CHASSIS SHEET M ETAL 11 -6
12. Connect battery and fill radiator. Start engine and
check for leaks.
40 THROUGH 60 SERIES
Removal
1. Remove windshield wiper arms and cowl grille.
2. Drain radiator and remove radiator hoses.
3. Disconnect transmission cooler lines; and disconnect
air cleaner intake hose at fender skirt, if so
equipped.
4. Disconnect wire connectors at dash and toe panel.
Disconnect the battery, generator and regulator wire
leads.
5. Disconnect power steering fluid reservoir from in
side grille.
6. Remove front bumper bolts and remove bumper,
a. Remove two bolts from underneath front frame
crossmember and attachments securing sheet
metal. (See Figure
8
a.)
7. Remove one screw, each side attaching cowl bracket
to fender (plastic plug covers) access from inside
cab, on cowl (fig. 9). DO NOT remove cowl bracket.
8
. Remove two bolts attaching fender upper edge to
plenum and hinge pillar (fig. 9).
9. Tape shims in their respective positions for reas
sembly ease.
10. Remove two screws (each side) attaching fender gus
set to cowl (fig.
10
).
11. Working from underneath rear of fender, remove
bolts which attach each fender skirt to the fender
extension flange.
12. Remove two bolts from radiator support mount.
13. Remove bolt attaching each fender skirt to cab sill
extension.
14. With a helper, remove front sheet metal assembly
with radiator, battery, horn and voltage regulator.
Installation
1. Tape washers and cushions to frame and fender
brackets with masking tape.
NOTE:
If sheet metal mounting cushions on
frame brackets are worn or deteriorated, re
place before installing front sheet metal.
2. With a helper place sheet metal assembly in position.
NOTE:
Install all bolts loosely to facilitate
alignment after complete installation.
3. Install two bolts and shims required at each fender
rear upper edge.
4. Install combination bolt and flat washer assembly
into each cowl bracket to fender.
5. Tighten the sheet metal mounting bolt 35 to 55 ft. lbs.
torque. (See Figure
8
a.)
6
. Install spacer, washer and bolt in each fender skirt
to cab sill extension.
7. Install skirt attaching bolts to fender extension.
8
. Tighten all bolts.
9. Install front bumper bolts and bumper as outlined in
this section.
10. Connect upper and lower radiator hoses.
11. Install transmission cooler lines.
12. Connect power steering fluid reservoir hose to pump.
See Section 9.
13. Connect air cleaner intake hose to fender skirt.
14. Connect wire connectors at dash and toe panel. Con
nect battery, generator and regulator leads.
15. Fill radiator, start engine and check for leaks.
FLAT FACE COWL
Removal and installation operations for front sheet
metal of flat face cowl models, are the same as Conven
tional Cab 40 thru 60 series, except as follows:
• Remove two bolts from inside of cab at the top of
each fender.
o Remove bolt and plug at lower rear fender location.
• For installation, reverse the above added procedure.
RADIATOR SUPPORT
10-30 Series
Removal
1. Remove hood as described in this section.
2. Drain radiator, saving coolant, loosen attachments
and remove.
3. Remove right front fender as described in this
section.
4. Disconnect battery and remove.
5. Remove battery tray, 1 bolt under skirt.
6
. Remove wiring from radiator support.
7. Disconnect fan shroud and lay back on engine.
8
. Remove
6
screws retaining lower grille baffle to
radiator support.
9. Remove both head lamp assemblies. Complete.
10. Remove left fender gusset (5 screws).
CHEVROLET TRUCK SERVICE MANUAL
Содержание 10 Series 1968
Страница 1: ...ST 1 3 3 SB...
Страница 3: ...w w...
Страница 52: ...HEATER AND AIR CONDITIONING 1A 21 Fig 32 Charging Schematic CHEVROLET TRUCK SERVICE MANUAL...
Страница 67: ......
Страница 128: ...BODY IB 61 Fig 135 A uxiliary Seat CHEVROLET TRUCK SERVICE MANUAL...
Страница 132: ...Fig 4 1 0 3 0 Series Truck Frame...
Страница 133: ...Fig 5 4 0 6 0 Single A xle Truck Frame E x c Tilt Cab...
Страница 135: ...Fig 7 4 0 6 0 Series Tilt Cab Truck Frames...
Страница 138: ...CHEVROLET TRUCK SERVICE MANUAL Fig 8 Underbody Reference Points and Dimensions Chevy Van G10 and G20 J FRAME 2 9...
Страница 139: ...w...
Страница 169: ...fit w...
Страница 223: ...REAR SUSPENSION AND DRIVE LINE 4 54 Fig 101 Forward Rear Axle Assembly Exploded View CHEVROLET TRUCK SERVICE MANUAL...
