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STEERING 9-2
1. On Chevy Van and 10, 20 and 30 series trucks, re
move pitman arm nut and mark relation of pitman
arm position to sector shaft. Remove pitman arm.
Use Tool J-5504 for Chevy Van, J-6632 or J-5504
(fig. 2) for 10, 20 and 30 Series. On 40, 50 and 60
Series Trucks, remove steering connecting rod from
pitman arm.
2. Disconnect horn wire at mast jacket and remove
horn button cap from center of steering wheel.
3. Loosen the pitman shaft lash adjuster screw locknut
and turn the adjuster screw a few turns in a counter
clockwise direction (fig. 3). This removes the load
imposed on the worn bearings by the close meshing
of rack and sector teeth. Turn steering wheel gently
in one direction until stopped by gear, then turn
wheel back exactly half way to center position.
CA U TIO N :
Do not turn steering wheel hard
against stops when steering relay rod is dis
connected as damage to ball guides may result.
4. Using an inch pound torque wrench and socket on
steering wheel nut, measure torque required to keep
the wheel in motion. If torque does not lie within
limits given in specifications section, worm bearing
preload adjustment is necessary.
5. To adjust worm bearings, loosen worm bearing ad
juster locknut and turn worm bearing adjuster shown
in Figure 3 until there is no perceptible end play in
worm. Check torque at steering wheel, readjusting
if necessary to obtain proper torque. Tighten lock-
nut and recheck torque. If the gear feels "lumpy”
after adjustment of worm bearings, there is probably
damage in the bearings due to severe impact or to
improper adjustment and the gear must be disas
sembled for replacement of damaged parts.
6
. After proper adjustment of worm is obtained, and all
mounting bolts securely tightened, adjust lash ad
juster screw. First turn the steering wheel gently
from one stop all the way to the other, carefully
counting the total number of turns. Then turn wheel
back exactly half way, to center position. Turn lash
adjuster screw clockwise to take out all lash in gear
teeth, and tighten locknut. Check torque at steering
F ig. 2 —Removing Pitman Arm
Fig. 3 —Steering G ear Adjustment Points (T yp ica l)
wheel, taking highest reading as wheel is turned
through center position. See Specifications for proper
sector lash adjustment. Readjust if necessary to
obtain proper torque.
NOTE:
If maximum specification is exceeded,
turn lash adjuster screw counter-clockwise, then
come up on adjustment by turning the adjuster in
a clockwise motion.
7. Tighten locknut then recheck torque as it must lie
between specified limits.
8
. On 10, 20 and 30 Series trucks reassemble pitman
arm to sector shaft, lining up marks made on dis
assembly. Torque nut to specifications. On 40, 50
and 60 Series trucks assemble steering connecting
rod to pitman arm.
9. Install horn cap or ornament and connect horn wire
at chassis connector.
Steering Gear High Point Centering—C-Pl 0-20-30
1. Set front wheels in straight ahead position. This can
be checked by driving vehicle a short distance on a
flat surface to determine steering wheel position at
which vehicle follows a straight path.
2. With front wheels set straight ahead, check position
of mark on wormshaft designating steering gear high
point. This mark should be at the top side of the
shaft at
12
o'clock position and lined up with the
mark in the coupling lower clamp.
3. If gear has been moved off high point when setting
wheels in straight ahead position, loosen adjusting
sleeve clamps on both left and right hand tie rods,
then turn both sleeves an equal number of turns in
the same direction to bring gear back on high point.
CA U TIO N :
Turning the sleeves an unequal
number of turns or in different directions will
disturb the toe-in setting of the wheels.
4. R e a d j u s t toe-in as outlined in Section 3 (if
necessary).
Steering Wheel Alignment
NOTE:
On C-P10-C20-30 series units check
WORM
ADJUSTER
\
..
LASH ADJUSTER x
SCREW
T O O L—J-5504
T O O L—J-6632
CHEVROLET TRUCK SERVICE MANUAL
Содержание 10 Series 1968
Страница 1: ...ST 1 3 3 SB...
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Страница 52: ...HEATER AND AIR CONDITIONING 1A 21 Fig 32 Charging Schematic CHEVROLET TRUCK SERVICE MANUAL...
Страница 67: ......
Страница 128: ...BODY IB 61 Fig 135 A uxiliary Seat CHEVROLET TRUCK SERVICE MANUAL...
Страница 132: ...Fig 4 1 0 3 0 Series Truck Frame...
Страница 133: ...Fig 5 4 0 6 0 Single A xle Truck Frame E x c Tilt Cab...
Страница 135: ...Fig 7 4 0 6 0 Series Tilt Cab Truck Frames...
Страница 138: ...CHEVROLET TRUCK SERVICE MANUAL Fig 8 Underbody Reference Points and Dimensions Chevy Van G10 and G20 J FRAME 2 9...
