade 8 hex 
bolts, (4) 1/2 in. washers, and (2) 1/2 in. – 13 grade 
8 nylon locknuts. Hook the I-beam clamping plate 
onto one side of the I-beam and tighten hardware 
until the universal mounting plate is snug against 
the beam but can still be moved (approximately 
1/4 in. of the bolt threads exposed below the nylon 
locknut). 

IMPORTANT: 

I-beam clamping plate shims and I-beam 

clamping plates must be installed so that the laser-cut 
arrows are pointing towards the I-beam. Ensure that 
the narrowest possible set of mounting holes is used 
on the universal mounting plate to ensure maximum 
engagement with the I-beam.

I-BEAM CLAMPING PLATE

I-BEAM CLAMPING PLATE SHIM

UNIVERSAL MOUNTING PLATE

1/2 in. WASHER

1/2 in. - 13 GRADE 8 NYLON LOCKNUT

DOWNTUBE & MOUNT ASSEMBLY

1/2 in. - 13 X 2-1/2 in. GRADE 8 HEX BOLT

STEEL BEAM

TORQUE TO 45 FT∙LBF

(61.0 N∙m)

  4.  Attach the opposing I-beam clamp plate shim and 

I-beam clamp plate on to the universal mounting 
plate and I-beam. Hand tighten hardware.

  5.  Center the universal mounting plate under the 

I-beam. Ensure the I-beam clamp plates have 
maximum engagement on both sides and tighten 
hardware evenly to 45 ft∙lbf (61.0 N∙m).

  6.  Turn to page 22 to continue with Motor/Hub to 

Downtube Installation.

Mechanical Installation

Содержание AMPLIFY DS

Страница 1: ...ed 26 ga CAT 5e cable with a drain wire and must be compliant with ISO 11801 Cable must use shielded RJ45 connectors with a soldered drain and wiring configuration must follow EIA TIA T568B wiring pin...

Страница 2: ...re Optional 24 Guy Wire Installation 25 26 Standard Steel Cable Clamp 25 Gripple Hardware Optional 26 Airfoil Blade and Winglet Installation 26 27 Hub Plate Installation 27 LED Light Installation Opti...

Страница 3: ...N DOWNTUBE AND MOUNT ASSEMBLY 1 2 in 13 x 1 75 GRADE 8 BOLT 1 2 in WASHER 1 2 in 13 GRADE 8 NYLON LOCKNUT 1 2 in 13 GRADE 8 BOLT BY OTHERS 1 2 in 13 GRADE 8 NYLON LOCKNUT 1 2 in WASHER SQUARE WASHER P...

Страница 4: ...R 1 2 in 13 x 1 75 GRADE 8 BOLT 1 2 in 13 GRADE 8 NYLON LOCKNUT 1 2 in WASHER 1 2 in 13 GRADE 8 NYLON LOCKNUT 1 2 in WASHER 1 2 in 13 GRADE 8 NYLON LOCKNUT DOWNTUBE MOUNT ASSEMBLY Z PURLIN BY OTHERS S...

Страница 5: ...915065 IMPORTANT ELECTRICAL CABLES FROM MOTOR MUST BE ON SAME SIDE AS BLACK PLASTIC VFD COVER CABLES ARE NOT LONG ENOUGH TO REACH CIRCUIT BOARD FROM OPPOSITE SIDE MOTOR MUST BE REMOVED AND ROTATED 180...

Страница 6: ...SCREWS TO 96 IN LBF TORQUE TO 25 FT LBF 34 N m TORQUE TO 60 IN LBF 6 8 N m SUPPLIED FIRE RELAY RED WHITE YELLOW NC BLUE COMMON BLACK RED FIRE ALARM CONTROL PANEL RED WHITE FIRE ALARM RELAY INSTALLATIO...

Страница 7: ...ST BE FULLY SEATED AND IN PROPER ORIENTATION FOR FAN OPERATION STEP 7 MOTOR CABLE CONNECTION TO VFD RED BLACK WHITE GREEN POWER SOURCE L3 L2 L1 GROUND BLACK WHITE GREEN POWER SOURCE L2 L1 GROUND 1 PHA...

Страница 8: ...o Not Modify 1 2 On Off Off Off Off 2 3 Off On Off Off Off 3 4 On On Off Off Off 4 5 Off Off On Off Off 5 6 On Off On Off Off 6 7 Off On On Off Off 7 8 On On On Off Off 8 9 Off Off Off On Off 9 10 On...

Страница 9: ...D CAT 5e CABLE TO FAN S FACTORY SUPPLIED SHIELDED 90 ADAPTER CAT 5e CABLE STEP 11 CONTROLS INSTALLATION STANDARD TOUCHSCREEN CONTROL REFER TO CONTROL MANUAL PAGE 2 FACTORY INSTALLED RJ12 CABLE TO TOUC...

Страница 10: ...TO CONTROL MANUAL PAGES 7 8 IMPORTANT BLADE COUNT AND FAN SIZE MUST BE SET APPROPRIATELY IN CONTROL MENUS FOR PROPER FAN OPERATION STEP 12 FAN START UP RECESSED MOUNT ADVANCED TOUCHSCREEN CONTROL REFE...

