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Rack and pinion hoist

Assembly and Operating Manual

71 / 92

BL054 GB Edition 08.2015

Malfunctions - Diagnosis – Repair

Malfunctions must only be rectified by competent persons! Before

troubleshooting, if possible, lower the platform and unload!

Before working on the electrical system of the rack and pinion lift,

switch off and secure the main switch. For safety reasons, remove

the mains plug. Immediately discontinue operation if faults occur

that endanger operational safety!

If malfunctions occur, check the following:

−

Mains supply connected?

−

Is the main switch on the ground-station switch box switched on?

−

Fuse in building site main cabinet (16 A, slow-to-blow)?

−

Correct extension cable?

→

Machines with 230 V drive min. 3 x 2.5 mm², better 3x4 mm².

→

Machines with 400 V drive min. 5 x 2.5 mm².

−

*Is the green control light on the switch box with main switch

illuminated (only on machines with 400 V drive)?

- If not, check the fuses in this switch box or the phase sequence.

−

Red warning lamp on the platform control illuminates (platform is

overloaded)

−

Are the

EMERGENCY STOP

buttons unlocked at the control points?

−

Is the ramp closed and has the safety hook engaged twice?

−

Is the load platform in travel position (not turned towards the landing-

level safety door)?

−

Is the key switch on the platform control correct for the operation

mode?

Operation

= left



key removed

Assembly

= right



key in

−

Load platform run too low or too high (refer to Ch. 10.1.3/10.1.2)?

−

Are the actuating controls for the

and

DOWN

limit switches

functioning properly?

−

Has the safety gear engaged (for release, refer to Ch. 10.2)?

−

Are all electric modules plugged into the landing-level safety doors?

−

Dummy plug connected?

(Operation - upper landing; Assembly - ground-station switch box)

−

Check the miniature fuses in the ground-station switch box (primary 2

x 400 mA, secondary 1.6 A)

Before opening the switch box, disconnect the mains plug!

Содержание 14830

Страница 1: ...Original assembly and operating manual Assembly and Operating Manual Rack and pinion hoist For loads...

Страница 2: ......

Страница 3: ...Rack and pinion hoist Assembly and Operating Manual 3 92 BL054 GB Edition 08 2015...

Страница 4: ...Rack and pinion hoist Assembly and Operating Manual 4 92 BL054 GB Edition 08 2015...

Страница 5: ...Recurring inspections 20 3 5 Dynamic tests 21 3 6 Static tests 21 3 7 Checks after extreme weatherconditions 22 4 Technical description 23 4 1 Description of function 23 4 2 Machine equipment 25 4 2...

Страница 6: ...9 Maintenance and cleaning 65 9 1 Daily cleaning 65 9 2 Weekly servicing 65 9 3 Monthly servicing 66 9 4 Quarterly servicing 67 9 5 Annual maintenance 68 9 6 Servicing every 6 years 69 9 7 Checking t...

Страница 7: ...liary supplies assembly maintenance servicing general maintenance repairs and or transport The structural elements in this operating manual appear as follows and have the following meaning Health and...

Страница 8: ...tler Road USA 77573 League City Texas Tel 1 713 621 7272 Fax 1 713 621 7279 Web www gedausa com GEDA RUS LLC Yaroslavskoe shosse 42 129337 Moscow Russian Federation Tel 7 495 663 24 48 Fax 7 495 663 2...

Страница 9: ...and at the place of use accepted professional rules for working safely and competently must also be observed The operating company must obligate operating personnel to wear personal protective gear a...

Страница 10: ...be operated from outside the cordoned off and signposted hazard area using the ground control and or operated from the landing level control above the 2 m safety height Observe and comply with the ins...

Страница 11: ...ompany have been appropriately instructed and informed about the risks be familiar with the assembly and operating manual observe national regulations 1 6 3 Improper use Transporting persons is prohib...

Страница 12: ...both for personnel as well as for the environment and the machine Non compliance can lead to the forfeiture of any damage compensation claims 2 1 Residual risks There are still residual risks remaini...

Страница 13: ...defects Immediately report any changes including changes to the operating behaviour to the office person in charge If necessary shutdown and secure the machine immediately The responsibilities for dif...

Страница 14: ...ings lifting straps sling ropes chains for transport at the assembly site When selecting hoisting equipment always take into account the maximum suspended loads Please refer to the dimensions and weig...

Страница 15: ...the machine must be secured against unauthorised use disconnect from power In situations that present a risk to operating personnel or the machine shut down the machine by pressing the EMERGENCY STOP...

