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Operating Manual RTM X42.CC Control Center, RTM Monitoring & Control Software

19.03.2019

63

11.4

Warnings, brake actuator alarm

Figure 53: Brake actuator alarm - Communication lost, battery status

alarms related to the brake actuators are also displayed separately.
Battery status
green:

11 – 100%

Orange:

6 — 10%

Red:

less than 6%

Communication lost
Interruption of the radio connection between the brake actuator and the transmitter-
/receiver module.
These errors can be used for triggering the relay outputs of the RTM X42.BC.T/R
transceiver
Refer to the Operating Manual RTM X42.BC Brake Control

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Содержание RTM X42.CC

Страница 1: ...ension for Telemetry System RTM X42 Document version 1 31 Published Author 03 2019 NS Software Version 1 30 Diese Bedienungsanleitung ist auch in Deutsch erh ltlich Bitte nehmen Sie Kontakt mit Ihrer...

Страница 2: ...ter unit on the stranding machine 10 5 4 Software modules 13 6 SOFTWARE INTERFACE 14 6 1 Launch of the FMS Monitoring Control Software 14 6 2 Login 15 6 3 Home Screen overview 16 6 4 Basic settings 18...

Страница 3: ...l 54 10 RECORDING 55 10 1 Manual Mode 57 10 2 Note 58 11 SYSTEM STATUS ALARM MESSAGES RELAY OUTPUTS 59 11 1 System status 59 11 2 Status details 60 11 3 Alarm messages warnings 62 11 4 Warnings brake...

Страница 4: ...he device described herein shall only be performed by qualified personnel 2 1 Presentation of the safety instructions 2 1 1 A risk that could result in minor or moderate injury Danger Warning Caution...

Страница 5: ...e system is only guaranteed with the specified arrangement of the components to each other Otherwise severe malfunctions may occur Therefore the installation instructions on the following pages must b...

Страница 6: ...ith central computer unit equipped with pre installed RTM Monitoring Control software Clear display of the measured values Storage printing of measurement data quality documentation for your customers...

Страница 7: ...oring Control software o Fig Monitor keyboard and mouse connection cable etc Table 1 Main Components 3 5 Scope of supply Scope of supply Central computer unit Linux operating system power supply monit...

Страница 8: ...ns on the main computer Figure 2 Main computer ports RTM_X42_Modbus_BA_Manual ai Ports Position Description 1 Power supply unit mains adapter included in the scope of supply 2 USB ports For keyboard m...

Страница 9: ...hine network The IP address is automatically obtained from the network DHCP 5 Network port 1 RTM Connect this port to the switch to which the components of the RTM X42 system are connected This connec...

Страница 10: ...f necessary Network connection company network Adjustments of the IP addresses directly on the respective devices 5 2 Communication settings on system components 5 2 1 IP Address RTM X42 Receiver Modu...

Страница 11: ...Operating Manual RTM X42 CC Control Center RTM Monitoring Control Software 19 03 2019 11 Figure 3 Desktop top left network icon network settings Figure 4 Network settings network...

Страница 12: ...19 03 2019 12 Figure 5 Ethernet adapter 1 for control center and RTM X42 components ethernet adapter 2 for corporate network Figure 6 Ethernet adapter 1 details hardware address MAC Address The MAC a...

Страница 13: ...les Depending on the scope of supply you will receive different software modules refer to Software modules p 69ff This Operating Manual covers the functions of all available modules Depending on the s...

Страница 14: ...work In the central computer unit proceed as follows Start the central computer unit Log on with user RTM and the password rtm1 A shortcut RTM Monitoring Control Software is already created on the des...

Страница 15: ...Control Software 19 03 2019 15 6 2 Login Figure 7 Login screen After the start the basic screen appears with information related to the software version and function To log in click on Login On the fi...

Страница 16: ...3 Home Screen overview Full screen mode To view the browser in full screen mode press F11 This will help you improve the display To exit full screen mode press F11 again Tooltips If you hover over con...

Страница 17: ...erview Surface Position Description 1 Bar graph display of channels and channel groups 2 Histogram 3 Main navigation 4 Device status and status details 5 Data recording menu 6 Basic settings user mana...

Страница 18: ...ton N or Pound force lbf Length unit Meters m or Inches in Force gauge accuracy Number of displayed decimals Length display accuracy Number of displayed decimals 3 Main computer control station This i...

Страница 19: ...t select the row in the table and click 6 4 3 Basic setting System settings RTM Tension monitoring Figure 12 Basic setting System settings RTM Tension monitoring In the RTM Receivers and Extensions ta...

Страница 20: ...2 Force Sensor Table Receiver This field displays the name of the corresponding receiver module to which the force sensor is assigned The Control Center indicates a value that is automatically calcula...

Страница 21: ...tput value can be described as a min max range of actual values across all channels It always displays the difference between the largest and smallest actual values across all channels The MFD thus il...