Страница 11: ...the risk of fire electric shock or injury to persons observe the following 1 Installation work and electrical wiring must be done by qualified person s in accordance with all applicable codes and sta...

Страница 12: ...provided solely as a convenience to the user Indoor The ideal environment for the storage of fans and accessories is indoors above grade in a low humidity atmosphere that is sealed to prevent the ent...

Страница 13: ...4 GRIPPLE FACTORY INSTALLED VFD FIRE ALARM LANDING POINT COMMUNICATION CABLE WITH RJ45 SPLITTER LIGHT POWER PLUG OPTIONAL LIGHT COMMUNICATION PLUG OPTIONAL Shielded CAT 5e Control Cable 1 Hub Plate 1...

Страница 14: ...2 in Grade 8 Hex Bolt 4 Gripple Installation Kit Optional 20 Ft Guy Wire 4 GUY WIRE GUY WIRE GUY WIRE CLAMP ASSEMBLY GUY WIRE CLAMP BOLT LE CONNECTOR QUICK LINK Gripple Fastener Kit Optional Bag 9162...

Страница 15: ...fan must be installed in the center of four adjacent sprinklers with at least 3 ft of vertical clearance between the fan and sprinkler deflectors Fan must also be interlocked to shut down upon receiv...

Страница 16: ...tion Quick Start Guide B A 3 FT CLEARANCE AROUND BLADES 2X FAN DIAMETER FROM HVAC MINIMUM 10 FT ABOVE FINISHED FLOOR HVAC DIFFUSER WHEN FULL DIFFUSER OUTLET IS BELOW HVLS FAN HVLS FAN MUST BE 1X FAN D...

Страница 17: ...c Required Loose Components Included I Beam Clamping Plate 2 I Beam Clamping Plate Shim 2 Required Components from Bag 915428 1 2 in 13 x 2 1 2 in Grade 8 Hex Bolt 4 1 2 in 13 Grade 8 Nylon Locknut 4...

Страница 18: ...gle to be determined by structural engineer 2 Mount structural steel angles to steel trusses bar joists using 4 grade 8 1 2 in 13 bolts by others to accommodate varying material thickness and supplied...

Страница 19: ...d 9 16 in Drill Bit 1 Locate desired fan hanging location Using the supplied wood beam brackets as a template mark and drill 4 9 16 in holes in the wood beam Be sure bottom of brackets are flush or sl...

Страница 20: ...red fan hanging location Using the supplied z purlin mounting brackets as templates mark and drill 4 9 16 in holes in each z purlin Z PURLIN BACKING PLATE 1 2 in 13 x 1 3 4 in GRADE 8 HEX BOLT Z PURLI...

Страница 21: ...an lengths must not exceed 8 ft For span lengths up to 8 ft a minimum of 2 Unistrut channels are required Size of Unistrut channels must be specified by a structural engineer Unistrut channels must be...

Страница 22: ...3 If fan was supplied with the optional LED light assembly connect the male light power 3 pin and light communication 2 pin plugs in the motor hub assembly to their corresponding female connectors in...

Страница 23: ...e multiple times if length allows Do not allow the cable to come in contact with any sharp edges 3 Align the loose end of the safety cable referred to as the dead end with the length of cable that is...

Страница 24: ...e into the open hole of the No 4 Gripple connector Note that the cable will only feed through the Gripple connector in one direction marked on the Gripple connector with an arrow 6 Pull the loose end...

Страница 25: ...onsist of two parts the u bolt and the saddle Steel cable clamps must be installed with the u bolt over the dead end of the guy wire and the saddle over the live end of the guy wire Failure to install...

Страница 26: ...ure that they do not interfere with fan rotation NOTE If necessary the guy wires can be loosened by inserting the long end of a 1 16 in allen wrench into either of the pin holes on the No 4 Gripple co...

Страница 27: ...LY 5 16 in 18 x 2 in GRADE 8 HEX BOLT 2 PER BLADE MOTOR STRUT AIRFOIL BLADE AIRFOIL BLADE AIRFOIL RETAINING RING AIRFOIL RETAINING RING AIRFOIL RETAINING RING SHIM 4 Repeat steps 1 through 3 on remain...

Страница 28: ...b covering plate until the u nuts on the LED light mounting bracket are aligned with the mounting holes in the hub retention bracket Install 2 1 4 in 20 x 3 4 in grade 5 hex bolts into the u nuts usin...

Страница 29: ...ith the supplied normally closed PAM 1 fire alarm relay or an equivalent electromechanical or reed relay for proper function of the fire alarm emergency stop feature Solid state relays or other digita...

Страница 30: ...the motor power motor ground and hall sensor cables into the VFD circuit board as shown below The motor power and hall sensor cables are designed to only fit in one orientation Use the wire color refe...

Страница 31: ...r Power and Ground Cable Connection Quick Start Guide General Information Pre Installation Mechanical Installation Fire System Integration Electrical Installation Fan Networking Operation And Maintena...

