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Operating Manual BKS309.W.M

22.02.2019

Trouble-shooting

Error

Cause

Solution

Web edge outside
sensor detection
area

The edge has moved
outside the sensor
detection area.
Too big adjustment
of the reference
value

Re-adjust the sensor to the edge.
Check adjustment of the reference
value

Actuator travels to
"the wrong side" or
guides the web
edge out of the
sensor range.

Sensor on the wrong
side

Install the sensor on correct side

Sensor is connected
on the wrong
terminal

Connect to correct terminal

Wrong moving
direction of the
actuator

Re-adjust system parameter [DriveDir]
Change poles on drive motor

Actuator does not
move

No sensor signal

Check wiring, installation in terminal

Check cable for defects

Send sensor to FMS

Power supply not
connected

Check supply, wiring, voltage

Overvoltage
protection activated

Send controller to FMS

Defective PC board Send controller to FMS

Inface wiring not
correct

Check wiring and connectors

No Ethernet
connection

Defective actuator
on steering frame

Replace actuator, contact FMS

Functions are not
displayed in the
menu

Functions have been
set to be triggered
via digital inputs

Check operating parameters [Input 1
to4]

manual/automatic
mode key does not
work

Function has been
set to be triggered
via digital input

Check operating parameters [Input 1
to4]

Содержание BKS309.W.M

Страница 1: ...nctions for Motorized Traverse Document version 1 30 08 2018 NS Firmware Version V2 43 Diese Bedienungsanleitung ist auch in Deutsch erh ltlich Bitte kontaktieren Sie Ihren n chstgelegenen FMS Vertret...

Страница 2: ...5 4 INITIAL START UP AND BASIC SETTINGS 14 6 BASIC FUNCTIONS OF THE CONTROLLER 16 6 1 AUTOMATIC MODE 16 6 2 MANUAL MODE 17 6 3 CHANGING AND STORING POSITIONS OF THE ACTUATOR 17 6 4 SELECTION OF THE G...

Страница 3: ...the manufacturing processes and relevant parameters of the machine occupational health and safety basic knowledge of network technology only required for optional LAN connection 2 Safety Instructions...

Страница 4: ...this operating manual However they have to be followed strictly Bad electrical grounding may cause electric shocks to persons malfunction of the total system or damage of the control unit It is vital...

Страница 5: ...on and transfer their measuring results to the controller The controller compares the actual measurement values with the stored reference values If the deviation reaches a certain threshold value the...

Страница 6: ...machine frame The machine must be prepared to accept the M8 mounting screws The steering frame must be electrically grounded Connect the grounding bolt of the steering frame with a corresponding poin...

Страница 7: ...traverse The traverses have threaded mounting bores M6 in their main body You can use these to bolt the traverse to the machine frame or the steering frame A drag chain and a safety guard for the sen...

Страница 8: ...et Please follow the instructions in the installation manual of the respective material sensor The DLS2 sensor cannot be combined with this controller 4 5 Installation of the controller Make sure that...

Страница 9: ...underneath a cover plate on the front side of the controller The plate can be lifted after removing the 4 screws Illustration 4 Access to the connection termal Note First connect the wires of the lowe...

Страница 10: ...tal to ensure that proper grounding is set 4 7 Electrical connection of material sensors 4 8 Connecting FMS winderGLIDEs BKS D 3 BKS D 4 or a steering frame FMS webMASTER BKS030 Illustration 6 Pin ass...

Страница 11: ...Operating Manual BKS309 W M 22 02 2019 11 Illustration 7 Wiring diagram for BKS020 EE and BKS015 EE BKS_309 ai Illustration 8 Wiring diagram for BKS D 6 BKS_309 ai...

Страница 12: ...r point Drive decrease value scroll parameter Centre guiding Illustration 9 Operating panel BKS_309 ai 5 2 Display Illustration 10 Start up display upper line with product type lower line with firmwar...

Страница 13: ...han 3 sec you will leave the menu and return to manual mode 3 Sec Operating Parameters If you press and hold the key for more than 3 sec the menu for the operating parameters will open The LED is on a...

Страница 14: ...igital inputs if you wish to connect the controller to a superordinated control Parameters for an optional integration into your network After the initial start up the controller is automatically set...

Страница 15: ...the operating parameters Scroll through the list of parameters to the menu point Actuator Changing the parameter the selected parameter name starts flashing This means that you can now change the val...

Страница 16: ...e that you may use here is 5 mm The LED will be on if you activate the traverse function while the system is in automatic mode enables you to move the web sideways The entire stroke of the traverse ca...

Страница 17: ...esired direction Holding the key will increase the speed of the movement Selection of the guiding logics The system guides along the left edge or line The LED indicates edgle left Selection of the gui...

Страница 18: ...pond to each other This may happen if e g the value for the desired home position exceeds the value for the center position The positions always have to be in line Home Pos is the smallest value Max P...

Страница 19: ...ons similar to Retract the sensors 7 3 Approaching the home position as reference RefRun To initialize the drives of the traverses the exact position of the sensors on the rail hast to be set The refe...