Страница 22: ...Actuators the table BRAKE ACTUATORS is automatically added to the corresponding number of rows Basic setting Global settings Position Description 1 Table RTM Transceiver for Brake Control Name Enter a...

Страница 23: ...ontrol Table 6 Basic setting System settings RTM Brake Control 6 4 6 Basic settings force sensors and relays This is where you perform the settings for the force sensors Figure 15 Basic setting Force...

Страница 24: ...hreshold frequency Min 0 01 Max 10 Standard 1Hz Samples Min 2 Max 5000 Standard 2 Filter Wire Break This filter affects the response behaviour of the wire break detection Wire break threshold frequenc...

Страница 25: ...e no wire on the pulley of the force sensor Press Offset The calculated value is now entered in the column Offset of the selected force sensor Refer to the Installation and Operating Manual Telemetry...

Страница 26: ...enabled you can enter the corresponding values here If the port is not enabled the histogram uses time as a reference Figure 16 Basic setting production length To use this function we recommend instal...

Страница 27: ...s of a force sensor and a brake actuator This is where you configure this assignment A channel corresponds to a bar graph in the home screen Each channel must be assigned a force sensor Optionally a b...

Страница 28: ...ile Administrator is also set up The latter covers all permissions It enables the creation of additional user profiles and users Login Administrator Password rtm1 Figure 18 user administration Users U...

Страница 29: ...on the control and assign a unique name To delete a row from the list select the row in the table and click Unable to delete the user Administrator The password can be changed Locked functions and inp...

Страница 30: ...ile is pre configured at the factory This profile holds all permissions and cannot be changed or deleted Figure 19 User Administration user profiles and permissions The user profiles are listed in the...

Страница 31: ...in automatic mode if this is also specified in the recipe Mute alarms Mute the alarm Generate quality reports Creating Quality Log from Data Recording Copy delete recipe Copying deleting recipe Load r...

Страница 32: ...by default Figure 20 Home Screen Channel indicators Home screen Pos Description 1 Bar graph display tension monitoring and brake control 1a Bar graph display of a channel 1b Channel group 2 Histogram...

Страница 33: ...ue of the tension monitoring strand tension in configured unit 4 Actual value of the tension monitoring as a graphical display with different thresholds and reference value 5 Controls for adjusting th...

Страница 34: ...ck on the name and assign a unique name If you click outside the input field the changes will be applied To implement a new channel group hover over the name of the existing channel group right click...

Страница 35: ...p Inserts a new group designated as Group 1 to the right of the existing group Numbering is assigned consecutively and automatically Delete channel group Deletes the selected group A channel group can...

Страница 36: ...s Refer to Basic setting channel assignment p 27 7 1 5 Single channel context menu Right click the bar display of a channel to open the single channel context menu Figure 26 Single channel context men...

Страница 37: ...all channel properties including control parameters to the clipboard except channel name Copy gain Copies the value of the gain If you have copied properties of a channel you can paste them into one o...

Страница 38: ...tly measured value of the strand tension in the channel This value is affected by the display filter See p 23 7 1 7 Actual value of the tension monitoring as a graphic display Figure 29 Bar graph disp...

Страница 39: ...the reference value of the strand tension The control parameters are used for control Inactive Only the strand tension is measured and displayed The brake actuator does not react if the thresholds are...

Страница 40: ...all be considered independently The linking only occurs only when the automatic control is activated Only when the machine is running and data recording is activated does a deviation of the strand ten...

Страница 41: ...ected channels The tension values are displayed either over time or over the length of the produced product To activate the running meters production length refer to p 26 Figure 32 Histogram Quick acc...

Страница 42: ...customize the structure and appearance of the home screen Diagram selection Here you can select whether only the bar graph display only the histogram or both displays appear simultaneously on the hom...

Страница 43: ...the controls for quick access you obtain access to reference value thresholds alarm settings parameters for the control operation as well as the control of the brake actuator Save in open recipe Chan...

Страница 44: ...force herein 100N and time interval herein 0 3s If the threshold is exceeded by more than 0 3s the wire break alarm is triggered Adjusting the value force only via drag drop or direct input 8 9 Lower...

Страница 45: ...ay time alarm messages Once the conditions for an alarm are met this time interval must elapse until the relay is actually triggered Upper threshold Display of the upper threshold as an orange line in...

Страница 46: ...in degrees When the brake actuator receives a pulse for automatic tension control the spindle rotates in the appropriate direction by the specified number of degrees On input of 360 the spindle perfo...

Страница 47: ...f the brake actuator Extraction of the brake actuator retraction of the brake actuator The manual operation of the brake actuators is not performed continuously however gradually A click triggers the...

Страница 48: ...ucts save them and reload them at a later time Some parameters that you change and save in the recipe manager also affect the display in the home screen Use of upper lower pre alarm Dialogue window fo...

Страница 49: ...fore the actual triggering of an alarm message you can activate the so called pre alarm This alarms you before the actual threshold is reached and allows you to react before the alarm message is trigg...