Страница 16: ...erefore prohibited If it is necessary to turn the machine on during such work then this must only be done while complying with special safety measures For further instructions about maintenance mainte...

Страница 17: ...es If it is necessary to remove safety devices during servicing and repairs the safety devices must be installed and checked immediately after completion of servicing and repair tasks Do not make any...

Страница 18: ...or repair work is to be carried out must be disconnected from the mains Operating fluids that have been disconnected must be secured against being switched back on unintentionally or automatically loc...

Страница 19: ...and the execution of the test by competent persons must be defined by the operating company Type of test Inspection procedures Check by a trained person Basic visual inspection and function check wit...

Страница 20: ...efects may only be rectified by trained personnel responsible for maintenance and servicing Always carry out visual inspections before function checks Operation is prohibited until the defects are rec...

Страница 21: ...t persons WARNING Risk of injury Check the safety gear for damage After each drop test the safety gear must be checked for signs of damage If any damage is identified on the safety gear it must be imm...

Страница 22: ...turn to ground station Safety inspection of the hoist by a competent person The safety inspection which checks for discernible cracks loose parts loose screws must also include inspection of the found...

Страница 23: ...drive the hoist lifting speed is approximately 8 m min or 13 m min and with a 400 V drive it is approximately 30 m min The lowest 2 m are specifically secured Travel is only possible using dead man s...

Страница 24: ...scaffold assembly the scaffold and hoist are installed alternately hoist and scaffolding are in assembly state A mobile ground control is used for operation or only the assembly control in the platfor...

Страница 25: ...g Manual 25 92 BL054 GB Edition 08 2015 4 2 Machine equipment 1 Foot section with base mast 2 Cable bin with switch box ground station 3 Load platform 4 Ramp 5 Assembly guard plate 6 Mast section 1 5...

Страница 26: ...round station 12 Switch box on trolley 13 Manual control ground control 14 Electric socket blue for manual control 15 Socket red for electric module on the landing level doors or dummy plug during ass...

Страница 27: ...rt end of work In the event of malfunctions or maintenance repair work and at the end of work the master switch must be secured with a padlock to prevent it being switched on 1 Main switch 2 Mains pow...

Страница 28: ...1 EMERGENCY STOP button 2 UP button 3 DOWN button 4 Overload control lamp 5 Key switch Position left external control Position right assembly control Platform access ramp The interlock hook 1 must eng...

Страница 29: ...y height Additional equipment Extension cable 20 m Assembly Comprehensive instructions for assembly are only described in the assembly manual of the landing level equipment Install the electric module...

Страница 30: ...the plastic cap from the corner strut 2 Remove the screws from the transverse joints and place the push on frame 1 into this corner strut 2 and attach together using the previously removed screws Use...

Страница 31: ...trailer is described in the separate operating instructions 4 3 4 Cold package The machine can no longer be operated at temperatures below 20 C The cold package 1 monitors the ambient temperature and...

Страница 32: ...rox 70 A approx 38 A approx 38 A Load capacity Installation up to the 2nd Mast anchor 500 kg 250 kg 300 kg 250 kg 500 kg 250 kg Max assembly height 100 m 50 m 50 m Weights Base unit 520 kg Cable bin 2...

Страница 33: ...t H 500 in X and Y direction Example 1 Example 2 Assembly height 50 m Assembly height 100 m 50 m 500 0 1 m 100 m 500 0 2 m Check inclination during and following installation using appropriate means D...

Страница 34: ...s Here the operating company must provide appropriate regulations Atmosphere The atmospheric composition on site must be suitable for people to remain for longer periods in the area In particular redu...

Страница 35: ...Rack and pinion hoist Assembly and Operating Manual 35 92 BL054 GB Edition 08 2015 4 5 Anchoring and spatial requirement...

Страница 36: ...Rack and pinion hoist Assembly and Operating Manual 36 92 BL054 GB Edition 08 2015...

Страница 37: ...to the trailing cable 0 73 m K Distance rear of platform to the trailing cable 0 88 m K1 Distance from platform to the motor guard cover 0 11 m K2 Distance from the centre of the circular mast tube to...

Страница 38: ...factors The appropriate anchoring forces must be requested if the assembly geometry shown is changed The operating company is responsible for applying the correct wind region Local conditions such as...