Страница 32: ...Hall Sensor Cable Connection Reference Troubleshooting Operation And Maintenance Fan Networking Electrical Installation Fire System Integration Mechanical Installation Pre Installation General Inform...

Страница 33: ...for electrical wiring 3 Insert the electrical plug into the receptacle and twist to lock the plug in place 4 Secure any loose power cable to the building structure to ensure it does not interfere with...

Страница 34: ...munication cable or shielded CAT 5e by others that complies with the following specifications Cable must be twisted pair shielded 26 ga CAT 5e cable with a drain wire and must be compliant with ISO 11...

Страница 35: ...ble run Unspool appropriate amount of cable and cut to length IMPORTANT Individual CAT 5e cable lengths must not exceed 200 ft in order to prevent network communication issues 2 Strip and remove 2 in...

Страница 36: ...ettings are as follows Position 6 On Position 7 Off Position 8 Off 4 Verify that the low voltage wiring terminal strip on the VFD circuit board is wired as shown in the diagram and picture on this pag...

Страница 37: ...ng Fans 37 First Fan Quick Start Guide General Information Pre Installation Mechanical Installation Fire System Integration Electrical Installation Fan Networking Operation And Maintenance Troubleshoo...

Страница 38: ...D Modbus Address Settings Dipswitch 3 Fan Number Modbus Address Position 1 Position 2 Position 3 Position 4 Position 5 Position 6 7 8 N A 1 RESERVED FOR HVLS FAN CONTROLS Do Not Modify 1 2 On Off Off...

Страница 39: ...ns 39 Quick Start Guide General Information Pre Installation Mechanical Installation Fire System Integration Electrical Installation Fan Networking Operation And Maintenance Troubleshooting Reference...

Страница 40: ...Minute Interval Check all fasteners for tightness Adjust and tighten as necessary 24 Hour Interval Inspect all fan components Check all fasteners airfoil retaining ring the safety cable and guy wires...

Страница 41: ...n on pages 36 39 All fans must have a unique Modbus address setting on dipswitch bank 3 8 Are motor power motor ground and hall cables connected to all VFDs Yes No No connection between motor and VFD...

Страница 42: ...rol light up Yes No Contact factory Everything is working properly Problem Advanced Touchscreen control will not turn on 1 Is the power adapter cable wired into the control panel Yes No No supply powe...

Страница 43: ...y seated If rapid blinking persists test shielded CAT 5e cables for functionality and replace faulty cables if applicable Otherwise contact factory 6 Does communication wiring on VFD of fan 2 directly...

Страница 44: ...pletely 1 Are fan size and blade count set appropriately in the control for all installed fans Yes No Incorrect torque speed command to fans Set fan size and blade count using instructions in the appr...

Страница 45: ...ust have a unique Modbus address setting on dipswitch bank 3 6 Do fans operate as expected Yes No Contact factory Everything is working properly Problem One or more fans run but are making excessive n...

Страница 46: ...e on fan nameplate includes 170LV or 170HV set dipswitch 1 position 1 to ON and dipswitch 1 position 2 to OFF 7 Do fans operate as expected Yes No Contact factory Everything is working properly Proble...

Страница 47: ...and FIRE terminals on all fan VFDs and reconnect fire alarm relay wiring Turn fans on using control Do fans operate as expected Yes No Fire alarm relays and or fire alarm relay wiring are defective Re...

Страница 48: ...ly to their corresponding female plugs in the downtube Reconnect the motor hub assembly 7 6 Are the LED light power 3 pin and communication 2 pin plugs connected between the motor hub assembly and the...

Страница 49: ...an VFD as shown in the wiring diagram on pages 36 39 6 Does LED light operate as expected Yes No Contact factory Everything is working properly Problem LED light is flickering 1 Are the LED light powe...

Страница 50: ...al product using instructions on in appropriate control manual 4 Install blades on fan 3 Motor Over Temperature Internal motor temperature exceeds maximum value resulting in reduced fan speed or shutd...

Страница 51: ...ault is displayed in Last Fault Code Values are retained after power cycle 7 Second Last Fault R R xxx 8 Third Last Fault R R xxx 9 Fourth Last Fault R R xxx 10 Fifth Last Fault R R xxx Diagnostics 11...

Страница 52: ...ollowing minimum clearances Airfoils will be installed a minimum of 10 feet above finished floor Airfoils will be installed with a minimum horizontal and vertical clearance of 3 feet to any obstructio...

Страница 53: ...e that complies with the specifications included in the IOM Individual CAT 5e cable lengths do not exceed 200 feet CAT 5e Cable Functionality All CAT 5e cables have been tested for functionality inclu...

Страница 54: ...been saved for future reference Safety Cable and Guy Wires I have taken photos showing close up views of the installed safety cable and guy wires for at least one representative fan Photos have been s...

Страница 55: ..._______ Date____________________Time______________ AM PM Notes ____________________________________________ _________________________________________________ __________________________________________...

Страница 56: ...ither on the specific product page or in the literature section of the website at Greenheck com Resources Library Literature Phone 715 359 6171 Fax 715 355 2399 Parts 800 355 5354 E mail gfcinfo green...

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