Страница 233: ...I...
Страница 248: ...BRAKES 5 15 TD 50 60 Fig 26 Parking Brake Cables T Models CHEVROLET TRUCK SERVICE MANUAL...
Страница 299: ...BRAKES 5 56 Fig 88 Frame Mounted Vacuum Single Diaphragm Power Brake Installation CHEVROLET TRUCK SERVICE MANUAL I...
Страница 331: ...BRAKES 5 88 Fig 126 Stopmaster Brake Components Automatic Adjuster with Fail Safe CHEVROLET TRUCK SERVICE MANUAL...
Страница 347: ......
Страница 389: ......
Страница 393: ......
Страница 398: ...ENGINE FUEL 6M 5 Fig 7 C Throttle Linkage GS100 200 Fig 8C Throttle Linkage GE100 200 CHEVROLET TRUCK SERVICE MANUAL...
Страница 409: ...ENGINE FUEL 6M 16 Fig 12A CM KM 250 CM350 Fig 13A CM KM 250 CM350 CHEVROLET TRUCK SERVICE MANUAL...
Страница 410: ...ENGINE FUEL 6M 17 Fig 14A PE200 300 TE400 500 600 Fig 15A PT200 300 CHEVROLET TRUCK SERVICE MANUAL...
Страница 411: ...ENGINE FUEL 6M 18 Fig 18A V 8 Typical CHEVROLET TRUCK SERVICE MANUAL...
Страница 412: ...ENGINE FUEL 6M 20 ENGINE FUEL 6M 19 Fig 21 A CE100 200 With Heat Stove CHEVROLET TRUCK SERVICE MANUAL...
Страница 413: ...ENGINE FUEL 6M 20 Fig 2 2 A C S K A 1 00 200 CS300 With Heat Stove CHEVROLET TRUCK SERVICE MANUAL...
Страница 414: ...ENGINE FUEL 6M 21 Fig 25A CS PS SS400 CS M S SS500 CS600 TSOOO With Heat Stove CHEVROLET TRUCK SERVICE MANUAL...
Страница 470: ...CLUTCHES AND TRANSMISSIONS 7 7 Fig 14 Clutch Linkage Exploded View CHEVROLET TRUCK SERVICE MANUAL...
Страница 525: ......
Страница 549: ...STEERING 9 16 KA 10 20 CE ME SE 50 CE SE 60 Fig 29 Typical Power Steering Hose Routing CHEVROLET TRUCK SERVICE MANUAL...
Страница 551: ......
Страница 583: ...CHASSIS SHEET METAL 11 12 Fig 20 Designation and Name Plate CHEVROLET TRUCK SERVICE MANUAL...
Страница 585: ...CHASSIS SHEET METAL 11 14 SPECIAL TOOLS Fig 24 J 5544 1 Hood Spring Remover CHEVROLET TRUCK SERVICE MANUAL...
Страница 587: ...ELECTRICAL BODY AND CHASSIS 12 2 Fig 1 Fuse Panel CHEVROLET TRUCK SERVICE MANUAL...
Страница 591: ...ELECTRICAL BODY AND CHASSIS 12 6 CA SA MA 50 60 CHEVY VAN Fig 9 Front Lighting Assemblies CHEVROLET TRUCK SERVICE MANUAL...
Страница 596: ...ELECTRICAL BODY AND CHASSIS 12 11 Fig 15 Electrical Components Conv Cab CHEVROLET TRUCK SERVICE MANUAL...
Страница 611: ...r ELECTRICAL BODY AND CHASSIS 12 26 9 CHEVROLET TRUCK SERVICE MANUAL...
Страница 622: ...ELECTRICAL BODY A N D CHASSIS 12 37 IGNITION SWITCH Fig 44 Engine Compartment PA20 30 CHEVROLET TRUCK SERVICE MANUAL...
Страница 623: ...ELECTRICAL BODY A N D CHASSIS 12 38 Fig 45 Engine Compartment PS40 CHEVROLET TRUCK SERVICE MANUAL...
Страница 633: ...ELECTRICAi BODY A N D CHASSIS 12 48 Fig 55 Engine Compartment SE50 60 02 62 CHEVROLET TRUCK SERVICE MANUAL...
Страница 634: ...YJ ELECTRICAL CHASi V 49 4 Fig 56 Engine Compartment C D C G CD60 CHEVROLET TRUCK SERVICE MANUAL...
Страница 663: ......
Страница 686: ...w...
Страница 698: ...SPECIFICATIONS 12 ENGINE TORQUES CHEVROLET TRUCK SERVICE MANUAL...
Страница 713: ...9...