Страница 39: ...thout mast projection Wind region Fx Fy Fx Fy A B 4 3kN 4 9kN 2 7kN 3 0kN C 4 7kN 5 2kN 2 9kN 3 2kN D 6 1kN 6 8kN 3 8kN 4 2kN E 7 8kN 8 6kN 4 8kN 5 3kN The table values apply for each anchoring tube L...

Страница 40: ...or uppermost anchoring without mast projection Wind region Fx Fy Fx Fy A B 4 3kN 4 6kN 2 7kN 2 9kN C 4 7kN 5 2kN 2 9kN 3 2kN D 6 1kN 6 8kN 3 8kN 4 2kN E 7 8kN 8 6kN 4 8kN 5 3kN The table values apply...

Страница 41: ...pressure forces in the tube must be calculated using the forces stated in the tables If the specified forces are exceeded additional measures must be applied 100 cm 52650 N 150 cm 38960 N 200 cm 26720...

Страница 42: ...re The total weight see table of the hoist and ladder sections are transferred to the foundation via the foot section support under the ladder track Total weight of the scaffold list cpl with ladder b...

Страница 43: ...avoid voltage drop and therefore any loss in motor performance For supply lines more than 50 m long a cable of minimum 3 x 4 mm2 should be used If the power supply is poor unplug any other current co...

Страница 44: ...Immediately notify the freight carrier haulage company and dealer of any transport damage Loading and unloading the machine The machine components are loaded and unloaded using a crane Thread the rou...

Страница 45: ...that the danger zone at the lower loading point is protected by a barrier except at the point of access to the load carrying device Identify the danger zone of the rack and pinion hoist No one is allo...

Страница 46: ...vely attach the first mast anchor appropriately low approx 3 m above the ground Vertically align the base mast from the start using a spirit level Check vertical alignment when attaching each mast bra...

Страница 47: ...ot possible to place an anchor at a height of 2 3 m secure the foot section against shifting e g with pegs or dowels The assembly engineers ascend in the platform Operation may only be carried out usi...

Страница 48: ...e hook has been activated on the gear wheel guard The ramp must be closed and the assembly guard plate must be up and secured Before the platform ascends ensure that the base unit is standing securely...

Страница 49: ...the mast are designed in such a way that the mast to be attached can be suspended and tipped up by both assembly engineers until it slips into the guides Close the four eye bolts 8 and firmly tighten...

Страница 50: ...o that the tube can still be adjusted To adjust the angle loosen the nuts below the tube clamps 13 and slide the one tube clamp into the elongated hole Re tighten all 4 nuts The attachment plate shoul...

Страница 51: ...couplings 13 Install further mast sections as described previously Mount trailing cable guides at distances of approx 8 m refer to Chapter 6 3 1 Install further mast sections as described previously I...

Страница 52: ...the trailing cable runs freely into the cable bin Recommended distance to each other max 6 m The more sensitive the hoist location is to wind forces the shorter the distances should be between traili...

Страница 53: ...mast end of 1 25 m The hoist is stopped at this bar by the UP operating limit switch or the EMERGENCY limit switch in case of an error Assembly From the load platform insert the approach bar 1 between...

Страница 54: ...safety door The landing level safety door can be electrically monitored with the electric module and the load platform can be controlled UP and DOWN from the landing level Instead of the dummy plug th...

Страница 55: ...can be placed at each stop position so that the platform stops at the same level as the landing level safety door Assembly From the load platform insert the limit switch bar between the two rectangula...

Страница 56: ...the limit switch bar for the UP limit switch interrupts ascent to the top stop position the length of the trailing cable in the cable bin is sufficient for the assembly height Excluding the access th...

Страница 57: ...be loaded in such a way that the platform access points are kept clear Position the load carefully on the platform material that might tend to slip or is higher than the platform or which could fall o...

Страница 58: ...The OFF button on the electric module of the landing level safety door if there is one is pressed The load platform must not be started if It is overloaded red warning light is on The load platform h...

Страница 59: ...pen ramp interrupts the safety circuit The platform cannot be moved while the ramp is open 7 3 2 Turning lever Turn platform outwards Turn the platform 1 by 90 to unload onto a landing level Turn the...

Страница 60: ...ght to unlock the sliding door Push the sliding door 3 up Open the ramp The key is connected with a wire cable and bag to the load platform so that the load platform can only be turned to the trolley...

Страница 61: ...on Operation and remove the key The manual control ground control and electric modules if there are any on the landing level safety doors are active A warning signal horn will sound for ascent and des...

Страница 62: ...height only as long as the UP button 3 is pressed After passing this safety height the UP button 3 must be released and the platform will automatically travel to the next landing and stop there For c...