Страница 20: ...t Pos 1 Save Pos current position sensor 1 4 Sens L r moving both sensors at the same time The value indicates the position of the left sensor Pos 2 Save Pos current position sensor 2 How to setup the...

Страница 21: ...can approach adjust and store in the controller This point can be of help if you have to deal with frequent changes web widths After setting up the machine to a certain web width you can store the cur...

Страница 22: ...her sensor Drive the sensor to the desired position Confirming the selection will store the value Parallel re positioning both sensors Reference to zero point Scroll through the list of parameters to...

Страница 23: ...SafeRef to Yes Do not activate both functions simultaneously Storing changes of the reference value SafeRef Description This parameter stores changes of the reference value and restores them after a...

Страница 24: ...de Setting Actuator in center position Centre Description The relay is activated as soon as the actuator is in center position Setting Disabled Description The relay function is disabled Settings of d...

Страница 25: ...ference value is increased in increments of 0 1 mm default for Input 4 This input is pulse controlled Setting Lock steering frame Lock Description the steering frame is locked as soon as the level ris...

Страница 26: ...nected traverse to the left The traverse moves as long as the input signal is equal to the input voltage If the level decreases to zero the movement stops If two traverses are installed and configured...

Страница 27: ...100 Default 65 Increment 1 unit Units on display Unit sys Description Choose the desired units Setting Metric Description Default Setting Imperial Description Setting for imperial system Set the gain...

Страница 28: ...o the center position Default Home position of the actuator Home Pos Description This parameter determines the home position of the actuator in retracted position This position acts as stop and will n...

Страница 29: ...or of the FMS winderGLIDE series is installed Setting Left Description The actuator is mounted on the left side of the winding unwinding station in reference to the moving direction of the web Default...

Страница 30: ...tion of an installed traverse The menu for traverse parameters and functions will not be accessible with this selection Setting Left Description There is one traverse on the left side installed Only t...

Страница 31: ...eed Description This parameter determines the data transfer rate between controller and receiver data switch hub or PC Selection 10 or 100 Default 100 Increment n a Unit MBPS Reset to default settings...

Страница 32: ...nt of the reference value Offset Description Choose this value to adjust the reference value oft he steering frame actuator Range 5 00 to 5 00 Default 0 00 Increment 0 01 unit mm Type of positioning s...

Страница 33: ...Direction of rotation DriveDir Description This parameter determines the direction of rotation of the actuator Typically stepper motors rotate clockwise If you use different motors you have the possib...

Страница 34: ...oon as the web is detected in the center of the sensor area If the web moves during the detection mode the sensors will follow that movement After 3 min this function is automatically determined Appro...

Страница 35: ...rement Two traverses have to be configured and the zero point has to be defined Safe and approach a point along the traverses Safe Pos and Goto Pos Description After you have manually positioned one o...

Страница 36: ...in the menu for the traverse parameters Note The operating parameters Home Pos CentrPos and Max Pos as well as all system and traverse parameters are not affected of a reset 12 Setup for connection to...

Страница 37: ...IP address in a static block to your PC As soon as you integrated the controller into a network you can access it via its default address Just enter http 192 168 0 90 into the address line of your bro...

Страница 38: ...Operating Manual BKS309 W M 22 02 2019 38 Illustration 18 Virtual operating panel...

Страница 39: ...Operating Manual BKS309 W M 22 02 2019 39 Illustration 19 List of parameters Illustration 20 Traverse settings...

Страница 40: ...Operating Manual BKS309 W M 22 02 2019 40 Illustration 21 Traverse types Illustration 22 Ethernet settings...

Страница 41: ...address in a static block to your PC If you have already connected the controller to a network you can skip the following steps The following settings are valid for MS Windows 7 1 Connect PC and contr...

Страница 42: ...ion 24 Status of the LAN connection Illustration 25 Status of the LAN connection 6 Select Properties 7 Window properties of LAN connection will open 8 Select Internet protocol Version 4 TCP IPv4 9 Cli...

Страница 43: ...return to the main screen by closing all other dialog boxes Your computer is now ready for the communication with the controller 1 Start your web browser Microsoft Internet Explorer Mozilla Firefox e...

Страница 44: ...ust system parameter DriveDir Change poles on drive motor Actuator does not move No sensor signal Check wiring installation in terminal Check cable for defects Send sensor to FMS Power supply not conn...

Страница 45: ...anual BKS309 W M 22 02 2019 45 Error Cause Solution Display and menu does only offer the selection of one traverse sensor but 2 are connected Wrong configuration of traverses Adjust operating paramete...

Страница 46: ...l Data Cycle time processor 1 ms Drive Stepper motor threaded spindle Analog inputs 2 inputs 0 10 V for sensors Digital inputs 4 inputs 24 VDC electrically isolated Relay outputs 2 outputs DC 220 V 2...

Страница 47: ...Operating Manual BKS309 W M 22 02 2019 47...

Страница 48: ...technology com www fms technology com FMS USA Inc 2155 Stonington Avenue Suite 119 Hoffman Estates IL 60169 USA Tel 1 847 519 4400 Fax 1 847 519 4401 fmsusa fms technology com FMS UK Aspstrasse 6 8154...

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