Maintenance of Major Components
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Replacing thermostat and precautions for handling
1) Precautions for handling
The wax pallet type thermostat does not react as quickly as bellows type one to a variation of
temperature of coolant. Such relatively slow reaction is mainly due to the large heat capacity of
the wax pellet type thermostat. Therefore, to avoid a sharp rise of coolant temperature, it is
essential to idle the engine sufficiently before running it. In cold weather, do not run the engine at
overload or overspeed it immediately after starting off.
2) When draining out or replenishing coolant, do it slowly so that air is bled sufficiently from the
entire cooling system.
3) Replacing thermostat
If the thermostat is detected defective, replace with a new one.
5.1.
3
. Diagnostics and troubleshooting
Complaints
Possible causes
Corrections
1. Engine overheating
Lack of coolant
Replenish coolant
Radiator cap pressure valve spring
weakened
Replace cap
Fan belt loosened or broken
Adjust or replace fan belt
Fan belt fouled with oil
Replace fan belt
Thermostat inoperative
Replace thermostat
Water pump defective
Repair or replace
Restrictions in water passages due to
deposit of scales
Clean radiator and water
passages
Injection timing incorrect
Adjust injection timing
correctly
Restriction in radiator core
Clean exterior of radiator
Gases leaking into water jacket due to
broken cylinder head gasket
Replace cylinder head gasket
2. Engine overcooling
Thermostat inoperative
Replace thermostat
Ambient temperature too low
Install radiator curtain
3. Lack of coolant
Radiator leaky
Correct or replace
Radiator hoses loosely connected or
damaged
Retighten clamps or replace
hoses
Radiator cap valve spring weakened
Replace cap
Water pump leaky
Repair or replace
Heater hoses loosely connected or
broken
Tighten or replace hoses
Cylinder head gasket leaky
Replace cylinder head gasket
Cylinder head or cylinder block cracked
Replace cylinder head block
4. Cooling system noisy
Water pump bearing defective
Replace bearing
Fan loosely fitted or bent
Retighten or replace fan
Fan out of balance
Replace fan
Fan belt defective
Replace fan belt
Содержание GL08K
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Страница 151: ...Maintenance 145 7 Vehicle wiring harness EH3M5012 Truck engine Bus engine ...
Страница 193: ...Appendix 187 Engine Assembly Bus EJ3OM012 ...
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