Страница 50: ...on the chart Single diagram for all channels If you select this check box you will receive a diagram in which the strand tensions of all channels are displayed together Threshold Violation Protocol If...

Страница 51: ...actual quality protocols Data is recorded during the production process The recorded data is stored and can be accessed at any later date This means that quality protocols of older production runs ca...

Страница 52: ...tion notes are only displayed here They are not printed on quality logs User name First and surname of the user who was logged in when the recording was initiated 3 SETTING FOR QUALITY REPORT HARDCOPY...

Страница 53: ...Center RTM Monitoring Control Software 19 03 2019 53 Figure 37 Quality protocol header 9 2 Protocol Tension Force Protocol per Channel Generates a document with one chart per channel Figure 38 Quality...

Страница 54: ...ion Force Protocol of all Channels Generates a document with a chart that contains all channels Figure 39 Quality protocol strand tension of all channels 9 3 1 Protocol Limit Violation Protocol A docu...

Страница 55: ...t of the recording you also start the automatic strand tension control in a closed loop This control element is used to start data recording Figure 41 Recording locked inactive and activated After sta...

Страница 56: ...d product Table 1 Correction running metres Here you can enter the length of the material from the measuring point 1 or from the strand point 2 to the reel 5 The value is displayed in the quality prot...

Страница 57: ...isplayed here in the recipe manager Refer to p 48ff 10 1 Manual Mode Figure 43 Manual control locked accessible enabled ATTENTION WIRE BREAK Manual braking has immediate effects on the strand tension...

Страница 58: ...Software 19 03 2019 58 10 2 Note During recording notes can be added for example to the production history Figure 44 Activated control Note and input mask The notes appear in the list of records in a...

Страница 59: ...System status OK alarm error Display Description OK All ok fault free functioning CAUTION Violation of threshold pre alarm ERROR Threshold violation Battery Communication Table 19 System status OK ala...

Страница 60: ...rror notification Figure 48 Status details System OK green alarm orange Error red The text already provides you with a first hint regarding the cause of a possible error Clicking on the display will e...

Страница 61: ...ails Clicking a component in the status details takes you to a dialogue window Figure 50 Component details If there are several errors in a component only the error with the highest priority is displa...

Страница 62: ...is switched Alarm off No alarm has been configured Alarm on The conditions for at least one alarm message have been activated At least one relay is switched The system status changes Alarm mute If the...

Страница 63: ...alarms related to the brake actuators are also displayed separately Battery status green 11 100 Orange 6 10 Red less than 6 Communication lost Interruption of the radio connection between the brake ac...

Страница 64: ...Be sure to enable it to intervene during recording Upper lower pre alarm Do not activate for setup for the time being HOME SCREEN Remove channels Remove all unnecessary channels for a better overview...

Страница 65: ...oval you can set the remaining parameters Customize control parameters o Wider dead band 10 adjust to pre alarm thresholds o small correction angle 60 o longer delay time 20sec o Note that fast regula...

Страница 66: ...ect a user who has the appropriate permission to create quality protocols Select the navigation item Quality in the software to access the quality manager You can search for the desired data recording...

Страница 67: ...ome screen On the home screen you can perform any changes to individual channels or channel groups Changes are saved automatically When you leave the home screen you also exit the editing mode for rec...

Страница 68: ...The strand tension is beyond the thresholds despite activated control Rupture of the brake cable replacement of the brake cable is necessary Fully retracted brake actuator would actually have to retr...

Страница 69: ...ftware modules Figure 54 Software Modules Basic Setting Software modules Position Description 1 RTM Monitoring Measure display and record the strand tension including the recipe manager and the qualit...

Страница 70: ...re modules menu select this file with the Download control and confirm with Open The new software module is installed automatically To activate the new software module you need a license key which you...

Страница 71: ...olders on the main computer Software modules Content File path Description Data records Always on the FMS Main Computer Computer home rtm desktop recording hdf5 files Quality protocols If FMS computer...

Страница 72: ...Operating Manual RTM X42 CC Control Center RTM Monitoring Control Software 19 03 2019 72 16 Technical data of the main computer Figure 55 dimensions master controller...

Страница 73: ...Operating Manual RTM X42 CC Control Center RTM Monitoring Control Software 19 03 2019 73 17 Certificates 17 1 Lloyd s Register Type Approval Certificate available on request...

Страница 74: ...Operating Manual RTM X42 CC Control Center RTM Monitoring Control Software 19 03 2019 74...

Страница 75: ...Operating Manual RTM X42 CC Control Center RTM Monitoring Control Software 19 03 2019 75...

Страница 76: ...041 1 850 60 06 info fms technology com www fms technology com FMS USA Inc 2155 Stonington Avenue Suite 119 Hoffman Estates IL 60169 USA Tel 1 847 519 4400 Fax 1 847 519 4401 fmsusa fms technology com...

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