Rack and pinion hoist
Assembly and Operating Manual
5 / 92
BL054 GB Edition 08.2015
Table of Contents:
Chapter
Page
1
General Information ........................................................................................................................... 7
1.1
Information about the instruction manual ..................................................................................... 7
1.2
Information about the machine ..................................................................................................... 7
1.3
Name and address of the manufacturer ....................................................................................... 8
1.4
Notes about the author and industrial property rights .................................................................. 8
1.5
Instructions for the operating company ........................................................................................ 9
1.6
Intended use ............................................................................................................................... 10
1.6.1
Requirements of assembly personnel ................................................................................ 11
1.6.2
Operating personnel ........................................................................................................... 11
1.6.3
Improper use ....................................................................................................................... 11
2
General safety information ............................................................................................................. 12
2.1
Residual risks ............................................................................................................................. 12
2.2
Safety instructions for operating personnel ................................................................................ 13
2.3
Safety instructions for transport .................................................................................................. 14
2.4
Safety instructions for operation ................................................................................................. 15
2.5
Safety instructions for servicing, maintenance and troubleshooting .......................................... 16
2.6
Safety whilst working on the electrics ......................................................................................... 18
3
Tests .................................................................................................................................................. 19
3.1
Documenting the results ............................................................................................................. 19
3.2
Checks before initial commissioning .......................................................................................... 20
3.3
Checks after assembly / daily before starting operation ............................................................ 20
3.4
Recurring inspections: ................................................................................................................ 20
3.5
Dynamic tests ............................................................................................................................. 21
3.6
Static tests .................................................................................................................................. 21
3.7
Checks after extreme weatherconditions ................................................................................... 22
4
Technical description ...................................................................................................................... 23
4.1
Description of function ................................................................................................................ 23
4.2
Machine equipment .................................................................................................................... 25
4.2.1
Operating and control elements ......................................................................................... 27
4.3
Equipment as accessories .......................................................................................................... 29
4.3.1
Electric module for landinglevel safety door ....................................................................... 29
4.3.2
Standard push-on frame for the load platform .................................................................... 30
4.3.3
Single axle trailer ................................................................................................................ 31
4.3.4
Cold package ...................................................................................................................... 31
4.3.5
Operating time indicator ..................................................................................................... 31
4.4
Technical Data ............................................................................................................................ 32
4.4.1
Operating and environmental conditions ............................................................................ 34
4.5
Anchoring and spatial requirement ............................................................................................. 35
4.6
Requirements of the installation site .......................................................................................... 42
4.6.1
Foundation .......................................................................................................................... 42
4.6.2
Ground pressure ................................................................................................................. 42
4.6.3
Mains connection ................................................................................................................ 43
5
Transport .......................................................................................................................................... 44
6
Installation ........................................................................................................................................ 45
6.1
Safety during installation ............................................................................................................ 45
6.2
Assembling the base unit ........................................................................................................... 46
6.3
Extending mast sections and anchoring to the building ............................................................. 47
6.3.1
Trailing cable guide ............................................................................................................ 52
6.3.2
Emergency limit switch approach bar ................................................................................. 53
6.4
Securing loading and unloading points ...................................................................................... 54
6.4.1
Electric module for the landing-level safety door ................................................................ 54
6.4.2
Limit switch approach bar for landing level stop ................................................................. 55
6.5
Check after assembly and before each operation ...................................................................... 56
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