Страница 139: ...w...
Страница 169: ...fit w...
Страница 223: ...REAR SUSPENSION AND DRIVE LINE 4 54 Fig 101 Forward Rear Axle Assembly Exploded View CHEVROLET TRUCK SERVICE MANUAL...
Страница 233: ...I...
Страница 248: ...BRAKES 5 15 TD 50 60 Fig 26 Parking Brake Cables T Models CHEVROLET TRUCK SERVICE MANUAL...
Страница 299: ...BRAKES 5 56 Fig 88 Frame Mounted Vacuum Single Diaphragm Power Brake Installation CHEVROLET TRUCK SERVICE MANUAL I...
Страница 331: ...BRAKES 5 88 Fig 126 Stopmaster Brake Components Automatic Adjuster with Fail Safe CHEVROLET TRUCK SERVICE MANUAL...
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Страница 398: ...ENGINE FUEL 6M 5 Fig 7 C Throttle Linkage GS100 200 Fig 8C Throttle Linkage GE100 200 CHEVROLET TRUCK SERVICE MANUAL...
Страница 409: ...ENGINE FUEL 6M 16 Fig 12A CM KM 250 CM350 Fig 13A CM KM 250 CM350 CHEVROLET TRUCK SERVICE MANUAL...
Страница 410: ...ENGINE FUEL 6M 17 Fig 14A PE200 300 TE400 500 600 Fig 15A PT200 300 CHEVROLET TRUCK SERVICE MANUAL...
Страница 411: ...ENGINE FUEL 6M 18 Fig 18A V 8 Typical CHEVROLET TRUCK SERVICE MANUAL...
Страница 412: ...ENGINE FUEL 6M 20 ENGINE FUEL 6M 19 Fig 21 A CE100 200 With Heat Stove CHEVROLET TRUCK SERVICE MANUAL...
Страница 413: ...ENGINE FUEL 6M 20 Fig 2 2 A C S K A 1 00 200 CS300 With Heat Stove CHEVROLET TRUCK SERVICE MANUAL...
Страница 414: ...ENGINE FUEL 6M 21 Fig 25A CS PS SS400 CS M S SS500 CS600 TSOOO With Heat Stove CHEVROLET TRUCK SERVICE MANUAL...
Страница 470: ...CLUTCHES AND TRANSMISSIONS 7 7 Fig 14 Clutch Linkage Exploded View CHEVROLET TRUCK SERVICE MANUAL...
Страница 525: ......
Страница 549: ...STEERING 9 16 KA 10 20 CE ME SE 50 CE SE 60 Fig 29 Typical Power Steering Hose Routing CHEVROLET TRUCK SERVICE MANUAL...
Страница 551: ......
Страница 583: ...CHASSIS SHEET METAL 11 12 Fig 20 Designation and Name Plate CHEVROLET TRUCK SERVICE MANUAL...
Страница 585: ...CHASSIS SHEET METAL 11 14 SPECIAL TOOLS Fig 24 J 5544 1 Hood Spring Remover CHEVROLET TRUCK SERVICE MANUAL...
Страница 587: ...ELECTRICAL BODY AND CHASSIS 12 2 Fig 1 Fuse Panel CHEVROLET TRUCK SERVICE MANUAL...
Страница 591: ...ELECTRICAL BODY AND CHASSIS 12 6 CA SA MA 50 60 CHEVY VAN Fig 9 Front Lighting Assemblies CHEVROLET TRUCK SERVICE MANUAL...
Страница 596: ...ELECTRICAL BODY AND CHASSIS 12 11 Fig 15 Electrical Components Conv Cab CHEVROLET TRUCK SERVICE MANUAL...
Страница 611: ...r ELECTRICAL BODY AND CHASSIS 12 26 9 CHEVROLET TRUCK SERVICE MANUAL...
Страница 622: ...ELECTRICAL BODY A N D CHASSIS 12 37 IGNITION SWITCH Fig 44 Engine Compartment PA20 30 CHEVROLET TRUCK SERVICE MANUAL...
Страница 623: ...ELECTRICAL BODY A N D CHASSIS 12 38 Fig 45 Engine Compartment PS40 CHEVROLET TRUCK SERVICE MANUAL...
Страница 633: ...ELECTRICAi BODY A N D CHASSIS 12 48 Fig 55 Engine Compartment SE50 60 02 62 CHEVROLET TRUCK SERVICE MANUAL...
Страница 634: ...YJ ELECTRICAL CHASi V 49 4 Fig 56 Engine Compartment C D C G CD60 CHEVROLET TRUCK SERVICE MANUAL...
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Страница 698: ...SPECIFICATIONS 12 ENGINE TORQUES CHEVROLET TRUCK SERVICE MANUAL...
Страница 713: ...9...