Страница 63: ...until they are manually unlocked again turn red button to the right and pull it out A stop button is located on the electric modules of the landing level safety equipment which is used to stop travel...

Страница 64: ...plicable as described in Chapter 6 Disassembly is generally carried out in reverse order to installation in addition also observe Dismantle the landing level safety doors first fit 3 part protection f...

Страница 65: ...from snow and ice in winter Keep working area around the hoist clear and clean 9 2 Weekly servicing Test the braking distance Stop the loaded platform see load bearing capacity as it descends e g 2 m...

Страница 66: ...nti friction lubricant to the trailing cable Recommended anti friction lubricant Interflon Fin Film WB Check for signs of wear on the drive pinion and racks replace if necessary For limiting value see...

Страница 67: ...d lubricant Multi purpose grease cartridge for grease gun GEDA Item No 16744 Attach manual lever grease gun to the filling nipple 1 below the grease reservoir and pump grease into the reservoir Fill t...

Страница 68: ...ecommended gearbox oil Aral Degol BG 220 ESSO Spartan EP 220 BP Energol GR XP 220 Quantity approx 0 8 l Check the track rollers on the trolley Track roller white Item No 13060 Wear limit diameter min...

Страница 69: ...condition of the bearing A circlip must be installed Replace the track roller 9 6 Servicing every 6 years GEDA safety gears must be replaced by new GEDA safety gears replacement safety gears at the l...

Страница 70: ...op the platform If this does not happen release the pull cord or brake release lever immediately After the safety gear has triggered upward and downward travel of the platform is blocked mechanically...

Страница 71: ...switch illuminated only on machines with 400 V drive If not check the fuses in this switch box or the phase sequence Red warning lamp on the platform control illuminates platform is overloaded Are the...

Страница 72: ...ng the two plug pins 180 using a screwdriver Is the trailing cable connected to the trolley Are the fuses in the ground station switch box serviceable Motor does not produce full power Voltage drop of...

Страница 73: ...olled pulling on the brake release lever 1 Load platform slides downwards If the brake is released too much then the load platform will build up an excessive speed and the safety gear will engage If t...

Страница 74: ...d too low Cause The platform can overrun the lower limit switch if the brake s air gap is too large The DOWN limit switch is defective there is a malfunction in the electrical system The load platform...

Страница 75: ...n segment 4 must be examined and replaced immediately if damaged The rack and pinion segment 4 can also be installed when turned by 180 10 1 4 Overload warning device has triggered The hoist is equipp...

Страница 76: ...a brief ascent Release the lock nut 1 on the safety gear Turn the safety gear protective cover 2 to the left until the limit switch lug 3 engages in the slot of the protective cover 2 Retighten self...

Страница 77: ...conform to the technical specifications of the manufacturer Only use original spare parts from GEDA For service or repair work please contact our customer service department For the sales and customer...

Страница 78: ...xes Item No 11935 only for 400 V drive ground station switch box Item No 17597 base mast Item No 33697 trolley switch box Item No 14657 trolley switch box Item No 21051 motor guard cover Item No 07223...

Страница 79: ...Rack and pinion hoist Assembly and Operating Manual 79 92 BL054 GB Edition 08 2015 Item No 16688 manual control Item No 14660 assembly guard plate Item No 14877 assembly guard plate...

Страница 80: ...onstruction Serial number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is for...

Страница 81: ...l number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is forbidden permitted...

Страница 82: ...l number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is forbidden permitted...

Страница 83: ...l number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is forbidden permitted...

Страница 84: ...l number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is forbidden permitted...

Страница 85: ...l number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is forbidden permitted...

Страница 86: ...l number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is forbidden permitted...

Страница 87: ...l number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is forbidden permitted...

Страница 88: ...Rack and pinion hoist Assembly and Operating Manual 88 92 BL054 GB Edition 08 2015 Space for notices Notice entered Name Date Position...

Страница 89: ...Rack and pinion hoist Assembly and Operating Manual 89 92 BL054 GB Edition 08 2015 Space for notices Notice entered Name Date Position...

Страница 90: ...Rack and pinion hoist Assembly and Operating Manual 90 92 BL054 GB Edition 08 2015...

Страница 91: ......

Страница 92: ...GEDA Dechentreiter GmbH Co KG Mertinger Stra e 60 86663 Asbach B umenheim Tel 49 0 9 06 98 09 0 Fax 49 0 9 06 98 09 50 E Mail info geda de Web www geda de BL054 GB Edition 08 2015...

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